CN116855877A - Method for controlling oxidation product proportion of Hi-B steel decarburization annealing plate - Google Patents
Method for controlling oxidation product proportion of Hi-B steel decarburization annealing plate Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于冷轧取向硅钢技术领域,尤其涉及一种控制Hi-B钢脱碳退火板氧化生成物比例的方法。The invention belongs to the technical field of cold-rolled oriented silicon steel, and in particular relates to a method for controlling the proportion of oxidation products of Hi-B steel decarburized annealed plates.
背景技术Background technique
取向硅钢具有极强的高斯织构{110}<001>,即几乎所有晶粒的<001>方向平行于板带的轧向,{110}晶面平行于轧面,从而在定向磁场下具有最佳的易磁化性能。用其制成变压器的铁芯,在定向磁场的工作条件下,其极高的磁感和极低的铁损可以显著节省材料和电能。取向硅钢一般分为普通取向硅钢(CGO钢)和高磁感取向硅钢(Hi-B钢)两种,用两次冷轧法生产的取向硅钢为普通取向硅钢,一次冷轧法生产的高磁感取向硅钢称为Hi-B钢。在脱碳退火之前,CGO钢一般含0.03%~0.05%C,与CGO钢不同的是,Hi-B钢C的质量分数在0.06%~0.075%左右。Oriented silicon steel has an extremely strong Gaussian texture {110}<001>, that is, the <001> direction of almost all grains is parallel to the rolling direction of the strip, and the {110} crystal plane is parallel to the rolling surface, so it has Best magnetization properties. It is used to make the core of a transformer. Under the working conditions of a directional magnetic field, its extremely high magnetic induction and extremely low iron loss can significantly save materials and electrical energy. Oriented silicon steel is generally divided into two types: ordinary oriented silicon steel (CGO steel) and high magnetic induction oriented silicon steel (Hi-B steel). The oriented silicon steel produced by two cold rolling methods is ordinary oriented silicon steel, and the high magnetic induction steel produced by one cold rolling method. Inductively oriented silicon steel is called Hi-B steel. Before decarburization annealing, CGO steel generally contains 0.03% to 0.05% C. Different from CGO steel, the mass fraction of C in Hi-B steel is around 0.06% to 0.075%.
取向硅钢在脱碳退火之前,一定的碳含量可保证带钢在热轧时出现10%~25%的奥氏体,铁素体和奥氏体两相组织的存在可使得热轧变形时晶粒细小而均匀,而且奥氏体组织的出现有利于抑制剂A1N的溶解。如果钢的基体中碳含量太低,则高温加热过程中晶粒会明显长大,热轧后的组织变得十分粗大,且极不均匀。C在完成了保证热轧组织细小而均匀化的作用后,需要通过脱碳退火处理脱除多余的碳,将钢中的C脱碳到30ppm以下,保证以后高温退火时处于单一的铁素体相,发展完善的二次再结晶组织和去除钢中S和N,消除产品的磁时效。Before decarburization and annealing of grain-oriented silicon steel, a certain carbon content can ensure that 10% to 25% austenite appears in the strip during hot rolling. The existence of the two-phase structure of ferrite and austenite can cause crystallization during hot rolling deformation. The particles are small and uniform, and the appearance of austenite structure is conducive to the dissolution of the inhibitor A1N. If the carbon content in the steel matrix is too low, the grains will grow significantly during high-temperature heating, and the structure after hot rolling will become very coarse and extremely uneven. After C has completed its role in ensuring that the hot-rolled structure is fine and uniform, it is necessary to remove excess carbon through decarburization annealing to decarburize the C in the steel to less than 30 ppm to ensure that it is in a single ferrite during high-temperature annealing in the future. phase, develop a perfect secondary recrystallization structure and remove S and N in the steel, eliminating the magnetic aging of the product.
脱碳退火时,钢带表面的Fe元素会与水蒸气发生氧化反应生成FeO,而水蒸气的氧化能力不足以将Fe元素直接氧化成Fe2O3。钢带除了C与Fe的氧化外,钢带表面的Si元素更容易被水蒸气氧化生成致密的SiO2,生成的SiO2颗粒与FeO合成铁橄榄石2FeO·SiO2。在脱碳退火过程结束后,钢带表面会形成一层主要由SiO2、FeO、2FeO·SiO2等组成的氧化层,此氧化层是后续工序生成硅酸镁玻璃膜的基体。使Fe2SiO4/SiO2=0.16~0.68时,形成的底层质量好,净化退火时钢中的硫不会过早进入氧化膜中,保持强的抑制力,磁性也好。氧化膜中Fe2SiO4含量多和SiO2含量少时,以后形成的底层厚度不均,容易出现点状露基板缺陷,但Fe2SiO4含量过少,形成的底层也不均匀,而且由于氧化膜中总氧含量过低,底层附着性变坏。During decarburization and annealing, the Fe element on the surface of the steel strip will oxidize with water vapor to form FeO, but the oxidizing ability of water vapor is not enough to directly oxidize the Fe element into Fe 2 O 3 . In addition to the oxidation of C and Fe, the Si element on the surface of the steel strip is more easily oxidized by water vapor to form dense SiO 2 . The generated SiO 2 particles and FeO synthesize fayalite 2FeO·SiO 2 . After the decarburization annealing process is completed, an oxide layer mainly composed of SiO 2 , FeO, 2FeO·SiO 2 , etc. will be formed on the surface of the steel strip. This oxide layer is the matrix for the subsequent process to generate a magnesium silicate glass film. When Fe 2 SiO4/SiO 2 =0.16~0.68, the quality of the bottom layer formed is good. During purification annealing, the sulfur in the steel will not enter the oxide film prematurely, maintaining strong inhibition and good magnetism. When the content of Fe 2 SiO 4 in the oxide film is too high and the content of SiO 2 is low, the thickness of the underlying layer formed will be uneven and point-like exposed substrate defects will easily occur. However, if the content of Fe 2 SiO 4 is too small, the underlying layer formed will be uneven and due to oxidation. The total oxygen content in the film is too low, and the adhesion of the bottom layer deteriorates.
发明内容Contents of the invention
本发明的目的在于提供一种控制Hi-B钢脱碳退火板氧化生成物比例的方法,通过脱碳退火露点温度的控制,保证脱碳退火形成的氧化层中氧化物Fe2SiO4和SiO2的组成比例,为形成良好的硅酸镁玻璃膜底层奠定基础,改善取向硅钢成品板的点状露基板缺陷,提高表面质量。The purpose of the present invention is to provide a method for controlling the proportion of oxidation products in a Hi-B steel decarburization annealed plate. By controlling the decarburization annealing dew point temperature, it is ensured that the oxides Fe 2 SiO 4 and SiO in the oxide layer formed by the decarburization annealing are The composition ratio of 2 lays the foundation for forming a good bottom layer of magnesium silicate glass film, improves the point-like exposed substrate defects of the finished oriented silicon steel plate, and improves the surface quality.
为实现发明目的,本发明采用的技术方案如下:In order to achieve the purpose of the invention, the technical solutions adopted by the present invention are as follows:
一种控制Hi-B钢脱碳退火板氧化生成物比例的方法,通过氢水分压比建立脱碳退火工艺露点温度与氧化生成物比例之间的关系,通过脱碳退火露点温度的控制,实现脱碳退火板氧化生成物比例的控制,所述露点温度与氧化生成物比例之间通过如下关系建立联系;A method for controlling the proportion of oxidation products in decarburized annealed plates of Hi-B steel. The relationship between the decarburization annealing process dew point temperature and the proportion of oxidation products is established through the hydrogen water pressure ratio. By controlling the decarburization annealing dew point temperature, it is achieved To control the proportion of oxidation products of the decarburization annealing plate, the dew point temperature and the proportion of oxidation products are connected through the following relationship;
1)露点温度与分压比PH2O/PH2之间的关系。1) The relationship between dew point temperature and partial pressure ratio P H2O /P H2 .
2)脱碳退火温度下,氧含量与分压比PH2O/PH2之间的关系;氧含量与氧化生成物Fe2SiO4和SiO2之间的关系。2) At the decarburization annealing temperature, the relationship between the oxygen content and the partial pressure ratio P H2O /P H2 ; the relationship between the oxygen content and the oxidation products Fe 2 SiO 4 and SiO 2 .
进一步地,所述Hi-B钢化学成分的质量百分数如下:C:0.043%~0.073%、Si:2.60%~3.80%、Mn:0.0018%~0.0180%、S:0.002%~0.009%、P:0.0023%~0.0180%、Als:0.009%~0.0750%、N:0.0023%~0.0100%,其余为Fe和不可避免的杂质。Further, the mass percentages of the chemical components of the Hi-B steel are as follows: C: 0.043% to 0.073%, Si: 2.60% to 3.80%, Mn: 0.0018% to 0.0180%, S: 0.002% to 0.009%, P: 0.0023% to 0.0180%, Als: 0.009% to 0.0750%, N: 0.0023% to 0.0100%, and the rest is Fe and inevitable impurities.
进一步地,脱碳退火板中Fe2SiO4/SiO2的比例控制在0.16~0.68。Further, the ratio of Fe 2 SiO 4 /SiO 2 in the decarburized annealed plate is controlled between 0.16 and 0.68.
进一步地,冷轧板的脱碳退火气氛为:加湿槽温度范围为30~80℃的湿的75%H2+25%N2;脱碳退火温度为:830~850℃;脱碳退火时间为:2~3min。Further, the decarburization annealing atmosphere of the cold-rolled plate is: wet 75% H 2 + 25% N 2 with a humidification tank temperature ranging from 30 to 80°C; the decarburization annealing temperature is: 830 to 850°C; the decarburization annealing time For: 2~3min.
进一步地,脱碳退火和渗氮处理在同一连续炉生产作业线上进行,渗氮工艺为:在含2%~15%NH3干的75%H2+N2气氛中700~810℃进行10~50秒的渗氮处理。脱碳退火板渗氮退火之后涂敷MgO隔离剂。Further, decarburization annealing and nitriding treatment are carried out on the same continuous furnace production line. The nitriding process is: carried out in a 75% H 2 + N 2 atmosphere containing 2% to 15% dry NH 3 at 700 to 810°C. Nitriding treatment for 10 to 50 seconds. The decarburized annealed plate is coated with MgO release agent after nitriding annealing.
本发明的有益效果:Beneficial effects of the present invention:
(1)通过脱碳退火露点温度来控制氧化层简单、易操作;(1) Controlling the oxide layer through decarburization annealing dew point temperature is simple and easy to operate;
(2)实现了脱碳退火露点温度与氧化生成物比例之间的对应关系,使抽象的氧化层变的更直观;(2) The corresponding relationship between the decarburization annealing dew point temperature and the proportion of oxidation products is realized, making the abstract oxide layer more intuitive;
(3)通过计算使脱碳退火氧化生成物比例的控制从定性转变到定量;(3) Through calculation, the control of the proportion of decarburization annealing and oxidation products is changed from qualitative to quantitative;
(4)氧化层的精确控制为良好的玻璃膜底层的形成奠定基础;(4) Precise control of the oxide layer lays the foundation for the formation of a good bottom layer of glass film;
(5)有效减少点状露基板缺陷的数量。(5) Effectively reduce the number of point-like exposed substrate defects.
附图说明Description of the drawings
图1为露点温度与分压比PH2O/PH2之间的关系;Figure 1 shows the relationship between dew point temperature and partial pressure ratio P H2O /P H2 ;
图2为850℃时氧含量与分压比PH2O/PH2之间的关系;Figure 2 shows the relationship between oxygen content and partial pressure ratio P H2O /P H2 at 850°C;
图3为850℃氧含量与氧化生成物Fe2SiO4和SiO2之间的关系。Figure 3 shows the relationship between the oxygen content at 850°C and the oxidation products Fe 2 SiO 4 and SiO 2 .
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other. The described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
一、利用本发明控制方法生产取向硅钢的工艺过程1. The process of producing oriented silicon steel using the control method of the present invention
1、成分及前期工艺1. Composition and preliminary process
(1)成分(1)Ingredients
Hi-B钢元素的质量百分数如下表1所示,其余为Fe和杂质。The mass percentages of Hi-B steel elements are shown in Table 1 below, and the rest are Fe and impurities.
表1Hi-B钢元素的质量百分数,wt%Table 1 Mass percentage of Hi-B steel elements, wt%
(2)工艺(2) Technology
采用冶炼、连铸、热轧、常化和一次冷轧工艺制成0.27mm厚度的冷轧板。Cold-rolled plates with a thickness of 0.27mm are made using smelting, continuous casting, hot rolling, normalization and one-time cold rolling processes.
2、脱碳退火工艺及氧化层中氧化物比例控制。2. Decarburization annealing process and oxide ratio control in the oxide layer.
(1)脱碳退火工艺(1) Decarburization annealing process
冷轧板的脱碳退火气氛为:加湿槽温度范围为40~70℃的湿的75%H2+25%N2;脱碳退火温度为:850℃;脱碳退火时间为:2.5min。The decarburization annealing atmosphere of the cold-rolled plate is: wet 75% H 2 + 25% N 2 with a humidification tank temperature range of 40 to 70°C; the decarburization annealing temperature is: 850°C; the decarburization annealing time is: 2.5 minutes.
(2)控制脱碳板氧化层结构(2) Control the oxide layer structure of the decarburization plate
为了找到露点温度和氧化生成物比例之间的关系,进行如下Thermo-Calc热力学计算:In order to find the relationship between the dew point temperature and the proportion of oxidation products, the following Thermo-Calc thermodynamic calculation is performed:
1)露点温度与分压比PH2O/PH2之间的关系,计算结果如图1所示。1) The relationship between the dew point temperature and the partial pressure ratio P H2O /P H2 . The calculation results are shown in Figure 1.
2)850℃时氧含量与分压比PH2O/PH2之间的关系,计算结果如图2所示;2) The relationship between oxygen content and partial pressure ratio P H2O /P H2 at 850°C. The calculation results are shown in Figure 2;
3)850℃时氧含量与氧化生成物Fe2SiO4和SiO2之间的关系,计算结果如图3所示。3) The relationship between oxygen content and oxidation products Fe 2 SiO 4 and SiO 2 at 850°C. The calculation results are shown in Figure 3.
通过露点温度的控制就实现氧化生成物比例的控制,脱碳退火板中Fe2SiO4/SiO2的比例控制在0.16~0.68,可以形成良好的硅酸镁底层,减少成品板点状露基板缺陷。By controlling the dew point temperature, the proportion of oxidation products can be controlled. The ratio of Fe 2 SiO 4 /SiO 2 in the decarburized annealed plate is controlled between 0.16 and 0.68, which can form a good magnesium silicate bottom layer and reduce the point-like exposure of the substrate in the finished plate. defect.
(3)渗氮及涂MgO隔离剂(3) Nitriding and coating with MgO release agent
脱碳退火和渗氮处理在同一连续炉生产作业线上进行。渗氮工艺为:在含6%NH3干的75%H2+N2气氛中770℃进行30秒的渗氮处理。脱碳退火板渗氮退火之后涂敷MgO隔离剂。Decarburization annealing and nitriding treatment are carried out on the same continuous furnace production line. The nitriding process is: nitriding treatment for 30 seconds at 770°C in a 75% H 2 + N 2 atmosphere containing 6% NH 3 dry. The decarburized annealed plate is coated with MgO release agent after nitriding annealing.
3、高温退火及后续工艺3. High temperature annealing and subsequent processes
高温退火后在热拉伸平整退火线上涂绝缘涂层制成成品,检测成品板表面点状露基板缺陷。After high-temperature annealing, apply an insulating coating on the hot drawing flat annealing line to make the finished product, and detect point-like substrate defects on the surface of the finished board.
二、本发明控制氧化生成物比例方法的实施例与对比例比较2. Comparison between Examples and Comparative Examples of the Method for Controlling the Ratio of Oxidation Products of the Invention
通过对比例,比较脱碳退火露点温度对应的氧化生成物比例,对点状露基板缺陷的影响。实施例与对比例的比较结果如表2所示。By comparing the proportions, the proportion of oxidation products corresponding to the decarburization annealing dew point temperature is compared, and the impact on point-like exposed substrate defects. The comparison results between Examples and Comparative Examples are shown in Table 2.
表2实施例与对比例比较Table 2 Comparison between Examples and Comparative Examples
从表2的对比可以看出:采用本发明的方法,可以控制脱碳退火生成的Fe2SiO4和SiO2的比例,为良好的硅酸镁底层的形成奠定基础,可以有效减少点状露基板缺陷的比例。From the comparison in Table 2, it can be seen that the method of the present invention can control the ratio of Fe 2 SiO 4 and SiO 2 generated by decarburization annealing, lay the foundation for the formation of a good magnesium silicate bottom layer, and can effectively reduce spot dew. Proportion of substrate defects.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present invention. scope.
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