CN116814880A - A kind of rectifier blast furnace central guide tube - Google Patents
A kind of rectifier blast furnace central guide tube Download PDFInfo
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Abstract
本申请公开了一种整流式高炉中心导料管,包括具有中心导流孔的导料管本体,导料管本体上端设置有与中心导流孔相接的入口漏斗,在入口漏斗与导料管本体交接处设置有用于炉料将炉料分流及缓冲料流的分流装置,且中心导流孔上端具有圆形开口,自上至下具有面向其内部隆起的坡度归心装置。采用该装置能够减少并罐式高炉料流在导料管中的偏心影响度,从而提高高炉布料炉内圆周方向的均匀度,及实现料流落点偏心圆更加正圆,进而为达到炉内矿焦比的均匀可控性,为实现合理煤气流分布,改善高炉煤气利用率,提高生产效率的工艺实施创造条件。
This application discloses a rectified blast furnace central guide tube, which includes a guide tube body with a central guide hole. The upper end of the guide tube body is provided with an inlet funnel connected to the central guide hole. Between the inlet funnel and the guide material A diverter device is provided at the junction of the tube bodies for diverting the charge and buffering the material flow. The upper end of the central guide hole has a circular opening, and from top to bottom there is a slope centering device facing the internal bulge. The use of this device can reduce the eccentric influence of the parallel-tank blast furnace material flow in the feed tube, thereby improving the uniformity of the circumferential direction in the blast furnace distribution furnace, and making the eccentric circle of the material flow drop point more perfect, thereby achieving the goal of achieving the ore in the furnace. The uniform controllability of the coke ratio creates conditions for the implementation of processes that achieve reasonable gas flow distribution, improve blast furnace gas utilization, and increase production efficiency.
Description
技术领域Technical field
本申请涉及炉内导流设备技术领域,特别涉及一种整流式高炉中心导料管。The present application relates to the technical field of furnace diversion equipment, and in particular to a rectifying blast furnace central guide tube.
背景技术Background technique
并罐式无料钟高炉布料器通常由两个并列式料罐1,如说明书图1所示,通过中心导料管2交替给溜槽3下料,炉料4从料罐1中沿着中心导料管2流入转动的溜槽3,炉料4随溜槽3边转边落到炉内料面上。Parallel tank bellless blast furnace distributor usually consists of two parallel tanks 1. As shown in Figure 1 of the instruction manual, the chute 3 is fed alternately through the central guide tube 2. The charge 4 is discharged from the tank 1 along the central guide. The material pipe 2 flows into the rotating chute 3, and the charge 4 falls onto the material surface in the furnace while rotating with the chute 3.
但是目前在对并罐式无钟高炉布料的研究中发现,炉料4在随中心导料管2下料过程中,会沿着中心导料管2上沿一侧偏行,导致炉料在炉喉圆周上厚度分布不均匀,具体可参照说明书附图1。炉料4偏行对应出口方向时,溜槽3出口料流速度快则落料多、料层厚,对应的料落点圆周径向距离远,炉料4偏行对应出口方向反向时,溜槽3出口料流速度慢则落料少、料层薄,对应的料落点圆周径向距离近,使得炉内炉料落点严重偏离中心呈不对称变形圆状,具体如说明书附图2所示,标号5代表炉料发生偏行后的布料轨迹,最终导致并罐存在圆周上炉料量不均匀,圆周偏心不正的情况。However, in the current research on the distribution of bell-less blast furnaces with parallel tanks, it has been found that the charge 4 will deflect along one side of the upper edge of the central guide tube 2 during the unloading process of the central feed tube 2, causing the charge to be discharged at the furnace throat. The thickness distribution on the circumference is uneven. For details, please refer to Figure 1 of the manual. When the charge 4 is deflected in the direction corresponding to the exit, the material flow speed at the outlet of chute 3 is fast, the material is dropped more, the material layer is thicker, and the corresponding material drop point is far away in the radial direction. When the charge 4 is deflected corresponding to the opposite direction of the exit, the outlet of chute 3 If the material flow speed is slow, the material will fall less and the material layer will be thin. The corresponding material falling points will be close in the radial direction, causing the material falling point in the furnace to be seriously deviated from the center and form an asymmetrically deformed round shape. The details are shown in Figure 2 of the manual, labeled 5 represents the distribution trajectory after the charge is deviated, which ultimately leads to the uneven amount of charge on the circumference of the combined tank and the uneven circumferential eccentricity.
一般来说,两个并列式料罐1中一个罐布焦炭,另一个罐布矿料,这样导致偏心的厚层焦炭对应薄矿料,薄层焦炭对应厚层矿料,对生产效率及煤气利用率有极大的负面影响,高炉圆周方向煤气流分布不均匀,会造成中心煤气流偏移、边缘煤气流强弱不均匀,严重时会造成高炉粘结或者边缘管道,影响高炉顺行。Generally speaking, one of the two parallel tanks 1 is filled with coke and the other is filled with mineral material. This results in an eccentric thick layer of coke corresponding to a thin layer of mineral material, and a thin layer of coke corresponding to a thick layer of mineral material, which has a negative impact on production efficiency and gas production. The utilization rate has a great negative impact. The uneven distribution of gas flow in the circumferential direction of the blast furnace will cause the center gas flow to shift and the edge gas flow to be uneven. In severe cases, it will cause the blast furnace to stick or edge pipes, affecting the smooth operation of the blast furnace.
在申请号为201120080564.2的中国实用新型专利中,公开了一种下料管,它在内管的内壁上设置了多个月牙形挡板,通过挡板阻挡,从而改变料流的路径,使料流整体向导料管中心偏移。但是对于该实用新型,其挡板的作用仅能用来缓冲和分流的效果,并不会对料流的流向产生影响,即不能为料流提供朝导料管中心方向运动的初速度,料流依旧依靠自身重力下落,因此其整流效果欠佳。In the Chinese utility model patent with application number 201120080564.2, a feeding tube is disclosed, which is provided with multiple crescent-shaped baffles on the inner wall of the inner tube. The baffles block the path of the material flow, thus changing the path of the material flow. The overall flow is offset from the center of the feed tube. However, for this utility model, the function of the baffle can only be used to buffer and divert the flow, and will not affect the flow direction of the material flow, that is, it cannot provide the initial velocity for the material flow to move toward the center of the guide tube. The flow still falls by its own gravity, so its rectification effect is not good.
因此,针对上述技术问题,如何避免因落料偏离导致的炉内料圆周上分布不均匀的情况是技术人员需要解决的技术问题。Therefore, in view of the above technical problems, how to avoid the uneven distribution of materials in the furnace on the circumference caused by blanking deviation is a technical problem that technicians need to solve.
发明内容Contents of the invention
本申请的目的是提供一种整流式高炉中心导料管,该装置通过分流装置和中心导流孔坡度归心装置进行整流,来减少并罐式高炉料流在导料管中的偏心影响度,来提高高炉布和炉内圆周方向的均匀度。The purpose of this application is to provide a rectified blast furnace central guide tube, which rectifies through a diverter device and a central guide hole slope centering device to reduce the eccentric influence of the parallel tank blast furnace material flow in the guide tube. To improve the uniformity of blast furnace cloth and furnace circumferential direction.
为实现上述目的,本申请提供一种整流式高炉中心导料管,包括具有中心导流孔的导料管本体,所述导料管本体上端设置有与所述中心导流孔相接的入口漏斗,在所述入口漏斗与所述导料管本体交接处设置有用于将所述炉料分流及炉料缓冲的分流装置,且所述中心导流孔上端具有圆形开口,且自上至下具有面向其内部隆起的坡度归心装置。In order to achieve the above object, the present application provides a rectified blast furnace central feed pipe, which includes a feed pipe body with a central guide hole, and an inlet connected to the central guide hole is provided at the upper end of the guide pipe body. Funnel, a diverting device for diverting and buffering the charge is provided at the junction of the inlet funnel and the guide tube body, and the upper end of the central guide hole has a circular opening, and has a circular opening from top to bottom. Slope centering device facing its internal bulge.
优选地,所述分流装置的数量为两个,且对称设置在所述入口漏斗与所述导料管本体交接处,两个所述分流装置端部的距离小于所述导料管本体上端圆形开口的直径。Preferably, the number of the diverting devices is two, and they are symmetrically arranged at the intersection between the inlet funnel and the guide tube body. The distance between the ends of the two diverting devices is smaller than the upper end circle of the guide tube body. The diameter of the shaped opening.
优选地,所述分流装置为中部具有圆台孔的圆台结构,所述圆台孔底部直径与所述中心导流孔上端圆形开口直径相等且位置对应。Preferably, the flow diverting device is a truncated cone structure with a truncated cone hole in the middle, and the diameter of the bottom of the truncated cone hole is equal to and corresponding to the diameter of the circular opening at the upper end of the central guide hole.
优选地,所述中心导流孔自上至下渐变为下端椭圆形开口,且上端圆形开口的半径大于椭圆形开口短轴的长度。Preferably, the central guide hole gradually becomes an elliptical opening at the lower end from top to bottom, and the radius of the circular opening at the upper end is greater than the length of the minor axis of the elliptical opening.
优选地,圆形开口的圆心与椭圆形开口的圆心位于同一竖直轴线上。Preferably, the center of the circular opening and the center of the oval opening are located on the same vertical axis.
优选地,椭圆形开口的长轴等于圆形开口的半径。Preferably, the major axis of the elliptical opening is equal to the radius of the circular opening.
优选地,椭圆形开口的两个短轴分别与所述分流装置的位置对应。Preferably, the two short axes of the elliptical opening correspond to the positions of the diverting device respectively.
优选地,所述中心导流孔为下端也呈圆形开口的圆台形结构,且上端的圆形开口半径大于下端圆形开口的半径。Preferably, the central guide hole is a truncated cone-shaped structure with a circular opening at the lower end, and the radius of the circular opening at the upper end is greater than the radius of the circular opening at the lower end.
优选地,所述两个圆形开口的圆心位于同一竖直轴线上。Preferably, the centers of the two circular openings are located on the same vertical axis.
相对于上述背景技术,本申请利用分流装置使原料在进入导料管本体时,不是全部沿对面方向偏心流下,而是分流进入导料管本体,减少料流偏心;同时中心导流孔内部具有隆起的坡度归心装置,料流往中心导流孔底部中心导流,对偏心料流进一步纠偏。从而减少并罐式高炉料流在导料管中的偏心影响度,来提高高炉布和炉内圆周方向的均匀度,及实现料流落点偏心圆更加正圆,进而为达到炉内矿焦比的均匀可控性,为实现合理煤气流分布,改善高炉煤气利用率,提高生产效率的工艺实施创造条件。Compared with the above-mentioned background technology, this application utilizes a diverting device so that when the raw materials enter the guide tube body, they do not all flow down eccentrically in the opposite direction, but split into the guide tube body to reduce the eccentricity of the material flow; at the same time, there is a central guide hole inside The raised slope centering device guides the material flow to the center of the bottom of the central guide hole to further correct the eccentric material flow. Thereby reducing the eccentric influence of the material flow of the parallel tank blast furnace in the feed tube, improving the uniformity of the blast furnace cloth and the circumferential direction of the furnace, and achieving a more perfect eccentric circle of the material flow falling point, thereby achieving the ore-to-coke ratio in the furnace. The uniform controllability creates conditions for the implementation of processes that achieve reasonable gas flow distribution, improve blast furnace gas utilization, and increase production efficiency.
附图说明Description of the drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present application or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only This is an embodiment of the present application. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.
图1为现有技术中料流偏行及布料不均匀结构示意图;Figure 1 is a schematic diagram of the structure of material flow deviation and uneven distribution in the prior art;
图2为现有技术中料流和本申请中料流布料轨迹示意图;Figure 2 is a schematic diagram of the material flow in the prior art and the distribution trajectory of the material flow in this application;
图3为本申请实施例所提供的分流装置为两个对称设置的板状结构以及中心孔底部为椭圆形开口的结构示意图;Figure 3 is a schematic structural diagram of the diverter device provided by the embodiment of the present application as two symmetrically arranged plate structures and an elliptical opening at the bottom of the central hole;
图4为图3中A向结构示意图;Figure 4 is a schematic diagram of the structure in direction A in Figure 3;
图5为本申请实施例所提供的分流装置为圆台结构且中心孔底部为圆形开口的结构示意图。FIG. 5 is a schematic structural diagram of the diverter device provided by the embodiment of the present application, which has a truncated cone structure and the bottom of the central hole is a circular opening.
图中:1-料罐、2-中心导料管、3-溜槽、4-炉料、5-偏行布料轨迹、6-整流后的布料轨迹、7-导料管本体、8-中心导流孔、9-入口漏斗、10-分流装置。In the picture: 1-material tank, 2-central guide tube, 3-chute, 4-furnace material, 5-deviated distribution track, 6-rectified distribution track, 7-guide tube body, 8-central guide hole, 9-inlet funnel, 10-splitting device.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
需要说明的是,在本实施例中,“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that in this embodiment, the orientations or positional relationships indicated by "upper", "lower", "front", "back", etc. are based on the orientations or positional relationships shown in the drawings, and are only for convenience of description. This application and simplified description are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the application. In addition, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
为了使本技术领域的技术人员更好地理解本申请方案,下面结合附图和具体实施方式对本申请作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present application, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图3至图5所示,在本实施例中,提供一种整流式高炉中心导料管,包括具有中心导流孔8的导料管本体7,导料管本体7作为炉料4的主要进料通道,炉料4经料罐1排入至中心导流孔8中,再由中心导流孔8对其进行整流后排入炉内。As shown in FIGS. 3 to 5 , in this embodiment, a rectified blast furnace center feed pipe is provided, including a feed pipe body 7 with a central guide hole 8 , and the feed pipe body 7 serves as the main part of the charge 4 In the feed channel, the charge 4 is discharged into the central guide hole 8 through the material tank 1, and then rectified by the central guide hole 8 and then discharged into the furnace.
请参照图3,在导料管本体7上端设置有入口漏斗9,入口漏斗9呈圆台状结构,用于增大中心导流孔8的入料面积,便于炉料4的排入,入口漏斗9下端与导料管本体7上端连接,同时,在入口漏斗9与导料管本体7连接处设置有分流装置10,分流装置10能够起到一定缓冲作用,防止炉料4全部沿对面方向偏心流下;具体地说,由于两个料罐1分别位于导料管本体7两侧,在下料时出料口通常具有一定倾斜度,具体如图1所示,在此情况下,如果不设置分流装置10,炉料4便会在重力以及倾斜出料口的作用下朝向中心导流孔8另一侧的侧壁运动,直至到达另一侧的侧壁时才能够依靠自身重力沿侧壁向下运动,这样便会造成炉料4多位于该侧壁处,不能均匀分配在中心导流孔8内。Please refer to Figure 3. An inlet funnel 9 is provided at the upper end of the feed tube body 7. The inlet funnel 9 has a truncated cone-shaped structure and is used to increase the feeding area of the central guide hole 8 to facilitate the discharge of the furnace charge 4. The inlet funnel 9 The lower end is connected to the upper end of the feed pipe body 7. At the same time, a diverter device 10 is provided at the connection between the inlet funnel 9 and the feed pipe body 7. The diverter device 10 can play a certain buffering role and prevent all the charge 4 from flowing down eccentrically in the opposite direction; Specifically, since the two material tanks 1 are respectively located on both sides of the feed tube body 7, the discharge port usually has a certain inclination when discharging materials, as shown in Figure 1. In this case, if the diverter device 10 is not provided , the charge 4 will move toward the side wall on the other side of the central guide hole 8 under the action of gravity and the inclined discharge port. Only when it reaches the side wall on the other side can it move downward along the side wall by its own gravity. This will cause the charge 4 to be mostly located at the side wall and cannot be evenly distributed in the central guide hole 8 .
然而分流装置10的设置,一方面还能够均匀分配炉料4,避免出现全部沿对面方向偏心流下的情况,一方面能够缓冲炉料4的初始速度,防止由于炉料4长时间冲刷对中心导料孔侧壁造成磨损。However, the setting of the splitting device 10 can, on the one hand, evenly distribute the charge 4 and avoid the situation that all the charge 4 flows eccentrically in the opposite direction. On the other hand, it can buffer the initial speed of the charge 4 and prevent the charge 4 from being washed away from the central guide hole side for a long time. wall wear.
此外,上述中心导流孔8上端具有圆形开口,便于炉料4进入,同时能够起到圆周分配炉料4的作用,中心导流孔8自上至下具有面向其内部隆起的坡度归心装置;这里的坡度归心装置是指,在坡度的倾斜面作用下实现归心目的的装置。In addition, the upper end of the above-mentioned central guide hole 8 has a circular opening, which facilitates the entry of the charge 4 and can also play a role in circumferentially distributing the charge 4. The central guide hole 8 has a slope centering device facing the internal bulge from top to bottom; here The slope centering device refers to a device that achieves the purpose of centering under the action of the inclined surface of the slope.
也就是说,中心导流孔8内部呈上宽下窄的设置方式,即在炉料4进入中心导流孔8后,在该归心装置的作用下,炉料4能够随坡度做一定的倾斜运动,从而依靠自身重力运动时,具备一个水平方向的初速度,当炉料4脱离中心导流孔8后,还能够依靠该水平速度继续流往导料管本体7的中心轴线处,能够对偏心料流进一步纠偏整流。That is to say, the interior of the central guide hole 8 is arranged in a way that it is wide at the top and narrow at the bottom. That is, after the charge 4 enters the central guide hole 8, under the action of the centering device, the charge 4 can make a certain tilt movement along with the slope. Therefore, when moving by its own gravity, it has an initial velocity in the horizontal direction. When the charge 4 breaks away from the central guide hole 8, it can continue to flow to the central axis of the guide tube body 7 by relying on this horizontal speed, which can control the eccentric material flow. Further correction and rectification.
需要说明的是,对于上述隆起的坡度归心装置,在该坡度任一纵截面处,自上至下逐渐向导料管本体7的中心轴线靠拢,且该坡度的截面线为平滑的倾斜线,具体可参照图3。It should be noted that for the above-mentioned raised slope centering device, at any longitudinal section of the slope, it gradually moves closer to the central axis of the feed tube body 7 from top to bottom, and the cross-section line of the slope is a smooth inclined line. Specifically, Please refer to Figure 3.
综合上述实施例,本申请利用分流装置10使炉料4在进入导料管本体7时,不是全部沿对面方向偏心流下,而是分流进入导料管本体7,减少料流偏心;同时中心导流孔8内部具有隆起的坡度归心装置,料流往中心导流孔8底部中心导流,对偏心料流进一步纠偏。从而减少并罐式高炉料流在导料管中的偏心影响度,来提高高炉布和炉内圆周方向的均匀度,及实现料流落点偏心圆更加正圆,进而为达到炉内矿焦比的均匀可控性,为实现合理煤气流分布,改善高炉煤气利用率,提高生产效率的工艺实施创造条件。Based on the above embodiments, this application uses the diverter device 10 so that when the charge 4 enters the feed tube body 7, it does not all flow down eccentrically in the opposite direction, but flows into the feed tube body 7 separately, reducing the eccentricity of the material flow; at the same time, the center guides the flow There is a raised slope centering device inside the hole 8, and the material flow is directed to the center of the bottom of the central guide hole 8 to further correct the eccentric material flow. Thereby reducing the eccentric influence of the material flow of the parallel tank blast furnace in the feed tube, improving the uniformity of the blast furnace cloth and the circumferential direction of the furnace, and achieving a more perfect eccentric circle of the material flow falling point, thereby achieving the ore-to-coke ratio in the furnace. The uniform controllability creates conditions for the implementation of processes that achieve reasonable gas flow distribution, improve blast furnace gas utilization, and increase production efficiency.
另外,对于上述分流装置10的设置方式可以有多种,在本实施例中以挡板式和圆台式展开介绍,如图3和图4所示,其中分流装置10为挡板式,分流装置10的数量为两个,分别对应两个料罐1,两个分流装置10对称设置在入口漏斗9与导料管本体7交接处;其中当位于左侧的料罐1卸料时,位于左侧的分流装置10能够对炉料4起到缓冲作用,在分流装置10缓冲下,炉料4能够在分流装置10两侧或顶部溢出,从而流至中心导流孔8内,在依靠中心导流孔8内部的坡度归心装置对炉料4进一步整流,从而使炉料4均与排出。In addition, the above-mentioned flow diverting device 10 can be arranged in a variety of ways. In this embodiment, the baffle type and the circular table type are introduced, as shown in Figures 3 and 4. The diverting device 10 is a baffle type. The number 10 is two, corresponding to the two material tanks 1 respectively. The two diverting devices 10 are symmetrically arranged at the intersection of the inlet funnel 9 and the guide tube body 7; when the material tank 1 on the left is unloading, the material tank 1 on the left is discharging. The side diverting device 10 can buffer the charge 4. Under the buffering of the diverting device 10, the charge 4 can overflow on both sides or the top of the diverting device 10, thereby flowing into the central guide hole 8, and relying on the central guide hole 8. The internal slope centering device further rectifies the charge 4 so that the charge 4 can be discharged uniformly.
为了使炉料4在进入中心导流孔8内时不具有水平初速度,这里的两个分流装置10端部的距离小于导料管本体7上端圆形开口的直径;也就是说,当炉料4从两个分流装置10底部溢出时,炉料4可以直接在中心导流孔8内做自由落体运动,直至运动到一定程度后再与中心导流孔侧壁接触,再由中心导流孔8侧壁为其提供水平初速度,并保持贴合在中心导流孔8侧壁运动,同样可以达到上述坡度归心装置的整流作用。In order to prevent the charge 4 from having a horizontal initial velocity when entering the central guide hole 8, the distance between the ends of the two diverting devices 10 here is smaller than the diameter of the circular opening at the upper end of the guide tube body 7; that is to say, when the charge 4 When overflowing from the bottom of the two diverting devices 10, the charge 4 can directly make a free fall movement in the central guide hole 8 until the movement reaches a certain extent and then contact the side wall of the central guide hole 8, and then from the side of the central guide hole 8 The wall provides it with a horizontal initial velocity and keeps it close to the side wall movement of the central guide hole 8, which can also achieve the rectifying effect of the above-mentioned slope centering device.
如果两个分流装置10端部的距离大于导料管本体7上端圆形开口的直径,同时在两个分流装置10设置在入口漏斗9与导料管本体7交接处的前提下,那么在炉料4从分流装置10溢出后,可能会沿分流装置10的外壁面做倾斜运动,此时便也会具有一个水平初速度;当炉料4由分流装置10进入中心导流孔8时,在上述水平初速度的作用下,炉料4可能还会与另一侧的中心导流孔8侧壁接触,从而又达到了如现有技术中所说的技术问题。If the distance between the ends of the two diverting devices 10 is greater than the diameter of the circular opening at the upper end of the feed tube body 7, and on the premise that the two diverting devices 10 are arranged at the junction of the inlet funnel 9 and the feed tube body 7, then the furnace charge After 4 overflows from the diverter device 10, it may move tilted along the outer wall of the diverter device 10, and at this time it will also have a horizontal initial velocity; when the charge 4 enters the central guide hole 8 from the diverter device 10, at the above level Under the action of the initial velocity, the charge 4 may also come into contact with the side wall of the central guide hole 8 on the other side, thus achieving the technical problem mentioned in the prior art.
当然,采用圆台式分流装置10也是可以的,具体如图5所示,分流装置10为中部具有圆台孔的圆台结构,圆台孔底部直径与中心导流孔8上端圆形开口直径相等且位置对应。也就是说,圆台式分流装置10外部呈圆台状,内部同样呈圆台状,外部圆台状能够缓冲炉料4进入中心导流孔8的初速度,当炉料4满载于入口漏斗9和分流装置10之间时,炉料4便会从分流装置10顶部溢出,从而掉落至中心导流孔8内,再由中心导流孔8进行整流。Of course, it is also possible to use a truncated cone-type diverter device 10. As shown in Figure 5, the diverter device 10 is a truncated cone structure with a truncated cone hole in the middle. The diameter of the bottom of the truncated cone hole is equal to and corresponding to the diameter of the circular opening at the upper end of the central guide hole 8. . That is to say, the truncated cone-shaped diverter device 10 has a truncated cone shape on the outside and a truncated cone shape on the inside. The outer truncated cone shape can buffer the initial velocity of the charge 4 entering the central guide hole 8. When the charge 4 is fully loaded between the inlet funnel 9 and the diverter device 10 When the time is up, the charge 4 will overflow from the top of the diverter device 10 and fall into the central guide hole 8, where it will be rectified by the central guide hole 8.
需要说明的是,对于上述圆台式分流装置10,由于分流装置10已经完成炉料4的大部分整流工作,那么下方中心导流孔8的坡度归心装置可以设置,当然也可以不需要设置,这里可以根据实际情况选择。It should be noted that for the above-mentioned round table-type flow diverter device 10, since the diverter device 10 has completed most of the rectification work of the charge 4, the slope centering device of the lower central guide hole 8 can be set, and of course it does not need to be set. Here, it can be Choose according to actual situation.
对于上述两种分流装置10的设置,这里有提出了两种不同的中心导流孔8的设置方式,具体为上部圆形开口下部椭圆形开口的设置方式,和上下部均为圆形开口的圆台形设置方式。Regarding the arrangement of the above two diverting devices 10, two different arrangements of the central diversion hole 8 are proposed here, specifically the arrangement of the upper circular opening and the lower elliptical opening, and the arrangement of both the upper and lower circular openings. Cone-shaped setting.
对于上述两种不同的中心导流孔8归心装置的设置方式,均适用于两种不同的分流装置10,以上部圆形开口下部椭圆形开口的设置方式为例,中心导流孔8在上述圆形开口的前提下,其自上至下渐变为下端椭圆形开口,且上端圆形开口的半径大于椭圆形开口短轴的长度,也就是说,在短轴方向上,中心导流孔8下部还是呈收缩设置,即形成一定角度的倾斜坡度,完成对炉料4的整流。The above two different ways of setting the centering device of the central guide hole 8 are applicable to two different types of diverting devices 10. Taking the arrangement of the upper circular opening and the lower elliptical opening as an example, the central guide hole 8 is in the above-mentioned configuration. On the premise of a circular opening, it gradually changes from top to bottom to an elliptical opening at the lower end, and the radius of the circular opening at the upper end is greater than the length of the minor axis of the elliptical opening. That is to say, in the minor axis direction, the central guide hole 8 The lower part is still configured to shrink, that is, it forms an inclined slope at a certain angle to complete the rectification of the charge 4.
同时圆形开口的圆心与椭圆形开口的圆心位于同一竖直轴线上,防止两者发生偏移,避免整流后的炉料4在落入炉内时,再次出现偏心的情况。At the same time, the center of the circular opening and the center of the elliptical opening are located on the same vertical axis, preventing the two from deviating and preventing the rectified charge 4 from being eccentric again when it falls into the furnace.
需要说明的是,在采用挡板式分流装置10时,椭圆形开口的短轴需要与两个分流装置10位置对应,使从分流装置10溢出的炉料4能够落入短轴与圆心开口形成的倾斜坡度内,从而实现对炉料4的整流。It should be noted that when using the baffle type diverter device 10, the short axis of the oval opening needs to correspond to the position of the two diverter devices 10, so that the charge 4 overflowing from the diverter device 10 can fall into the space formed by the short axis and the center opening. Within the slope, the charge 4 can be rectified.
由于无论采用挡板式或圆台式分流装置10,椭圆形开口长轴的半径对于整流效果作用较小,因此这里可以将椭圆形开口的长轴等于圆形开口的半径设置,也可以大于或略小于,这里不做过多限制,均落入本申请保护范围。Since the radius of the major axis of the elliptical opening has a smaller effect on the rectification effect regardless of whether the baffle-type or truncated table-type flow diverter 10 is used, the major axis of the elliptical opening can be set equal to the radius of the circular opening, or can be larger or slightly larger than the radius of the circular opening. Less than, without too many restrictions here, all fall within the protection scope of this application.
而采用上下部均为圆形开口的圆台形设置方式时,中心导流孔8整体也成圆台形结构,且上端的圆形开口半径大于下端圆形开口的半径,从而使中心导流孔8侧壁也形成倾斜的坡度。当然,这里的下端圆形开口也是椭圆形开口的一种特殊情况,当椭圆形开口的长轴和短轴相等时,变为此种设置方式。同样的,两个圆形开口的圆心位于同一竖直轴线上,避免出现整流偏心的情况。When using a truncated cone-shaped arrangement with circular openings at the upper and lower parts, the central guide hole 8 also has a truncated cone-shaped structure as a whole, and the radius of the circular opening at the upper end is greater than the radius of the circular opening at the lower end, so that the central guide hole 8 The side walls also form an inclined slope. Of course, the lower circular opening here is also a special case of the elliptical opening. When the long axis and the short axis of the elliptical opening are equal, it becomes this arrangement. Similarly, the centers of the two circular openings are located on the same vertical axis to avoid rectification eccentricity.
经某4000m3并罐式高炉现场布料测量,以矿料为例,在布料角度42度时,圆周上布料的不均匀度在10%左右,圆周偏心距达300mm左右,如图2中偏行布料轨迹5所示;而采用本申请的中心导流管,同角度下圆周上布料的不均匀度在10%降至6%左右;圆周偏心距300mm左右降至180mm左右,如图2中整流后的布料轨迹6所示,圆周方向均匀性提升明显,偏心明显减少。According to the on-site distribution measurement of a 4000m3 parallel tank blast furnace, taking mineral materials as an example, when the distribution angle is 42 degrees, the unevenness of the distribution on the circumference is about 10%, and the circumferential eccentricity is about 300mm, as shown in Figure 2. The cloth trajectory is shown in 5; with the central guide tube of this application, the unevenness of the cloth on the circumference at the same angle is reduced from 10% to about 6%; the circumferential eccentricity is reduced from about 300mm to about 180mm, as shown in Figure 2. As shown in the cloth track 6 below, the uniformity in the circumferential direction is significantly improved and the eccentricity is significantly reduced.
需要说明的是,在本说明书中,诸如第一和第二之类的关系术语仅仅用来将一个实体与另外几个实体区分开来,而不一定要求或者暗示这些实体之间存在任何这种实际的关系或者顺序。It should be noted that in this specification, relational terms such as first and second are only used to distinguish one entity from several other entities, and do not necessarily require or imply the existence of any such relationship between these entities. Actual relationship or sequence.
本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以对本申请进行若干改进和修饰,这些改进和修饰也落入本申请权利要求的保护范围内。This article uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and its core idea of this application. It should be noted that for those of ordinary skill in the art, several improvements and modifications can be made to the present application without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.
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