CN116815007A - Multi-strip silver-copper lateral composite strip for high-voltage fuse and preparation method thereof - Google Patents
Multi-strip silver-copper lateral composite strip for high-voltage fuse and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种高压熔断器用多条银铜侧向复合带材及其制备方法,包括:通过微合金化调控纯铜及纯银复合组元的性能,提高纯铜的抗氧化性能和使银、铜两组元的变形性能更加接近,将微合金化铜及纯银采用连铸、真空熔铸及轧制加工制备成铜排和银条,然后将铜排开槽与银合金条在复合界面涂覆有机助剂制备复合坯料,经过两辊轧机初轧后使结合界面紧密接触,然后进行保护气氛烧结使复合界面形成界面层,烧结后的复合坯料经过中轧、扩散退火、轧制、成品前热处理、精轧等制备多条银铜侧向复合带材;铜排沿长度方向开凹槽。本发明采用有机助复剂处理银铜复合界面,解决了复合界面易氧化问题,银铜复合界面结合牢靠,同时对设备要求低,可适用批量生产。
The invention discloses a plurality of silver-copper lateral composite strips for high-voltage fuses and a preparation method thereof, which includes: regulating the properties of pure copper and pure silver composite components through microalloying, improving the anti-oxidation performance of pure copper and using The deformation properties of the two components of silver and copper are closer. Microalloyed copper and pure silver are prepared into copper bars and silver bars through continuous casting, vacuum casting and rolling. Then the copper bars are slotted and silver alloy bars are composited. The interface is coated with organic additives to prepare a composite billet. After initial rolling in a two-roll mill, the bonding interface is in close contact, and then sintered in a protective atmosphere to form an interface layer on the composite interface. The sintered composite billet undergoes intermediate rolling, diffusion annealing, rolling, Multiple silver-copper lateral composite strips are prepared through heat treatment and finish rolling before the finished product; the copper strips are grooved along the length direction. The present invention uses an organic complexing agent to treat the silver-copper composite interface, which solves the problem of easy oxidation of the composite interface. The silver-copper composite interface is firmly bonded, has low equipment requirements, and is suitable for mass production.
Description
技术领域Technical field
本发明属于复合材料制备技术领域,具体涉及一种高压熔断器用多条银铜侧向复合带材及其制备方法。The invention belongs to the technical field of composite material preparation, and specifically relates to a plurality of silver-copper lateral composite strips for high-voltage fuses and a preparation method thereof.
背景技术Background technique
熔断器是以金属导体作为熔体对电路起保护作用的电器。其串联于电路中,当过载或短路电流通过熔体时,熔体自身将发热而熔断,从而对电力系统、各种电气设备以及家用电器起到保护作用。A fuse is an electrical appliance that uses a metal conductor as a melt to protect the circuit. It is connected in series in the circuit. When overload or short-circuit current passes through the melt, the melt itself will heat up and fuse, thereby protecting the power system, various electrical equipment and household appliances.
纯银带材是目前应用较为广泛的高熔点的熔体材料,银熔体具有良好的开断强短路电流的能力,而且Ag化学性质稳定,抗氧化、耐腐蚀性能优越,在使用过程中电阻值不容易发生变化且熔点稳定,有利于保证电路的稳定性和安全性,是大电流、高可靠性熔断器的关键材料。但在长期的使用过程中,特别是高低压配电系统、新能源汽车行业用熔断器使用中逐步暴露出一些不足之处,一方面纯银价格较贵,使电气产品成本居高不下;另一方面纯银材料本身灭弧能力较弱,需要依赖填充灭弧介质,若灭弧介质失效或异常,存在火灾甚至爆炸的安全隐患;同时纯银作为熔体材料熔点较高,电流过载时温升大熔断慢。与此同时,快速熔断器的原材料银带消耗量也巨增,价格在这两年已翻了两翻。这无疑给生产厂家带来了较大的压力,于是厂家把目光放在了寻求价格低廉且不影响使用特性的新材料上。因此开发一种具有良好导电性、灭弧能力强、成本较低、熔点适宜且具有良好加工性能的熔体材料,成为了熔断器制造中急需解决的工程问题。Pure silver strip is a melt material with a high melting point that is widely used at present. Silver melt has good ability to break strong short-circuit current, and Ag has stable chemical properties, superior oxidation resistance and corrosion resistance, and has excellent resistance during use. The value is not easy to change and the melting point is stable, which is conducive to ensuring the stability and safety of the circuit. It is a key material for high-current and high-reliability fuses. However, in the long-term use process, especially the use of fuses in high and low voltage power distribution systems and new energy automobile industries, some shortcomings have gradually been exposed. On the one hand, pure silver is more expensive, making the cost of electrical products high; on the other hand, the cost of electrical products remains high; On the one hand, the pure silver material itself has a weak arc-extinguishing ability and needs to be filled with an arc-extinguishing medium. If the arc-extinguishing medium fails or is abnormal, there is a safety risk of fire or even explosion. At the same time, pure silver, as a melt material, has a high melting point and the temperature rises when the current is overloaded. The fuse is slow to rise. At the same time, the consumption of silver ribbon, the raw material for fast-acting fuses, has also increased dramatically, and the price has quadrupled in the past two years. This undoubtedly puts greater pressure on manufacturers, so manufacturers focus on finding new materials that are low-cost and do not affect the use characteristics. Therefore, developing a melt material with good electrical conductivity, strong arc extinguishing ability, low cost, suitable melting point and good processing performance has become an urgent engineering problem to be solved in fuse manufacturing.
为解决目前熔体材料使用过程中暴露出的问题,熔断器厂家提出了多种方法如采用铜合金、银铜合金代替纯银带材,也有利用“冶金效应”在熔体上面设计低熔点材料如SnPb的焊点,当过载时,低熔点材料熔化与银发生冶金反应,生产熔点较低的共晶合金,使纯银熔体更快速熔断,保护电路迅速断开。这些方法虽然解决了部分问题,但可靠性不高的问题仍然没有得到解决。In order to solve the problems exposed in the current use of melt materials, fuse manufacturers have proposed a variety of methods, such as using copper alloys and silver-copper alloys to replace pure silver strips, and also using the "metallurgical effect" to design low-melting point materials on the melt. For example, SnPb solder joints, when overloaded, the low-melting-point material melts and undergoes a metallurgical reaction with silver to produce a eutectic alloy with a lower melting point, which causes the pure silver melt to melt faster and the protection circuit to quickly disconnect. Although these methods have solved some problems, the problem of low reliability has still not been solved.
发明内容Contents of the invention
本发明旨在克服上述不足,提供一种高压熔断器用多条银铜侧向复合带材及其制备方法,该银铜侧向复合带材复合界面结合牢靠,银条宽度及银条、铜条相对位置精度高,轧制过程均为冷轧,产品批次稳定性高,制备工艺设备简单,解决了银铜侧向复合界面结合不可靠、银条宽度及银条与铜条相对位置精度难以控制的问题,制备出的多条银铜侧向复合带材,复合界面结合可靠,尺寸精度高,可广泛应用于新能源汽车及配电系统的高压快速熔断器的熔体材料。The present invention aims to overcome the above shortcomings and provide a plurality of silver-copper lateral composite strips for high-voltage fuses and a preparation method thereof. The composite interface of the silver-copper lateral composite strips is firmly combined, and the width of the silver strips is the same as that of the silver strips and the copper strips. The relative position accuracy is high, the rolling process is all cold rolling, the product batch stability is high, and the preparation process and equipment are simple, which solves the problem of unreliable silver-copper lateral composite interface bonding, silver bar width and relative position accuracy of silver bars and copper bars. To solve the problem of control, the multiple silver-copper lateral composite strips prepared have reliable composite interface combination and high dimensional accuracy, and can be widely used as melt materials for high-voltage rapid fuses in new energy vehicles and power distribution systems.
根据第一方面,本发明提供一种高压熔断器用多条银铜侧向复合带材,该复合带材通过以下方法制备得到:According to a first aspect, the present invention provides a plurality of silver-copper lateral composite strips for high-voltage fuses. The composite strips are prepared by the following method:
1.按如下质量百分比配料并采用连铸工艺连铸熔炼铸造铜排1. According to the following mass percentage ingredients and continuous casting process to smelt and cast the copper bars
(1)配料(1) Ingredients
Ag:0.05%~0.1%,Ce:0.01%~0.05%,余量为Cu;Ag: 0.05% ~ 0.1%, Ce: 0.01% ~ 0.05%, the balance is Cu;
(2)铸造铜排(2) Cast copper row
Ce以CuCe20中间合金形式加入,采用矩形高纯石墨结晶器连铸,铜排宽度A为50~250mm,厚度H为15~40mm;然后采用机加工方法在铜排长度方向上按产品产品银条宽度及间隔要求加工出5~10条的凹槽,凹槽的宽度a为2.5~4.5mm,深度h为铜排厚度H的85%~90%;Ce is added in the form of CuCe20 master alloy, using a rectangular high-purity graphite crystallizer for continuous casting. The width A of the copper bar is 50~250mm, and the thickness H is 15~40mm; then the machining method is used to produce silver bars in the length direction of the copper bar. The width and spacing require processing of 5 to 10 grooves. The width of the groove a is 2.5 to 4.5mm, and the depth h is 85% to 90% of the thickness H of the copper bar;
2.按如下质量百分比配料采用真空感应炉熔铸银合金锭2. Use a vacuum induction furnace to melt and cast silver alloy ingots according to the following mass percentages:
(1)配料(1) Ingredients
Cu:0.1%~0.3%,Ce:0.01%~0.05%,Sn:0.05%~0.1%,La:0.01%~0.05%,P:0.001%~0.01%,余量为Ag;Cu: 0.1% ~ 0.3%, Ce: 0.01% ~ 0.05%, Sn: 0.05% ~ 0.1%, La: 0.01% ~ 0.05%, P: 0.001% ~ 0.01%, the balance is Ag;
(2)熔铸银合金锭(2) Cast silver alloy ingots
Cu、Ce、La以CuCeLa混合稀土中间合金形式加入,P以CuP中间合金的形式加入,采用真空感应炉熔炼铸锭,经热挤压、轧制、中间热处理、精轧为银条,银条厚度H1为铜排凹槽的宽度a-0.03~0.1mm,银条的宽度为铜排凹槽的深度h+0.05~0.2mm;Cu, Ce, and La are added in the form of CuCeLa mixed rare earth master alloy, and P is added in the form of CuP master alloy. The ingot is melted and cast in a vacuum induction furnace. After hot extrusion, rolling, intermediate heat treatment, and finishing rolling, it is converted into silver bars. The thickness H1 is the width of the copper row groove a-0.03~0.1mm, and the width of the silver bar is the depth of the copper row groove h+0.05~0.2mm;
3.将丙二酸、苹果酸、柠檬酸、酒石酸、硬脂酸等其中两种或以上的有机酸加入乙二醇、乙二醇甲醚、乙二醇丁醚、丙二醇、丁基卡必醇等两种或两种以上的有机混合溶剂中加热溶解,溶解温度50℃~70℃,溶解完全后加入二乙醇胺、三乙醇胺、蓖麻油、司班85、吐温60等一种及以上添加剂,搅拌均匀后冷却成膏状,将膏状助剂涂覆在在铜排凹槽表面及银条表面,将涂覆有机助剂后的银条镶入铜排凹槽内组装成银铜复合坯料;3. Add two or more organic acids such as malonic acid, malic acid, citric acid, tartaric acid, and stearic acid to ethylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, propylene glycol, and butylcarbi. Heating and dissolving in two or more organic mixed solvents such as alcohol, the dissolving temperature is 50℃~70℃, after complete dissolution, add one or more additives such as diethanolamine, triethanolamine, castor oil, Siban 85, Tween 60, etc. , stir evenly and then cool it into a paste. Apply the paste additive on the surface of the copper row groove and the surface of the silver bar. Insert the silver bar coated with the organic additive into the copper row groove to assemble a silver-copper composite. blank;
4.将复合坯料采用两辊轧机初轧,总变形量在5~10%;4. Use a two-roller mill to roll the composite billet, with a total deformation of 5 to 10%;
5.将初轧后的复合坯料采用管式炉保护气氛烧结,烧结温度为600℃~800℃,保温时间为1~3h,保护气氛为氮气、氩气和氢气中的一种;5. The initially rolled composite billet is sintered in a tube furnace in a protective atmosphere. The sintering temperature is 600°C to 800°C, the holding time is 1 to 3 hours, and the protective atmosphere is one of nitrogen, argon and hydrogen;
6.将烧结后的复合坯料采用精密四棍轧机中轧,道次变形量为5%~10%,总变形量为40%~70%;6. The sintered composite billet is intermediate-rolled using a precision four-roller rolling mill. The deformation amount in each pass is 5% to 10%, and the total deformation amount is 40% to 70%;
7.将中轧后的复合坯料采用管式炉保护气氛扩散退火,扩散退火温度范围为400℃~700℃,保温时间为0.5~4h,保护气氛为氮气、氩气和氢气中的一种,重复上述步骤6和7,经过3~5次退火、轧制后,轧制到厚度为3.0±0.1mm;7. The composite billet after intermediate rolling is diffusion annealed in a tube furnace in a protective atmosphere. The diffusion annealing temperature range is 400℃~700℃, the holding time is 0.5~4h, and the protective atmosphere is one of nitrogen, argon and hydrogen. Repeat the above steps 6 and 7, and after 3 to 5 times of annealing and rolling, roll to a thickness of 3.0 ±0.1 mm;
8.中间表面处理及轧制:将扩散退火后的复合板材进行表面处理,采用带材打磨机进行表面处理,打磨后使底部银条露出且银条宽度与正面一致,随后使用点焊机焊接引带采用四棍紧密轧机带张力轧制,道次变形量10~20%,两次退火间的总变形量控制在40%~70%之间,张力控制在1.5KN~4KN之间,轧制速度控制在5m/min~20m/min之间;8. Intermediate surface treatment and rolling: surface treatment of the diffusion annealed composite plate, using a strip grinder for surface treatment. After grinding, the bottom silver bar is exposed and the width of the silver bar is consistent with the front surface, and then welded using a spot welder. The lead strip is rolled with tension in a four-roll compact rolling mill, with a deformation of 10 to 20% in each pass. The total deformation between two annealings is controlled between 40% and 70%, and the tension is controlled between 1.5KN and 4KN. The braking speed is controlled between 5m/min and 20m/min;
9.成品前退火、分剪:根据成品尺寸及抗拉强度、硬度要求采用立式真空退火炉进行成品前热处理,成品前退火采用真空井式炉,扩散退火温度范围为400℃~500℃,保温时间为0.5~2h,真空度小于10-1Pa;成品前分剪采用精密带材分剪机对带材边部进行分剪,保证带材总体宽度、两侧铜条宽度复合成品要求,带材分剪张力控制在0.5KN~1.5KN之间,轧制速度控制在3m/min~10m/min之间;9. Pre-finished product annealing and shearing: According to the finished product size, tensile strength, and hardness requirements, a vertical vacuum annealing furnace is used for pre-finished product heat treatment. A vacuum well-type furnace is used for pre-finished product annealing. The diffusion annealing temperature range is 400°C ~ 500°C. The heat preservation time is 0.5~2h, and the vacuum degree is less than 10 -1 Pa; before the finished product is cut, a precision strip cutting machine is used to cut the edges of the strip to ensure that the overall width of the strip and the width of the copper strips on both sides meet the requirements of the finished product. The strip shearing tension is controlled between 0.5KN and 1.5KN, and the rolling speed is controlled between 3m/min and 10m/min;
10.成品精轧:采用精密六棍轧机带张力轧制,道次变形量5~10%,总变形量控制在40%~60%之间,张力控制在0.5KN~1.5KN之间,轧制速度控制在3m/min~10m/min之间,成品精轧后剪除头尾经清洗、检验后包装得到多条银铜复合带材产品。10. Finish rolling of finished products: using a precision six-roller rolling mill with tension rolling, the deformation of each pass is 5 to 10%, the total deformation is controlled between 40% and 60%, and the tension is controlled between 0.5KN and 1.5KN. The production speed is controlled between 3m/min and 10m/min. After the finished product is finished rolled, the head and tail are cut off, cleaned and inspected, and then packaged to obtain multiple silver-copper composite strip products.
本发明的有益效果:Beneficial effects of the present invention:
本发明采用微合金化技术对银铜复合基材进行性能调控,在复合界面涂覆有机助复剂有效清除表面氧化膜,采用包覆式复合坯料制备技术+保护气氛烧结联合技术,使银铜复合界面实现物理机械咬合钉扎与化学元素扩散连接的两种机制共存和相互促进的界面结合,复合界面结合牢固可靠,同时采用包覆结构复合锭坯结构,成品精轧以前避免了银条与轧辊的直接接触,银条在轧制过程中为三向受压状态,受力状态均匀,使多条银条之间受力状态基本一致,保证了均匀变形,从而提高了银条宽度及银、铜条相对位置精度,解决了银铜侧向复合界面结合不可靠、银条宽度及银条与铜条相对位置精度难以控制的问题,制备出的多条银铜侧向复合带材,复合界面结合可靠,尺寸精度高,可广泛应用于新能源汽车及配电系统的高压快速熔断器的熔体材料。This invention uses micro-alloying technology to control the performance of the silver-copper composite base material, coats the composite interface with an organic auxiliary agent to effectively remove the surface oxide film, and adopts a coated composite blank preparation technology + protective atmosphere sintering combined technology to make the silver-copper The composite interface realizes the coexistence and mutual promotion of the two mechanisms of physical and mechanical interlocking pinning and chemical element diffusion connection. The composite interface combination is strong and reliable. At the same time, it adopts a coating structure composite ingot structure. It avoids the need for silver bars and silver bars before finishing rolling. Due to the direct contact of the rollers, the silver bars are under three-way pressure during the rolling process, and the stress state is uniform, so that the stress states between multiple silver bars are basically the same, ensuring uniform deformation, thereby increasing the width of the silver bars and the thickness of the silver bars. , The relative position accuracy of the copper strips solves the problems of unreliable silver-copper lateral composite interface bonding, difficulty in controlling the width of the silver strips and the relative position accuracy of the silver strips and the copper strips. The multiple silver-copper lateral composite strips prepared are composite The interface combination is reliable and the dimensional accuracy is high. It can be widely used as melt material for high-voltage rapid fuses in new energy vehicles and power distribution systems.
附图说明Description of the drawings
说明书附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The description and drawings are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
图1为本发明的实施例1制备的5条银铜侧向复合带材实物图;Figure 1 is a physical diagram of five silver-copper lateral composite strips prepared in Example 1 of the present invention;
图2为本发明的方法制备的8条银铜侧向复合带材实物图。Figure 2 is a physical diagram of eight silver-copper lateral composite strips prepared by the method of the present invention.
具体实施方式Detailed ways
实施例1Example 1
本发明提供了一种高压熔断器用多条银铜侧向复合带材的制备方法,包括以下步骤:The invention provides a method for preparing multiple silver-copper lateral composite strips for high-voltage fuses, which includes the following steps:
1、按如下质量百分比配料采用连铸工艺连铸熔炼铸造铜排:Ag:0.08%~0.1%,Ce:0.01%~0.05%,余量为Cu;Ce以CuCe20中间合金形式加入,采用矩形高纯石墨结晶器连铸,铜排宽度A为80±0.5mm,厚度H为15±0.1mm;然后采用机加工方法在铜排长度方向上按产品产品银条宽度及间隔要求加工出5条的凹槽,凹槽的宽度a为2.5±0.05mm,深度h为12± 0.1mm;1. Use the continuous casting process to smelt and cast the copper bars according to the following mass percentage ingredients: Ag: 0.08% ~ 0.1%, Ce: 0.01% ~ 0.05%, the balance is Cu; Ce is added in the form of CuCe20 master alloy, using a rectangular height Continuous casting of pure graphite crystallizer, copper bar width A is 80 ±0.5 mm, thickness H is 15 ±0.1 mm; then use machining method to process 5 strips in the length direction of the copper bar according to the product silver bar width and spacing requirements Groove, the width a of the groove is 2.5 ± 0.05 mm, and the depth h is 12 ± 0.1 mm;
2、按如下质量百分比配料采用真空感应炉熔铸银合金锭:Cu:0.1%~0.3%,Ce:0.01%~0.05%,Sn:0.05%~0.1%,La:0.01%~0.05%,P:0.001%~0.01%,余量为Ag;Cu、Ce、La以CuCeLa混合稀土中间合金形式加入,P以CuP10中间合金的形式加入,采用真空感应炉熔炼铸锭,经热挤压、轧制、中间热处理、精轧为银条,银条厚度H1为2.45±0.05mm,银条的宽度为12.1±0.1mm;2. Use a vacuum induction furnace to melt and cast silver alloy ingots according to the following mass percentage ingredients: Cu: 0.1% ~ 0.3%, Ce: 0.01% ~ 0.05%, Sn: 0.05% ~ 0.1%, La: 0.01% ~ 0.05%, P: 0.001% ~ 0.01%, the balance is Ag; Cu, Ce, La are added in the form of CuCeLa mixed rare earth master alloy, P is added in the form of CuP10 master alloy, the ingot is melted and cast in a vacuum induction furnace, and then hot extruded, rolled, After intermediate heat treatment and finishing rolling, the silver bar is formed into silver bars. The thickness H1 of the silver bar is 2.45 ±0.05 mm, and the width of the silver bar is 12.1 ±0.1mm ;
3、将丙二酸、苹果酸、柠檬酸、酒石酸、硬脂酸等其中两种或以上的有机酸加入乙二醇、乙二醇甲醚、乙二醇丁醚、丙二醇、丁基卡必醇等两种或两种以上的有机混合溶剂中加热溶解,溶解温度50℃,溶解完全后加入二乙醇胺、三乙醇胺、蓖麻油、司班85、吐温60 等两种或两种以上添加剂,搅拌均匀后冷却成膏状,将膏状助复剂涂覆在铜排凹槽表面及银条表面,将涂覆有机助复剂后的银条镶入铜排凹槽内组装成银铜复合坯料;3. Add two or more organic acids such as malonic acid, malic acid, citric acid, tartaric acid, and stearic acid to ethylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, propylene glycol, and butylcarbi. Heating and dissolving in two or more organic mixed solvents such as alcohol, the dissolution temperature is 50°C, after complete dissolution, add two or more additives such as diethanolamine, triethanolamine, castor oil, Siban 85, Tween 60, etc. Stir evenly and then cool it into a paste. Apply the paste compounding agent on the surface of the groove of the copper row and the surface of the silver bar. Insert the silver bar coated with the organic compounding agent into the groove of the copper row to assemble a silver-copper composite. blank;
4、将复合坯料采用两辊轧机初轧,总变形量在5~10%,轧制后复合坯料厚度为14±0.1mm;4. The composite billet is initially rolled using a two-roll mill, with a total deformation of 5 to 10%. The thickness of the composite billet after rolling is 14 ±0.1 mm;
5、将初轧后的复合坯料采用管式炉保护气氛烧结,烧结温度为600℃,保温时间为3h,保护气氛为氢气;5. The initially rolled composite billet is sintered in a tube furnace in a protective atmosphere. The sintering temperature is 600°C, the holding time is 3 hours, and the protective atmosphere is hydrogen;
6、将烧结后的复合坯料采用精密四棍轧机中轧,道次变形量为5%~10%,总变形量为40%;6. Use a precision four-roller rolling mill to intermediate-roll the sintered composite billet. The deformation amount in each pass is 5% to 10%, and the total deformation amount is 40%;
7、将中轧后的复合坯料采用管式炉保护气氛扩散退火,扩散退火温度为400℃,保温时间为4h,保护气氛为氢气;重复上述步骤6和7,经过3次退火、轧制后,轧制到厚度为3.0±0.1mm;7. Diffusion anneal the intermediate-rolled composite billet in a tube furnace in a protective atmosphere. The diffusion annealing temperature is 400°C, the holding time is 4 hours, and the protective atmosphere is hydrogen; repeat the above steps 6 and 7, and after three times of annealing and rolling , rolled to a thickness of 3.0 ±0.1 mm;
8、中间表面处理及轧制:将扩散退火后的复合板材进行表面处理,采用带材打磨机进行表面处理,打磨后使底部银条露出且银条宽度与正面一致,随后使用点焊机焊接引带并采用四棍紧密轧机带张力轧制,道次变形量10%,两次退火间的总变形量控制在50%,张力控制在1.5KN~2.0KN之间,轧制速度控制在5m/min,经过3次退火、轧制后,轧制到厚度为0.2mm;8. Intermediate surface treatment and rolling: surface treatment of the diffusion annealed composite plate, using a strip grinder for surface treatment. After grinding, the bottom silver bar is exposed and the width of the silver bar is consistent with the front surface, and then welded using a spot welder. The strip is led and rolled with tension in a four-roll compact rolling mill. The deformation in each pass is 10%. The total deformation between two annealings is controlled at 50%. The tension is controlled between 1.5KN and 2.0KN. The rolling speed is controlled at 5m. /min, after three times of annealing and rolling, rolled to a thickness of 0.2mm;
9、成品前退火、分剪:根据成品尺寸及抗拉强度、硬度要求采用立式真空退火炉进行成品前热处理,成品前退火采用真空井式炉,退火温度为400℃,保温时间为0.5,真空度小于10-1Pa;成品前分剪采用精密带材分剪机对带材边部进行分剪,保证带材总体宽度、两侧铜条宽度复合成品要求,带材分剪张力控制在0.5KN~1.5KN之间,轧制速度控制在3m/min~10m/min之间;9. Annealing and shearing before finished products: According to the size, tensile strength, and hardness requirements of the finished products, a vertical vacuum annealing furnace is used for pre-finished product heat treatment. A vacuum well-type furnace is used for annealing before finished products. The annealing temperature is 400°C and the holding time is 0.5. The vacuum degree is less than 10 -1 Pa; a precision strip slitting machine is used to cut the edges of the strip before the finished product is cut to ensure that the overall width of the strip and the width of the copper strips on both sides meet the requirements of the finished product, and the strip cutting tension is controlled within Between 0.5KN and 1.5KN, the rolling speed is controlled between 3m/min and 10m/min;
10、成品精轧:采用精密六棍轧机带张力轧制,道次变形量5~10%,总变形量控制在40%左右,张力控制在0.5KN~0.7KN之间,轧制速度控制在3m/min~4m/min之间,轧制后成品厚度为0.11±0.01mm,成品精轧后剪除头尾经清洗、检验后包装得到5条银铜复合带材产品(如图1所示)。10. Finish rolling of finished products: using a precision six-roller rolling mill with tension, the deformation of each pass is 5~10%, the total deformation is controlled at about 40%, the tension is controlled between 0.5KN~0.7KN, and the rolling speed is controlled at Between 3m/min and 4m/min, the thickness of the finished product after rolling is 0.11 ±0.01 mm. After finishing rolling, the head and tail of the finished product are cut off, cleaned and inspected, and then packaged to obtain 5 silver-copper composite strip products (as shown in Figure 1) .
实施例2Example 2
本发明提供了一种高压熔断器用多条银铜侧向复合带材的制备方法,包括以下步骤:The invention provides a method for preparing multiple silver-copper lateral composite strips for high-voltage fuses, which includes the following steps:
1、按如下质量百分比配料采用连铸工艺连铸熔炼铸造铜排:Ag:0.08%~0.1%,Ce:0.01%~0.05%,余量为Cu;Ce以CuCe20中间合金形式加入,采用矩形高纯石墨结晶器连铸,铜排宽度A为200±1.0mm,厚度H为40±0.1mm;然后采用机加工方法在铜排长度方向上按产品产品银条宽度及间隔要求加工出5条的凹槽,凹槽的宽度a为4.5±0.05mm,深度h为36± 0.1mm;1. Use the continuous casting process to smelt and cast the copper bars according to the following mass percentage ingredients: Ag: 0.08% ~ 0.1%, Ce: 0.01% ~ 0.05%, the balance is Cu; Ce is added in the form of CuCe20 master alloy, using a rectangular height Continuous casting of pure graphite crystallizer, copper bar width A is 200 ±1.0 mm, thickness H is 40 ±0.1 mm; then use machining method to process 5 strips in the length direction of the copper bar according to the product silver bar width and spacing requirements Groove, the width a of the groove is 4.5 ± 0.05 mm, and the depth h is 36 ± 0.1 mm;
2、按如下质量百分比配料采用真空感应炉熔铸银合金锭:Cu:0.1%~0.3%,Ce:0.01%~0.05%,Sn:0.05%~0.1%,La:0.01%~0.05%,P:0.001%~0.01%,余量为Ag;Cu、Ce、La以CuCeLa混合稀土中间合金形式加入,P以CuP10中间合金的形式加入,采用真空感应炉熔炼铸锭,经热挤压、轧制、中间热处理、精轧为银条,银条厚度H1为4.45±0.05mm,银条的宽度为36.2±0.1mm;2. Use a vacuum induction furnace to melt and cast silver alloy ingots according to the following mass percentage ingredients: Cu: 0.1% ~ 0.3%, Ce: 0.01% ~ 0.05%, Sn: 0.05% ~ 0.1%, La: 0.01% ~ 0.05%, P: 0.001% ~ 0.01%, the balance is Ag; Cu, Ce, La are added in the form of CuCeLa mixed rare earth master alloy, P is added in the form of CuP10 master alloy, the ingot is melted and cast in a vacuum induction furnace, and then hot extruded, rolled, After intermediate heat treatment and finishing rolling, the silver bar is produced. The thickness H1 of the silver bar is 4.45 ±0.05 mm, and the width of the silver bar is 36.2 ±0.1mm ;
3、将丙二酸、苹果酸、柠檬酸、酒石酸、硬脂酸等其中两种或以上的有机酸加入乙二醇、乙二醇甲醚、乙二醇丁醚、丙二醇、丁基卡必醇等两种或两种以上的有机混合溶剂中加热溶解,溶解温度70℃,溶解完全后加入二乙醇胺、三乙醇胺、蓖麻油、司班85、吐温60 等两种或两种以上添加剂,搅拌均匀后冷却成膏状,将膏状助复剂涂覆在铜排凹槽表面及银条表面,将涂覆有机助复剂后的银条镶入铜排凹槽内组装成银铜复合坯料;3. Add two or more organic acids such as malonic acid, malic acid, citric acid, tartaric acid, and stearic acid to ethylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, propylene glycol, and butylcarbi. Heating and dissolving in two or more organic mixed solvents such as alcohol, the dissolving temperature is 70°C, after complete dissolution, add two or more additives such as diethanolamine, triethanolamine, castor oil, Siban 85, Tween 60, etc. Stir evenly and then cool it into a paste. Apply the paste compounding agent on the surface of the groove of the copper row and the surface of the silver bar. Insert the silver bar coated with the organic compounding agent into the groove of the copper row to assemble a silver-copper composite. blank;
4、将复合坯料采用两辊轧机初轧,总变形量在5~10%,轧制后复合坯料厚度为38±0.2mm;4. The composite billet is initially rolled using a two-roll mill, with a total deformation of 5 to 10%. The thickness of the composite billet after rolling is 38 ±0.2 mm;
5、将初轧后的复合坯料采用管式炉保护气氛烧结,烧结温度为770℃,保温时间为0.5h,保护气氛为氩气;5. The initially rolled composite billet is sintered in a tube furnace in a protective atmosphere. The sintering temperature is 770°C, the holding time is 0.5h, and the protective atmosphere is argon;
6、将烧结后的复合坯料采用精密四棍轧机中轧,道次变形量为5%~10%,总变形量为60%;6. Use a precision four-roller rolling mill to intermediate-roll the sintered composite billet. The deformation amount in each pass is 5% to 10%, and the total deformation amount is 60%;
7、将中轧后的复合坯料采用管式炉保护气氛扩散退火,扩散退火温度为600℃,保温时间为4h,保护气氛为氩气;重复上述步骤6和7,经过次退火、轧制后,轧制到厚度为3.0±0.1mm;7. Diffusion anneal the intermediate-rolled composite billet in a tube furnace in a protective atmosphere. The diffusion annealing temperature is 600°C, the holding time is 4 hours, and the protective atmosphere is argon. Repeat the above steps 6 and 7, and after the second annealing and rolling , rolled to a thickness of 3.0 ±0.1 mm;
8、中间表面处理及轧制:将扩散退火后的复合板材进行表面处理,采用带材打磨机进行表面处理,打磨后使底部银条露出且银条宽度与正面一致,随后使用点焊机焊接引带并采用四棍紧密轧机带张力轧制,道次变形量10%,两次退火间的总变形量控制在50%,张力控制在1.5KN~2.0KN之间,轧制速度控制在10m/min,经过3次退火、轧制后,轧制到厚度为0.2mm;8. Intermediate surface treatment and rolling: surface treatment of the diffusion annealed composite plate, using a strip grinder for surface treatment. After grinding, the bottom silver bar is exposed and the width of the silver bar is consistent with the front surface, and then welded using a spot welder. The strip is led and rolled with tension in a four-roll compact rolling mill. The deformation in each pass is 10%. The total deformation between two annealings is controlled at 50%. The tension is controlled between 1.5KN and 2.0KN. The rolling speed is controlled at 10m. /min, after three times of annealing and rolling, rolled to a thickness of 0.2mm;
9、成品前退火、分剪:根据成品尺寸及抗拉强度、硬度要求采用立式真空退火炉进行成品前热处理,成品前退火采用真空井式炉,退火温度为500℃,保温时间为1h,真空度小于10-1Pa;成品前分剪采用精密带材分剪机对带材边部进行分剪,保证带材总体宽度、两侧铜条宽度复合成品要求,带材分剪张力控制在0.5KN~1.0KN之间,轧制速度控制在8m/min~10m/min之间;9. Pre-finished product annealing and shearing: According to the finished product size, tensile strength, and hardness requirements, a vertical vacuum annealing furnace is used for pre-finished product heat treatment. The pre-finished product is annealed using a vacuum well-type furnace. The annealing temperature is 500°C and the holding time is 1 hour. The vacuum degree is less than 10 -1 Pa; a precision strip slitting machine is used to cut the edges of the strip before the finished product is cut to ensure that the overall width of the strip and the width of the copper strips on both sides meet the requirements of the finished product, and the strip cutting tension is controlled within Between 0.5KN and 1.0KN, the rolling speed is controlled between 8m/min and 10m/min;
10、成品精轧:采用精密六棍轧机带张力轧制,道次变形量5~10%,总变形量控制在70%左右,张力控制在0.5KN~0.7KN之间,轧制速度控制在8m/min~10m/min之间,轧制后成品厚度为0.05±0.005mm,成品精轧后剪除头尾经清洗、检验后包装得到10条银铜复合带材产品。10. Finishing rolling of finished products: using precision six-roller rolling mill with tension, the deformation of each pass is 5~10%, the total deformation is controlled at about 70%, the tension is controlled between 0.5KN~0.7KN, and the rolling speed is controlled at Between 8m/min and 10m/min, the thickness of the finished product after rolling is 0.05 ±0.005 mm. After finishing rolling, the head and tail of the finished product are cut off, cleaned and inspected, and then packaged to obtain 10 silver-copper composite strip products.
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| CN117358753A (en) * | 2023-11-01 | 2024-01-09 | 湖南方恒新材料技术股份有限公司 | Titanium/aluminum/titanium side composite thin belt and preparation method thereof |
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