CN116810715A - Rear shell assembly machine for vehicle-mounted screen - Google Patents
Rear shell assembly machine for vehicle-mounted screen Download PDFInfo
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- CN116810715A CN116810715A CN202311047076.5A CN202311047076A CN116810715A CN 116810715 A CN116810715 A CN 116810715A CN 202311047076 A CN202311047076 A CN 202311047076A CN 116810715 A CN116810715 A CN 116810715A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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Abstract
本申请涉及组装机技术领域,提供了一种车载屏用后壳组装机,包含组件装配工位与锁螺丝工位,所述锁螺丝工位位于所述组件装配工位的侧边;所述组件装配工位包含第一机械手、滑移机构、上料治具与第一定位平台,所述上料治具安装于所述滑移机构上,所述上料治具用于安放后壳;所述滑移机构位于所述第一定位平台的上部,所述第一机械手夹持车载屏放置于所述第一定位平台上,所述滑移机构带动所述上料治具位于至所述第一定位平台的上方,当所述滑移机构下降时,将所述上料治具上的后壳压接于车载屏上。基于此,本申请过程装配大部分采用自动化操作过程,过程效率有效提升,且装配一致性好,质量有效提升。
This application relates to the technical field of assembly machines, and provides a rear case assembly machine for vehicle screens, which includes a component assembly station and a screw locking station, and the screw locking station is located on the side of the component assembly station; The component assembly station includes a first manipulator, a sliding mechanism, a loading fixture and a first positioning platform. The loading fixture is installed on the sliding mechanism and is used to place the rear shell; The sliding mechanism is located at the upper part of the first positioning platform. The first manipulator clamps the vehicle-mounted screen and places it on the first positioning platform. The sliding mechanism drives the loading fixture to be positioned on the first positioning platform. Above the first positioning platform, when the sliding mechanism descends, the rear shell on the loading fixture is pressed against the vehicle screen. Based on this, most of the process assembly in this application adopts automated operation processes, which effectively improves process efficiency, has good assembly consistency, and effectively improves quality.
Description
技术领域Technical field
本申请涉及组装机技术领域,尤其是涉及一种车载屏用后壳组装机。The present application relates to the technical field of assembly machines, and in particular, to a rear shell assembly machine for a vehicle screen.
背景技术Background technique
汽车车载屏是指安装在汽车仪表盘或座椅后面的显示屏,用于显示车辆信息、娱乐、导航等内容。随着汽车科技的不断发展,车载屏的功能和尺寸也在不断提升,成为了现代汽车的重要组成部分。A car screen refers to a display screen installed on the dashboard or behind the seat of a car, used to display vehicle information, entertainment, navigation and other content. With the continuous development of automobile technology, the functions and sizes of in-car screens are also constantly improving, becoming an important part of modern cars.
汽车的部件主要采用模块化生产,然后再进行组装,车载屏在进行模块化生产时,其主要包括显示屏、电气结构和后壳,电气结构在显示屏上调试完成后,还需要配合流水线组装后壳,现有的方式一般人工组装,导致生产效率较低,因此需要进一步改善。Automobile components are mainly produced in a modular manner and then assembled. When the vehicle screen is modularly produced, it mainly includes the display screen, electrical structure and back shell. After the electrical structure is debugged on the display screen, it also needs to be assembled with the assembly line. The existing method of rear shell assembly is generally manual, resulting in low production efficiency, so further improvements are needed.
发明内容Contents of the invention
为了改善现有后壳采用人工装配的方式导致生产效率较低的问题,本申请的目的是提供一种车载屏用后壳组装机。In order to improve the problem of low production efficiency caused by the manual assembly of existing back shells, the purpose of this application is to provide a back shell assembly machine for vehicle screens.
本申请提供的一种车载屏用后壳组装机采用如下的技术方案:The rear shell assembly machine for vehicle screens provided by this application adopts the following technical solution:
一种车载屏用后壳组装机,包含组件装配工位与锁螺丝工位,所述锁螺丝工位位于所述组件装配工位的侧边;所述组件装配工位包含第一机械手、滑移机构、上料治具与第一定位平台,所述上料治具安装于所述滑移机构上,所述上料治具用于安放后壳;所述滑移机构位于所述第一定位平台的上部,所述第一机械手夹持车载屏放置于所述第一定位平台上,所述滑移机构带动所述上料治具位于至所述第一定位平台的上方,当所述滑移机构下降时,将所述上料治具上的后壳压接于车载屏上;所述锁螺丝工位包含第二机械手、螺丝供料器与第二定位平台,所述第二机械手与所述螺丝供料器位于所述第二定位平台的侧边,当后壳组装于车载屏上后,所述第一机械手夹持车载屏至所述第二定位平台上,所述第二机械手夹持所述螺丝供料器上的螺丝锁入至车载屏上。A rear case assembly machine for a vehicle screen, including a component assembly station and a screw locking station. The screw locking station is located on the side of the component assembly station; the component assembly station includes a first manipulator, a sliding A moving mechanism, a loading fixture and a first positioning platform. The loading fixture is installed on the sliding mechanism. The loading fixture is used to place the rear shell; the sliding mechanism is located on the first positioning platform. On the upper part of the positioning platform, the first manipulator clamps the vehicle-mounted screen and places it on the first positioning platform. The sliding mechanism drives the loading jig to be located above the first positioning platform. When the When the sliding mechanism descends, press the rear shell on the loading fixture to the vehicle screen; the screw locking station includes a second manipulator, a screw feeder and a second positioning platform. The second manipulator The screw feeder is located on the side of the second positioning platform. When the rear shell is assembled on the vehicle screen, the first manipulator clamps the vehicle screen to the second positioning platform. The manipulator clamps the screws on the screw feeder and locks them onto the vehicle screen.
通过采用上述技术方案,利用第一机械手将车载屏夹持在第一定位平台上放置,辅助操作人员将准备好的后壳卡接于上料治具上,然后由滑移机构带动上料治具位移至第一定位平台的上方,当滑移机构下降时,上料治具上的后壳压接于车载屏上,由此完成车载屏与后壳的安装;当后壳安装好后需要利用螺丝将后壳稳固的安装于车载屏上,锁螺丝时,第一机械手将第一定位平台上的组装件夹持至第二定位平台上,利用第二机械手夹持螺丝供料器内的螺丝锁入后壳与车载屏上,此时完成成品组装过程;利用该结构,过程装配大部分采用自动化操作过程,过程效率有效提升,且装配一致性好,质量有效提升。By adopting the above technical solution, the first manipulator is used to clamp the vehicle-mounted screen on the first positioning platform and place it on the first positioning platform. The auxiliary operator clamps the prepared rear shell to the loading jig, and then the sliding mechanism drives the loading jig. The tool moves to the top of the first positioning platform. When the sliding mechanism descends, the back shell on the loading jig is pressed against the vehicle screen, thereby completing the installation of the vehicle screen and the back shell; when the back shell is installed, it is necessary Use screws to securely install the rear shell on the vehicle screen. When locking the screws, the first manipulator clamps the assembly on the first positioning platform to the second positioning platform, and uses the second manipulator to clamp the assembly in the screw feeder. The screws are locked into the back shell and the vehicle screen, and the finished product assembly process is completed at this time; using this structure, most of the process assembly adopts automated operations, which effectively improves the process efficiency, and the assembly consistency is good, and the quality is effectively improved.
可选的,所述滑移机构包含固定架、前后滑移板、左右滑移板与上下滑移板,所述前后滑移板滑接于所述固定架上可进行前后滑移,所述左右滑移板滑接于所述前后滑移板上可进行左右滑移,所述上下滑移板滑接于所述左右滑移板上可进行上下滑移,所述上下滑移板上竖直设置有保压气缸,所述上料治具安装于所述保压气缸上。Optionally, the sliding mechanism includes a fixed frame, a front and rear sliding plate, a left and right sliding plate, and an up and down sliding plate. The front and rear sliding plates are slidably connected to the fixed frame and can slide forward and backward. The left and right sliding plates are slidably connected to the front and rear sliding plates to slide left and right. The up and down sliding plates are slidably connected to the left and right sliding plates to slide up and down. The up and down sliding plates are vertically connected. A pressure-maintaining cylinder is provided, and the loading fixture is installed on the pressure-maintaining cylinder.
通过采用上述技术方案,保压气缸带动上料治具上下升降,上下滑移板沿左右滑移板同为上下升降,上下滑移板与保压气缸之间配合可加大上下伸缩距离,左右滑移板沿前后滑移板左右滑移,前后滑移板沿固定架前后滑移,利用滑移机构便于带动上料治具进行多角度运行,以适配不用外形尺寸的车载屏夹持操作。By adopting the above technical solution, the pressure-maintaining cylinder drives the loading fixture to move up and down, and the up-and-down sliding plate moves up and down along the left and right sliding plates. The cooperation between the up-and-down sliding plate and the pressure-maintaining cylinder can increase the up and down telescopic distance. The sliding plate slides left and right along the front and rear sliding plates, and the front and rear sliding plates slide forward and backward along the fixed frame. The sliding mechanism is used to facilitate the driving of the loading jig for multi-angle operation to adapt to the clamping operation of vehicle-mounted screens with different external dimensions. .
可选的,所述保压气缸朝向所述上料治具的一端设置有夹持件,所述夹持件的一端设置有旋转件,所述上料治具转动连接于所述夹持件上,且所述旋转件的驱动端与所述上料治具连接,所述旋转件带动所述上料治具可正反90度旋转。Optionally, the pressure maintaining cylinder is provided with a clamping member at one end toward the loading fixture, and a rotating member is provided at one end of the clamping member, and the loading fixture is rotationally connected to the clamping member. on, and the driving end of the rotating member is connected to the loading fixture, and the rotating member drives the loading fixture to rotate 90 degrees forward and reverse.
通过采用上述技术方案,利用设置的旋转件,当需要将后壳放入至上料治具上时,旋转件反向旋转90度带动上料治具朝向人的一侧,此时便于将后壳卡接于上料治具上;当后壳放置好后,旋转件正向旋转90度带动上料治具朝向底部,此时后壳同步带动朝向底部,借由滑移机构的多角度移动,控制上料治具滑移至第一定位平台的上方,此时后壳与车载屏上下对正,可进行卡接操作。By adopting the above technical solution and using the provided rotating member, when the rear shell needs to be placed on the loading jig, the rotating member is reversely rotated 90 degrees to drive the loading jig toward the side of the person. At this time, it is convenient to place the back shell on the loading jig. It is clamped on the loading jig; when the back shell is placed, the rotating member rotates forward 90 degrees to drive the loading jig towards the bottom. At this time, the back shell is synchronously driven towards the bottom. Through the multi-angle movement of the sliding mechanism, Control the loading fixture to slide to the top of the first positioning platform. At this time, the back shell and the vehicle screen are aligned up and down, and the snap-on operation can be performed.
可选的,所述组件装配工位还包含粗定位CCD,所述粗定位CCD位于所述第一定位平台的侧边,所述粗定位CCD朝上拍摄,所述第一机械手夹持车载屏经过所述粗定位CCD实现底面拍摄,当所述粗定位CCD检测车载屏底面的相应尺寸和外观合格时,车载屏夹入至所述第一定位平台上;当所述粗定位CCD检测车载屏底面的相应尺寸和外观不合格时,夹入至外部下料。Optionally, the component assembly station also includes a rough positioning CCD. The rough positioning CCD is located on the side of the first positioning platform. The rough positioning CCD shoots upward. The first manipulator clamps the vehicle screen. The bottom surface is photographed through the rough positioning CCD. When the rough positioning CCD detects that the corresponding size and appearance of the bottom surface of the vehicle screen are qualified, the vehicle screen is clamped onto the first positioning platform; when the rough positioning CCD detects the vehicle screen When the corresponding size and appearance of the bottom surface are unqualified, clamp it to the outside for blanking.
通过采用上述技术方案,利用粗定位CCD预先识别车载屏的底面,用于判断车载屏底面相应的尺寸是否合格,是否能够正常的放置于第一定位平台上,同时判断车载屏底面的外观是否存在缺失或污染的情况,当粗定位CCD检测车载屏底面的相应尺寸和外观不合格时,由第一机械手直接夹入至外部下料,不会夹放至第一定位平台上,利用该结构,能够提前识别不良,避免未及时发现造成后道工序的生产不良。By adopting the above technical solution, the rough positioning CCD is used to pre-identify the bottom surface of the vehicle screen, which is used to determine whether the corresponding size of the bottom surface of the vehicle screen is qualified, whether it can be placed normally on the first positioning platform, and whether the appearance of the bottom surface of the vehicle screen exists. In the case of missing or contaminated materials, when the rough positioning CCD detects that the corresponding size and appearance of the bottom surface of the vehicle screen are unqualified, the first manipulator will directly clamp it to the external blanking instead of clamping it to the first positioning platform. Using this structure, It can identify defects in advance and avoid production defects caused by failure to detect in time in subsequent processes.
可选的,所述第一定位平台的底部设置有移栽轴,所述第一定位平台沿所述移栽轴滑移,所述组件装配工位还包含精定位CCD,所述精定位CCD位于所述滑移机构的上方,所述精定位CCD朝下拍摄,当车载屏放置于所述第一定位平台上时,所述精定位CCD朝向车载屏的顶面拍摄,当所述精定位CCD检测车载屏顶面的相应尺寸和外观不合格时,所述第一定位平台带动车载屏沿所述移栽轴滑至外部下料。Optionally, a transplanting axis is provided at the bottom of the first positioning platform, and the first positioning platform slides along the transplanting axis. The component assembly station also includes a precision positioning CCD. The precision positioning CCD Located above the sliding mechanism, the fine positioning CCD shoots downwards. When the vehicle screen is placed on the first positioning platform, the fine positioning CCD shoots toward the top surface of the vehicle screen. When the fine positioning CCD When the CCD detects that the corresponding size and appearance of the top surface of the vehicle-mounted screen are unqualified, the first positioning platform drives the vehicle-mounted screen to slide along the transplanting axis to the outside for unloading.
通过采用上述技术方案,利用设置的移栽轴,当精定位CCD检测到车载屏的顶面区域相应的尺寸或外观不良时,第一定位平台能够带动车载屏朝远离第一机械手的外部方向移动,再利用人工辅助将车载屏进行下料操作,避免车载屏进行下一步的装配操作,由此实现车载屏各个角度的全面检测,同时及时剔除不良品,过程检测效果好。By adopting the above technical solution and using the set transplanting axis, when the precise positioning CCD detects the corresponding size or poor appearance of the top area of the vehicle screen, the first positioning platform can drive the vehicle screen to move in an external direction away from the first manipulator. , and then use manual assistance to carry out the cutting operation of the vehicle screen to avoid the next assembly operation of the vehicle screen, thereby achieving comprehensive inspection of the vehicle screen from all angles, while eliminating defective products in a timely manner, and the process inspection effect is good.
可选的,所述组件装配工位还包含后壳对位CCD,所述后壳对位CCD位于所述第一定位平台的侧边,所述后壳对位CCD朝上拍摄用于检测后壳,当所述后壳对位CCD检测后壳的相应尺寸和外观合格时,且所述精定位CCD检测车载屏顶面的相应尺寸和外观合格时,所述滑移机构带动后壳由上至下卡接于车载屏上;当后壳对位CCD检测后壳的相应尺寸和外观不合格时,所述滑移机构带动后壳停留原位。Optionally, the component assembly station also includes a rear housing alignment CCD. The rear housing alignment CCD is located on the side of the first positioning platform. The rear housing alignment CCD faces upward and is used to detect the rear. When the rear shell alignment CCD detects that the corresponding size and appearance of the rear shell are qualified, and the precise positioning CCD detects that the corresponding size and appearance of the top surface of the vehicle screen are qualified, the sliding mechanism drives the rear shell from above When the back shell alignment CCD detects that the corresponding size and appearance of the back shell are unqualified, the sliding mechanism drives the back shell to stay in place.
通过采用上述技术方案,利用后壳对位CCD,当上料治具安装好后壳后,旋转件正向旋转90度带动后壳朝向底部,此时通过滑移机构控制后壳朝向后壳对位CCD的拍摄区域,当后壳对位CCD检测后壳的相应尺寸和外观不合格时,滑移机构带动后壳停留原位,当后壳对位CCD检测后壳的相应尺寸和外观合格时,滑移机构带动后壳由上至下卡接于车载屏上,通过后壳对位CCD与精定位CCD实现对位感应,准确实现过程卡接。By adopting the above technical solution and using the back shell alignment CCD, after the back shell is installed on the loading jig, the rotating member rotates forward 90 degrees to drive the back shell toward the bottom. At this time, the sliding mechanism is used to control the back shell toward the back shell alignment. In the shooting area of the CCD, when the rear shell is aligned with the CCD and detects that the corresponding size and appearance of the rear shell are unqualified, the sliding mechanism drives the rear shell to stay in place. When the rear shell is aligned with the CCD and the corresponding size and appearance of the rear shell are detected as qualified , the sliding mechanism drives the back shell to snap onto the vehicle screen from top to bottom. Alignment sensing is achieved through the rear shell alignment CCD and precision positioning CCD, and the process of snap-in is accurately realized.
可选的,当后壳卡接于车载屏上时,所述精定位CCD同时对组装后的外形尺寸和外观检测,当所述精定位CCD检测组装后的尺寸和外观不合格时,所述第一定位平台带动后壳与车载屏形成的组装件沿所述移栽轴滑至外部下料;当所述精定位CCD检测组装后的尺寸和外观合格时,由所述第一机械手将组装件夹持至所述第二定位平台上。Optionally, when the rear shell is clamped on the vehicle screen, the precise positioning CCD detects the assembled dimensions and appearance at the same time. When the precise positioning CCD detects that the assembled size and appearance are unqualified, the precise positioning CCD detects the assembled dimensions and appearance. The first positioning platform drives the assembly formed by the rear shell and the vehicle screen to slide along the transplanting axis to the external blanking; when the precise positioning CCD detects that the size and appearance of the assembly are qualified, the first manipulator will assemble the assembly. The piece is clamped to the second positioning platform.
通过采用上述技术方案,利用精定位CCD,当后壳组装于车载屏上时,精定位CCD能够再次对组装件进行全方位的尺寸和外观检测,当检测不合格时,第一定位平台带动后壳与车载屏形成的组装件沿移栽轴滑至远离第一机械手的一侧下料;当检测合格时,再次由第一机械手将组装件夹持在第二定位平台上准备进行锁螺丝操作。By adopting the above technical solution and using the precise positioning CCD, when the rear shell is assembled on the vehicle screen, the precise positioning CCD can once again conduct a comprehensive size and appearance inspection of the assembled parts. When the inspection fails, the first positioning platform drives the rear The assembly formed by the shell and the vehicle-mounted screen slides along the transplanting axis to the side away from the first manipulator for unloading; when the test is qualified, the first manipulator clamps the assembly on the second positioning platform again to prepare for the screw locking operation .
可选的,所述锁螺丝工位还包含成品检测CCD,所述成品检测CCD位于所述第二定位平台的侧边,当所述第二机械手将螺丝锁入车载屏上时,所述成品检测CCD对成品车载屏的外观进行检测。Optionally, the screw locking station also includes a finished product detection CCD. The finished product detection CCD is located on the side of the second positioning platform. When the second manipulator locks the screws into the vehicle screen, the finished product detection CCD Detection CCD is used to detect the appearance of the finished vehicle screen.
通过采用上述技术方案,当组装好的车载屏安放至第二定位平台上时,利用第二机械手夹持螺丝供料器内的螺丝锁入至车载屏上,当螺丝锁好后,利用成品检测CCD对成品车载屏的整体外观进行检测,由此实现组装过程的最后一道装配和检验。By adopting the above technical solution, when the assembled vehicle screen is placed on the second positioning platform, the second manipulator is used to clamp the screws in the screw feeder and lock them onto the vehicle screen. After the screws are locked, the finished product is inspected CCD detects the overall appearance of the finished vehicle screen, thus realizing the final assembly and inspection of the assembly process.
可选的,还包含倍速链,所述倍速链位于所述第一机械手的侧边,当成品车载屏的外观合格或不合格时,所述第一机械手均将成品车载屏夹入至所述倍速链上。Optionally, a double-speed chain is also included. The double-speed chain is located on the side of the first manipulator. When the appearance of the finished vehicle screen is qualified or unqualified, the first manipulator will clamp the finished vehicle screen into the On the double speed chain.
通过采用上述技术方案,利用倍速链,实现车载屏自动送料,同时车载屏在完成组装后,合格品与不合格品均通过倍速链继续输送,实现过程全自动输送,节拍作业,效率提升。By adopting the above technical solution and using the double-speed chain, the vehicle-mounted screen can be automatically fed. At the same time, after the vehicle-mounted screen is assembled, both qualified and unqualified products will continue to be transported through the double-speed chain, realizing fully automatic transportation in the process, tactile operation, and improved efficiency.
可选的,所述倍速链上设置有合格品流道与不合格品流道,所述倍速链上设置有多块流动板,所述流动板具有标号,每块车载屏同步具有标号,当对应标号车载屏不合格时,对应放置的所述流动板与不合格标号车载屏实现关联识别,不合格标号车载屏流入不合格品流道,合格标号车载屏流入合格品流道。Optionally, the double-speed chain is provided with a qualified product flow channel and a non-conforming product flow channel. The double-speed chain is provided with multiple flow plates. The flow plates have labels, and each vehicle screen has a label simultaneously. When When the vehicle-mounted screen with the corresponding label fails, the correspondingly placed flow plate and the vehicle-mounted screen with the unqualified label realize associated identification. The vehicle-mounted screen with the unqualified label flows into the unqualified product flow channel, and the vehicle-mounted screen with the qualified label flows into the qualified product flow channel.
通过采用上述技术方案,倍速链上设置有合格品流道与不合格品流道,合格标号车载屏与对应标号的流动板进入至合格品流道,不合格标号车载屏与对应标号的流动板进入至不合格品流道。By adopting the above technical solution, a qualified product flow channel and a non-conforming product flow channel are provided on the double-speed chain. The qualified product on-board screen and the corresponding flow plate enter the qualified product flow channel, and the unqualified on-board screen and the corresponding flow plate enter the flow channel. Enter the flow channel of defective products.
综上所述,本申请包括以下至少一种有益效果:To sum up, this application includes at least one of the following beneficial effects:
1.利用第一机械手将车载屏夹持在第一定位平台上放置,辅助操作人员将准备好的后壳卡接于上料治具上,然后由滑移机构带动上料治具位移至第一定位平台的上方,当滑移机构下降时,上料治具上的后壳压接于车载屏上,由此完成车载屏与后壳的安装;当后壳安装好后需要利用螺丝将后壳稳固的安装于车载屏上,锁螺丝时,第一机械手将第一定位平台上的组装件夹持至第二定位平台上,利用第二机械手夹持螺丝供料器内的螺丝锁入后壳与车载屏上,此时完成成品组装过程;利用该结构,过程装配大部分采用自动化操作过程,过程效率有效提升,且装配一致性好,质量有效提升,整体实用性强,具有较大的市场推广价值;1. Use the first manipulator to clamp the vehicle-mounted screen on the first positioning platform and place it. Assist the operator to snap the prepared rear shell onto the loading fixture, and then the sliding mechanism drives the loading fixture to move to the third positioning platform. Above a positioning platform, when the sliding mechanism descends, the rear shell on the loading fixture is pressed against the vehicle screen, thus completing the installation of the vehicle screen and the rear shell; when the rear shell is installed, screws need to be used to secure the rear shell. The shell is firmly installed on the vehicle screen. When locking the screws, the first manipulator clamps the assembly on the first positioning platform to the second positioning platform, and uses the second manipulator to hold the screws in the screw feeder and lock them in. On the shell and the vehicle screen, the finished product assembly process is completed at this time; using this structure, most of the process assembly adopts automated operation processes, the process efficiency is effectively improved, and the assembly consistency is good, the quality is effectively improved, the overall practicality is strong, and it has greater Marketing value;
2. 利用设置的旋转件,当需要将后壳放入至上料治具上时,旋转件反向旋转90度带动上料治具朝向人的一侧,此时便于将后壳卡接于上料治具上;当后壳放置好后,旋转件正向旋转90度带动上料治具朝向底部,此时后壳同步带动朝向底部,借由滑移机构的多角度移动,控制上料治具滑移至第一定位平台的上方,此时后壳与车载屏上下对正,可进行卡接操作;2. Using the set rotating part, when the back shell needs to be placed on the loading jig, the rotating part is rotated 90 degrees in reverse to drive the loading jig towards the side of the person. At this time, it is easy to snap the back shell on to the upper side. On the material jig; when the rear shell is placed, the rotating part rotates forward 90 degrees to drive the loading jig towards the bottom. At this time, the back shell is synchronously driven towards the bottom. Through the multi-angle movement of the sliding mechanism, the loading jig is controlled. The tool slides to the top of the first positioning platform. At this time, the rear shell and the vehicle screen are aligned up and down, and the snap-on operation can be performed;
3.利用粗定位CCD、精定位CCD以及后壳对位CCD进行尺寸和外观检测,能够有效的实现精确的对位装配,同时及时剔除不良品。3. Use coarse positioning CCD, fine positioning CCD and rear shell alignment CCD to conduct size and appearance inspection, which can effectively achieve precise alignment assembly and eliminate defective products in a timely manner.
附图说明Description of the drawings
图1是本申请实施例1的第一视角结构示意图;Figure 1 is a schematic structural diagram from a first perspective of Embodiment 1 of the present application;
图2是本申请实施例1的第二视角结构示意图;Figure 2 is a schematic structural diagram from a second perspective of Embodiment 1 of the present application;
图3是图2中A部分的局部放大示意图。Figure 3 is a partially enlarged schematic view of part A in Figure 2.
附图标记说明:Explanation of reference symbols:
100、组件装配工位;110、第一机械手;120、滑移机构;121、固定架;122、前后滑移板;123、左右滑移板;124、上下滑移板;125、保压气缸;126、夹持件;127、旋转件;130、上料治具;140、第一定位平台;141、移栽轴;150、粗定位CCD;160、精定位CCD;170、后壳对位CCD;200、锁螺丝工位;210、第二机械手;220、螺丝供料器;230、第二定位平台;240、成品检测CCD;300、倍速链;400、柜体。100. Component assembly station; 110. First manipulator; 120. Sliding mechanism; 121. Fixed frame; 122. Front and rear sliding plates; 123. Left and right sliding plates; 124. Up and down sliding plates; 125. Pressure maintaining cylinder ; 126. Clamping part; 127. Rotating part; 130. Loading fixture; 140. First positioning platform; 141. Transplanting axis; 150. Coarse positioning CCD; 160. Fine positioning CCD; 170. Back shell alignment CCD; 200, screw locking station; 210, second manipulator; 220, screw feeder; 230, second positioning platform; 240, finished product inspection CCD; 300, double speed chain; 400, cabinet.
具体实施方式Detailed ways
以下结合附图1-3,对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with Figures 1-3.
实施例1:一种车载屏用后壳组装机,参看图1与图2,包含组件装配工位100、锁螺丝工位200、柜体400与倍速链300,组件装配工位100与锁螺丝工位200安装于柜体400上,锁螺丝工位200位于组件装配工位100的侧边,倍速链300位于柜体400的侧边。组件装配工位100包含第一机械手110、滑移机构120、上料治具130与第一定位平台140,第一定位平台140与第一机械手110安装于柜体400上,上料治具130安装于滑移机构120上,上料治具130背离第一机械手110的一侧,上料治具130用于安放后壳,后壳由人工辅助上料,实际操作时人员站在上料治具130的一侧,与倍速链300呈相对立状态。Embodiment 1: A rear shell assembly machine for a vehicle screen. Refer to Figures 1 and 2. It includes a component assembly station 100, a screw locking station 200, a cabinet 400 and a double speed chain 300. The component assembly station 100 and locking screws The work station 200 is installed on the cabinet 400 , the screw locking station 200 is located on the side of the component assembly station 100 , and the double speed chain 300 is located on the side of the cabinet 400 . The component assembly station 100 includes a first manipulator 110, a sliding mechanism 120, a loading fixture 130 and a first positioning platform 140. The first positioning platform 140 and the first manipulator 110 are installed on the cabinet 400. The loading fixture 130 Installed on the sliding mechanism 120, the loading fixture 130 is on the side away from the first manipulator 110. The loading fixture 130 is used to place the rear shell. The rear shell is loaded manually. During the actual operation, the person stands on the loading fixture. One side of the tool 130 is opposite to the double speed chain 300 .
参看图2与图3,滑移机构120位于第一定位平台140的上部,滑移机构120包含固定架121、前后滑移板122、左右滑移板123与上下滑移板124,固定架121呈“门”字框安装于柜体400上,前后滑移板122滑接于固定架121上可进行前后滑移,左右滑移板123滑接于前后滑移板122上可进行左右滑移,上下滑移板124滑接于左右滑移板123上可进行上下滑移,上下滑移板124上竖直设置有保压气缸125,上料治具130安装于保压气缸125上,保压气缸125带动上料治具130上下升降,利用滑移机构120便于带动上料治具130进行多角度运行,以适配不用外形尺寸的车载屏夹持操作。Referring to Figures 2 and 3, the sliding mechanism 120 is located on the upper part of the first positioning platform 140. The sliding mechanism 120 includes a fixed frame 121, a front and rear sliding plate 122, a left and right sliding plate 123, and an up and down sliding plate 124. The fixed frame 121 It is installed on the cabinet 400 in the form of a "door" frame. The front and rear sliding plates 122 are slidably connected to the fixed frame 121 to slide forward and backward. The left and right sliding plates 123 are slidably connected to the front and rear sliding plates 122 to slide left and right. , the up and down sliding plate 124 is slidably connected to the left and right sliding plates 123 to slide up and down. A pressure maintaining cylinder 125 is vertically provided on the up and down sliding plate 124, and the loading fixture 130 is installed on the pressure maintaining cylinder 125 to ensure that The pressure cylinder 125 drives the loading fixture 130 to move up and down, and the sliding mechanism 120 is used to drive the loading fixture 130 to operate at multiple angles to adapt to the clamping operation of vehicle-mounted screens with different external dimensions.
具体地,保压气缸125朝向上料治具130的一端固定连接有夹持件126,夹持件126呈“U”形,夹持件126的一端设置有旋转件127,旋转件127为伺服电机,上料治具130的两端转动连接于夹持件126上,旋转件127的驱动端与上料治具130的一端固定连接,旋转件127带动上料治具130可正反90度旋转,应当说明的是,本实施例中的伺服电机,在实际运行前需要利用程序编码器编程处理,使其实现可正反90度旋转控制。利用设置的旋转件127,当需要将后壳放入至上料治具130上时,旋转件127反向旋转90度带动上料治具130朝向人的一侧,此时便于将后壳卡接于上料治具130上;当后壳放置好后,旋转件127正向旋转90度带动上料治具130朝向底部,此时后壳同步带动朝向底部,借由滑移机构120的多角度移动,控制上料治具130滑移至第一定位平台140的上方,此时后壳与车载屏上下对正,可进行卡接操作。Specifically, a clamping member 126 is fixedly connected to one end of the pressure-holding cylinder 125 facing the feeding jig 130. The clamping member 126 is in a "U" shape. A rotating member 127 is provided at one end of the clamping member 126. The rotating member 127 is a servo. Motor, both ends of the loading fixture 130 are rotatably connected to the clamping part 126, the driving end of the rotating part 127 is fixedly connected to one end of the loading fixture 130, the rotating part 127 drives the loading fixture 130 to move forward and backward 90 degrees Rotation, it should be noted that the servo motor in this embodiment needs to be programmed using a program encoder before actual operation, so that it can realize forward and reverse 90-degree rotation control. Using the provided rotating member 127, when the rear shell needs to be placed on the loading jig 130, the rotating member 127 is rotated 90 degrees in reverse to drive the loading jig 130 toward the side of the person, which facilitates the snapping of the back shell. on the loading fixture 130; when the rear shell is placed, the rotating member 127 rotates forward 90 degrees to drive the loading fixture 130 toward the bottom. At this time, the rear shell is synchronously driven toward the bottom, through the multi-angle of the sliding mechanism 120 Move and control the loading jig 130 to slide to the top of the first positioning platform 140. At this time, the back shell and the vehicle screen are aligned up and down, and the clamping operation can be performed.
参看图1与图2,锁螺丝工位200包含第二机械手210、螺丝供料器220与第二定位平台230,第二机械手210、螺丝供料器220与第二定位平台230固定于柜体400上,第二机械手210与螺丝供料器220位于第二定位平台230的侧边,组件装配工位100还包含粗定位CCD150,粗定位CCD150安装于柜体400的底部,位于第一定位平台140与倍速链300之间,粗定位CCD150竖直朝上拍摄,第一机械手110夹持车载屏经过粗定位CCD150实现底面拍摄,当粗定位CCD150检测车载屏底面的相应尺寸和外观合格时,车载屏夹入至第一定位平台140上;当所述粗定位CCD150检测车载屏底面的相应尺寸和外观不合格时,车载屏被夹入至倍速链300上。利用粗定位CCD150预先识别车载屏的底面,用于判断车载屏底面相应的尺寸是否合格,是否能够正常的放置于第一定位平台140上,同时判断车载屏底面的外观是否存在缺失或污染的情况,利用该结构,能够提前识别不良,避免未及时发现造成后道工序的生产不良。Referring to Figures 1 and 2, the screw locking station 200 includes a second manipulator 210, a screw feeder 220 and a second positioning platform 230. The second manipulator 210, the screw feeder 220 and the second positioning platform 230 are fixed to the cabinet. 400, the second manipulator 210 and the screw feeder 220 are located on the side of the second positioning platform 230. The component assembly station 100 also includes a rough positioning CCD150. The rough positioning CCD150 is installed at the bottom of the cabinet 400 and is located on the first positioning platform. Between 140 and the double speed chain 300, the coarse positioning CCD150 shoots vertically upward. The first manipulator 110 clamps the vehicle screen and passes through the coarse positioning CCD150 to achieve bottom shooting. When the coarse positioning CCD150 detects that the corresponding size and appearance of the bottom surface of the vehicle screen are qualified, the vehicle screen The screen is clamped onto the first positioning platform 140; when the rough positioning CCD 150 detects that the corresponding size and appearance of the bottom surface of the vehicle screen are unqualified, the vehicle screen is clamped onto the double speed chain 300. The rough positioning CCD 150 is used to pre-identify the bottom surface of the vehicle screen to determine whether the corresponding size of the bottom surface of the vehicle screen is qualified, whether it can be placed normally on the first positioning platform 140, and to determine whether the appearance of the bottom surface of the vehicle screen is missing or contaminated. , using this structure, defects can be identified in advance to avoid production defects in subsequent processes that are not discovered in time.
在一些实施例中,第一定位平台140的底部设置有移栽轴141,移栽轴141与倍速链300呈空间垂直,第一定位平台140沿移栽轴141滑移,组件装配工位100还包含精定位CCD160,精定位CCD160位于滑移机构120的上方,精定位CCD160朝下拍摄,当车载屏放置于第一定位平台140上时,精定位CCD160朝向车载屏的顶面拍摄,利用设置的移栽轴141,当精定位CCD160检测到车载屏的顶面区域相应的尺寸或外观不良时,第一定位平台140能够带动车载屏朝远离第一机械手110的外部方向移动,再利用人工辅助将车载屏进行下料操作,避免车载屏进行下一步的装配操作,由此实现车载屏各个角度的全面检测,同时及时剔除不良品,过程检测效果好。In some embodiments, a transplanting shaft 141 is provided at the bottom of the first positioning platform 140 . The transplanting shaft 141 is spatially vertical to the double-speed chain 300 . The first positioning platform 140 slides along the transplanting shaft 141 . The component assembly station 100 It also includes a fine positioning CCD 160. The fine positioning CCD 160 is located above the sliding mechanism 120. The fine positioning CCD 160 shoots downward. When the vehicle screen is placed on the first positioning platform 140, the fine positioning CCD 160 faces the top surface of the vehicle screen to shoot. Use settings The transplanting axis 141, when the precise positioning CCD 160 detects the corresponding size or poor appearance of the top area of the vehicle screen, the first positioning platform 140 can drive the vehicle screen to move in an external direction away from the first manipulator 110, and then use manual assistance The vehicle-mounted screen is unloaded to prevent the vehicle-mounted screen from undergoing the next assembly operation, thereby achieving a comprehensive inspection of the vehicle-mounted screen from all angles, and at the same time eliminating defective products in a timely manner, and the process inspection effect is good.
在一些实施例中,组件装配工位100还包含后壳对位CCD170,后壳对位CCD170位于所述第一定位平台140的侧边且远离粗定位CCD150的另一侧,后壳对位CCD170朝上拍摄用于检测后壳,当上料治具130安装好后壳后,旋转件127正向旋转90度带动后壳朝向底部,此时通过滑移机构120控制后壳朝向后壳对位CCD170的拍摄区域,当后壳对位CCD170检测后壳的相应尺寸和外观不合格时,滑移机构120带动后壳停留原位,当后壳对位CCD170检测后壳的相应尺寸和外观合格时,滑移机构120带动后壳由上至下卡接于车载屏上,通过后壳对位CCD170与精定位CCD160实现对位感应,准确实现过程卡接。当后壳对位CCD170检测后壳的相应尺寸和外观不合格时,滑移机构120带动后壳停留原位,并仍由人工辅助将后壳进行下料操作,并放置在外部当不良品标识处理。In some embodiments, the component assembly station 100 further includes a rear housing alignment CCD 170 , which is located on the side of the first positioning platform 140 and on the other side away from the rough positioning CCD 150 . The rear housing alignment CCD 170 The upward shot is used to detect the back shell. After the loading jig 130 has installed the back shell, the rotating member 127 rotates forward 90 degrees to drive the back shell toward the bottom. At this time, the sliding mechanism 120 controls the back shell to be aligned towards the back shell. In the shooting area of CCD170, when the back shell is aligned and CCD170 detects that the corresponding size and appearance of the back shell are unqualified, the sliding mechanism 120 drives the back shell to stay in place. When the back shell is aligned and CCD170 detects that the corresponding size and appearance of the back shell are qualified , the sliding mechanism 120 drives the back shell to be clamped on the vehicle screen from top to bottom. Alignment sensing is achieved through the rear shell alignment CCD170 and precise positioning CCD160, and the process of clamping is accurately realized. When the back shell alignment CCD170 detects that the corresponding size and appearance of the back shell are unqualified, the sliding mechanism 120 drives the back shell to stay in place, and the back shell is still manually assisted to unload the material and placed outside as a defective product mark. deal with.
应当说明的是,本实施例中,当后壳卡接于车载屏上时,精定位CCD160可同时对组装后的外形尺寸和外观检测,利用精定位CCD160,当后壳组装于车载屏上时,精定位CCD160能够再次对组装件进行全方位的尺寸和外观检测,当检测不合格时,第一定位平台140带动后壳与车载屏形成的组装件沿移栽轴141滑至远离第一机械手110的一侧,即同样由人工辅助将后壳进行下料操作,并放置在外部当不良品标识处理;当检测合格时,再次由第一机械手110将组装件夹持在第二定位平台230上准备进行锁螺丝操作。It should be noted that in this embodiment, when the rear shell is clamped on the vehicle screen, the precise positioning CCD 160 can detect the dimensions and appearance of the assembly at the same time. Using the precise positioning CCD 160, when the rear shell is assembled on the vehicle screen , the precise positioning CCD160 can once again conduct all-round size and appearance inspection of the assembly. When the inspection fails, the first positioning platform 140 drives the assembly formed by the rear shell and the vehicle screen to slide along the transplanting axis 141 away from the first robot On one side of 110, the back shell is also unloaded with manual assistance and placed outside for labeling of defective products; when the test is qualified, the first manipulator 110 clamps the assembly on the second positioning platform 230 again. Get ready to lock the screws.
在一些实施例中,锁螺丝工位200还包含成品检测CCD240,成品检测CCD240位于第二定位平台230的侧边,当所述第二机械手210将螺丝锁入车载屏上时,成品检测CCD240对成品车载屏的外观进行检测,具体地,当组装好的车载屏安放至第二定位平台230上时,利用第二机械手210夹持螺丝供料器220内的螺丝锁入至车载屏上,当螺丝锁好后,利用成品检测CCD240对成品车载屏的整体外观进行检测,由此实现组装过程的最后一道装配和检验。In some embodiments, the screw locking station 200 also includes a finished product detection CCD 240. The finished product detection CCD 240 is located on the side of the second positioning platform 230. When the second manipulator 210 locks the screws into the vehicle screen, the finished product detection CCD 240 The appearance of the finished vehicle-mounted screen is inspected. Specifically, when the assembled vehicle-mounted screen is placed on the second positioning platform 230, the second manipulator 210 is used to clamp the screws in the screw feeder 220 and lock them onto the vehicle-mounted screen. After the screws are locked, the finished product inspection CCD240 is used to detect the overall appearance of the finished vehicle screen, thus realizing the final assembly and inspection of the assembly process.
应当说明的是,本实施例中,粗定位CCD150、精定位CCD160、后壳对位CCD170以及成品检测CCD240均可以进行X轴与Y轴方向的移动,以便在检测的过程中能够全方位的检测车载屏的各个面的角度。同时当对应CCD检测出不良品时,柜体400上设置有自动报警装置(图中未标出),自动报警装置与对应的CCD信号连接,能够及时的提醒各工位不良品的出现,以便第一机械手110、第二机械手210或人工能够及时的识别取出。It should be noted that in this embodiment, the rough positioning CCD 150, the fine positioning CCD 160, the rear shell alignment CCD 170 and the finished product inspection CCD 240 can all move in the X-axis and Y-axis directions, so that all-round inspection can be performed during the inspection process. The angles of all sides of the car screen. At the same time, when the corresponding CCD detects a defective product, an automatic alarm device (not shown in the figure) is provided on the cabinet 400. The automatic alarm device is connected to the corresponding CCD signal and can promptly remind each work station of the occurrence of defective products, so that The first manipulator 110, the second manipulator 210 or manually can identify and take it out in time.
在一些实施例中,倍速链300上设置有合格品流道(图中未标出)与不合格品流道(图中未标出),倍速链300上设置有多块用于运输车载屏的流动板,每块流动板上具有标号,每块车载屏上也具有标号,当对应标号车载屏不合格时,对应放置的所述流动板与不合格标号车载屏实现关联识别,不合格标号车载屏流入不合格品流道,合格标号车载屏流入合格品流道。应当说明的是,本实施例中,车载屏对应的标号与对应流动板上的标号可以通过系统数据关联,该部分为系统控制,为现有系统控制的应用,本实施例中不作具体赘述。In some embodiments, the double-speed chain 300 is provided with a qualified product flow channel (not shown in the figure) and a non-conforming product flow channel (not shown in the figure). The double-speed chain 300 is provided with multiple blocks for transporting vehicle-mounted screens. Each flow board has a label, and each vehicle-mounted screen also has a label. When the vehicle-mounted screen with the corresponding label fails, the corresponding flow board and the vehicle-mounted screen with the unqualified label realize associated identification, and the unqualified label The vehicle-mounted screen flows into the flow channel of unqualified products, and the vehicle-mounted screen with qualified marks flows into the flow channel of qualified products. It should be noted that in this embodiment, the label corresponding to the vehicle screen and the label corresponding to the flow board can be associated through system data. This part is system control and is an application of existing system control, which will not be described in detail in this embodiment.
本申请实施例的实施原理为:利用第一机械手110将车载屏夹持在第一定位平台140上放置,辅助操作人员将准备好的后壳卡接于上料治具130上,然后由滑移机构120带动上料治具130位移至第一定位平台140的上方,当滑移机构120下降时,上料治具130上的后壳压接于车载屏上,由此完成车载屏与后壳的安装;当后壳安装好后需要利用螺丝将后壳稳固的安装于车载屏上,锁螺丝时,第一机械手110将第一定位平台140上的组装件夹持至第二定位平台230上,利用第二机械手210夹持螺丝供料器220内的螺丝锁入后壳与车载屏上,此时完成成品组装过程。组装的过程中,利用粗定位CCD150、精定位CCD160、后壳对位CCD170以及成品检测CCD240,能够及时的检测出各工位不良品的出现,以便第一机械手110、第二机械手210或人工能够及时的识别取出。The implementation principle of the embodiment of the present application is as follows: using the first manipulator 110 to clamp the vehicle screen on the first positioning platform 140 and place it, assist the operator to clamp the prepared rear shell on the loading jig 130, and then use the sliding The moving mechanism 120 drives the loading fixture 130 to move above the first positioning platform 140. When the sliding mechanism 120 descends, the rear shell on the loading fixture 130 is pressed against the vehicle-mounted screen, thereby completing the vehicle-mounted screen and the rear panel. Installation of the case; when the rear case is installed, screws need to be used to securely install the rear case on the vehicle screen. When locking the screws, the first manipulator 110 clamps the assembly on the first positioning platform 140 to the second positioning platform 230 On the screen, the second manipulator 210 is used to clamp the screws in the screw feeder 220 and lock them into the rear case and the vehicle screen. At this time, the assembly process of the finished product is completed. During the assembly process, the coarse positioning CCD150, fine positioning CCD160, rear shell alignment CCD170 and finished product detection CCD240 can be used to detect the occurrence of defective products at each station in a timely manner, so that the first robot 110, the second robot 210 or manually can Timely identification and removal.
本具体实施方式的实施例均为本申请的较佳实施例,并非依此限制本申请的保护范围,其中相同的零部件用相同的附图标记表示。故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The examples of this specific implementation mode are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. The same components are represented by the same reference numerals. Therefore: all equivalent changes made based on the structure, shape, and principle of this application should be covered by the protection scope of this application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311047076.5A CN116810715A (en) | 2023-08-18 | 2023-08-18 | Rear shell assembly machine for vehicle-mounted screen |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311047076.5A CN116810715A (en) | 2023-08-18 | 2023-08-18 | Rear shell assembly machine for vehicle-mounted screen |
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| CN116810715A true CN116810715A (en) | 2023-09-29 |
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| CN202311047076.5A Pending CN116810715A (en) | 2023-08-18 | 2023-08-18 | Rear shell assembly machine for vehicle-mounted screen |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117324916A (en) * | 2023-11-09 | 2024-01-02 | 东莞市展誉科技有限公司 | Automatic production line for assembling computer case and assembling method thereof |
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| CN205571876U (en) * | 2016-04-06 | 2016-09-14 | 江门市星光自动化科技有限公司 | Automatic screw locking device |
| CN207326382U (en) * | 2017-10-20 | 2018-05-08 | 昆山迈征自动化科技有限公司 | A kind of filature |
| JP2022081386A (en) * | 2020-11-19 | 2022-05-31 | 東莞理工学院 | Case attaching device of secondary battery which can be detected and screened |
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