CN116819277A - SIP integrated circuit reliability test batch monitoring system and testing method thereof - Google Patents
SIP integrated circuit reliability test batch monitoring system and testing method thereof Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2851—Testing of integrated circuits [IC]
- G01R31/2855—Environmental, reliability or burn-in testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/02—Vibration-testing by means of a shake table
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2851—Testing of integrated circuits [IC]
- G01R31/2855—Environmental, reliability or burn-in testing
- G01R31/2872—Environmental, reliability or burn-in testing related to electrical or environmental aspects, e.g. temperature, humidity, vibration, nuclear radiation
- G01R31/2874—Environmental, reliability or burn-in testing related to electrical or environmental aspects, e.g. temperature, humidity, vibration, nuclear radiation related to temperature
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2851—Testing of integrated circuits [IC]
- G01R31/2855—Environmental, reliability or burn-in testing
- G01R31/2872—Environmental, reliability or burn-in testing related to electrical or environmental aspects, e.g. temperature, humidity, vibration, nuclear radiation
- G01R31/2881—Environmental, reliability or burn-in testing related to electrical or environmental aspects, e.g. temperature, humidity, vibration, nuclear radiation related to environmental aspects other than temperature, e.g. humidity or vibrations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention relates to the technical field of SIP integrated circuit reliability test batch monitoring, in particular to a SIP integrated circuit reliability test batch monitoring system and a test method thereof, wherein the system comprises a detection box, a test motherboard GPIB program control module, a PC upper computer and a power supply, wherein the detection box comprises a pair of tooling carrier plates, and each tooling carrier plate is provided with a plurality of SIP integrated circuits and carrier plate components; the test motherboard comprises an FPGA signal control module, a multi-channel signal switching and power supply control module; the PC upper computer comprises an RS232 control module, a JTAG control module, a GPIB control module and an IO control module; the monitoring system provided by the invention has the on-line programmable multifunctional real-time monitoring capability and the 32-group multi-core monitoring capability of the SIP integrated circuit reliability test, can effectively improve the test precision and the test efficiency of the SIP integrated circuit reliability test, and reduces the production cost.
Description
Technical Field
The invention relates to the technical field of SIP integrated circuit reliability test batch monitoring, in particular to a SIP integrated circuit reliability test batch monitoring system and a testing method thereof.
Background
The adoption of new technologies in the national army semiconductor industry and the general institutes of China has put new demands on the technology of chip supply units. With the miniaturization, localization, multifunction and high reliability device demands of the general institutes, SIP (system in package) products are rapidly developed, and some advanced circuit users are required to manufacture SIP functional modules comprising devices such as power supply, operational amplifier, ADDA, SRAM, FLASH, MCU and the like. According to relevant standard, the module item needs to be monitored on line with full parameters in reliability screening such as vibration, temperature circulation, aging and the like so as to ensure that the module can keep extremely high reliability when dealing with various severe environments. Therefore, in the mass production of the SIP, the convenient, stable, reliable and efficient full-parameter on-line monitoring is realized, and meanwhile, the number of circuits monitored in parallel on line in a single round is increased, so that the efficient mass production of the circuits can be realized.
The domestic whole machine unit and the micro-module production unit usually only monitor important parameters such as voltage, current, functions and the like in real time when carrying out environmental experiments, and people must watch in the experimental process. The number of on-line monitoring circuits which are simultaneously carried out is usually small, and a large-scale full-automatic parallel on-line monitoring scheme of a large-scale high-complexity circuit is not currently available.
With the rapid increase of market demands of SIP integrated circuit devices and the rapid increase of demands of various SIP integrated circuits for screening indexes, the manufacturing and production of SIP integrated circuits must also undergo accurate reliability tests and screening before leaving the factory. The SIP integrated circuit is widely used due to its features of multiple functions and strong system structure, but the existing SIP integrated circuit reliability screening evaluation and mass production test have become one of the main bottlenecks restricting the development of the SIP integrated circuit in terms of screening quantity and efficiency. The reliability test screening of the SIP integrated circuit needs to provide a more complex and stable test environment and can accurately monitor on line, and the test is also provided for the batch monitoring production of the reliability test of the SIP integrated circuit.
Disclosure of Invention
In order to perform reliability test batch monitoring on an SIP integrated circuit while being stable and reliable, the invention provides a system and a method for monitoring the reliability test batch of the SIP integrated circuit, wherein the system comprises a detection box, a test motherboard GPIB program control module, a PC upper computer and a power supply, the detection box comprises a pair of tool carrier boards, and each tool carrier board is provided with a plurality of SIP integrated circuits and carrier board assemblies; the test motherboard comprises an FPGA signal control module, a multi-channel signal switching and power supply control module; the PC upper computer comprises an RS232 control module, a JTAG control module, a GPIB control module and an IO control module; wherein:
The detection box is used for providing a test environment for the tool carrier plate and adopting RS232 program control to detect test parameters of the detection box;
the test mother board is used for carrying out parallel input and output of a plurality of signals and power supply switching on different DUTs, namely when different DUT boards work, the FPGA signal control module and the multi-channel signal switching are used for respectively controlling and switching, and the power supply control module is used for supplying power to the tool carrier board;
the RS232 control module is used for controlling parameters of the detection box through an RS232 protocol and displaying the read-back temperature, the read-back impact frequency, the read-back vibration frequency and the read-back direction through an upper computer;
the JTAG control module is communicated with the FPGA signal control module through a JTAG protocol, and the acquired FPGA digital signals are simulated and displayed in real time by the Chipscop;
the GPIB control module is used for storing the data tested by the GPIB program control module through a GPIB interface protocol program control detection instrument and controlling a power supply through the GPIB interface protocol program control module;
and the IO control module controls the analog switch ADG732BSUZ to conduct input and output digital signals through an IO interface protocol, and the program-controlled power supply control module provides high and low levels for ULN2003 driving to realize switching of the RT424012 relay and provides a power supply and a voltage reference for the DUT.
The invention also provides a testing method of the SIP integrated circuit reliability test batch monitoring system, which specifically comprises the following steps:
step one: the method for building the reliability test batch monitoring system specifically comprises the following steps:
the 32 groups of SIP integrated circuits to be tested for reliability are respectively fixed in a temperature circulation box or an aging box or a vibrating table through an overload board;
the bus wire with 34 pins is connected to the test motherboard and is used for connecting the multichannel signal switching and power supply control module;
connecting a power line on the test motherboard to a corresponding channel of a power supply, and connecting an output signal to an oscilloscope in the GPIB program control module through a coaxial line;
connecting an output signal to a port corresponding to a universal meter in the GPIB program control module, and connecting a temperature tracking box or an aging box or a vibrating table with an RS232 control module of a PC upper computer;
connecting the FPGA signal control module with a JTAG control module of the PC upper computer, and connecting the GPIB program control module, the power supply and the GPIB control module of the PC upper computer;
connecting the multichannel signal switching module and the power supply control module with the IO control module of the PC upper computer through the 50-pin IO card to complete the construction of a batch monitoring system;
step two: configuring an FPGA signal control module through JTAG programming, programming a temperature tracking box or an aging box or a vibrating table through an RS232 control module, setting the corresponding box body environment temperature and impact frequency, vibration frequency and direction, and displaying by an upper computer; the GPIB control module is used for respectively performing program control according to different addresses set by instruments such as a universal meter, an oscilloscope and a frequency spectrum, and simultaneously, a program control power supply is used for setting corresponding power supply voltage and limiting current; the written Verilog HDL program is programmed to the FPGA through the JTAG control module, and is used for generating differential and high-speed signals, simulating the acquired FPGA digital signals and displaying the acquired FPGA digital signals in real time by the upper computer;
Step three: when a certain DUT needing to be subjected to reliability test is selected, 14 analog switches ADG732BSUZ with 32 selected 1 are required to be controlled to conduct input and output digital signals on the selected DUT through an IO interface protocol, and meanwhile, a power supply control module is operated to provide control voltages with high level 5V and low level 0V for ULN2003 to realize switching of an RT424012 relay, so that power supply and voltage reference are provided for different DUTs;
step four: the method comprises the steps of receiving monitoring instructions, respectively switching and starting specified DUT devices to work normally, entering a circulation and waiting for the arrival of the monitoring instructions, starting a monitoring mode if the monitoring instructions arrive, inputting digital signals and time sequences into the specified DUT devices, and powering up the DUT devices to enable the DUT devices to work normally;
step five: and after receiving the monitoring instruction, the program control GPIB module performs parameter monitoring according to the instruction content program control multimeter, oscilloscope, frequency spectrum and other instruments, and then uploads the read-back result to the PC upper computer in real time through the GPIB protocol, the PC upper computer records the test result and corresponding data of the DUT, and the steps one to four are repeated until all DUTs are tested.
The invention has the on-line monitoring capability and the multi-core test capability of the SIP integrated circuit, can effectively improve the production efficiency of the SIP integrated circuit and reduce the production cost. Compared with the prior art, the invention has the following beneficial effects:
1. the SIP integrated circuit reliability test batch monitoring system has the characteristics of low cost, simple and convenient operation, multiple test functions, high production efficiency, lower screening cost and the like;
2. the invention adopts a mode of cooperation of time-sharing power supply and software and hardware. By adopting a time-sharing power supply mode, under the condition that the single SIP current exceeds 2A, up to 32 SIP integrated circuits can be powered by using a single programmable power supply. By adopting a software and hardware cooperative mode, the system has the characteristics of high integration level and high automation.
3. The invention realizes programmable multifunctional real-time monitoring. The purpose of high flexibility of function test is achieved by utilizing the characteristic of reprogramming configuration of the FPGA. The digital function test part of the monitoring system can be flexibly changed according to the change of the requirements and definitions of the user products, so that the secondary development of hardware is avoided, and the iteration speed of the products is increased.
4. The invention innovatively realizes multi-platform adaptation application. The system can be suitable for vibrating tables, temperature circulation boxes and aging boxes of various models, and has short installation time and high operation reliability. The method not only works well on the existing environment test platform, but also has good effect in the scheme of recommending SIP integrated circuit test to the whole machine user.
5. The invention reduces the cost. The PCB is adopted to manufacture the test motherboard, and the electronic devices are all conventional circuits, so that the maintenance cost is low. The invention uses the conventional equipment such as the temperature-circulating aging box, the universal meter, the oscilloscope and the like, the use cost of the equipment is obviously reduced, and the equipment can be popularized and used.
Drawings
Fig. 1 is a block diagram of a batch monitoring system for a reliability test of a SIP integrated circuit according to embodiment 1 of the present invention;
fig. 2 is a block diagram of a vibration table control system of a batch monitoring system for a reliability test of a SIP integrated circuit according to embodiment 1 of the present invention;
fig. 3 is a block diagram of a temperature cycle control system of a batch monitoring system for a reliability test of a SIP integrated circuit according to embodiment 1 of the present invention;
fig. 4 is a tooling carrier of the SIP integrated circuit reliability test batch monitoring system provided in embodiment 1 of the present invention;
fig. 5 is a schematic diagram of a test motherboard of the SIP integrated circuit reliability test batch monitoring system provided in embodiment 1 of the present invention;
fig. 6 is a control schematic diagram of a test motherboard device of the SIP integrated circuit reliability test batch monitoring system provided in embodiment 1 of the present invention;
fig. 7 is a schematic diagram of a control end of an upper computer of the SIP integrated circuit reliability test batch monitoring system provided in embodiment 1 of the present invention;
Fig. 8 is a test flow chart of the SIP integrated circuit reliability test batch monitoring system provided in embodiment 1 of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a batch monitoring system and a testing method for a reliability test of a Session Initiation Protocol (SIP) integrated circuit. The temperature tracking box or aging box or vibrating table comprises 32 groups of work loading plates and a plurality of SIP integrated circuits and carrier plate assemblies which are arranged on the work loading plates; the test motherboard comprises an FPGA signal control module, a multichannel signal switching and power supply control module, and the PC upper computer comprises an RS232 control module, a JTAG control module, a GPIB control module and an IO control module, wherein:
The temperature circulation box, the aging box or the vibration table is used for providing test environments for 32 groups of tool carrier plates, and adopting RS232 to carry out program control test on temperature, vibration frequency and the like. And the 32-component loading plate is used for fixedly placing the SIP integrated circuit to be tested in the temperature circulation box or the aging box or the vibrating table device through the loading plate. The carrier plate adopts duralumin for processing design, and the tooling carrier plate capable of fixing the DUT is designed according to the outline dimension of the SIP, so that the DUT can stably work in a reliability test environment.
And the test motherboard is used for carrying out parallel input and output and power supply switching of a plurality of signals for different DUTs. When different DUTs work, the operation of the DUTs is realized by controlling the multi-channel signal switching and power supply control module respectively, so that the communication and data reading of each DUT can be realized, and the reading and writing operation of the register can be carried out.
The RS232 control module is used for carrying out temperature program control on the temperature tracking box or the aging box or the vibrating table through an RS232 protocol, and displaying the read-back temperature, the impact frequency, the vibration frequency and the direction by an upper computer;
the JTAG control module is communicated with the FPGA signal control module through a JTAG protocol, and the acquired FPGA digital signals are simulated and displayed in real time by the Chipscop;
The GPIB control module is used for programming the universal meter, the oscilloscope, the frequency spectrum and other instruments through the GPIB interface protocol, storing the data tested by the GPIB programming module, and programming the power supply through the GPIB interface protocol.
The IO control module controls the analog switch ADG732BSUZ to conduct input and output digital signals through an IO interface protocol, and meanwhile, the power supply control module can be operated to provide high and low levels for ULN2003 driving to realize switching of the RT424012 relay, so that a power supply and a voltage reference are respectively provided for the DUT.
Example 1
As shown in FIG. 1, in order to achieve the above purpose, a batch monitoring system for reliability test of SIP integrated circuits comprises a power supply, a temperature tracking box or aging box or vibration table, a 32-component loading board, a test motherboard, a GPIB program control module and a PC host computer. Wherein:
1. the SIP integrated circuit reliability test batch monitoring system is characterized by comprising a power supply, a temperature-tracking box or aging box or vibrating table, a test mother board, a GPIB program control module and a PC upper computer, wherein the temperature-tracking box or aging box or vibrating table comprises 32 groups of work loading boards, and a plurality of SIP integrated circuits and carrier board assemblies which are arranged on the work loading boards; the test motherboard comprises an FPGA signal control module, a multichannel signal switching and power supply control module, and the PC upper computer comprises an RS232 control module, a JTAG control module, a GPIB control module and an IO control module.
(1) The power supply is used for providing power for the test motherboard and the 32-group tool carrier board, and adopts GPIB to carry out program control voltage and current limiting, the program control power supply adopts IT6332B type multifunctional power supply, the maximum output voltage is 30V, and the maximum output current is 6A, so that the requirement of a measurement system is met;
(2) the temperature circulation box, the aging box or the vibration table is used for providing test environments for 32 groups of tool carrier plates, and adopting RS232 to carry out program control test on temperature, vibration frequency and the like. The temperature circulation box selects star topology temperature circulation test box AT-408, designs and meets the GB international technical standard GB/T10592-2008 technical conditions of high and low temperature test boxes, the temperature range is-70 ℃ to +150 ℃, the temperature fluctuation degree is +/-0.5 ℃, RS232 is selected as a remote control port, and the execution program codes, the segments, the residual time and the circulation times can be displayed, and the running time is displayed. The aging box is a CLM-GD (J) W-500 high-temperature thermal aging experimental box, and the design meets the national standards of GB/T3512-01 UL-1581 and the like. Temperature range-70-300 ℃, temperature control is carried out by using a platinum resistor PT100, and temperature fluctuation degree is as follows: 0.5%. The vibration table selects EDM-3200 of a hundred million constant electric vibration test system, is designed to meet the GB4857-GJB150A vibration test standard, has the test functions of sine, random, impact, mixed modes and the like, and is a full-digital power amplifier, and a computer can be used for vibration control.
(3) And the 32-component loading plate is used for placing the SIP integrated circuit to be tested, and the SIP integrated circuit to be tested is fixedly placed in the temperature circulation box or the aging box or the vibrating table device through the loading plate. Wherein the 32 groups of work load boards respectively comprise 32 groups of SIP integrated circuits (DUTs) and 32 groups of load boards. Characterized by comprising the following steps:
the DUT, which is made into a SIP functional module containing power supply, op amp, ADDA, SRAM, FLASH, MCU and other devices, is firmly placed in a temperature tracking box or aging box or a vibrating table in a manner of being physically fixed with a carrier plate so as to be capable of performing reliability tests. The DUT is connected with the test mother board by using two 34-pin flat cables in a switching joint mode, so that the configuration, reading and writing of registers, the configuration of differential high-speed signals and the supply of power supply are realized, and meanwhile, the voltage and current and signals of the DUT can be output.
The carrier plate adopts duralumin for processing design, and the tooling carrier plate capable of fixing the DUT is designed according to the outline dimension of the SIP, so that the DUT can work stably in a reliability test environment.
The tooling comprises a carrier plate, a positioning bolt and a positioning pin, wherein the carrier plate comprises a vertical plate and a horizontal plate, the horizontal plate is arranged between the two vertical plates, the horizontal plate is vertically arranged at the middle position of the two vertical plates, the top of the vertical plate is provided with a bolt hole, the bottom equipment is provided with a screw hole, the horizontal plate is provided with only a pin hole, and the carrier plate is fixed in the temperature circulation box through the screw hole; the positioning pin is a rectangular block, two sides of the bottom of the positioning pin outwards extend to form a sheet structure, a pin hole is formed in the sheet structure, the pin hole is matched with the pin hole in the horizontal plate, and the positioning pin is fixedly arranged on the horizontal plate through the pin hole; the positioning bolt comprises two rectangular blocks and a rectangular sheet, wherein the two rectangular blocks are connected through the holding sheet, the rectangular blocks are provided with bolt holes matched with the bolt holes on the vertical plates, and the two rectangular blocks of the positioning bolt are respectively and fixedly arranged on the two vertical plates through the bolt holes. In this embodiment, the SIP integrated circuit is to be placed on the carrier plate, and the carrier plate is fixed on the temperature-tracking box, the vibrating table and the aging box through the screw holes, and the SIP integrated circuit is fixed by selecting the positioning pins and the positioning pins, and the positioning pins and the carrier plate are fixed through the corresponding pin holes. The carrier plate, the positioning bolt and the positioning pin are all machined by adopting hard aluminum, and through deburring, sand blasting and natural-color oxidation treatment, the vibration test and the high-low temperature cycle test can be resisted, and meanwhile, the heat dissipation effect on the power type SIP integrated circuit can be achieved.
(4) And the test motherboard is used for carrying out parallel input and output and power supply switching of a plurality of signals for different DUTs. When different DUTs work, the operation of the DUTs is realized by controlling the multi-channel signal switching and power supply control module respectively, so that the communication and data reading of each DUT can be realized, and the reading and writing operation of the register can be carried out. Characterized by comprising the following steps:
the FPGA signal control module selects XC6SLX9-2TQG144I type of Xilinx as a signal control chip. By utilizing the characteristic of the FPGA of reprogramming configuration, a high-speed differential signal and a logic signal required by the DUT can be programmed and generated, and then the generated logic signal is transmitted to the multi-channel signal switching module, so that all DUTs can be shared at the same time, and the purpose of high functional test flexibility is achieved.
The multi-channel signal switching is used for controlling and conducting the parallel signals input to the DUT and the signals output by the DUT, 14 analog switches ADG732BSUZ with the number of 32 being 1 are selected for switching the signals, so that the conduction of 14 x 32 digital signals with the number of high-speed, single-ended and differential inputs and outputs to a single DUT can be realized, and the analog switches are controlled through the IO control module.
A power control module for providing different power and voltage references for the DUT. The LT1764A fast transient response, low noise, LDO voltage regulator and the LT1763CS8 low noise LDO micropower voltage regulator are selected as the devices for power supply and voltage reference generation. LT1764A can provide 3A's output current and a 340mV differential voltage at maximum, and the operating quiescent current is 1mA, and output voltage range is 1.21V to 20V, and this device can provide 1.5V, 1.8V, 2.5V, 3.3V, 5V's fixed output voltage to can be used as a section of adjustable device that has 1.21V reference voltage, can satisfy the voltage and the power demand of different DUTs completely. Here, RT424012 is selected as a switching relay for power supply and voltage, and the two channels of the relay share a current which can pass through 8A, and the control voltage is 12V. The ULN2003 is selected to drive the relays, and the maximum driving current of each unit can reach 500mA, so that 7 relays can be controlled simultaneously.
(5) The GPIB program control module comprises a universal meter capable of performing GPIB program control, an oscilloscope, a frequency spectrum and other instruments, wherein the universal meter is 34410A type, the oscilloscope is DSO6102A type, and the frequency spectrum is Rode and Schvalz FSV3013 type.
(6) And the PC upper computer is used for storing the data after the GPIB program control module is tested, and controlling and communicating the power supply, the temperature-tracking box or the aging box or the vibrating table, the universal meter, the oscillograph, the frequency spectrum and other instruments and the test mother board. Characterized by comprising the following steps:
The RS232 control module is used for carrying out temperature program control on the temperature tracking box or the aging box or the vibrating table through an RS232 protocol, and displaying the read-back temperature, the impact frequency, the vibration frequency and the direction by an upper computer;
the JTAG control module is communicated with the FPGA signal control module through a JTAG protocol, the well-written Verilog HDL program is programmed into the FPGA, and then the acquired FPGA digital signals are simulated through a Chipscop and displayed in real time by an upper computer;
and the GPIB control module is used for programming instruments such as a multimeter, an oscilloscope, a frequency spectrum and the like through a GPIB interface protocol and storing data after the GPIB programming module is tested. Meanwhile, the power supply can be programmed through the GPIB interface protocol, and different voltages can be generated through programming, so that the test motherboard and the 32-group work loading board can be respectively powered.
The IO control module controls 14 analog switches ADG732BSUZ of 32 optional 1 to conduct input and output digital signals through an IO interface protocol, and meanwhile, the power supply control module can be operated to provide high-level 5V and low-level 0V control voltage for ULN2003 to realize switching of the RT424012 relay, so that power and voltage references are respectively provided for the DUT.
Example 2
In order to achieve the above object, the present invention also provides a control system block diagram of a vibration table of a batch monitoring system for testing reliability of SIP integrated circuits, as shown in fig. 2. Vibration tables, also known as vibration exciters or vibration generators, vibration control systems simulate the various environments encountered by a product during its manufacturing, assembly, transportation, and use execution stages for identifying the ability of the product to withstand environmental vibrations. It is a device that uses electric, electro-hydraulic, piezoelectric or other principles to obtain mechanical vibrations. The principle is that an excitation signal is input into a coil placed in a magnetic field to drive a workbench connected with the coil, and the vibrating table can be used for calibrating an accelerometer.
The vibration table control system belongs to a typical closed-loop feedback control system, and the feedback quantity is obtained by sampling sensors involved in control, and comprises a PC upper computer, a vibration table, a vibration acceleration sensor, a signal modulator, a vibration controller, a power amplifier and the like. The SIP integrated circuit which needs to be monitored in batches of reliability is fixed on the vibration table through the loading board, the vibration table is used for providing a reliability test environment for the DUT, and the vibration table has test functions of sine, random, impact, mixed modes and the like, and can be controlled in a vibration mode through RS232 communication by using a PC upper computer.
The vibration table senses vibration frequency through the vibration acceleration sensor, then signals are output to the vibration controller through the signal modulator, the vibration controller equalizes low-power driving electric signals according to the requirements of a control spectrum and then sends the low-power driving electric signals to the power amplifier, the power amplifier amplifies the low-power driving electric signals and then provides the low-power driving electric signals to the driving coil of the vibration table, the vibration acceleration sensor senses vibration frequency and in turn pushes the signal modulator to transmit the vibration signals to the vibration controller, and the vibration controller corrects the electric signals in real time and then sends the electric signals to the power amplifier, so that closed-loop control is formed. The cooling device is arranged in the vibrating table to cool (air-cool and water-cool) the vibrating table, so that heat in the vibrating table is discharged in time.
Example 3
In order to achieve the above objective, the present invention also provides a block diagram of a temperature cycle control system of a batch monitoring system for testing reliability of SIP integrated circuits, as shown in fig. 3. The temperature circulation control system changes external environmental stress by applying temperature acceleration techniques (when the product is circulated within upper and lower limit extreme temperatures) under the design strength limit, so that thermal stress and strain are generated in the product, and flaws existing in the product are enabled to emerge through the acceleration stress, thereby avoiding unnecessary loss caused by failure when the product is subjected to the test of the environmental stress in the use process, and achieving the standard of a reliability test.
The temperature circulation control system comprises a PC upper computer, a temperature controller, a driving circuit, a power conversion circuit, a temperature sensor, a detection head, a Peltier, a DUT tool carrier plate and the like. The PC upper computer gives a temperature control curve to a temperature controller through RS232, the temperature controller transmits the real-time temperature of the box body to the temperature controller through digital-to-analog (A/D) conversion by a temperature sensor (platinum resistor PT 100) in the box body, the temperature controller comprehensively processes and then sends a control signal to a driving circuit, and the driving circuit further controls a power conversion circuit to control Peltier (semiconductor electronic refrigeration is also called thermoelectric refrigeration or thermoelectric refrigeration) in the temperature box, so that the Peltier effect is utilized. The DUT tool carrier plate platform is used for placing a SIP integrated circuit platform carrier for a temperature cycle reliability test.
Example 4
In order to achieve the above objective, as shown in fig. 4, the present invention further provides a tooling carrier of the SIP integrated circuit reliability test batch monitoring system, where the carrier is used to provide vibration, temperature cycle and burn-in test carriers for 32 groups of DUTs, so as to fix and stabilize DUTs. The tool mainly comprises a three-part carrier plate, a positioning bolt and a positioning pin, all adopts hard aluminum for machining, can resist vibration test and high-low temperature cycle test through deburring, sand blasting and natural-color oxidation treatment, and can play a role in heat dissipation on a power type SIP integrated circuit. The SIP integrated circuit is placed on the carrier plate, the SIP integrated circuit is fixed by selecting a positioning bolt and a positioning pin, the positioning pin and the carrier plate are fixed through corresponding pin holes, and the positioning bolt and the carrier plate are fixed through corresponding bolt holes.
Example 5
In order to achieve the above object, the present invention also provides a test motherboard of a SIP integrated circuit reliability test batch monitoring system, as shown in fig. 5. The test motherboard is 10 layers of PCB boards (including 2 power layers, 2 layers of stratum and other signal layers). 32 flat cables are placed in the middle of the overall layout of the test motherboard for connection communication with the DUT. 14 analog switches ADG732BSUZ of 32-1 are placed between the two rows of flat cables and are respectively used for leading different signals to corresponding flat cable ports through the analog switches, so that the layout has the advantage that the signals can run the shortest thread, the quality of high-speed signals can be ensured, and meanwhile, the interference between the signals can be avoided.
The FPGA signal control module selects XC6SLX9-2TQG144I type of xilinx as a signal control chip, and further comprises a JTAG interface, a Flash circuit, a crystal oscillator and an LDO. The JTAG interface is used for communicating with a JTAG control module of the upper computer; the Flash circuit adopts M25P16 type and is used for storing and solidifying FPGA programs; the crystal oscillator adopts 50M signal output for providing a clock for the FPGA; the LDO adopts ASM1117-1.2 and ASM1117-3.3, and can provide core voltages of 1.2V and 3.3V for the FPGA. The FPGA signal control module is placed at the lower end of the whole test motherboard and is used for generating high-speed differential signals and logic signals required by the DUT, and the layout of the FPGA signal control module in the place can lead the wiring of the whole board to be more reasonable, and simultaneously, the centralized control and the processing of signals are convenient.
The IO control card is connected with the IO control module of the upper computer and is placed at the lowest end of the whole test motherboard, so that the IO port flat cable can be conveniently plugged and pulled out. The IO control card respectively carries out switching control on signals of 14 analog switches ADG732BSUZ, and simultaneously controls the on and off of 8 RT424012 relays and 1 output control relay through 2 ULN2003 drivers.
A power control module for providing different power and voltage references for the DUT. 8 LDO regulators LT1764A and 1 LT1763CS8 low noise LDO micropower regulators are selected as the power supply and voltage reference of the DUT to generate adjustable devices. Switching of the DUT supply voltage is performed by a high voltage, high current relay of RT 424012. The system also adopts 5 DUT power supply sockets which respectively comprise 4 DUT power supply sockets and are respectively used for providing high-voltage and low-voltage power supply selection for 1-32 DUTs, so that the external unified control on the power-on of a single DUT is facilitated; and the 1 ADG732BSUZ power supply socket is used for uniformly powering up the 14 ADG732BSUZ power supply sockets. 4 DUT power supply sockets, 8 LT1764A and 8 RT424012 are respectively placed around the test motherboard, wherein LT1764A and RT424012 are placed close to each other, and can provide power supply voltage for 4 nearby flat cable ports, so that less wiring is avoided, the quality of the power supply voltage is ensured, and the DUT is prevented from generating too large overshoot.
The signal output interface is characterized in that two BNC plugs are arranged on the uppermost surface of the testing motherboard and used for being respectively connected with an oscilloscope, a universal meter, a frequency spectrum and other instruments in the GPIB program control module, and meanwhile, a relay is adopted for switching output signals. The signal output module is arranged at the top to generate interference with the input FPGA signal module. And routing and overall layout are also facilitated.
Example 6
In order to achieve the above objective, the present invention also provides a test motherboard device control schematic diagram of the SIP integrated circuit reliability test batch monitoring system, as shown in fig. 6. The test motherboard adopts a Flash circuit M25P16, the LDO adopts ASM1117-1.2 and ASM1117-3.3 to respectively provide a control program, a 1.2V kernel reference and a 3.3V power supply for the FPGA; the ULN2003 driver controls the RT424012 relay, the LDO regulator LT1764A and 1 LT1763CS8 provide the supply voltage and reference to the DUT through the RT424012 relay; the analog switch ADG732BSUZ switches the input signal of the FPGA and turns on the output signal of the DUT to the BNC interface.
Example 7
As shown in fig. 7, in order to achieve the above objective, the present invention further provides an upper computer control end of the SIP integrated circuit reliability test batch monitoring system. When the reliability test is carried out, the upper computer monitors and tests the reliability test of 32 SIP integrated circuits in batches according to different test items; the interface of the upper computer control end is shown in fig. 7, wherein the block diagram is as follows:
(1) Displaying an input batch, and inputting a production batch number of the SIP integrated circuit to be tested;
(2) displaying database setting, wherein the same number record can be selected from the group consisting of automatic deletion of the same number record, manual deletion of the same number record and reservation of the same number record;
(3) the diagnosis control before display can be used for testing instruments such as a universal meter, an oscilloscope, a frequency spectrum and the like, and detecting parameters such as a power supply, a signal source and the like before power-on. The standard test can test the whole parameters of the sample, so that the connectivity and the complete passage of the whole system are ensured;
(4) the test control is displayed, batch test and stop operations can be selected, and program circulation can be continuously tested by checking the circulation enabling to realize the program circulation of 32 SIP circuits, so that batch on-line monitoring is realized. The waiting time of each circuit interval can be set, and one or a plurality of circuits can be selected for monitoring through the start and the end;
(5) and the RS232 control module is displayed, the vibration table can realize the test functions of emitting sine, random, impact, mixed modes and the like, and the PC upper computer is used for controlling the vibration table through RS232 communication. The temperature control can be carried out on the temperature control box and the aging box through RS232, and the box body temperature is fed back to the upper computer;
(6) The display JTAG control module can realize communication to the FPGA, and SPI transmission or UART transmission is carried out on a register of the SIP integrated circuit through the FPGA;
(7) the display GPIB control module, the program-controlled universal meter and the program-controlled oscilloscope can monitor whether addresses of the universal meter and the oscilloscope can be read or not and rapidly test current, current and waveform parameters of the SIP integrated circuit;
(8) and the display IO control module controls the analog switch to conduct input and output digital signals through an IO interface protocol. "Power supply voltage control" provides power and voltage references to the DUT via the IO interface protocol;
(9) displaying test parameters, wherein the window can display batch test results of 32 SIP integrated full parameters;
and displaying test statistics results, and displaying the test total number, the PASS number, the FALL number and the qualification rate in real time.
Example 8
The embodiment also provides a test method of the SIP integrated circuit reliability test batch monitoring system on the basis of the embodiments 1 to 5. As shown in fig. 8, the test flow chart includes the following steps:
step one: the method comprises the steps of building a reliability test batch monitoring system, and firstly, fixing 32 groups of SIP integrated circuits to be subjected to the reliability test in a temperature circulation box or an aging box or a vibration table through a loading plate. And then connected to the test motherboard through a 34-pin flat cable for connecting the multi-channel signal switching and power supply control module. And connecting the power line on the test motherboard to the corresponding channel of the power supply. And then connecting the output signal to an oscilloscope in the GPIB program-controlled module through a coaxial line, and connecting the output signal to a port corresponding to a universal meter in the GPIB program-controlled module. And then the temperature tracking box or the aging box or the vibrating table is connected with an RS232 control module of the PC upper computer, the FPGA signal control module is connected with a JTAG control module of the PC upper computer, and the GPIB program control module, the power supply and the GPIB control module of the PC upper computer are connected. And connecting the multichannel signal switching module and the power supply control module with the IO control module of the PC upper computer through the 50-pin IO card, and finally completing the construction of the batch monitoring system.
Step two: and (3) initializing the RS232, the GPIB and the like, and configuring the FPGA signal control module through JTAG programming. Program control is carried out on the temperature tracking box or the aging box or the vibrating table through the RS232 control module, and the corresponding box body environment temperature, impact frequency, vibration frequency and direction are set and displayed by an upper computer; the GPIB control module is used for respectively performing program control according to different addresses set by instruments such as a universal meter, an oscilloscope and a frequency spectrum, and simultaneously, a program control power supply is used for setting corresponding power supply voltage and limiting current; and programming the written Verilog HDL program to the FPGA through the JTAG control module, and generating differential and high-speed signals, and simulating the acquired FPGA digital signals and displaying the acquired FPGA digital signals in real time by the upper computer.
Step three: the signals and power supply of the DUT are switched through the IO control module. When a DUT to be tested for reliability is selected, 14 analog switches ADG732BSUZ of 32 choices 1 are required to be controlled to conduct input and output digital signals on the selected DUT through an IO interface protocol, and meanwhile, a power supply control module is operated to provide control voltages of high level 5V and low level 0V for ULN2003 to realize switching of RT424012 relay, so that power and voltage references are provided for different DUTs.
Step four: and receiving the monitoring instructions, and respectively switching and starting the appointed DUT devices to work normally. And entering a loop to wait for the arrival of the monitoring instruction, if the monitoring instruction arrives, namely starting a monitoring mode, inputting a digital signal and a time sequence to a designated DUT, and powering up the DUT to enable the DUT to work normally.
Step five: the program-controlled GPIB module reads the output signal of the DUT and transmits the output signal back to the upper computer. After receiving the monitoring instruction, performing parameter monitoring according to the instruction content program-controlled multimeter, oscilloscope, frequency spectrum and other instruments, uploading the read-back result to the PC upper computer in real time through the GPIB protocol, recording the test result and corresponding data of the DUT by the PC upper computer, and repeating the steps one to four until all DUTs of the DUT are completely tested.
The invention relates to a batch monitoring system for a SIP integrated circuit reliability test. The system comprises a temperature circulation box or an aging box or a vibrating table, a test motherboard, a GPIB program control module, a power supply and a PC upper computer, wherein the temperature circulation box or the aging box or the vibrating table comprises 32 groups of work loading boards and a plurality of SIP integrated circuits and carrier board assemblies which are arranged on the work loading boards; the test motherboard comprises an FPGA signal control module, a multichannel signal switching and power supply control module, and the PC upper computer comprises an RS232 control module, a JTAG control module, a GPIB control module and an IO control module; the invention has the on-line monitoring capability and the multi-core testing capability of the SIP integrated circuit reliability test, can effectively improve the testing precision of the SIP integrated circuit reliability test, improve the testing efficiency and reduce the production cost.
While the foregoing is directed to embodiments, aspects and advantages of the present invention, other and further details of the invention may be had by the foregoing description, it will be understood that the foregoing embodiments are merely exemplary of the invention, and that any changes, substitutions, alterations, etc. which may be made herein without departing from the spirit and principles of the invention.
Claims (7)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117115364A (en) * | 2023-10-24 | 2023-11-24 | 芯火微测(成都)科技有限公司 | Microprocessor SIP circuit test status monitoring method, system and storage medium |
| CN118393326A (en) * | 2024-06-26 | 2024-07-26 | 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) | Reliability testing device and method for FPGA device |
| CN119044732A (en) * | 2024-09-03 | 2024-11-29 | 中国铁道科学研究院集团有限公司通信信号研究所 | Domestic chip environment adaptability test method for train operation control system |
| CN119867795A (en) * | 2025-01-20 | 2025-04-25 | 中国电子科技集团公司第二十四研究所 | Multichannel high-precision PET circuit acquisition system and application method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117115364A (en) * | 2023-10-24 | 2023-11-24 | 芯火微测(成都)科技有限公司 | Microprocessor SIP circuit test status monitoring method, system and storage medium |
| CN117115364B (en) * | 2023-10-24 | 2024-01-19 | 芯火微测(成都)科技有限公司 | Microprocessor SIP circuit test status monitoring method, system and storage medium |
| CN118393326A (en) * | 2024-06-26 | 2024-07-26 | 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) | Reliability testing device and method for FPGA device |
| CN118393326B (en) * | 2024-06-26 | 2024-10-11 | 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) | Reliability testing device and method for FPGA device |
| CN119044732A (en) * | 2024-09-03 | 2024-11-29 | 中国铁道科学研究院集团有限公司通信信号研究所 | Domestic chip environment adaptability test method for train operation control system |
| CN119867795A (en) * | 2025-01-20 | 2025-04-25 | 中国电子科技集团公司第二十四研究所 | Multichannel high-precision PET circuit acquisition system and application method thereof |
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