CN116869190A - CoQ capable of rapidly relieving altitude stress 10 /O 2 Preparation method and application of explosion beads - Google Patents
CoQ capable of rapidly relieving altitude stress 10 /O 2 Preparation method and application of explosion beads Download PDFInfo
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
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- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
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Abstract
本发明涉及食品原料生产技术领域,尤其涉及氧气的温和爆释,更具体地涉及一种可快速缓解高原反应的CoQ10/O2爆珠制备方法及应用。本发明中通过配胶、造珠、二次充氧和烘干四步,制备得到了一种可快速缓解高原反应的CoQ10/O2爆珠。本发明中的CoQ10/O2爆珠球径适中,方便携带,既拓宽了辅酶Q10的应用领域,又能有效替代氧气袋和呼吸机,可很大程度上为高原旅居人士带去便利。
The present invention relates to the technical field of food raw material production, in particular to the mild explosive release of oxygen, and more specifically to a preparation method and application of CoQ 10 /O 2 explosive beads that can quickly alleviate altitude sickness. In the present invention, through four steps of glue preparation, bead making, secondary oxygenation and drying, a CoQ 10 /O 2 explosive bead that can quickly alleviate altitude sickness is prepared. The CoQ 10 /O 2 popping beads in the present invention have a moderate diameter and are easy to carry, which not only broadens the application field of coenzyme Q 10 , but also can effectively replace oxygen bags and ventilators, and can bring convenience to people living on the plateau to a great extent. .
Description
技术领域Technical field
本发明涉及食品原料生产技术领域,尤其涉及氧气的温和爆释,更具体地涉及一种可快速缓解高原反应的CoQ10/O2爆珠制备方法及应用。The present invention relates to the technical field of food raw material production, in particular to the mild explosive release of oxygen, and more specifically to a preparation method and application of CoQ 10 /O 2 explosive beads that can quickly alleviate altitude sickness.
背景技术Background technique
高原反应(Altitude Sickness)是指人类到达一定海拔高度(一般超过2700米)后,叠加气温下降、空气变干、气压变低和紫外线照射等环境因素,人体血氧量急剧变化而引发的一系列机能代谢变化,主要症状为头痛、眩晕、眼花、耳鸣、乏力,严重者还可出现胸闷、呼吸困难、恶心、呕吐、心慌和浮肿等症状。医学上一般根据高原反应患者的具体临床表现进行对症治疗:症状较轻者一般给予吸氧治疗;中、重度患者采用高流量鼻导管或面罩间断吸氧;对于出现脑水肿、肺水肿等严重高原反应的患者通常立刻就地抢救,使用呼吸机辅助通气。Altitude Sickness refers to a series of symptoms caused by rapid changes in human blood oxygen after humans reach a certain altitude (generally more than 2,700 meters), combined with environmental factors such as falling temperatures, drying air, low air pressure, and ultraviolet radiation. Functional metabolism changes. The main symptoms are headache, dizziness, dizziness, tinnitus, and fatigue. In severe cases, symptoms such as chest tightness, dyspnea, nausea, vomiting, palpitation, and edema may also occur. In medicine, symptomatic treatment is generally based on the specific clinical manifestations of patients with altitude sickness: those with mild symptoms are generally given oxygen therapy; moderate and severe patients use high-flow nasal cannula or mask intermittent oxygen; for patients with severe altitude sickness such as cerebral edema and pulmonary edema, Patients who respond are usually immediately rescued on the spot and assisted with ventilator ventilation.
虽然高原反应轻症患者可自愈,但哪怕症状再轻,发现后也应早诊断、早治疗,以防疾病进一步发展,若不及时治疗不仅可能造成高原反应时间延长,而且很可能继发高原肺水肿和高原脑水肿,进而危及生命。Although patients with mild altitude sickness can recover on their own, no matter how mild the symptoms are, they should be diagnosed and treated early after discovery to prevent further development of the disease. If not treated in time, not only may the duration of altitude sickness be prolonged, but secondary altitude sickness may occur. Pulmonary edema and high-altitude cerebral edema are life-threatening.
使用VOSviewer软件对从Scopus索引的期刊中提取出的出版物进行协作网络、生产力和关键词等共现分析,发现跟高原反应相关的文章多发表在《高原医学与生物学》杂志上,研究重点分布在适应机制(37.1%,主要是缺氧和呼吸功能)、急性高原反应(18.4%)和肺水肿(14.7%)。在排名前十的机构中,“科罗拉多大学”和“秘鲁卡耶塔诺·埃雷迪亚大学”合计贡献了100多份出版物,但市面上未见这两所大学开发的能用于快速缓解高原反应的成熟产品。(Zila-Velasque,J.P.,et al.(2023)."Adaptation and altitudesickness:A 40-year bibliometric analysis and collaborative networks."FrontPublic Health 11:1069212.)。目前关于高原反应的科学研究成果继续增长,但多停留在学术研究层面,鲜见能有效预防和高效治疗高原反应的产品问世,这也就不难解释很多游客要带着氧气袋甚至氧气瓶到西藏这样的高海拔地区旅游和学习了。VOSviewer software was used to conduct co-occurrence analysis on publications extracted from journals indexed by Scopus, such as collaboration network, productivity and keywords. It was found that most of the articles related to altitude sickness were published in the journal "Altitude Medicine and Biology", and the research focus was Distributed in adaptation mechanisms (37.1%, mainly hypoxia and respiratory function), acute mountain sickness (18.4%) and pulmonary edema (14.7%). Among the top ten institutions, the University of Colorado and the University of Cayetano Heredia of Peru together contributed more than 100 publications, but there are no commercially available products developed by these two universities that can be used for rapid Mature product for alleviating altitude sickness. (Zila-Velasque, J.P., et al. (2023). "Adaptation and altitudesickness: A 40-year bibliometric analysis and collaborative networks." FrontPublic Health 11:1069212.). At present, scientific research results on altitude sickness continue to grow, but most of them remain at the academic research level. There are few products that can effectively prevent and efficiently treat altitude sickness. This is why it is not difficult to explain that many tourists have to bring oxygen bags or even oxygen bottles. Traveled and studied in high altitude areas like Tibet.
基于前述内容,当前开发一种便携式、价格亲民且能有效预防和治疗高原反应的产品,对于拉动高原地区地方经济、保障高海拔地区旅居人士生命健康意义重大。Based on the above content, the current development of a portable, affordable product that can effectively prevent and treat altitude sickness is of great significance to boosting the local economy in plateau areas and protecting the lives and health of people living in high-altitude areas.
发明内容Contents of the invention
为了解决现有技术中的问题,本发明提供了一种可快速缓解高原反应的CoQ10/O2爆珠制备方法,包括以下步骤:配胶、造珠、二次充氧和烘干四步。In order to solve the problems in the prior art, the present invention provides a method for preparing CoQ 10 /O 2 explosive beads that can quickly alleviate altitude sickness, including the following steps: glue preparation, bead making, secondary oxygenation and drying. .
具体地,所述配胶即配置爆珠的壁材胶皮,主要成分为食用明胶、食品级增塑剂、食品级包埋水溶性CoQ10和纯化水。Specifically, the rubber is a wall material rubber equipped with explosive beads. The main components are edible gelatin, food-grade plasticizer, food-grade embedded water-soluble CoQ 10 and purified water.
具体地,所述配胶在配胶釜完成,先用纯化水将食品级包埋水溶性CoQ10彻底溶解得到CoQ10液,再往CoQ10液中一次性加入食用明胶和食品级增塑剂(食用明胶和食品级增塑剂的添加顺序不作特殊要求)。Specifically, the glue preparation is completed in the glue preparation kettle. First, the food-grade embedded water-soluble CoQ 10 is completely dissolved with purified water to obtain the CoQ 10 liquid, and then edible gelatin and food-grade plasticizer are added to the CoQ 10 liquid at one time. (There are no special requirements for the order in which edible gelatin and food-grade plasticizers are added).
具体地,所述食用明胶的生产商为安徽丰原明胶有限公司,所述食品级增塑剂化学成分名称为山梨醇,生产商为浙江华康药业股份有限公司,食品级包埋水溶性CoQ10为公司自制产品,纯化水为公司自制产品。Specifically, the manufacturer of the edible gelatin is Anhui Fengyuan Gelatin Co., Ltd., the chemical component name of the food-grade plasticizer is sorbitol, the manufacturer is Zhejiang Huakang Pharmaceutical Co., Ltd., and the food-grade embedded water-soluble CoQ 10 is a company-made product, and purified water is a company-made product.
具体地,所述山梨醇的用量是食用明胶的0.2~0.7质量倍,其用量越低爆珠壁材越硬,反之越软,为获得较好的氧气爆释效果,Specifically, the dosage of sorbitol is 0.2 to 0.7 mass times that of edible gelatin. The lower the dosage, the harder the wall material of the exploding beads will be, and conversely, the softer it will be. In order to obtain better oxygen explosion release effect,
具体地,所述山梨醇的用量优选为食用明胶的0.3质量倍,其他用量均达不到良好的氧气爆释效果。Specifically, the dosage of sorbitol is preferably 0.3 mass times that of edible gelatin. Other dosages cannot achieve a good oxygen explosion release effect.
具体地,所述食品级包埋水溶性CoQ10的即食品级包埋水溶性辅酶Q10,其用量为食用明胶的0.001质量倍,可起到改善心脏供血供氧和预防缺血缺氧导致的心肌细胞及脑细胞受损,该添加量参考美国心脏病医师协会对于65周岁以上老人的每日CoQ10推荐服用量得出,必须在配胶工序中得到均匀分散,否则会使得每粒爆珠壁材中所含的CoQ10总量不均匀,为使得CoQ10能在配胶工序中得到均匀分散,必须使用包埋水溶性CoQ10,因为CoQ10的水溶特性可以使其完全溶解在配胶工序所涉及的纯化水中。Specifically, the food-grade ready-to-eat-grade water-soluble CoQ 10 embedded with water-soluble CoQ 10 has a dosage of 0.001 mass times that of edible gelatin, which can improve the blood and oxygen supply to the heart and prevent ischemia and hypoxia. The cardiomyocytes and brain cells are damaged. The dosage is calculated based on the recommended daily dosage of CoQ 10 by the American College of Cardiologists for people over 65 years old. It must be evenly dispersed during the glue preparation process, otherwise each capsule will burst. The total amount of CoQ 10 contained in the bead wall material is not uniform. In order to ensure that CoQ 10 can be evenly dispersed in the glue preparation process, embedded water-soluble CoQ 10 must be used, because the water-soluble characteristics of CoQ 10 can completely dissolve it in the glue preparation process. Purified water involved in the glue process.
具体地,所述纯化水的用量为食品级明胶的0.8-1.2质量倍,可根据具体的配胶效果有所调整,优选用量为食品级明胶的0.9质量倍。Specifically, the amount of purified water used is 0.8-1.2 mass times that of food-grade gelatin, which can be adjusted according to the specific gel preparation effect. The preferred amount is 0.9 mass times that of food-grade gelatin.
更为具体地,所述配胶釜为316L不锈钢材质,配有含冷凝器和接收罐的螺杆真空泵,设备均为市面常见设备,厂家不作特殊限定。More specifically, the glue dispensing kettle is made of 316L stainless steel and is equipped with a screw vacuum pump including a condenser and a receiving tank. The equipment is all common equipment on the market, and the manufacturer does not make special restrictions.
更为具体地,所述配胶温度为60~65℃,温度过高会使得明胶水解,温度过低不利于物料的均匀混合和分散。配胶后开始真空脱气(-0.05~-0.08MPa),是从所有组分都加至配胶釜后开始,真空度从小到大,防止胶液爆沸。真空脱气至胶液表面无明显气泡释放且胶液表面呈蜂窝状流动视为真空脱气结束。脱气结束视为配胶完成,配胶完成后得到的胶液需要控温50~55℃保存待用,如胶液温度低于50℃会导致胶液流动性变差而不利于造珠。胶液的水分控制在20~25%,水分过低,影响下一啮合工序的胶皮缝合,水分过高会导致胶液无法成型而导致下一啮合工序无法正常进行。More specifically, the glue dispensing temperature is 60-65°C. Too high a temperature will cause gelatin to hydrolyze, and too low a temperature is not conducive to uniform mixing and dispersion of materials. After the glue is mixed, vacuum degassing (-0.05~-0.08MPa) begins after all the components are added to the glue mixing kettle. The degree of vacuum increases from small to large to prevent the glue from boiling. Vacuum degassing is completed until no obvious bubbles are released on the glue surface and the glue surface flows in a honeycomb shape. The completion of degassing is considered as the completion of glue preparation. The glue obtained after the glue preparation is completed needs to be stored at a temperature of 50-55°C for later use. If the glue temperature is lower than 50°C, the fluidity of the glue will become poor and is not conducive to bead making. The moisture of the glue should be controlled at 20-25%. If the moisture is too low, it will affect the rubber stitching in the next meshing process. If the moisture is too high, the glue will not be formed and the next meshing process will not proceed normally.
具体地,所述造珠过程为两个空心啮合齿轮将分布在空心啮合齿轮同侧的胶液于啮合瞬间固化成珠,啮合环境为纯氧环境。啮合产生的爆珠呈球状,球径由啮合齿轮的规格决定,为5-15mm,优选8-10mm(该尺寸的爆珠便于拿取,存氧量始终)。啮合齿轮的材质为316L不锈钢,啮合齿轮的空心中通冷却水,冷却水进水温度设置在10~15℃。纯氧环境由99.999%氧气创造。99.999%氧气来源于市面常规钢瓶气,厂家不作特殊限定。Specifically, the bead making process is that two hollow meshing gears solidify the glue distributed on the same side of the hollow meshing gears into beads at the moment of meshing, and the meshing environment is a pure oxygen environment. The explosion beads produced by meshing are spherical, and the diameter of the ball is determined by the specifications of the meshing gear, which is 5-15mm, preferably 8-10mm (explosion beads of this size are easy to take and have a constant amount of oxygen storage). The material of the meshing gear is 316L stainless steel. Cooling water flows through the hollow of the meshing gear. The inlet temperature of the cooling water is set at 10~15℃. A pure oxygen environment is created from 99.999% oxygen. 99.999% oxygen comes from conventional cylinder gas on the market, and the manufacturer does not make special restrictions.
更为具体地,所述啮合快慢影响爆珠壁材厚度,一般控制爆珠壁材厚度为0.9~1.2mm,低于0.9mm会影响爆珠的耐所包裹的氧气压力的能力,高于1.2mm会影响氧气释放效率。More specifically, the meshing speed affects the thickness of the blasting bead wall material. Generally, the thickness of the blasting bead wall material is controlled to be 0.9~1.2mm. If it is less than 0.9mm, it will affect the ability of the blasting bead to withstand the oxygen pressure wrapped in it. If it is higher than 1.2 mm will affect oxygen release efficiency.
具体地,所述二次充氧是往上一造珠工序所得已含有一定纯氧的爆珠中用细微针头再次注入氧气,使得爆珠腔体中含有1800-2500Pa的氧气,严格按照前述造珠工艺参数制得爆珠壁材具有一定弹性,细微针头拔出后爆珠腔体中含有氧气不会泄漏。细微针头的材质为316L不锈钢。二次充氧使用99.999%氧气。99.999%氧气来源于市面常规钢瓶气,厂家不作特殊限定。Specifically, the secondary oxygenation is to inject oxygen again with a fine needle into the exploded beads obtained in the previous bead-making process and already containing a certain amount of pure oxygen, so that the cavity of the exploded beads contains 1800-2500Pa of oxygen. The manufacturing process is strictly in accordance with the above. The wall material of the bead blasting made by the bead process parameters has a certain elasticity, and the oxygen contained in the bead blasting cavity will not leak after the fine needle is pulled out. The material of the fine needle is 316L stainless steel. Secondary oxygenation uses 99.999% oxygen. 99.999% oxygen comes from conventional cylinder gas on the market, and the manufacturer does not make special restrictions.
具体地,所述二次充氧温度为室温。Specifically, the secondary oxygenation temperature is room temperature.
具体地,所述烘干为静置干燥,静置干燥所涉及的干燥设备为干燥转笼,生产厂家为浙江江南制药机械有限公司。干燥终点是使得爆珠壁材水分降至5~10%,此水分下软胶囊形状基本定型,低于5%会使得爆珠壁材发脆而形成裂缝,高于10%会使得爆珠壁材发软且容易霉变。Specifically, the drying is static drying, and the drying equipment involved in the static drying is a drying cage, and the manufacturer is Zhejiang Jiangnan Pharmaceutical Machinery Co., Ltd. The end point of drying is to reduce the moisture content of the bead wall material to 5-10%. At this moisture content, the shape of the soft capsule is basically finalized. If the moisture content is lower than 5%, the bead wall material will become brittle and cracks will form. If the moisture content is higher than 10%, the soft capsule will become brittle and cracks will form. The material is soft and prone to mildew.
具体地,所述干燥温度为80~90℃,干燥环境适度低于60%RH,干燥时间以达到干燥终点为准。Specifically, the drying temperature is 80-90°C, the drying environment is moderately lower than 60% RH, and the drying time is subject to reaching the drying end point.
具体地,所述可快速缓解高原反应的CoQ10/O2爆珠的制备仪器为爆珠制备机,具体包括配胶装置,造珠装置,二次充氧装置与烘干装置;所述配胶装置,造珠装置,二次充氧装置与烘干装置从上至下依次连接。Specifically, the equipment for preparing the CoQ 10 /O 2 explosive beads that can quickly alleviate altitude sickness is an explosion bead preparation machine, which specifically includes a glue dispensing device, a bead making device, a secondary oxygenation device and a drying device; the preparation device The glue device, bead making device, secondary oxygenation device and drying device are connected in sequence from top to bottom.
具体地,所述配胶装置内设置有螺杆真空泵。Specifically, a screw vacuum pump is provided in the glue dispensing device.
具体地,所述造珠装置,具体包括密封造珠结构与冷水循环结构,所述冷水循环结构设置于密封造珠结构内部。Specifically, the bead-making device specifically includes a sealed bead-making structure and a cold water circulation structure, and the cold water circulation structure is arranged inside the sealed bead-making structure.
具体地,所述密封造珠结构中心旋转安装有啮合齿轮;其中,所述啮合齿轮中间位置为空心结构,所述啮合齿轮数量为两个。Specifically, a meshing gear is rotatably installed in the center of the sealing beading structure; wherein, the middle position of the meshing gear is a hollow structure, and the number of the meshing gears is two.
具体地,所述密封造珠结构为纯氧密封空间,其上方固定安装有胶液添加结构。Specifically, the sealed beading structure is a pure oxygen sealed space, and a glue adding structure is fixedly installed above it.
具体地,所述胶液添加结构下方两侧设置有双侧冷凝水输送管,所述双侧冷凝水输送管汇合处位于两个啮合齿轮啮合线方向上。Specifically, double-sided condensation water delivery pipes are provided on both sides below the glue adding structure, and the confluence point of the double-side condensation water delivery pipes is located in the direction of the meshing line of the two meshing gears.
具体地,所述双侧冷凝水输送管,具体包括进水口与出水口,通过所述进水口与出水口在空心结构中通冷却水。Specifically, the double-sided condensed water delivery pipe specifically includes a water inlet and a water outlet, and cooling water is passed through the water inlet and the water outlet in the hollow structure.
具体地,所述二次充氧装置中,具体包括六边形转盘与细微针头,其中,所述六边形转盘中间位置为空心结构,所述六边形转盘数量为两个。Specifically, the secondary oxygenation device specifically includes a hexagonal turntable and a fine needle, wherein the middle position of the hexagonal turntable is a hollow structure, and the number of the hexagonal turntables is two.
具体地,所述六边形转盘中,其六边形转盘啮合线与第一啮合齿轮啮合线重合,所述细微针头位于两个六边形转盘啮合线方向上。Specifically, in the hexagonal turntable, the meshing line of the hexagonal turntable coincides with the meshing line of the first meshing gear, and the fine needle is located in the direction of the meshing lines of the two hexagonal turntables.
具体地,所述六边形转盘,包括六边形左转盘与六边形右转盘;其中所述六边形右转盘顶角与六边形左转盘边缘相互接触运动。Specifically, the hexagonal turntable includes a hexagonal left turntable and a hexagonal right turntable; wherein the top corners of the hexagonal right turntable and the edges of the hexagonal left turntable move in contact with each other.
有益效果beneficial effects
本发明涉及的一种可快速缓解高原反应的CoQ10/O2爆珠制备方法,拓宽了辅酶Q10的应用领域,有望给辅酶Q10相关生产厂家带去新的利润增长点,预期经济效益可观。按照本发明所述制备方法制得的爆珠壁材含有能改善心脏供血供氧和预防缺血缺氧导致的心肌细胞及脑细胞受损的辅酶Q10,爆珠腔体内含有适当压缩的氧气,当爆珠放入口腔后会在2秒内释放氧气,起到有效缓解高原反应的功效。更为关键的是,按照本发明所述制备方法制得的爆珠球径适中,方便携带,可有效替代氧气袋和呼吸机,可很大程度上为高原旅居人士带去便利。The invention relates to a method for preparing CoQ 10 /O 2 explosive beads that can quickly alleviate altitude sickness, broadens the application field of coenzyme Q 10 , and is expected to bring new profit growth points and expected economic benefits to coenzyme Q 10 related manufacturers. considerable. The bead wall material prepared according to the preparation method of the present invention contains coenzyme Q 10 which can improve the blood and oxygen supply to the heart and prevent damage to myocardial cells and brain cells caused by ischemia and hypoxia. The bead cavity contains appropriately compressed oxygen. , when the explosive beads are placed in the mouth, they will release oxygen within 2 seconds, which can effectively alleviate altitude sickness. More importantly, the explosive beads prepared according to the preparation method of the present invention have a moderate diameter, are easy to carry, can effectively replace oxygen bags and ventilators, and can bring convenience to people living on plateaus to a great extent.
本发明中可快速缓解高原反应的CoQ10/O2爆珠的制备仪器为爆珠制备机,通过设立造珠装置与二次充氧装置,用以实现便于携带同时又可以高效补氧的产品的批量生产制造,所生产得到的爆珠可以在食用的同时补充氧气,便于携带的同时克服了额外造成体力消耗的问题。The instrument for preparing the CoQ 10 /O 2 explosive beads in the present invention, which can quickly alleviate altitude sickness, is a bead preparation machine. By setting up a bead making device and a secondary oxygenation device, a product that is easy to carry and can efficiently supplement oxygen can be realized. Through mass production, the popping beads produced can supplement oxygen while eating, are easy to carry, and overcome the problem of additional physical exertion.
附图说明Description of the drawings
图1为造珠仪器内部的示意图。Figure 1 is a schematic diagram of the interior of the bead-making instrument.
图2为可快速缓解高原反应的CoQ10/O2爆珠成品的产品图。Figure 2 is a product diagram of the finished CoQ 10 /O 2 explosive beads that can quickly alleviate altitude sickness.
图3为可快速缓解高原反应的爆珠制备机整体结构图;Figure 3 is the overall structure diagram of the explosive bead preparation machine that can quickly alleviate altitude sickness;
图4为可快速缓解高原反应的爆珠制备机中,胶液添加结构添加胶液后生产结构图;Figure 4 shows the production structure diagram of the glue addition structure after adding glue in the explosive bead preparation machine that can quickly alleviate altitude sickness;
图5为可快速缓解高原反应的爆珠制备机中造珠装置结构图;Figure 5 is a structural diagram of the bead-making device in the bead-explosion preparation machine that can quickly alleviate altitude sickness;
图6为可快速缓解高原反应的爆珠制备机中二次充氧装置结构图;Figure 6 is a structural diagram of the secondary oxygenation device in the explosive bead preparation machine that can quickly alleviate altitude sickness;
图中101、配胶装置;201、造珠装置;202、密封造珠结构;203、冷水循环结构;204、啮合齿轮;205、空心结构;206、胶液添加结构;207、进水口;208、出水口;301、二次充氧装置;302、六边形转盘;303、细微针头;401、烘干装置。In the figure, 101. Glue dispensing device; 201. Bead making device; 202. Sealed bead making structure; 203. Cold water circulation structure; 204. Meshing gear; 205. Hollow structure; 206. Glue liquid adding structure; 207. Water inlet; 208 , water outlet; 301, secondary oxygenation device; 302, hexagonal turntable; 303, fine needle; 401, drying device.
具体实施方式Detailed ways
实施例1Example 1
先将纯化水(90.00kg)和食品级包埋水溶性CoQ10(0.10kg)投入配胶釜(316L不锈钢材质,500L,配有含冷凝器和接收罐的螺杆真空泵机组),开启搅拌,搅拌至物料体系呈淡黄色澄清透明均一液体。溶解食品级包埋水溶性CoQ10毕,加入食用明胶(100.00kg)和食品级增塑剂(30.00kg)搅拌升温至60~65℃并于该温度区间继续保温搅拌1h,得到淡黄色略显粘稠的均一液体。First put the purified water (90.00kg) and food-grade embedded water-soluble CoQ 10 (0.10kg) into the gelling kettle (316L stainless steel, 500L, equipped with a screw vacuum pump unit including a condenser and receiving tank), start stirring, and stir The material system turns into a light yellow clear and transparent uniform liquid. Dissolve food-grade embedded water-soluble CoQ 10 , add edible gelatin (100.00kg) and food-grade plasticizer (30.00kg), stir and heat to 60-65°C, and continue to keep stirring in this temperature range for 1 hour to obtain a slightly yellowish color. Thick, homogeneous liquid.
食品级包埋水溶性CoQ10为公司自制产品。食用明胶的生产商为安徽丰原明胶有限公司。食品级增塑剂化学成分名称为山梨醇,生产商为浙江华康药业股份有限公司。Food-grade embedded water-soluble CoQ 10 is a company-made product. The manufacturer of edible gelatin is Anhui Fengyuan Gelatin Co., Ltd. The chemical component name of food-grade plasticizer is sorbitol, and the manufacturer is Zhejiang Huakang Pharmaceutical Co., Ltd.
保温搅拌毕,开始于60~65℃真空脱气(-0.06±0.02MPa),逐步提高配交釜内的真空度,起初真空度过高会导致胶液爆沸。真空脱气至胶液表面无明显气泡释放且胶液表面呈蜂窝状流动视为真空脱气结束,脱气结束即视为配胶完成。After keeping warm and stirring, start vacuum degassing (-0.06±0.02MPa) at 60-65°C, and gradually increase the vacuum degree in the mating kettle. At first, too high a vacuum will cause the glue to boil. Vacuum degassing is completed until no obvious bubbles are released on the surface of the glue liquid and the glue liquid surface flows in a honeycomb shape. The completion of vacuum degassing is considered to be the completion of glue preparation.
配胶完成后得到的胶液需要控温50~55℃保存待用。The glue solution obtained after the glue preparation is completed needs to be stored at a temperature of 50 to 55°C for later use.
配胶毕,氮气破真空至配交釜内压力为常压,取样送检,胶液水分为22.15%。开始造珠,造珠过程为两个空心啮合齿轮将分布在空心啮合齿轮同侧的胶液于啮合瞬间固化成珠,啮合环境为纯氧环境,啮合产生的爆珠呈球状,球径为10mm,爆珠壁材厚度为1.0mm。After the glue is mixed, the nitrogen is used to break the vacuum until the pressure in the mixing kettle reaches normal pressure. Samples are taken and sent for inspection. The moisture content of the glue liquid is 22.15%. Start bead making. The bead making process is two hollow meshing gears. The glue distributed on the same side of the hollow meshing gears solidifies into beads at the moment of meshing. The meshing environment is a pure oxygen environment. The exploded beads produced by the meshing are spherical with a ball diameter of 10mm. , the thickness of the bead wall material is 1.0mm.
啮合齿轮的材质为316L不锈钢,啮合齿轮的空心中通冷却水,冷却水进水温度设置在10~15℃。纯氧环境由99.999%氧气创造,99.999%氧气来源于市面常规钢瓶气,厂家不作特殊限定。The material of the meshing gear is 316L stainless steel. Cooling water flows through the hollow of the meshing gear. The inlet temperature of the cooling water is set at 10~15℃. The pure oxygen environment is created by 99.999% oxygen. 99.999% oxygen comes from conventional cylinder gas on the market. The manufacturer does not make special restrictions.
造珠毕,开始二次充氧。二次充氧是于室温下往上一造珠工序所得的已含有一定纯氧的爆珠腔体中用细微针头再次注入氧气,当爆珠腔体中含有1952Pa氧气后拔出细微针头。After the beads are made, secondary oxygenation begins. Secondary oxygenation is to re-inject oxygen with a fine needle into the bead-explosion cavity obtained in the previous bead-making process, which already contains a certain amount of pure oxygen, at room temperature. When the bead-explosion cavity contains 1952Pa of oxygen, the fine needle is pulled out.
细微针头的材质为316L不锈钢。二次充氧使用99.999%氧气。99.999%氧气来源于市面常规钢瓶气,厂家不作特殊限定。The material of the fine needle is 316L stainless steel. Secondary oxygenation uses 99.999% oxygen. 99.999% oxygen comes from conventional cylinder gas on the market, and the manufacturer does not make special restrictions.
二次充氧毕,开始用干燥转笼于55%RH环境湿度和80~90℃干燥温度下静置干燥,得到可快速缓解高原反应的CoQ10/O2爆珠成品(186.35kg,呈淡黄色半透明状空心弹性球体),爆珠壁材水分为6.82%,所述可快速缓解高原反应的CoQ10/O2爆珠成品的产品图见图2。After the secondary oxygenation is completed, a drying tumbler is used to let it stand and dry at an ambient humidity of 55% RH and a drying temperature of 80 to 90°C to obtain the finished product of CoQ 10 /O 2 explosive beads (186.35kg, light in color) that can quickly alleviate altitude sickness. Yellow translucent hollow elastic sphere), the moisture content of the bead wall material is 6.82%. The product picture of the finished CoQ 10 /O 2 bead product that can quickly alleviate altitude sickness is shown in Figure 2.
干燥转笼的生产厂家为浙江江南制药机械有限公司。The manufacturer of the drying tumbler is Zhejiang Jiangnan Pharmaceutical Machinery Co., Ltd.
所述可快速缓解高原反应的CoQ10/O2爆珠的制备仪器为爆珠制备机,具体包括:配胶装置101,造珠装置201,二次充氧装置301与烘干装置401;The equipment for preparing the CoQ 10 /O 2 explosive beads that can quickly alleviate altitude sickness is an explosion bead preparation machine, which specifically includes: a glue dispensing device 101, a bead making device 201, a secondary oxygenation device 301 and a drying device 401;
所述配胶装置101,包括螺杆真空泵,所述螺杆真空泵内固定安装有冷凝器和接收罐,通过所述冷凝器和接收罐用以进行冷凝水的输送与收集,从而实现冷凝水的循环;The glue dispensing device 101 includes a screw vacuum pump. A condenser and a receiving tank are fixedly installed in the screw vacuum pump. The condenser and receiving tank are used to transport and collect condensed water, thereby realizing the circulation of condensed water;
所述造珠装置201,包括密封造珠结构202,冷水循环结构203与双侧冷凝水输送管;所述密封造珠结构202,包括啮合齿轮204,胶液添加结构206;所述冷水循环结构203,包括进水口207与出水口208;The bead-making device 201 includes a sealed bead-making structure 202, a cold water circulation structure 203 and a double-sided condensed water delivery pipe; the seal bead-making structure 202 includes a meshing gear 204 and a glue adding structure 206; the cold water circulation structure 203, including water inlet 207 and water outlet 208;
所述二次充氧装置301,包括六边形转盘302,第二胶液添加结构206,所述第二胶液添加结构206包括细微针头303;所述六边形转盘302,包括六边形左转盘与六边形右转盘。The secondary oxygenation device 301 includes a hexagonal turntable 302 and a second glue adding structure 206. The second glue adding structure 206 includes a fine needle 303; the hexagonal turntable 302 includes a hexagonal Left turntable and hexagonal right turntable.
在一种实施方式中,所述可快速缓解高原反应的爆珠制备机中各结构连接方式为:所述配胶装置101与造珠装置201连通,所述造珠装置201与二次充氧装置301连通,所述二次充氧装置301与烘干装置401连通;所述密封造珠结构202中心旋转安装有啮合齿轮204,所述啮合齿轮204中间位置为空心结构205,所述啮合齿轮204数量为两个,所述密封造珠结构202与所述冷水循环结构203为两个独立结构二者不连通。所述密封造珠结构202上方固定安装有胶液添加结构206,所述胶液添加结构206下方两侧设置有双侧冷凝水输送管,所述双侧冷凝水输送管汇合处位于两个啮合齿轮204啮合线方向上;所述双侧冷凝水输送管,通过所述进水口207与出水口208在空心结构205中通冷却水,所述二次充氧装置301中,所述六边形转盘302中间位置为空心结构205,所述六边形转盘302数量为两个,所述六边形转盘302中,其六边形转盘302啮合线与第一啮合齿轮204啮合线重合,所述细微针头303位于两个六边形转盘302啮合线方向上。In one embodiment, the connection mode of each structure in the bead-explosion preparation machine that can quickly alleviate altitude sickness is: the glue dispensing device 101 is connected to the bead-making device 201, and the bead-making device 201 is connected to the secondary oxygenation device. The device 301 is connected, and the secondary oxygenation device 301 is connected with the drying device 401; a meshing gear 204 is installed in the center of the sealed bead-making structure 202, and the middle position of the meshing gear 204 is a hollow structure 205. The meshing gear The number 204 is two. The sealing beading structure 202 and the cold water circulation structure 203 are two independent structures that are not connected. A glue adding structure 206 is fixedly installed above the sealing beading structure 202, and bilateral condensation water delivery pipes are provided on both sides below the glue adding structure 206. The confluence of the two sides of the condensation water delivery pipes is located at the two meshing points. In the direction of the gear 204 meshing line; the double-sided condensed water delivery pipe passes cooling water in the hollow structure 205 through the water inlet 207 and the water outlet 208. In the secondary oxygenation device 301, the hexagonal The middle position of the turntable 302 is a hollow structure 205, and the number of the hexagonal turntables 302 is two. In the hexagonal turntable 302, the meshing line of the hexagonal turntable 302 coincides with the meshing line of the first meshing gear 204. The fine needle 303 is located in the direction of the meshing line of the two hexagonal rotating disks 302.
在一种实施方式中,所述可快速缓解高原反应的爆珠制备机的工作原理为:在所述配胶装置101中进行CoQ10/O2爆珠壁材胶皮的配胶操作,配胶后在配胶装置101中进行真空脱气,待真空脱气后将胶液传送至造珠装置201的胶液添加结构206中,在所述密封造珠结构202中,通过两个啮合齿轮204旋转啮合运动,在啮合线位置将所述胶液瞬间固化成珠。同时,由于所述啮合齿轮204中间位置为空心结构205,通过所述空心结构205与冷水循环结构203中的进水口207与出水口208相互配合,通过冷却水循环进行胶液的降温固化操作。待固化成珠的同时,由于密封造珠结构202为纯氧密封空间,可将密封造珠结构202中的氧气封入爆珠胶膜内部,同时本专利中所述固定安装的胶液添加结构206为负压推杆结构,其内部密封有指定体积的胶液,当密封造珠结构202内的氧气被消耗并产生负压时,所述胶液添加结构206内的推杆将自动向下推动,并进行胶液的补充操作。将固化成珠的爆珠传送至二次充氧装置301,在所述二次充氧装置301中,通过细微针头303向爆珠内补充氧气,由于爆珠壁材具有一定弹性,当细微针头303细微拔出爆珠腔体后爆珠腔体内部氧气不会泄漏。同时,通过两个六边形转盘302对补充氧气后的爆珠进行转运,将其输送至烘干装置401中,并使用烘干装置401中的干燥转笼进行爆珠的静置干燥处理。In one embodiment, the working principle of the blasting bead preparation machine that can quickly alleviate altitude sickness is as follows: performing a glue dispensing operation of CoQ 10 /O 2 blasting bead wall material rubber in the glue dispensing device 101. Finally, vacuum degassing is performed in the glue dispensing device 101. After vacuum degassing, the glue liquid is transferred to the glue liquid adding structure 206 of the bead making device 201. In the sealed bead making structure 202, through two meshing gears 204 The rotating meshing motion instantly solidifies the glue into beads at the position of the meshing line. At the same time, since the middle position of the meshing gear 204 is a hollow structure 205, the hollow structure 205 cooperates with the water inlet 207 and the water outlet 208 in the cold water circulation structure 203 to cool down and solidify the glue through cooling water circulation. While being solidified into beads, since the sealed beading structure 202 is a pure oxygen sealed space, the oxygen in the sealed beading structure 202 can be sealed into the interior of the bead-exploding film, and at the same time, the fixedly installed glue adding structure 206 described in this patent It is a negative pressure push rod structure with a specified volume of glue liquid sealed inside. When the oxygen in the sealed bead making structure 202 is consumed and negative pressure is generated, the push rod in the glue liquid adding structure 206 will automatically push downwards. , and perform glue replenishment operations. The exploded beads solidified into beads are transferred to the secondary oxygenation device 301. In the secondary oxygenation device 301, oxygen is replenished into the exploded beads through the fine needle 303. Since the exploded bead wall material has a certain elasticity, when the fine needle 303 After 303 slightly pulls out the bead blasting chamber, the oxygen inside the bead blasting chamber will not leak. At the same time, the exploded beads after supplementing with oxygen are transported through two hexagonal turntables 302 and transported to the drying device 401, and the drying cage in the drying device 401 is used to perform the standing drying process of the exploded beads.
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