CN116810636A - A method and device for controlling the grinding thickness of semiconductor silicon wafers containing a substrate - Google Patents
A method and device for controlling the grinding thickness of semiconductor silicon wafers containing a substrate Download PDFInfo
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- CN116810636A CN116810636A CN202310529611.4A CN202310529611A CN116810636A CN 116810636 A CN116810636 A CN 116810636A CN 202310529611 A CN202310529611 A CN 202310529611A CN 116810636 A CN116810636 A CN 116810636A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/04—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
- B24B49/045—Specially adapted gauging instruments
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Abstract
Description
技术领域Technical field
本申请涉及半导体硅片研磨技术领域,特别是涉及一种含衬底的半导体硅片的研磨厚度控制方法及装置。The present application relates to the technical field of semiconductor silicon wafer grinding, and in particular to a method and device for controlling the grinding thickness of semiconductor silicon wafers containing a substrate.
背景技术Background technique
现有的硅片研磨设备都配有接触式研磨厚度监测探头,如螺旋测微头(也称千分尺),监测精度可达2um;研磨设备控制软件能够实时测定被研磨硅片的上表面高度信息,进而研磨出硅片上表面光滑、总厚度均匀的硅片。但是,当硅片底下绑定衬底时,在同一个生产批次中,衬底的厚度往往是不完全一致的。那么即使现有研磨设备的探头量测和研磨控制软件能精确控制研磨后的总厚度,但却无法保证被研磨的硅片层的厚度,导致被研磨的硅片层的厚度精度较低。Existing silicon wafer grinding equipment is equipped with contact grinding thickness monitoring probes, such as spiral micrometers (also called micrometers), with monitoring accuracy up to 2um; grinding equipment control software can measure the height information of the upper surface of the polished silicon wafer in real time , and then grind the silicon wafer with a smooth upper surface and uniform thickness. However, when a substrate is bonded underneath the silicon wafer, the thickness of the substrate is often not completely consistent within the same production batch. So even though the probe measurement and grinding control software of existing grinding equipment can accurately control the total thickness after grinding, it cannot guarantee the thickness of the silicon wafer layer being ground, resulting in low thickness accuracy of the silicon wafer layer being ground.
发明内容Contents of the invention
基于此,针对上述技术问题,提供一种含衬底的半导体硅片的研磨厚度控制方法及装置,以解决现有被研磨的硅片层的厚度精度较低的问题。Based on this, in view of the above technical problems, a method and device for controlling the polishing thickness of a semiconductor silicon wafer containing a substrate are provided to solve the existing problem of low thickness accuracy of the polished silicon wafer layer.
第一方面,一种含衬底的半导体硅片的研磨厚度控制方法,所述方法包括:In a first aspect, a method for controlling the grinding thickness of a semiconductor silicon wafer containing a substrate, the method includes:
在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值,其中,所述待研磨硅片包括衬底层和所述硅片层,所述第一数值为待研磨硅片的总厚度,所述第二数值为所述硅片层的光程;In the case of grinding the silicon wafer layer of the silicon wafer to be ground, the first value detected by the contact probe and the second value detected by the non-contact infrared probe are obtained, wherein the silicon wafer to be polished includes a substrate layer and the Silicon wafer layer, the first value is the total thickness of the silicon wafer to be ground, and the second value is the optical path of the silicon wafer layer;
在所述第一数值或者所述第二数值满足第一预设条件的情况下,停止对所述硅片层的研磨,得到目标研磨硅片;When the first value or the second value meets the first preset condition, stop grinding the silicon wafer layer to obtain the target polished silicon wafer;
其中,所述待研磨硅片的总厚度为所述衬底层的厚度与所述硅片层的厚度之和;Wherein, the total thickness of the silicon wafer to be ground is the sum of the thickness of the substrate layer and the thickness of the silicon wafer layer;
其中,所述第一数值或者所述第二数值满足第一预设条件包括以下任意一项:Wherein, the first numerical value or the second numerical value satisfying the first preset condition includes any one of the following:
所述第一数值等于待研磨硅片的目标厚度He;The first value is equal to the target thickness He of the silicon wafer to be ground;
所述第二数值等于硅片层的目标光程Ie;The second value is equal to the target optical path Ie of the silicon wafer layer;
其中,He=h1-(h1-h2)/(i1-i2)*i1+Te,Ie=Te*(i1-i2)/(h1-h2);Among them, He=h 1 -(h 1 -h 2 )/(i 1 -i 2 )*i 1 +Te, Ie=Te*(i 1 -i 2 )/(h 1 -h 2 );
其中,h1为所述接触式探头在t1时刻探测的第一数值,所述h2为所述接触式探头在t2时刻探测的第一数值;Wherein, h 1 is the first value detected by the contact probe at time t 1 , and h 2 is the first value detected by the contact probe at time t 2 ;
所述i1为所述非接触式红外探头在t1时刻探测的第二数值;所述i2为所述非接触式红外探头在t2时刻探测的第二数值;The i 1 is the second value detected by the non-contact infrared probe at time t 1 ; the i 2 is the second value detected by the non-contact infrared probe at time t 2 ;
Te为目标研磨硅片的硅片层的厚度;Te is the thickness of the silicon wafer layer of the target polished silicon wafer;
所述t1时刻和所述t2时刻分别为所述硅片层研磨过程中的不同时刻。The time t 1 and the time t 2 are respectively different times during the grinding process of the silicon wafer layer.
上述方案中,可选地,在所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值之后,所述方法还包括:In the above scheme, optionally, after obtaining the first value detected by the contact probe and the second value detected by the non-contact infrared probe in the case of grinding the silicon wafer layer of the silicon wafer to be ground, the Methods also include:
在所述第一数值和所述第二数值均不满足第一预设条件的情况下,确定待继续研磨去除的硅片层厚度Ce;In the case where neither the first value nor the second value meets the first preset condition, determine the thickness Ce of the silicon wafer layer to be continued to be removed by grinding;
根据待继续研磨去除的硅片层厚度Ce,继续对所述硅片层进行研磨;Continue to grind the silicon wafer layer according to the thickness Ce of the silicon wafer layer to be further removed by grinding;
其中,Ce=(h1-h2)/(i1-i2)*i1-Te。Among them, Ce=(h 1 -h 2 )/(i 1 -i 2 )*i 1 -Te.
上述方案中,进一步可选地,在所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值之后,所述方法还包括:In the above scheme, further optionally, after the first value detected by the contact probe and the second value detected by the non-contact infrared probe are obtained in the case of grinding the silicon wafer layer of the silicon wafer to be ground, the The above methods also include:
在所述第一数值和所述第二数值均不满足第一预设条件的情况下,确定待继续研磨减少的硅片层光程Se;When neither the first value nor the second value meets the first preset condition, determine the optical path Se of the silicon wafer layer to be reduced by continuing grinding;
根据待继续研磨减少的硅片层光程Se,继续对所述硅片层进行研磨;Continue to polish the silicon wafer layer according to the optical path Se of the silicon wafer layer that is to be further reduced by polishing;
其中,Se=i1-Te*(i1-i2)/(h1-h2)。Where, Se=i 1 -Te*(i 1 -i 2 )/(h 1 -h 2 ).
上述方案中,进一步可选地,所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值,包括:In the above solution, further optionally, in the case of grinding the silicon wafer layer of the silicon wafer to be ground, obtaining the first value detected by the contact probe and the second value detected by the non-contact infrared probe include:
在对待研磨硅片的硅片层进行研磨的情况下,在第一目标时刻,连续获取所述接触式探头探测的p个第一数值候选值;In the case of grinding the silicon wafer layer of the silicon wafer to be ground, at the first target time, continuously obtain p first numerical candidate values detected by the contact probe;
将p个第一数值候选值的中位值作为所述第一目标时刻的第一数值;Use the median value of the p first numerical candidate values as the first numerical value of the first target time;
在第二目标时刻,连续获取所述非接触式红外探头探测的q个第二数值候选值;At the second target moment, continuously acquire q second numerical candidate values detected by the non-contact infrared probe;
将q个第二数值候选值的中位值作为所述第二目标时刻的第二数值。The median value of the q second value candidate values is used as the second value of the second target time.
上述方案中,进一步可选地,在所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值之后,所述方法还包括:In the above scheme, further optionally, after the first value detected by the contact probe and the second value detected by the non-contact infrared probe are obtained in the case of grinding the silicon wafer layer of the silicon wafer to be ground, the The above methods also include:
在对待研磨硅片的硅片层进行研磨的情况下,将t1时刻作为起始时刻,连续获取n个第一数值h1和第二数值i1,得到n组(h1,i1);In the case of polishing the silicon wafer layer of the silicon wafer to be polished, time t 1 is used as the starting time, and n first numerical values h 1 and second numerical values i 1 are continuously obtained to obtain n groups (h 1 , i 1 ) ;
将t2时刻作为起始时刻,连续获取m个第一数值h2和第二数值i2,得到m组(h2,i2);Taking time t 2 as the starting time, continuously obtain m first values h 2 and second values i 2 to obtain m groups (h 2 , i 2 );
对n组(h1,i1)进行二次线性拟合,并对n组(h1,i1)中不满足第二预设条件的(h1,i1)进行剔除,得到t1时刻的目标二次拟合曲线;Perform quadratic linear fitting on n groups (h 1 , i 1 ), and eliminate those (h 1 , i 1 ) in n groups (h 1 , i 1 ) that do not meet the second preset condition to obtain t 1 The target quadratic fitting curve at time;
对m组(h2,i2)进行二次线性拟合,并对m组(h2,i2)中不满足第三预设条件的(h2,i2)进行剔除,得到t2时刻的目标二次拟合曲线。Perform quadratic linear fitting on the m group (h 2 , i 2 ), and eliminate those (h 2 , i 2 ) that do not meet the third preset condition in the m group (h 2 , i 2 ) to obtain t 2 target quadratic fit curve at time.
上述方案中,进一步可选地,所述第二预设条件为一组(h1,i1)到t1时刻的二次拟合曲线的距离小于n个(h1,i1)到所述二次拟合曲线的距离的均方根的3倍。In the above scheme, further optionally, the second preset condition is that the distance between a set of (h 1 , i 1 ) and the quadratic fitting curve at time t 1 is less than n (h 1 , i 1 ) to all The distance of the quadratic fitting curve is 3 times the root mean square.
上述方案中,进一步可选地,所述第三预设条件为一组(h2,i2)到t2时刻的二次拟合曲线的距离小于m个(h2,i2)到所述二次拟合曲线的距离的均方根的3倍。In the above scheme, further optionally, the third preset condition is that the distance between a set of (h 2 , i 2 ) and the quadratic fitting curve at time t 2 is less than m (h 2 , i 2 ) to all The distance of the quadratic fitting curve is 3 times the root mean square.
第二方面,一种含衬底的半导体硅片的研磨厚度控制装置,其特征在于,所述装置包括研磨平台和设置在所述研磨平台上的测量机构;In a second aspect, a device for controlling the grinding thickness of a semiconductor silicon wafer containing a substrate is characterized in that the device includes a grinding platform and a measuring mechanism arranged on the grinding platform;
所述研磨平台上开设有至少一个用于安装待研磨硅片的安装槽,所述待研磨硅片包括衬底层和硅片层;The grinding platform is provided with at least one mounting slot for installing the silicon wafer to be ground, and the silicon wafer to be ground includes a substrate layer and a silicon wafer layer;
所述测量机构包括接触式探头和非接触式红外探头;The measurement mechanism includes a contact probe and a non-contact infrared probe;
所述接触式探头用于测量所述衬底层的厚度和所述硅片层的厚度之和;The contact probe is used to measure the sum of the thickness of the substrate layer and the thickness of the silicon wafer layer;
所述非接触式红外探头位于所述硅片层的正上方,且所述非接触式红外探头与所述硅片层之间设置有间隙,所述非接触式红外探头用于测量所述硅片层的光程。The non-contact infrared probe is located directly above the silicon wafer layer, and a gap is provided between the non-contact infrared probe and the silicon wafer layer. The non-contact infrared probe is used to measure the silicon wafer layer. The optical path of the slice.
第三方面,一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现以下步骤:In a third aspect, a computer-readable storage medium has a computer program stored thereon. The computer program implements the following steps when executed by a processor:
在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值,其中,所述待研磨硅片包括衬底层和所述硅片层,所述第一数值为待研磨硅片的总厚度,所述第二数值为所述硅片层的光程;In the case of grinding the silicon wafer layer of the silicon wafer to be ground, the first value detected by the contact probe and the second value detected by the non-contact infrared probe are obtained, wherein the silicon wafer to be polished includes a substrate layer and the Silicon wafer layer, the first value is the total thickness of the silicon wafer to be ground, and the second value is the optical path of the silicon wafer layer;
在所述第一数值或者所述第二数值满足第一预设条件的情况下,停止对所述硅片层的研磨,得到目标研磨硅片;When the first value or the second value meets the first preset condition, stop grinding the silicon wafer layer to obtain the target polished silicon wafer;
其中,所述待研磨硅片的总厚度为所述衬底层的厚度与所述硅片层的厚度之和;Wherein, the total thickness of the silicon wafer to be ground is the sum of the thickness of the substrate layer and the thickness of the silicon wafer layer;
其中,所述第一数值或者所述第二数值满足第一预设条件包括以下任意一项:Wherein, the first numerical value or the second numerical value satisfying the first preset condition includes any one of the following:
所述第一数值等于待研磨硅片的目标厚度He;The first value is equal to the target thickness He of the silicon wafer to be ground;
所述第二数值等于硅片层的目标光程Ie;The second value is equal to the target optical path Ie of the silicon wafer layer;
其中,He=h1-(h1-h2)/(i1-i2)*i1+Te,Ie=Te*(i1-i2)/(h1-h2);Among them, He=h 1 -(h 1 -h 2 )/(i 1 -i 2 )*i 1 +Te, Ie=Te*(i 1 -i 2 )/(h 1 -h 2 );
其中,h1为所述接触式探头在t1时刻探测的第一数值,所述h2为所述接触式探头在t2时刻探测的第一数值;Wherein, h 1 is the first value detected by the contact probe at time t 1 , and h 2 is the first value detected by the contact probe at time t 2 ;
所述i1为所述非接触式红外探头在t1时刻探测的第二数值;所述i2为所述非接触式红外探头在t2时刻探测的第二数值;The i 1 is the second value detected by the non-contact infrared probe at time t 1 ; the i 2 is the second value detected by the non-contact infrared probe at time t 2 ;
Te为目标研磨硅片的硅片层的厚度;Te is the thickness of the silicon wafer layer of the target polished silicon wafer;
所述t1时刻和所述t2时刻分别为所述硅片层研磨过程中的不同时刻。The time t 1 and the time t 2 are respectively different times during the grinding process of the silicon wafer layer.
本发明至少具有以下有益效果:The present invention has at least the following beneficial effects:
本发明基于对现有技术问题的进一步分析和研究,认识到现有研磨设备的探头量测和研磨控制软件能精确控制待研磨硅片研磨后的总厚度,但却无法保证待研磨硅片中被研磨的硅片层的厚度的精准性。Based on further analysis and research on existing technical problems, the present invention realizes that the probe measurement and grinding control software of existing grinding equipment can accurately control the total thickness of the silicon wafer to be ground, but cannot guarantee the thickness of the silicon wafer to be ground. The accuracy of the thickness of the silicon wafer layer being ground.
本申请在对待研磨硅片的硅片层进行研磨的情况下,通过现有的接触式探头探测待研磨硅片的总厚度作为第一数值,并通过加装的非接触式红外探头探测待研磨硅片的硅片层的光程作为第二数值,并在第一数值等于待研磨硅片的目标厚度,或者第二数值等于硅片层的目标光程的情况下,停止对硅片层的研磨,即可得到目标研磨硅片,其中,目标研磨硅片的硅片层厚度与用户期望得到的硅片层厚层相等。通过本申请的研磨厚度控制方法可实现硅片层研磨厚度的实时监测和精确控制,不受衬底层厚度不准确的影响,根据非接触式红外探头的红外线可穿透硅片的特性,采用非接触式红外探头实时获取红外线穿过被研磨硅片层的光程信息,以研磨出表层硅材料达到精准要求的含衬底的半导体硅片,研磨厚度精度高;且不会破坏现有研磨设备结构,便于推广使用。In this application, when grinding the silicon wafer layer of the silicon wafer to be ground, the total thickness of the silicon wafer to be ground is detected as the first value through the existing contact probe, and the additional non-contact infrared probe is used to detect the thickness of the silicon wafer to be ground. The optical path of the silicon wafer layer of the silicon wafer is used as the second value, and when the first value is equal to the target thickness of the silicon wafer to be ground, or the second value is equal to the target optical path of the silicon wafer layer, the processing of the silicon wafer layer is stopped. After grinding, the target ground silicon wafer can be obtained, wherein the silicon wafer layer thickness of the target ground silicon wafer is equal to the silicon wafer layer thickness expected by the user. Through the grinding thickness control method of the present application, real-time monitoring and precise control of the grinding thickness of the silicon wafer layer can be achieved, without being affected by the inaccurate thickness of the substrate layer. According to the characteristics of the infrared rays of the non-contact infrared probe that can penetrate the silicon wafer, a non-contact infrared probe is adopted. The contact infrared probe acquires the optical path information of infrared light passing through the silicon wafer layer to be ground in real time to grind out the semiconductor silicon wafer containing the substrate whose surface silicon material meets the precise requirements. The grinding thickness is highly accurate; and it will not damage the existing grinding equipment. structure, easy to promote and use.
附图说明Description of the drawings
图1为本发明一个实施例提供的含衬底的半导体硅片的研磨厚度控制方法的流程示意图;Figure 1 is a schematic flow chart of a method for controlling the polishing thickness of a semiconductor silicon wafer containing a substrate provided by one embodiment of the present invention;
图2为本发明一个实施例提供的待研磨硅片的厚度截面示意图;Figure 2 is a schematic cross-sectional view of the thickness of a silicon wafer to be ground according to an embodiment of the present invention;
图3为本发明一个实施例提供的含衬底的半导体硅片的研磨厚度控制装置的结构示意图;Figure 3 is a schematic structural diagram of a device for controlling the polishing thickness of a semiconductor silicon wafer containing a substrate provided by one embodiment of the present invention;
图4为本发明一个实施例提供的半导体硅片的研磨厚度控制方法的探头读数时序关系图。Figure 4 is a probe reading timing diagram of a method for controlling the polishing thickness of semiconductor silicon wafers provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application and are not used to limit the present application.
本申请提供的一种含衬底的半导体硅片的研磨厚度控制方法,包括以下步骤:This application provides a method for controlling the grinding thickness of semiconductor silicon wafers containing a substrate, which includes the following steps:
在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值,其中,所述待研磨硅片包括衬底层和所述硅片层,所述第一数值为待研磨硅片的总厚度,所述第二数值为所述硅片层的光程;In the case of grinding the silicon wafer layer of the silicon wafer to be ground, the first value detected by the contact probe and the second value detected by the non-contact infrared probe are obtained, wherein the silicon wafer to be polished includes a substrate layer and the Silicon wafer layer, the first value is the total thickness of the silicon wafer to be ground, and the second value is the optical path of the silicon wafer layer;
在所述第一数值或者所述第二数值满足第一预设条件的情况下,停止对所述硅片层的研磨,得到目标研磨硅片;When the first value or the second value meets the first preset condition, stop grinding the silicon wafer layer to obtain the target polished silicon wafer;
其中,所述待研磨硅片的总厚度为所述衬底层的厚度与所述硅片层的厚度之和;Wherein, the total thickness of the silicon wafer to be ground is the sum of the thickness of the substrate layer and the thickness of the silicon wafer layer;
其中,所述第一数值或者所述第二数值满足第一预设条件包括以下任意一项:Wherein, the first numerical value or the second numerical value satisfying the first preset condition includes any one of the following:
所述第一数值等于待研磨硅片的目标厚度He;The first value is equal to the target thickness He of the silicon wafer to be ground;
所述第二数值等于硅片层的目标光程Ie;The second value is equal to the target optical path Ie of the silicon wafer layer;
其中,He=h1-(h1-h2)/(i1-i2)*i1+Te,Ie=Te*(i1-i2)/(h1-h2);Among them, He=h 1 -(h 1 -h 2 )/(i 1 -i 2 )*i 1 +Te, Ie=Te*(i 1 -i 2 )/(h 1 -h 2 );
其中,h1为所述接触式探头在t1时刻探测的第一数值,所述h2为所述接触式探头在t2时刻探测的第一数值;Wherein, h 1 is the first value detected by the contact probe at time t 1 , and h 2 is the first value detected by the contact probe at time t 2 ;
所述i1为所述非接触式红外探头在t1时刻探测的第二数值;所述i2为所述非接触式红外探头在t2时刻探测的第二数值;The i 1 is the second value detected by the non-contact infrared probe at time t 1 ; the i 2 is the second value detected by the non-contact infrared probe at time t 2 ;
Te为目标研磨硅片的硅片层的厚度;Te is the thickness of the silicon wafer layer of the target polished silicon wafer;
所述t1时刻和所述t2时刻分别为所述硅片层研磨过程中的不同时刻。The time t 1 and the time t 2 are respectively different times during the grinding process of the silicon wafer layer.
在一个实施例中,在所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值之后,所述方法还包括:In one embodiment, after obtaining the first value detected by the contact probe and the second value detected by the non-contact infrared probe in the case of grinding the silicon wafer layer of the silicon wafer to be ground, the method further include:
在所述第一数值和所述第二数值均不满足第一预设条件的情况下,确定待继续研磨去除的硅片层厚度Ce;In the case where neither the first value nor the second value meets the first preset condition, determine the thickness Ce of the silicon wafer layer to be continued to be removed by grinding;
根据待继续研磨去除的硅片层厚度Ce,继续对所述硅片层进行研磨;Continue to grind the silicon wafer layer according to the thickness Ce of the silicon wafer layer to be further removed by grinding;
其中,Ce=(h1-h2)/(i1-i2)*i1-Te。Among them, Ce=(h 1 -h 2 )/(i 1 -i 2 )*i 1 -Te.
在一个实施例中,在所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值之后,所述方法还包括:In one embodiment, after obtaining the first value detected by the contact probe and the second value detected by the non-contact infrared probe in the case of grinding the silicon wafer layer of the silicon wafer to be ground, the method further include:
在所述第一数值和所述第二数值均不满足第一预设条件的情况下,确定待继续研磨减少的硅片层光程Se;When neither the first value nor the second value meets the first preset condition, determine the optical path Se of the silicon wafer layer to be reduced by continuing grinding;
根据待继续研磨减少的硅片层光程Se,继续对所述硅片层进行研磨;Continue to polish the silicon wafer layer according to the optical path Se of the silicon wafer layer that is to be further reduced by polishing;
其中,Se=i1-Te*(i1-i2)/(h1-h2)。Where, Se=i 1 -Te*(i 1 -i 2 )/(h 1 -h 2 ).
在一个实施例中,所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值,包括:In one embodiment, when grinding the silicon wafer layer of the silicon wafer to be ground, obtaining the first value detected by the contact probe and the second value detected by the non-contact infrared probe include:
在对待研磨硅片的硅片层进行研磨的情况下,在第一目标时刻,连续获取所述接触式探头探测的p个第一数值候选值;In the case of grinding the silicon wafer layer of the silicon wafer to be ground, at the first target time, continuously obtain p first numerical candidate values detected by the contact probe;
将p个第一数值候选值的中位值作为所述第一目标时刻的第一数值;Use the median value of the p first numerical candidate values as the first numerical value of the first target time;
在第二目标时刻,连续获取所述非接触式红外探头探测的q个第二数值候选值;At the second target moment, continuously acquire q second numerical candidate values detected by the non-contact infrared probe;
将q个第二数值候选值的中位值作为所述第二目标时刻的第二数值。The median value of the q second value candidate values is used as the second value of the second target time.
在本实施例中,需要说明的是,在第一数值候选值的获取频率和第二数值候选值的获取频率可以相同,也可以不同,本实施例对此不做具体限定。In this embodiment, it should be noted that the acquisition frequency of the first numerical candidate value and the acquisition frequency of the second numerical candidate value may be the same or different, and this embodiment does not specifically limit this.
在第一数值候选值的获取频率和第二数值候选值的获取频率相同的情况下,p=q;在第一数值候选值的获取频率和第二数值候选值的获取频率不同的情况下,p≠q。在实际应用中,连续获取所述接触式探头探测的p个第一数值候选值所用时间可以为千分之一秒;连续获取所述非接触式红外探头探测的q个第二数值候选值所用时间可以为千分之一秒。When the acquisition frequency of the first numerical candidate value and the acquisition frequency of the second numerical candidate value are the same, p=q; when the acquisition frequency of the first numerical candidate value and the acquisition frequency of the second numerical candidate value are different, p≠q. In practical applications, the time it takes to continuously acquire p first numerical candidate values detected by the contact probe can be one thousandth of a second; the time it takes to continuously acquire q second numerical candidate values detected by the non-contact infrared probe The time can be one thousandth of a second.
在一个实施例中,在所述在对待研磨硅片的硅片层进行研磨的情况下,获取接触式探头探测的第一数值和非接触式红外探头探测的第二数值之后,所述方法还包括:In one embodiment, after obtaining the first value detected by the contact probe and the second value detected by the non-contact infrared probe in the case of grinding the silicon wafer layer of the silicon wafer to be ground, the method further include:
在对待研磨硅片的硅片层进行研磨的情况下,将t1时刻作为起始时刻,连续获取n个第一数值h1和第二数值i1,得到n组(h1,i1);In the case of polishing the silicon wafer layer of the silicon wafer to be polished, time t 1 is used as the starting time, and n first numerical values h 1 and second numerical values i 1 are continuously obtained to obtain n groups (h 1 , i 1 ) ;
将t2时刻作为起始时刻,连续获取m个第一数值h2和第二数值i2,得到m组(h2,i2);Taking time t 2 as the starting time, continuously obtain m first values h 2 and second values i 2 to obtain m groups (h 2 , i 2 );
对n组(h1,i1)进行二次线性拟合,并对n组(h1,i1)中不满足第二预设条件的(h1,i1)进行剔除,得到t1时刻的目标二次拟合曲线;Perform quadratic linear fitting on n groups (h 1 , i 1 ), and eliminate those (h 1 , i 1 ) in n groups (h 1 , i 1 ) that do not meet the second preset condition to obtain t 1 The target quadratic fitting curve at time;
对m组(h2,i2)进行二次线性拟合,并对m组(h2,i2)中不满足第三预设条件的(h2,i2)进行剔除,得到t2时刻的目标二次拟合曲线。Perform quadratic linear fitting on the m group (h 2 , i 2 ), and eliminate those (h 2 , i 2 ) that do not meet the third preset condition in the m group (h 2 , i 2 ) to obtain t 2 target quadratic fit curve at time.
在一个实施例中,所述第二预设条件为一组(h1,i1)到t1时刻的二次拟合曲线的距离小于n个(h1,i1)到所述二次拟合曲线的距离的均方根的3倍。In one embodiment, the second preset condition is that the distance between a set of (h 1 , i 1 ) and the quadratic fitting curve at time t 1 is less than n (h 1 , i 1 ) to the quadratic fitting curve. The distance of the fitted curve is 3 times the root mean square.
在一个实施例中,所述第三预设条件为一组(h2,i2)到t2时刻的二次拟合曲线的距离小于m个(h2,i2)到所述二次拟合曲线的距离的均方根的3倍。In one embodiment, the third preset condition is that the distance between a set of (h 2 , i 2 ) and the quadratic fitting curve at time t 2 is less than m (h 2 , i 2 ) to the quadratic fitting curve. The distance of the fitted curve is 3 times the root mean square.
在一个实施例中,为消除硅片研磨现场的环境干扰和探头读数误差,数据读取和处理采用如下步骤:In one embodiment, in order to eliminate environmental interference and probe reading errors at the silicon wafer grinding site, the following steps are used for data reading and processing:
(1)单点数据读取的中值滤波,即:从连续读取的几次数据(如3次、5次)中选取中值,以防数据读取中的干扰,剔除无效噪点。(1) Median filtering for single-point data reading, that is, selecting the median value from several consecutive data reads (such as 3 times and 5 times) to prevent interference during data reading and eliminate invalid noise points.
(2)连续读数方式,即:(2) Continuous reading mode, that is:
在t1时刻起,连续获取两种探头(接触式探头和红外激光干涉探头)的中值滤波后的读数n次,得到n组(h1,i1)读数;Starting from time t1, continuously obtain the median filtered readings of the two probes (contact probe and infrared laser interference probe) n times, and obtain n sets of (h1, i1) readings;
然后,在t2时刻起,再连续获取两种探头的中值滤波后的读数m次,获得m组(h2,i2)读数;Then, starting from time t2, the median filtered readings of the two probes are continuously obtained m times, and m sets of (h2, i2) readings are obtained;
一般研磨生产设备的转速可达2400rpm,即每秒40圈。如果每旋转10度读数1次,那么每秒可读数360/10*40=1440次;如果每5度读数1次,则每秒读数2880次;The rotation speed of general grinding production equipment can reach 2400rpm, that is, 40 revolutions per second. If the reading is once every 10 degrees of rotation, then 360/10*40 = 1440 readings can be taken per second; if the reading is once every 5 degrees, the readings are 2880 times per second;
一般硅片研磨需要5分钟左右时间。n组数据读取所经历的时间长度可选择为秒级。Generally, silicon wafer grinding takes about 5 minutes. The length of time it takes to read n sets of data can be selected to the second level.
(3)采样数据的二次线性拟合滤波(3) Quadratic linear fitting filtering of sampled data
对t1时刻开始采样的n个(h1、i1)、t2时刻开始采样的m个(h2、i2)分别进行二次线性拟合,对偏离二次拟合曲线超过3倍偏离均方差的采样点作为无效数据剔除;不断迭代拟合和剔除,直到剩下的所有参与拟合的采样点偏离二次拟合曲线均在偏离均方差的3倍范围内。Perform quadratic linear fitting on the n (h1, i1) samples started at t1 and the m (h2, i2) samples started on t2, respectively. For sampling points that deviate from the quadratic fitting curve by more than 3 times the mean square error Eliminate as invalid data; continue iterative fitting and elimination until all remaining sampling points participating in the fitting deviate from the quadratic fitting curve within 3 times of the mean square error.
(4)从t1时刻开始采样的二次拟合曲线上随机挑一个点,得到其读数为(H1,I1);从t2时刻开始采样的二次拟合曲线上随机挑一个点,得到其读数为(H2,I2),则:(4) Randomly pick a point on the quadratic fitting curve sampled starting from time t1, and get its reading (H1, I1); randomly pick a point on the quadratic fitting curve sampled starting from time t2, and get its reading. is (H2, I2), then:
硅片层研磨达到期望厚度Te时,被研磨硅片的总厚度(含衬底)为:When the silicon wafer layer is polished to the desired thickness Te, the total thickness of the polished silicon wafer (including the substrate) is:
He=H1-(H1-H2)/(I1-I2)*I1+TeHe=H1-(H1-H2)/(I1-I2)*I1+Te
硅片层的红外光程为:The infrared optical path length of the silicon wafer layer is:
Ie=Te*(I1-I2)/(H1-H2)Ie=Te*(I1-I2)/(H1-H2)
(5)在得到t2时刻开始采样的m个(h2、i2)数据后,继续读取红外探头的读数I和接触式探头的读数H,监测I和H值的不断变小,待I已经在临近Ie或H临近He时(临近的阈值可根据实际需要设定),停止研磨,即得到硅片层研磨厚度达到精准要求的衬底片。(5) After obtaining m (h2, i2) data that started sampling at t2, continue to read the reading I of the infrared probe and the reading H of the contact probe, and monitor the decreasing values of I and H until I is already at When Ie approaches or H approaches He (the proximity threshold can be set according to actual needs), the grinding is stopped, and a substrate wafer whose polished thickness of the silicon wafer layer meets the precise requirements is obtained.
应该理解的是,虽然图1的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图1中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although various steps in the flowchart of FIG. 1 are shown in sequence as indicated by arrows, these steps are not necessarily executed in the order indicated by arrows. Unless explicitly stated in this article, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in Figure 1 may include multiple steps or stages. These steps or stages are not necessarily executed at the same time, but may be executed at different times. The execution order of these steps or stages is also It does not necessarily need to be performed sequentially, but may be performed in turn or alternately with other steps or at least part of steps or stages in other steps.
在一个实施例中,本申请还提供了一种含衬底的半导体硅片的研磨厚度控制装置,如图3所示,所述研磨厚度控制装置包括研磨平台1和设置在所述研磨平台1上的测量机构;In one embodiment, the present application also provides a grinding thickness control device for semiconductor silicon wafers containing a substrate. As shown in Figure 3, the grinding thickness control device includes a grinding platform 1 and a grinding plate disposed on the grinding platform 1. measuring mechanism on
所述研磨平台上开设有至少一个用于安装待研磨硅片的安装槽1-1,所述待研磨硅片包括衬底层和硅片层3;The grinding platform is provided with at least one mounting slot 1-1 for installing the silicon wafer to be ground, and the silicon wafer to be ground includes a substrate layer and a silicon wafer layer 3;
所述测量机构包括接触式探头2-1和非接触式红外探头2-2;The measurement mechanism includes a contact probe 2-1 and a non-contact infrared probe 2-2;
所述接触式探头2-1用于测量所述衬底层的厚度和所述硅片层3的厚度之和;The contact probe 2-1 is used to measure the sum of the thickness of the substrate layer and the thickness of the silicon wafer layer 3;
所述非接触式红外探头2-2位于所述硅片层3的正上方,且所述非接触式红外探头2-2与所述硅片层3之间设置有间隙,所述非接触式红外探头2-2用于测量所述硅片层3的光程。The non-contact infrared probe 2-2 is located directly above the silicon wafer layer 3, and there is a gap between the non-contact infrared probe 2-2 and the silicon wafer layer 3. The infrared probe 2-2 is used to measure the optical path of the silicon wafer layer 3.
在一个实施例中,所述接触式探头2-1通过连接器与所述研磨平台1固定连接,所述接触式探头2-1的探头表面与所述硅片层3的上表面相贴合。In one embodiment, the contact probe 2-1 is fixedly connected to the grinding platform 1 through a connector, and the probe surface of the contact probe 2-1 is in contact with the upper surface of the silicon wafer layer 3 .
在一个实施例中,所述装置还包括研磨盘4,所述研磨盘4的直径大于所述安装槽1-1的半径,所述研磨盘4用于对所述硅片层3进行研磨;In one embodiment, the device further includes a grinding disc 4, the diameter of the grinding disc 4 is larger than the radius of the mounting groove 1-1, the grinding disc 4 is used to grind the silicon wafer layer 3;
在本实施例中,所述非接触式红外探头2-2为红外激光干涉探头。In this embodiment, the non-contact infrared probe 2-2 is an infrared laser interference probe.
关于研磨厚度控制装置的具体限定可以参见上文中对于研磨厚度控制方法的限定,在此不再赘述。For specific limitations on the grinding thickness control device, please refer to the above limitations on the grinding thickness control method, which will not be described again here.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, all possible combinations should be used. It is considered to be within the scope of this manual.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-described embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the protection scope of this patent application should be determined by the appended claims.
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| WO2025201232A1 (en) * | 2024-03-25 | 2025-10-02 | 上海新傲芯翼科技有限公司 | Polishing method for bonded wafer |
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