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CN116810407B - Long-size metal coil pipe coping finishing production system - Google Patents

Long-size metal coil pipe coping finishing production system Download PDF

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Publication number
CN116810407B
CN116810407B CN202311099062.8A CN202311099062A CN116810407B CN 116810407 B CN116810407 B CN 116810407B CN 202311099062 A CN202311099062 A CN 202311099062A CN 116810407 B CN116810407 B CN 116810407B
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discharging
tube
cylinder
tube blank
feeding device
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CN116810407A (en
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楚志兵
靳日
李恒
拓雷锋
薛春
马川川
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Taiyuan University of Science and Technology
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Taiyuan University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本发明公开了一种长尺寸金属盘管修磨精整生产系统,属于不锈钢管坯修磨技术领域,通过熔炉出料台架承接与堆放经熔炉加热穿孔后的管坯;倾斜设置的过渡台架与拨料、挡料机构的作用,将过渡台架上的管坯逐个输送至送料装置;前夹送辊装置对管坯夹持送进,并对管坯进入矫直机进行导向与定位;矫直机对管坯进行矫直;铣面机铣削掉管坯表面上的氧化铁皮;后夹送辊装置夹持经过铣削后的管坯,送进至出料装置;出料装置盛放经过铣削后的管坯。本发明通过依次布置的熔炉出料台架、进料辊道、前夹送辊装置、矫直机、铣面机、后夹送辊装置、出料装置连接成一条生产线,使得不锈钢管坯修磨精整形成完整的自动化加工体系,提高了钢管的加工效率。

The invention discloses a long-size metal coil grinding and finishing production system, which belongs to the technical field of stainless steel tube blank grinding. The furnace discharging platform is used to accept and stack the tube blanks that have been heated and perforated by the furnace; a transition platform is arranged at an angle The function of the frame, material dialing and blocking mechanism transports the tube blanks on the transition stand to the feeding device one by one; the front pinch roller device clamps and feeds the tube blanks, and guides and positions the tube blanks into the straightening machine. ; The straightening machine straightens the tube blank; the surface milling machine mills away the iron oxide scale on the surface of the tube blank; the rear pinch roller device clamps the milled tube blank and sends it to the discharging device; the discharging device holds The tube blank after milling. The invention connects the furnace discharge stand, feed roller, front pinch roller device, straightening machine, milling machine, rear pinch roller device, and discharge device into a production line through the sequential arrangement, so that the stainless steel pipe blanks can be repaired. Grinding and finishing form a complete automated processing system, which improves the processing efficiency of steel pipes.

Description

一种长尺寸金属盘管修磨精整生产系统A production system for grinding and finishing long-sized metal coils

技术领域Technical field

本发明涉及不锈钢管坯修磨技术领域,尤其涉及一种长尺寸金属盘管修磨精整生产系统。The invention relates to the technical field of stainless steel tube blank grinding, and in particular to a long-size metal coil grinding and finishing production system.

背景技术Background technique

金属盘管的生产线多采用连续铸锭、修磨精整、行星旋轧、连续拉拔、在线感应退火、盘曲成卷的方法生产盘管。该生产方式中修磨精整生产系统对铸锭表面氧化皮进行修削处理,将管坯表面振痕、裂纹、氧化皮等缺陷去除,为后续轧制工艺提供表面光滑的金属管坯。传统修磨精整生产系统所采用的旋风铣面机存在无法做到精准定位、容易产生过量铣削、废屑飞溅、无法适应对不同规格管坯的修削等问题,且传统修磨精整生产系统的自动上料机构结构不稳定,出料系统依赖于人工操作,生产效率低。The production lines of metal coils mostly use the methods of continuous ingot casting, grinding and finishing, planetary rolling, continuous drawing, online induction annealing, and coiling to produce coils. In this production method, the grinding and finishing production system trims the oxide scale on the surface of the ingot, removes vibration marks, cracks, oxide scale and other defects on the surface of the tube blank, and provides a metal tube blank with a smooth surface for the subsequent rolling process. The cyclone milling machine used in the traditional grinding and finishing production system has problems such as the inability to achieve precise positioning, excessive milling, flying waste, and the inability to adapt to the trimming of tube blanks of different specifications. Moreover, the traditional grinding and finishing production system The system's automatic loading mechanism has an unstable structure, and the discharging system relies on manual operation, resulting in low production efficiency.

发明内容Contents of the invention

为解决现有技术的缺点和不足,提供一种长尺寸金属盘管修磨精整生产系统,优化了自动上料装置,可实现对长尺寸金属盘管稳定上料,本发明所包含的管坯表面修削装置,可对管坯进行精准定位,并对管坯进行360°周向铣削,可实现对废屑的回收,且设有调节装置,可对被动轮和铣刀盘的相对位置进行调节以适应不同规格管坯。以及包含有自动上料出料系统,可实现成品管坯自动出料至料框内,大大降低人工成本,提高了生产效率。In order to solve the shortcomings and shortcomings of the existing technology, a long-size metal coil grinding and finishing production system is provided, which optimizes the automatic feeding device and can realize stable feeding of long-size metal coils. The pipe included in the present invention The billet surface modification device can accurately position the tube blank and perform 360° circumferential milling on the tube blank, which can realize the recovery of waste chips. It is also equipped with an adjustment device to adjust the relative position of the driven wheel and the milling cutter disc. Adjust to suit different specifications of tube blanks. It also includes an automatic loading and discharging system, which can automatically discharge the finished tube blanks into the material frame, greatly reducing labor costs and improving production efficiency.

为实现本发明目的而提供的一种长尺寸金属盘管修磨精整生产系统,包括有按管坯走向依次设置的熔炉出料台架、送料装置、前夹送辊装置、矫直机、铣面机、后夹送辊装置、出料装置,所述熔炉出料台架用于承接与堆放经熔炉加热穿孔后的管坯;所述送料装置包括有底架、过渡台架,所述底架上平行设置有多个传动辊,所述过渡台架倾斜设置在熔炉出料台架与送料装置之间,所述传动辊的下方设置有用以将传动辊上的管坯拨动到过渡台架上的拨料机构,所述过渡台架的末端设置有挡料机构,所述挡料机构用以将过渡台架上的管坯逐个输送至送料装置,所述前夹送辊装置用于对管坯夹持送进,并对管坯进入矫直机进行导向与定位;所述矫直机用于对管坯进行矫直;所述铣面机用于铣削掉冷却后的管坯表面上的氧化铁皮;所述后夹送辊装置用于夹持经过铣削后的管坯,送进至出料装置;所述出料装置用于盛放经过铣削后的管坯。In order to achieve the purpose of the present invention, a long-size metal coil grinding and finishing production system is provided, which includes a furnace discharging stand, a feeding device, a front pinch roller device, a straightening machine, and a furnace discharging stand arranged in sequence according to the direction of the tube blank. Face milling machine, rear pinch roller device, and discharging device. The furnace discharging stand is used to receive and stack the tube blanks that have been heated and perforated by the furnace. The feeding device includes a bottom frame and a transition stand. A plurality of transmission rollers are arranged in parallel on the bottom frame. The transition platform is arranged at an angle between the furnace discharging platform and the feeding device. A structure is provided below the transmission roller to move the tube blank on the transmission roller to the transition stage. The material shifting mechanism on the platform. The end of the transition platform is provided with a material blocking mechanism. The material blocking mechanism is used to transport the tube blanks on the transition platform to the feeding device one by one. The front pinch roller device is It is used to clamp and feed the tube blank, and guide and position the tube blank into the straightening machine; the straightening machine is used to straighten the tube blank; the surface milling machine is used to mill the cooled tube blank Iron oxide scale on the surface; the rear pinch roller device is used to clamp the milled tube blank and send it to the discharging device; the discharging device is used to hold the milled tube blank.

作为上述方案的进一步改进,所述拨料机构包括有拨料气缸、第一拨爪以及第一长轴,所述拨料气缸位于传动辊的下方,并且下端与底架铰接,所述第一长轴通过轴承座安装于底架之上,所述第一拨爪固定设置在所述第一长轴上,并且设置有多个,所述第一拨爪的回转中心与第一长轴的轴线共线,所述拨料气缸的活塞杆铰接有第一曲柄,所述第一曲柄与所述第一长轴连接。As a further improvement of the above solution, the material-picking mechanism includes a material-picking cylinder, a first dialing claw and a first long axis. The material-picking cylinder is located below the transmission roller, and the lower end is hinged with the chassis. The first The long shaft is installed on the chassis through the bearing seat. The first shifting claw is fixedly arranged on the first long shaft, and there are multiple ones. The rotation center of the first shifting claw is consistent with the center of the first long shaft. The axes are collinear, and the piston rod of the material-discharging cylinder is hinged with a first crank, and the first crank is connected to the first long axis.

作为上述方案的进一步改进,所述挡料机构包括有挡料气缸以及连杆机构,所述挡料气缸以及连杆机构均位于过渡台架下方,所述挡料气缸铰接在送料装置的侧壁,所述挡料气缸通过带动所述连杆机构以实现将管坯逐根送入送料装置上。As a further improvement of the above solution, the blocking mechanism includes a blocking cylinder and a connecting rod mechanism. The blocking cylinder and the connecting rod mechanism are located under the transition platform. The blocking cylinder is hinged on the side wall of the feeding device. , the blocking cylinder drives the connecting rod mechanism to feed the tube blanks to the feeding device one by one.

作为上述方案的进一步改进,所述连杆机构包括有安装座、第二曲柄,所述安装座固定于送料装置的侧壁,所述第二曲柄铰接在挡料气缸的活塞杆端部,所述第二曲柄与第二长轴固定连接,第二长轴上固定连接有三角板,所述三角板上铰接有前挡杆、后挡杆,所述前挡杆与后挡杆均由固定筒以及活动杆组成,所述活动杆活动插装在所述固定筒内,所述送料装置上安装有挡杆支座,所述挡杆支座上对应两个活动杆设置有两个槽孔,并且两个槽孔之间的距离在一个管坯直径到两个管坯直径之间。As a further improvement of the above solution, the connecting rod mechanism includes a mounting seat and a second crank. The mounting seat is fixed to the side wall of the feeding device. The second crank is hinged to the end of the piston rod of the blocking cylinder. The second crank is fixedly connected to the second long axis, and a triangular plate is fixedly connected to the second long axis. A front gear lever and a rear gear lever are hingedly connected to the triangular plate. The front gear lever and the rear gear lever are both composed of a fixed tube and a It consists of a movable rod, the movable rod is movably inserted into the fixed cylinder, the feeding device is equipped with a blocking rod support, and the blocking rod support is provided with two slots corresponding to the two movable rods, and The distance between the two slots is between one tube blank diameter and two tube blank diameters.

作为上述方案的进一步改进,所述铣面机由电机、皮带传送系统、铣面机构、排屑机构组成,所述铣面机构包括有壳体,所述壳体内通过轴承安装有转体,所述转体由上述电机、皮带传送系统传动(具体地,铣面机由电机带动电机主轴上皮带轮旋转,通过皮带带动与铣面机构上皮带轮键合的第二齿轮轴旋转,第二齿轮轴与第一齿轮构成齿轮传动系统,从而带动与第一齿轮键合的转体旋转),所述转体内部呈120°安装有三个L型轴承座(所述L型轴承座的长轴端与转体固定连接,具体地,所述L型轴承座的长轴端插入转体之中,L型轴承座及其内部所安装的摇臂、被动轮等可绕L型轴承座的长轴端中心轴线旋转),所述壳体上固定有内齿圈,所述内齿圈啮合传动有三个带有第一齿轮轴的摇臂(摇臂可围绕第一齿轮轴的轴线旋转,从而实现对三个被动轮位置的调节以实现对不同直径管坯的适应),所述摇臂紧固于L型轴承座的端面上(摇臂通过螺栓固定连接于L型轴承座端面之上),所述L型轴承座的短轴端设置有被动轮以及铣刀盘,所述被动轮外周设置有鱼鳞纹。转体的旋转会带动摇臂内的第一齿轮轴沿着内齿圈转动,摇臂内的第一齿轮轴旋转,会带动与被动轮通过螺栓连接的轴旋转,被动轮外周上有鱼鳞纹,沿着管坯转动时,会将管坯表面氧化表皮碾轧松动掉落。即在转体驱动下,第一齿轮轴上键合的第二齿轮通过与内齿圈相啮合带动第一齿轮轴旋转,与第一齿轮轴所啮合的第三齿轮及轴也会随之转动,从而可实现被动轮绕管坯表面碾轧,将管坯表面的氧化铁皮碾轧松垮脱落。As a further improvement of the above solution, the face milling machine is composed of a motor, a belt transmission system, a face milling mechanism, and a chip removal mechanism. The face milling mechanism includes a casing, and a swivel is installed in the casing through a bearing. The rotating body is driven by the above-mentioned motor and belt transmission system (specifically, the motor drives the pulley on the main shaft of the motor to rotate in the surface milling machine, and the belt drives the second gear shaft bonded with the pulley on the surface milling mechanism to rotate. The second gear shaft is connected to the pulley on the surface milling mechanism. The first gear constitutes a gear transmission system, thereby driving the swivel that is bonded with the first gear to rotate). Three L-shaped bearing seats are installed inside the swivel body at 120° (the long axis end of the L-shaped bearing seat is in contact with the swivel body). The body is fixedly connected. Specifically, the long axis end of the L-shaped bearing seat is inserted into the rotating body. The L-shaped bearing seat and the rocker arm, passive wheel, etc. installed inside can revolve around the center of the long axis end of the L-shaped bearing seat. Axis rotation), an internal ring gear is fixed on the housing, and the internal ring gear meshes and drives three rocker arms with a first gear shaft (the rocker arms can rotate around the axis of the first gear shaft, thereby achieving three-axis rotation). The position of the driven wheel can be adjusted to adapt to tube blanks of different diameters), the rocker arm is fastened to the end face of the L-shaped bearing seat (the rocker arm is fixedly connected to the end face of the L-shaped bearing seat through bolts), the The short axis end of the L-shaped bearing seat is provided with a driven wheel and a milling cutter disc, and the outer periphery of the driven wheel is provided with fish scale patterns. The rotation of the swivel will drive the first gear shaft in the rocker arm to rotate along the internal ring gear. The rotation of the first gear shaft in the rocker arm will drive the shaft connected to the driven wheel through bolts to rotate. There are fish scales on the outer circumference of the driven wheel. , when rotating along the tube blank, the oxidized skin on the surface of the tube blank will be rolled loose and fall off. That is, under the driving of the rotating body, the second gear keyed on the first gear shaft drives the first gear shaft to rotate by meshing with the internal ring gear, and the third gear and shaft meshed with the first gear shaft will also rotate accordingly. , so that the passive wheel-rolling of the surface of the tube blank can be achieved, and the iron oxide scale on the surface of the tube blank can be loosened and peeled off.

作为上述方案的进一步改进,所述转体内壁的端部设置有多柄与管坯外表面接触的钢刷。所述L型轴承座的短轴端两侧布置有用于调整被动轮偏转角度的两个顶杆,两个顶杆的轴线平行,并且间隔设置,所述转体的端面上设置有两个支座,两个顶杆的表面外螺纹与支座上的螺纹孔相配合,两个顶杆分别配合有一个锁紧螺母。通过锁紧螺母来调整顶杆的相对位置,从而实现对被动轮相对位置的调整。两个顶杆共同作用将被动轮位置调整,从而实现对不同直径管坯的铣削。As a further improvement of the above solution, the end of the inner wall of the rotor is provided with multiple steel brushes that are in contact with the outer surface of the tube blank. Two push rods for adjusting the deflection angle of the driven wheel are arranged on both sides of the short shaft end of the L-shaped bearing seat. The axes of the two push rods are parallel and spaced apart. Two supports are provided on the end face of the rotor. The external threads on the surface of the two ejector rods match the threaded holes on the support, and the two ejector rods are equipped with a locking nut respectively. The relative position of the push rod is adjusted by locking the nut, thereby adjusting the relative position of the driven wheel. The two ejector pins work together to adjust the position of the driven wheel to achieve milling of tube blanks of different diameters.

作为上述方案的进一步改进,所述排屑机构包括有收料斗与抽屉,所述收料斗用以收集铣面机作业区飞溅的废屑,所述收料斗的内壁倾斜,抽屉设置在收料斗的下方。掉落的氧化表皮,会通过收料斗收集起来,最终脱落的氧化表皮沿收料斗内壁滑落至下方抽屉里。As a further improvement of the above solution, the chip removal mechanism includes a hopper and a drawer. The hopper is used to collect waste chips splashed in the working area of the milling machine. The inner wall of the hopper is inclined, and the drawer is arranged on the side of the hopper. below. The fallen oxidized skin will be collected through the collecting hopper, and finally the fallen oxidized skin will slide along the inner wall of the collecting hopper and into the drawer below.

作为上述方案的进一步改进,所述送料装置与出料装置均设置有多个输送辊,多个所述输送辊通过滚子链传动连接,所述输送辊由驱动电机、链轮传动。As a further improvement of the above solution, the feeding device and the discharging device are both equipped with multiple conveying rollers, and the multiple conveying rollers are connected through roller chain transmission, and the conveying rollers are driven by a driving motor and a sprocket.

作为上述方案的进一步改进,所述出料装置还设置有用以将管坯拨动到料框内的自动下料机构,所述自动下料机构包括有下料气缸,第二拨爪以及摆架,所述摆架倾斜设置在所述料框与出料装置之间,所述下料气缸位于输送辊的下方,并且与气缸座铰接,固定于底座之上,所述下料气缸的活塞杆端部与气缸接头连接,气缸接头的另一端与连杆以及第二拨爪连接,所述第二拨爪通过与轴承座相配合安装于底座之上。下料气缸推动连杆向前移动,并使与气缸接头铰接的连杆抬起,连杆与第二拨爪连接在一起,当连杆抬起时,第二拨爪也随之抬起,第二拨爪顶部设有一定倾角,当第二拨爪抬起时,管坯与输送辊分离,并沿着摆架,滚入料框。As a further improvement of the above solution, the discharging device is also provided with an automatic unloading mechanism for moving the tube blank into the material frame. The automatic unloading mechanism includes a unloading cylinder, a second claw and a swing frame. , the swing frame is tilted between the material frame and the discharging device, the unloading cylinder is located below the conveying roller, and is hinged with the cylinder base and fixed on the base, and the piston rod of the unloading cylinder One end is connected to the cylinder joint, and the other end of the cylinder joint is connected to the connecting rod and the second finger. The second finger is installed on the base by matching with the bearing seat. The unloading cylinder pushes the connecting rod forward and lifts the connecting rod hinged to the cylinder joint. The connecting rod is connected with the second finger. When the connecting rod is lifted, the second finger is also lifted. The top of the second claw is provided with a certain inclination angle. When the second claw is lifted, the tube blank is separated from the conveying roller and rolls into the material frame along the swing frame.

本发明的有益效果是:The beneficial effects of the present invention are:

与现有技术相比,本发明提供的一种长尺寸金属盘管修磨精整生产系统,通过熔炉出料台架用于承接与堆放经熔炉加热穿孔后的管坯;通过倾斜设置的过渡台架与拨料机构、挡料机构的作用,将过渡台架上的管坯逐个输送至送料装置;前夹送辊装置用于对管坯夹持送进,并对管坯进入矫直机进行导向与定位;矫直机用于对管坯进行矫直;铣面机用于铣削掉冷却后的管坯表面上的氧化铁皮;后夹送辊装置用于夹持经过铣削后的管坯,送进至出料装置;出料装置用于盛放经过铣削后的管坯。通过依次布置的熔炉出料台架、进料辊道、前夹送辊装置、矫直机、铣面机、后夹送辊装置、出料装置连接成一条生产线,使得不锈钢管坯修磨精整形成完整的自动化加工体系,进一步提高了钢管的加工效率。Compared with the existing technology, the present invention provides a long-size metal coil grinding and finishing production system, which is used to receive and stack the tube blanks after being heated and perforated by the furnace through the furnace discharging platform; through the inclined transition The function of the platform, the material shifting mechanism, and the material blocking mechanism transports the tube blanks on the transition platform to the feeding device one by one; the front pinch roller device is used to clamp and feed the tube blanks, and to enter the tube blanks into the straightening machine. For guidance and positioning; the straightening machine is used to straighten the tube blank; the milling machine is used to mill away the iron oxide scale on the surface of the cooled tube blank; the rear pinch roller device is used to clamp the milled tube blank , sent to the discharging device; the discharging device is used to hold the milled tube blanks. The furnace discharge stand, feed roller table, front pinch roller device, straightener, milling machine, rear pinch roller device, and discharge device are connected in sequence to form a production line, so that the stainless steel tube blanks can be finely ground. It has been integrated into a complete automated processing system to further improve the processing efficiency of steel pipes.

附图说明Description of the drawings

以下结合附图对本发明的具体实施方式作进一步的详细说明,其中:The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, wherein:

图1 为本发明的主视图;Figure 1 is a front view of the present invention;

图2 为图1的俯视图;Figure 2 is a top view of Figure 1;

图3 为本发明的熔炉出料台架与送料装置的主视图;Figure 3 is a front view of the furnace discharging platform and feeding device of the present invention;

图4 为图3的俯视图Figure 4 is a top view of Figure 3

图5 为图4的A-A剖视图;Figure 5 is a cross-sectional view along line A-A of Figure 4;

图6 为图4的B-B剖视图;Figure 6 is a B-B cross-sectional view of Figure 4;

图7 为本发明送料装置的主视图;Figure 7 is a front view of the feeding device of the present invention;

图8 为图7的俯视图;Figure 8 is a top view of Figure 7;

图9 为图7的A-A剖视图;Figure 9 is a cross-sectional view along line A-A of Figure 7;

图10 为图7的D向视图;Figure 10 is the D-direction view of Figure 7;

图11 为本发明的铣面机的结构示意图;Figure 11 is a schematic structural diagram of the face milling machine of the present invention;

图12 为本发明第二个角度下的铣面机的结构示意图;Figure 12 is a schematic structural diagram of the face milling machine at the second angle of the present invention;

图13 为图12的B-B剖视图;Figure 13 is a B-B cross-sectional view of Figure 12;

图14为本发明第三个角度下的铣面机的结构示意图;Figure 14 is a schematic structural diagram of the surface milling machine at the third angle of the present invention;

图15为图14的K向的结构示意图;Figure 15 is a schematic structural diagram of the K direction in Figure 14;

图16 为本发明第四个角度下的铣面机的结构示意图;Figure 16 is a schematic structural diagram of the surface milling machine at the fourth angle of the present invention;

图17 为图16的A-A剖视图;Figure 17 is a cross-sectional view along line A-A of Figure 16;

图18 为本发明第五个角度下的铣面机的结构示意图;Figure 18 is a schematic structural diagram of the face milling machine at the fifth angle of the present invention;

图19 为本发明出料装置的主视图;Figure 19 is a front view of the discharging device of the present invention;

图20 为图19的俯视图;Figure 20 is a top view of Figure 19;

图21 为图19的A-A剖视图;Figure 21 is a cross-sectional view along line A-A of Figure 19;

图22 为图19的B-B剖视图;Figure 22 is a B-B cross-sectional view of Figure 19;

图23 为图19的C-C剖视图;Figure 23 is a C-C cross-sectional view of Figure 19;

图24 为本发明的前、后夹送辊装置的结构示意图;Figure 24 is a schematic structural diagram of the front and rear pinch roller devices of the present invention;

图25 为图24的A-A剖视图;Figure 25 is a cross-sectional view along line A-A of Figure 24;

图26 为图24的B-B剖视图;Figure 26 is a B-B cross-sectional view of Figure 24;

图27 为图26的C-C剖视图;Figure 27 is a C-C cross-sectional view of Figure 26;

图28 为本发明的矫直机的结构示意图;Figure 28 is a schematic structural diagram of the straightening machine of the present invention;

图29 为图28的A-A剖视图;Figure 29 is a cross-sectional view along line A-A of Figure 28;

图30 为图29的B-B剖视图。Fig. 30 is a B-B cross-sectional view of Fig. 29.

具体实施方式Detailed ways

如图1-图30所示,本发明提供的一种长尺寸金属盘管修磨精整生产系统,包括有按管坯800走向依次设置的熔炉出料台架100、送料装置200、前夹送辊装置300、矫直机400、铣面机500、后夹送辊装置600、出料装置700,熔炉出料台架100用于承接与堆放经熔炉加热穿孔后的管坯800;送料装置200包括有底架1、过渡台架2,底架1上平行设置有多个传动辊3,过渡台架2倾斜设置在熔炉出料台架100与送料装置200之间,传动辊3的下方设置有用以将传动辊3上的管坯800拨动到过渡台架2上的拨料机构,过渡台架2的末端设置有挡料机构,挡料机构用以将过渡台架2上的管坯800逐个输送至送料装置200,前夹送辊装置300用于对管坯800夹持送进,并对管坯800进入矫直机400进行导向与定位(管坯800由送料装置200送入前夹送辊装置300,固定在底座上的减速器驱动与其主轴键合的齿轮转动,齿轮之间构成锥齿轮传动,使得与齿轮键合的轴随之转动,并使与轴键合的齿轮转动,齿轮转动会使与之组成齿轮传动系统的齿轮随之转动,齿轮带动与之键合的轴转动,并使在轴另一端的与轴键合的辊子转动,从而实现对管坯800的送进);矫直机400用于对管坯800进行矫直(矫直机400用于对管坯800进行矫直;管坯800由前夹送辊装置300送出后,进入矫直机400,矫直机400由减速机带动小皮带轮旋转,通过皮带传动带动与大皮带轮键合的空心轴旋转,空心轴与旋转框架通过螺栓固连在一起,旋转框架上安装有矫直辊随之绕管坯800轴线旋转,矫直辊两侧装有轴承,轴承安装于辊坐法兰上,辊坐法兰与滑座通过压盖以及螺栓连接,通过旋转丝杠,调节丝母与丝杠的相对位置,丝母与滑座通过螺栓固连在一起,滑座通过滑键实现滑动,从而可以调节上、下矫直辊之间的距离,实现对不同规格管材矫直的目的);铣面机500用于铣削掉冷却后的管坯800表面上的氧化铁皮;后夹送辊装置600用于夹持经过铣削后的管坯800,送进至出料装置700(后夹送辊装置600工作原理与前夹送辊装置300相同);出料装置700用于盛放经过铣削后的管坯800。As shown in Figures 1 to 30, the present invention provides a long-size metal coil grinding and finishing production system, which includes a furnace discharging platform 100, a feeding device 200, and a front clamp arranged in sequence according to the direction of the tube blank 800. The roller feeding device 300, the straightening machine 400, the milling machine 500, the rear pinch roller device 600, the discharging device 700, the furnace discharging platform 100 is used to receive and stack the tube blanks 800 that have been heated and perforated by the furnace; the feeding device 200 includes a base frame 1 and a transition frame 2. A plurality of transmission rollers 3 are arranged in parallel on the base frame 1. The transition frame 2 is arranged obliquely between the furnace discharge frame 100 and the feeding device 200, below the transmission roller 3 A material shifting mechanism is provided to move the tube blank 800 on the transmission roller 3 to the transition stand 2. A blocking mechanism is provided at the end of the transition stage 2. The blocking mechanism is used to move the tubes on the transition stage 2. The blanks 800 are transported to the feeding device 200 one by one. The front pinch roller device 300 is used to clamp and feed the blank tubes 800, and to guide and position the blank tubes 800 into the straightening machine 400 (the blank tubes 800 are fed by the feeding device 200 In the front pinch roller device 300, the reducer fixed on the base drives the gear keyed to its main shaft to rotate. The gears form a bevel gear transmission, so that the shaft keyed to the gear rotates accordingly, and the gear keyed to the shaft rotates. Rotation, the rotation of the gear will cause the gears that form the gear transmission system to rotate accordingly. The gear drives the shaft bonded to it to rotate, and also causes the roller at the other end of the shaft that is bonded to the shaft to rotate, thereby realizing the rotation of the tube blank 800. feeding); the straightening machine 400 is used to straighten the tube blank 800 (the straightening machine 400 is used to straighten the tube blank 800; after the tube blank 800 is sent out by the front pinch roller device 300, it enters the straightening machine 400 , the straightening machine 400 is driven by the reducer to rotate the small pulley, and the hollow shaft bonded to the large pulley is driven to rotate through the belt drive. The hollow shaft and the rotating frame are connected together through bolts, and a straightening roller is installed on the rotating frame. The tube blank rotates on the 800-axis axis. Bearings are installed on both sides of the straightening roller. The bearings are installed on the roller seat flange. The roller seat flange and the slide seat are connected through the gland and bolts. By rotating the screw, the screw nut and the screw are adjusted. Relative position, the nut and the slide seat are connected together by bolts, and the slide seat slides through the slide key, so that the distance between the upper and lower straightening rollers can be adjusted to achieve the purpose of straightening pipes of different specifications); surface milling The machine 500 is used to mill away the iron oxide scale on the surface of the cooled tube blank 800; the rear pinch roller device 600 is used to clamp the milled tube blank 800 and send it to the discharging device 700 (the rear pinch roller device 600 The working principle is the same as that of the front pinch roller device 300); the discharging device 700 is used to hold the milled tube blank 800.

作为上述方案的进一步改进,拨料机构包括有拨料气缸4、第一拨爪5以及第一长轴,拨料气缸4位于传动辊3的下方,并且下端与底架1铰接,第一长轴通过轴承座安装于底架1之上,第一拨爪5固定设置在第一长轴上,并且设置有多个,第一拨爪5的回转中心与第一长轴的轴线共线,拨料气缸4的活塞杆铰接有第一曲柄6,第一曲柄6与第一长轴连接。第一长轴由多个短轴通过联轴器连接而成。As a further improvement of the above solution, the material-shifting mechanism includes a material-shifting cylinder 4, a first shifting claw 5 and a first long shaft. The material-shifting cylinder 4 is located below the transmission roller 3, and its lower end is hinged with the chassis 1. The first long shaft The shaft is installed on the chassis 1 through the bearing seat. The first shifting claw 5 is fixedly arranged on the first long axis, and there are multiple ones. The rotation center of the first shifting claw 5 is collinear with the axis of the first long shaft. The piston rod of the material dialing cylinder 4 is hingedly connected with a first crank 6, and the first crank 6 is connected with the first long axis. The first long axis is composed of multiple short shafts connected through couplings.

作为上述方案的进一步改进,挡料机构包括有挡料气缸7以及连杆机构,挡料气缸7以及连杆机构均位于过渡台架2下方,挡料气缸7铰接在送料装置200的侧壁,挡料气缸7通过带动连杆机构以实现将管坯800逐根送入送料装置200上。连杆机构包括有安装座8、第二曲柄9,安装座8固定于送料装置200的侧壁,第二曲柄9铰接在挡料气缸7的活塞杆端部,第二曲柄9与第二长轴固定连接,第二长轴上固定连接有三角板10,三角板10的旋转中心与轴的轴线共线,轴由多个短轴通过联轴器连接而成。三角板10上铰接有前挡杆11、后挡杆12,前挡杆11与后挡杆12均由固定筒121以及活动杆122组成,活动杆122活动插装在固定筒121内,送料装置200上安装有挡杆支座13,挡杆支座13与前挡杆11、后挡杆12相互配合,从而实现对管坯800的限位及导向作用。挡杆支座13上对应两个活动杆122设置有两个槽孔,并且两个槽孔之间的距离在一个管坯800直径到两个管坯800直径之间,以实现每次到达两个槽孔之间的为单根管坯800,使得挡料气缸7通过带动连杆机构以实现将管坯800逐根送入送料装置200上。As a further improvement of the above solution, the blocking mechanism includes a blocking cylinder 7 and a connecting rod mechanism. The blocking cylinder 7 and the connecting rod mechanism are located under the transition platform 2. The blocking cylinder 7 is hinged on the side wall of the feeding device 200. The blocking cylinder 7 drives the connecting rod mechanism to feed the tube blanks 800 into the feeding device 200 one by one. The connecting rod mechanism includes a mounting seat 8 and a second crank 9. The mounting seat 8 is fixed on the side wall of the feeding device 200. The second crank 9 is hinged at the end of the piston rod of the stopper cylinder 7. The second crank 9 is connected to the second long crank 9. The shaft is fixedly connected, and a triangular plate 10 is fixedly connected to the second long axis. The rotation center of the triangular plate 10 is collinear with the axis of the shaft. The shaft is composed of multiple short shafts connected through couplings. The triangular plate 10 is hinged with a front blocking rod 11 and a rear blocking rod 12. The front blocking rod 11 and the rear blocking rod 12 are composed of a fixed cylinder 121 and a movable rod 122. The movable rod 122 is movably inserted into the fixed cylinder 121. The feeding device 200 A blocking rod support 13 is installed on the top, and the blocking rod support 13 cooperates with the front blocking rod 11 and the rear blocking rod 12 to realize the limiting and guiding function of the tube blank 800 . Two slotted holes are provided on the blocking rod support 13 corresponding to the two movable rods 122, and the distance between the two slotted holes is between the diameter of one tube blank 800 and the diameter of two tube blanks 800, so as to achieve reaching two tubes at a time. Between the slot holes is a single tube blank 800, so that the blocking cylinder 7 drives the connecting rod mechanism to feed the tube blanks 800 into the feeding device 200 one by one.

管坯800由熔炉出料后到达熔炉出料台架100,通过熔炉出料架台上的传动辊3带动管坯800向前送进,当管坯800由熔炉完全送出停稳后,拨料气缸4带动第一长轴转动,从而使得与第一长轴固连的多个第一拨爪5联动翻转抬起,将传动辊3上停放的管坯800推动到过渡台架2上,过渡台架2设有一定倾角,管坯800沿斜面向下滚动至挡料机构停下,挡料气缸7带动第二曲柄9、三角板10带动第二长轴一起转动,从而带动前档杆、后档杆沿着与之匹配的挡杆支座13上的槽孔上下移动,具体地,前挡杆11落下,后挡杆12抬起挡住后方管坯800,从而可以实现将管坯800逐根送入送料装置200上。After the tube blank 800 is discharged from the furnace, it reaches the furnace discharge stand 100. The transmission roller 3 on the furnace discharge stand drives the tube tube 800 forward. When the tube tube 800 is completely fed out of the furnace and stops, the material cylinder 4 drives the first long axis to rotate, so that the plurality of first claws 5 fixedly connected to the first long axis are flipped and lifted in conjunction with each other, and the tube blank 800 parked on the transmission roller 3 is pushed to the transition platform 2, and the transition platform The frame 2 is provided with a certain inclination angle. The tube blank 800 rolls downward along the slope until the stopper mechanism stops. The stopper cylinder 7 drives the second crank 9 and the triangular plate 10 to drive the second long axis to rotate together, thereby driving the front gear lever and the rear gear lever. The rod moves up and down along the slotted hole on the matching rod support 13. Specifically, the front rod 11 falls down and the rear rod 12 lifts up to block the rear tube blanks 800, so that the tube blanks 800 can be fed one by one. into the feeding device 200.

管坯800由矫直机400出料后进入铣面机500,铣面机500用于铣削掉冷却后的管坯800表面上的氧化铁皮,铣面机500由电机、皮带传送系统、铣面机构、排屑机构组成,铣面机构包括有壳体14,壳体14内通过轴承安装有转体15,转体15由上述电机、皮带传送系统传动(具体地,铣面机500由电机带动电机主轴上皮带轮32旋转,通过皮带带动与皮带轮32键合的第二齿轮轴34旋转,第二齿轮轴34与第一齿轮35构成齿轮传动系统,从而带动与第一齿轮35键合的转体15旋转),转体15内部呈120°安装有三个L型轴承座16(L型轴承座16的长轴端与转体15固定连接,具体地,L型轴承座16的长轴端插入转体15之中,L型轴承座16及其内部所安装的摇臂18、被动轮19等可绕L型轴承座16的长轴端中心轴线旋转),壳体14上固定有内齿圈17,内齿圈17啮合传动有三个带有第一齿轮轴33的摇臂18(摇臂18可围绕第一齿轮轴33的轴线旋转,从而实现对三个被动轮19位置的调节以实现对不同直径管坯800的适应),摇臂18紧固于L型轴承座16的端面上(摇臂18通过螺栓固定连接于L型轴承座16端面之上),L型轴承座16的短轴端设置有被动轮19以及铣刀盘20,被动轮19外周设置有鱼鳞纹。转体15的旋转会带动摇臂18内的第一齿轮轴33沿着内齿圈17转动,摇臂18内的第一齿轮轴33旋转,会带动与被动轮19通过螺栓连接的轴旋转,被动轮19外周上有鱼鳞纹,沿着管坯800转动时,会将管坯800表面氧化表皮碾轧松动掉落。即在转体15驱动下,第一齿轮轴33上键合的第二齿轮36通过与内齿圈17相啮合带动第一齿轮轴33旋转,与第一齿轮轴33所啮合的第三齿轮37及轴也会随之转动,从而可实现被动轮19绕管坯800表面碾轧,将管坯800表面的氧化铁皮碾轧松垮脱落。The tube blank 800 is discharged from the straightening machine 400 and then enters the face milling machine 500. The face milling machine 500 is used to mill away the iron oxide scale on the surface of the cooled tube blank 800. The face milling machine 500 is composed of a motor, a belt conveyor system, and a surface milling machine. Mechanism and chip removal mechanism. The surface milling mechanism includes a casing 14. A swivel 15 is installed in the casing 14 through a bearing. The swivel 15 is driven by the above-mentioned motor and belt transmission system (specifically, the face milling machine 500 is driven by the motor. The pulley 32 on the main shaft of the motor rotates, and the second gear shaft 34 that is bonded with the pulley 32 is driven by the belt to rotate. The second gear shaft 34 and the first gear 35 form a gear transmission system, thereby driving the rotating body that is bonded with the first gear 35 15 rotation), three L-shaped bearing seats 16 are installed at 120° inside the rotating body 15 (the long axis end of the L-shaped bearing seat 16 is fixedly connected to the rotating body 15. Specifically, the long axis end of the L-shaped bearing seat 16 is inserted into the rotating body 15). In the body 15, the L-shaped bearing seat 16 and the rocker arm 18, driven wheel 19, etc. installed inside can rotate around the central axis of the long end of the L-shaped bearing seat 16), and the inner ring gear 17 is fixed on the housing 14. , the internal ring gear 17 meshes and drives three rocker arms 18 with a first gear shaft 33 (the rocker arms 18 can rotate around the axis of the first gear shaft 33, thereby adjusting the positions of the three driven wheels 19 to achieve different Adaptation to the tube blank with a diameter of 800), the rocker arm 18 is fastened to the end face of the L-shaped bearing seat 16 (the rocker arm 18 is fixedly connected to the end face of the L-shaped bearing seat 16 through bolts), and the short shaft end of the L-shaped bearing seat 16 A driven wheel 19 and a milling cutter disc 20 are provided, and the outer periphery of the driven wheel 19 is provided with fish scale patterns. The rotation of the swivel 15 will drive the first gear shaft 33 in the rocker arm 18 to rotate along the internal ring gear 17. The rotation of the first gear shaft 33 in the rocker arm 18 will drive the shaft connected with the driven wheel 19 through bolts to rotate. There are fish scale patterns on the outer circumference of the passive wheel 19. When rotating along the tube blank 800, the oxidized skin on the surface of the tube blank 800 will be rolled loose and fall off. That is, driven by the rotating body 15, the second gear 36 keyed on the first gear shaft 33 drives the first gear shaft 33 to rotate by meshing with the internal ring gear 17, and the third gear 37 meshed with the first gear shaft 33. And the shaft will also rotate accordingly, so that the passive wheel 19 can be rolled around the surface of the tube blank 800, and the oxide scale on the surface of the tube tube 800 will be rolled loosely and fall off.

作为上述方案的进一步改进,转体15内壁的端部设置有多柄与管坯800外表面接触的钢刷26(钢刷26将管坯800表面残余氧化表皮清扫干净)。L型轴承座16的短轴端两侧布置有用于调整被动轮19偏转角度的两个顶杆21,两个顶杆21的轴线平行,并且间隔设置,转体15的端面上设置有两个支座22,两个顶杆21的表面外螺纹与支座22上的螺纹孔相配合,两个顶杆21分别配合有一个锁紧螺母23。通过锁紧螺母23来调整顶杆21的相对位置,从而实现对被动轮19相对位置的调整。两个顶杆21共同作用将被动轮19位置调整,从而实现对不同直径管坯800的铣削。As a further improvement of the above solution, the end of the inner wall of the rotating body 15 is provided with multiple steel brushes 26 that are in contact with the outer surface of the tube blank 800 (the steel brushes 26 clean the remaining oxidized skin on the surface of the tube blank 800). Two push rods 21 for adjusting the deflection angle of the driven wheel 19 are arranged on both sides of the short axis end of the L-shaped bearing seat 16. The axes of the two push rods 21 are parallel and spaced apart. Two push rods 21 are provided on the end face of the rotating body 15. The external threads on the surface of the support 22 and the two ejector rods 21 match the threaded holes on the support 22. The two ejector rods 21 are respectively equipped with a locking nut 23. The relative position of the push rod 21 is adjusted through the locking nut 23, thereby adjusting the relative position of the driven wheel 19. The two ejector pins 21 work together to adjust the position of the driven wheel 19, thereby achieving milling of the tube blanks 800 with different diameters.

作为上述方案的进一步改进,排屑机构包括有收料斗24与抽屉25,收料斗24用以收集铣面机500作业区飞溅的废屑,收料斗24的内壁倾斜,抽屉25设置在收料斗24的下方。掉落的氧化表皮,会通过收料斗24收集起来,最终脱落的氧化表皮沿收料斗24内壁滑落至下方抽屉25里。As a further improvement of the above solution, the chip removal mechanism includes a hopper 24 and a drawer 25. The hopper 24 is used to collect the waste chips splashed in the working area of the milling machine 500. The inner wall of the hopper 24 is inclined, and the drawer 25 is arranged in the hopper 24. below. The fallen oxidized skin will be collected by the collecting hopper 24, and finally the fallen oxidized skin will slide along the inner wall of the collecting hopper 24 to the lower drawer 25.

作为上述方案的进一步改进,送料装置200与出料装置700均设置有多个输送辊,多个输送辊通过滚子链传动连接,输送辊由驱动电机、链轮传动;出料装置700还设置有用以将管坯800拨动到料框29内的自动下料机构(在管坯800完全出料停稳后,自动下料机构可将管坯800拨入料框29之中)。送料装置200与熔炉出料台架100并排布置,管坯800滚动至输送辊上后,驱动电机经由减速器驱动超越离合器转动,再由滚子链传动,带动输送辊转动,从而实现管坯800的向前送进。减速机的主轴上键合有超越离合器,并通过与挡圈、螺栓以及垫圈之间的相互配合来实现对超越离合器的轴向定位。其中,输送辊通过调心球轴承安装于轴承座之上,轴承座通过螺栓固定于送料装置200的底座之上。输送辊一端键合有双齿链轮,并通过与锁紧双螺母、轴套、调心球轴承以及透盖相互配合实现共同定位;另一端调心球轴承则通过与输送辊上轴肩以及锁紧螺母23和垫片相互配合来实现轴向定位,且轴承座端部安装有封盖,用于实现调心球轴承润滑密封。送料装置200的入口端对称设置有渐变导向板,两个渐变导向板呈敞口设置,并且由入口端向出口端逐渐变大,来对管坯800进行导向送进。As a further improvement of the above solution, the feeding device 200 and the discharging device 700 are both equipped with multiple conveying rollers. The multiple conveying rollers are connected through roller chain transmission, and the conveying rollers are driven by drive motors and sprockets; the discharging device 700 is also provided with There is an automatic unloading mechanism for moving the tube blank 800 into the material frame 29 (after the tube blank 800 is completely discharged and stopped, the automatic unloading mechanism can move the tube tube 800 into the material frame 29). The feeding device 200 is arranged side by side with the furnace discharging stand 100. After the tube blank 800 rolls onto the conveying roller, the driving motor drives the overrunning clutch to rotate through the reducer, and then is driven by the roller chain to drive the conveying roller to rotate, thereby realizing the tube tube 800. sent forward. An overrunning clutch is keyed on the main shaft of the reducer, and the axial positioning of the overrunning clutch is achieved through cooperation with retaining rings, bolts and washers. The conveying roller is installed on the bearing seat through self-aligning ball bearings, and the bearing seat is fixed on the base of the feeding device 200 through bolts. One end of the conveyor roller is bonded with a double-toothed sprocket, and is co-located by cooperating with the locking double nuts, bushings, self-aligning ball bearings and transparent covers; the other end of the self-aligning ball bearing is coupled with the upper shaft shoulder of the conveyor roller and The locking nut 23 and the gasket cooperate with each other to achieve axial positioning, and a cover is installed at the end of the bearing seat to achieve lubrication and sealing of the self-aligning ball bearing. The inlet end of the feeding device 200 is symmetrically provided with a gradually changing guide plate. The two gradually changing guide plates are open and gradually become larger from the inlet end to the outlet end to guide and feed the tube blank 800 .

出料装置700还设置有用以将管坯拨动到料框29内的自动下料机构,自动下料机构包括有下料气缸27,第二拨爪38以及摆架28,摆架28倾斜设置在料框29与出料装置700的输送辊之间,下料气缸27位于输送辊的下方,并且与气缸座39铰接,固定于底座之上,下料气缸27的活塞杆端部与气缸接头30连接,气缸接头30的另一端与连杆31以及第二拨爪38连接,第二拨爪38通过与轴承座40相配合安装于底座之上。具体地,与气缸接头30的另一端连接的连杆31与接头41以及第二拨爪38的下端通过销轴连接在一起,并通过销轴与开口销之间的相互配合来实现轴向定位。接头41的另一端与第二个连杆31连接在一起。连杆31共有19根,除气缸接头30连接处外,其余连杆31两端均采用销轴与开口销之间的相互配合来实现将接头41和第二拨爪38连接在一起并轴向定位。第二拨爪38通过与轴、轴套、螺母相互配合安装于轴承座40之上,并以此来共同实现轴向定位,即第二拨爪38可沿着轴承座40通孔的中心轴线旋转。The discharging device 700 is also provided with an automatic unloading mechanism for moving the tube blank into the material frame 29. The automatic unloading mechanism includes a unloading cylinder 27, a second finger 38 and a swing frame 28. The swing frame 28 is tilted. Between the material frame 29 and the conveying roller of the discharging device 700, the unloading cylinder 27 is located below the conveying roller, and is hingedly connected to the cylinder base 39 and fixed on the base. The end of the piston rod of the unloading cylinder 27 is connected to the cylinder joint. 30 is connected, and the other end of the cylinder joint 30 is connected to the connecting rod 31 and the second finger 38 , and the second finger 38 is installed on the base by matching with the bearing seat 40 . Specifically, the connecting rod 31 connected to the other end of the cylinder joint 30 is connected to the joint 41 and the lower end of the second finger 38 through a pin, and the axial positioning is achieved through the mutual cooperation between the pin and the split pin. . The other end of the joint 41 is connected to the second connecting rod 31 . There are 19 connecting rods 31 in total. Except for the connection of the cylinder joint 30, the two ends of the remaining connecting rods 31 adopt the mutual cooperation between the pin shaft and the cotter pin to realize the joint 41 and the second finger 38 to be connected together and axially position. The second finger 38 is installed on the bearing seat 40 by cooperating with the shaft, sleeve, and nut, and thereby jointly achieves axial positioning, that is, the second finger 38 can be along the central axis of the through hole of the bearing seat 40 Rotate.

动作原理如下:下料气缸27推动连杆31向前移动,并使与气缸接头30铰接的连杆31向下运动,连杆31与第二拨爪38铰接在一起,当连杆31向下运动时,第二拨爪38会随之抬起,第二拨爪38设有一定倾角,当第二拨爪38抬起时,管坯800与输送辊分离,并沿着摆架28,滚入料框29。当下料气缸27工作时候,下料气缸27也会以气缸座39销轴为轴线发生一定角度偏转,随着下料气缸27活塞杆推进,第二拨爪38绕轴承座40通孔的中心轴线发生一定角度偏转,当第二拨爪38顶端的斜面抬起高过输送辊时,管坯800被抬起,并沿着该斜面滚入料框29之中,而多处摆架28的同步抬起则是由摆架28之间的连杆31来实现。The action principle is as follows: the unloading cylinder 27 pushes the connecting rod 31 to move forward, and makes the connecting rod 31 hinged with the cylinder joint 30 move downward. The connecting rod 31 is hinged with the second finger 38. When the connecting rod 31 moves downward, During the movement, the second dialing claw 38 will be lifted accordingly, and the second dialing claw 38 is provided with a certain inclination angle. When the second dialing claw 38 is lifted, the tube blank 800 is separated from the conveying roller, and rolls along the swing frame 28. Feeding frame 29. When the unloading cylinder 27 is working, the unloading cylinder 27 will also deflect at a certain angle with the pin of the cylinder base 39 as the axis. As the piston rod of the unloading cylinder 27 advances, the second finger 38 rotates around the central axis of the through hole of the bearing base 40 A certain angle deflection occurs, and when the slope at the top of the second claw 38 is lifted higher than the conveying roller, the tube blank 800 is lifted up and rolled into the material frame 29 along the slope, and the swing frames 28 in multiple places are synchronously Lifting is achieved by the connecting rod 31 between the swing frames 28.

以上实施例不局限于该实施例自身的技术方案,实施例之间可以相互结合成新的实施例。以上实施例仅用以说明本发明的技术方案而并非对其进行限制,凡未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明技术方案的范围内。The above embodiments are not limited to the technical solutions of the embodiments themselves, and the embodiments can be combined with each other to form new embodiments. The above embodiments are only used to illustrate the technical solution of the present invention but not to limit it. Any modifications or equivalent substitutions that do not depart from the spirit and scope of the present invention shall be included in the scope of the technical solution of the present invention.

Claims (5)

1. A long-size metal coil coping finishing production system is characterized in that: the automatic feeding device comprises a furnace discharging rack (100), a feeding device (200), a front pinch roll device (300), a straightener (400), a face milling machine (500), a rear pinch roll device (600) and a discharging device (700) which are sequentially arranged according to the trend of the tube blanks, wherein the furnace discharging rack (100) is used for receiving and stacking the tube blanks subjected to heating perforation of the furnace; the feeding device (200) comprises a bottom frame (1) and a transition rack (2), a plurality of driving rollers (3) are arranged on the furnace discharging rack (100) in parallel, the transition rack (2) is obliquely arranged between the furnace discharging rack (100) and the feeding device (200), a stirring mechanism for stirring a pipe blank (800) on the driving rollers (3) onto the transition rack (2) is arranged below the driving rollers (3), a material blocking mechanism is arranged at the tail end of the transition rack (2), the material blocking mechanism is used for conveying the pipe blank (800) on the transition rack (2) to the feeding device (200) one by one, and the front pinch roller device (300) is used for clamping and feeding the pipe blank and guiding and positioning the pipe blank into the straightener (400); the straightener (400) is used for straightening the tube blank; the surface milling machine (500) is used for milling iron oxide scales on the surface of the cooled tube blank; the rear pinch roll device (600) is used for clamping the milled tube blank and feeding the tube blank to the discharging device (700); the discharging device (700) is used for containing the milled tube blank; the material stirring mechanism comprises a material stirring cylinder (4), a first stirring claw (5) and a first long shaft, wherein the material stirring cylinder (4) is positioned below the driving roller (3), the lower end of the material stirring cylinder is hinged with the underframe (1), the first long shaft is arranged on the underframe (1) through a bearing seat, the first stirring claw (5) is fixedly arranged on the first long shaft and is provided with a plurality of first stirring claws, the rotation center of the first stirring claw (5) is collinear with the axis of the first long shaft, a piston rod of the material stirring cylinder (4) is hinged with a first crank (6), and the first crank (6) is connected with the first long shaft; the material blocking mechanism comprises a material blocking cylinder (7) and a connecting rod mechanism, wherein the material blocking cylinder (7) and the connecting rod mechanism are both positioned below the transition rack (2), the material blocking cylinder (7) is hinged to the side wall of the feeding device (200), and the material blocking cylinder (7) drives the connecting rod mechanism to realize that pipe blanks are fed into the feeding device (200) one by one; the connecting rod mechanism comprises an installation seat (8) and a second crank (9), the installation seat (8) is fixed on the side wall of a feeding device (200), the second crank (9) is hinged to the end part of a piston rod of a material blocking cylinder (7), the second crank (9) is fixedly connected with a second long shaft, a triangular plate (10) is fixedly connected to the second long shaft, a front stop lever (11) and a rear stop lever (12) are hinged to the triangular plate (10), the front stop lever (11) and the rear stop lever (12) are composed of a fixed cylinder (121) and a movable rod (122), the movable rod (122) is movably inserted into the fixed cylinder (121), a stop lever support (13) is mounted on the feeding device (200), two slotted holes are formed in the stop lever support (13) corresponding to the two movable rods (122), and the distance between the two slotted holes is between the diameters of one pipe blank and the diameters of the two pipe blanks; the face milling machine (500) comprises a motor, a belt conveying system, a face milling mechanism and a chip removal mechanism, the face milling mechanism comprises a shell (14), a rotating body (15) is installed in the shell (14) through a bearing, a steel brush (26) with multiple handles in contact with the outer surface of a tube blank (800) is arranged at the end part of the inner wall of the rotating body (15), the rotating body (15) is driven by the motor and the belt conveying system, three L-shaped bearing seats (16) are installed in the rotating body (15) at an angle of 120 degrees, an inner gear ring (17) is fixed on the shell (14), three rocker arms (18) with first gear shafts (33) are meshed and driven by the inner gear ring (17), the rocker arms (18) are fastened on the end face of the L-shaped bearing seats (16), driven wheels (19) and milling cutter heads (20) are arranged at the short shaft ends of the L-shaped bearing seats (16), and scale patterns are formed in the peripheries of the driven wheels (19).
2. The long metal coil coping finishing production system of claim 1, wherein: two ejector rods (21) for adjusting the deflection angle of the driven wheel (19) are arranged on two sides of the short shaft end of the L-shaped bearing seat (16), the axes of the two ejector rods (21) are parallel and are arranged at intervals, two supports (22) are arranged on the end face of the rotating body (15), external threads on the surfaces of the two ejector rods (21) are matched with threaded holes on the supports (22), and the two ejector rods (21) are respectively matched with a lock nut (23).
3. The long metal coil coping finishing production system of claim 1, wherein: the chip removal mechanism comprises a receiving hopper (24) and a drawer (25), wherein the receiving hopper (24) is used for collecting waste scraps splashed in an operation area of the face milling machine (500), the inner wall of the receiving hopper (24) is inclined, and the drawer (25) is arranged below the receiving hopper (24).
4. The long metal coil coping finishing production system of claim 1, wherein: the feeding device (200) and the discharging device (700) are respectively provided with a plurality of conveying rollers, the conveying rollers are in transmission connection through roller chains, and the conveying rollers are driven by a driving motor and a chain wheel.
5. The long metal coil coping finishing production system of claim 1, wherein: the discharging device (700) is further provided with an automatic discharging mechanism used for stirring the tube blank into the material frame (29), the automatic discharging mechanism comprises a discharging air cylinder (27), a second pusher dog (38) and a swinging frame (28), the swinging frame (28) is obliquely arranged between the material frame (29) and the discharging device (700), the discharging air cylinder (27) is located below the conveying roller and hinged with the air cylinder seat (39) and fixed on the base, the end part of a piston rod of the discharging air cylinder (27) is connected with the air cylinder connector (30), the other end of the air cylinder connector (30) is connected with the connecting rod (31) and the second pusher dog (38), and the second pusher dog (38) is installed on the base in a matched mode through the bearing seat (40).
CN202311099062.8A 2023-08-30 2023-08-30 Long-size metal coil pipe coping finishing production system Active CN116810407B (en)

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