CN116769393A - An environmentally friendly high elongation two-component polyurethane waterproof coating and its preparation method - Google Patents
An environmentally friendly high elongation two-component polyurethane waterproof coating and its preparation method Download PDFInfo
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Abstract
本发明涉及一种环保型高伸长率双组份聚氨酯防水涂料及制备方法,主要由以下组分按照以下重量份数比制备而成,A组:聚醚树脂67‑73份、异氰酸根固化剂26‑32份、1‑4溶剂。B组:聚醚树脂20‑25份、增塑剂22‑28份、分散剂0.2‑0.4份、无机填料35‑45份、防沉剂0.4‑0.6份、固化剂10‑12份、催化剂0.1‑0.2份、溶剂6‑8份、消泡剂0.3‑0.5份。本申请的环保型高伸长率双组份聚氨酯防水涂料不仅保证了施工人员的一个健康环境(低味道,无MOCA),而且保证了涂料的施工顺利进行,同时也保证了涂料在低温环境下的物理性能的稳定性。The invention relates to an environmentally friendly high-elongation two-component polyurethane waterproof coating and a preparation method. It is mainly prepared from the following components according to the following weight parts ratio. Group A: 67-73 parts of polyether resin, isocyanate 26-32 parts of curing agent, 1-4 parts of solvent. Group B: 20-25 parts of polyether resin, 22-28 parts of plasticizer, 0.2-0.4 parts of dispersant, 35-45 parts of inorganic filler, 0.4-0.6 parts of anti-settling agent, 10-12 parts of curing agent, 0.1 catalyst -0.2 parts, 6-8 parts of solvent, 0.3-0.5 parts of defoaming agent. The environmentally friendly high-elongation two-component polyurethane waterproof coating applied in this application not only ensures a healthy environment for construction workers (low odor, no MOCA), but also ensures the smooth construction of the coating, and also ensures that the coating can be used in low-temperature environments. The stability of physical properties.
Description
技术领域Technical field
本发明涉及防水涂料领域,具体涉及一种环保型高伸长率双组份聚氨酯防水涂料及其制备方法。The invention relates to the field of waterproof coatings, and in particular to an environmentally friendly high elongation two-component polyurethane waterproof coating and a preparation method thereof.
背景技术Background technique
现代防水行业中,聚氨酯防水涂料在防水行业中使用量极广,遍布了各个大型工程,如高铁、地铁、隧道、建筑地下管道、地下室等。正是因为这样多样且复杂的环境下,会遇到各种各样施工基面或者施工环境。In the modern waterproofing industry, polyurethane waterproof coatings are widely used in the waterproofing industry and are used in various large-scale projects, such as high-speed railways, subways, tunnels, underground pipelines of buildings, basements, etc. It is precisely because of such a diverse and complex environment that we will encounter various construction base surfaces or construction environments.
双组份聚氨酯作为防水涂料中明星产品,其反应速度快,加上固化剂MOCA(莫卡)改性使得涂膜性能优异等特点,深受广大防水施工人员青睐。但是MOCA并不是一款环保固化剂,有报告显示其有致癌的风险。同时,高性能双组份聚氨酯防水涂料的B料中MOCA(熔点102-107℃)含量较高,容易在低温情况下析出,导致性能波动甚至不合格。另外双组份聚氨酯防水涂料含有的通常溶剂为味道较大的100#或150#溶剂油,会影响工人的身体健康和施工进度,特别是在密闭空间中。因此开发一款低味道环保双组份聚氨酯防水涂料迫在眉睫。As a star product in waterproof coatings, two-component polyurethane has the characteristics of fast reaction speed, coupled with the modification of curing agent MOCA (Moca), which makes the coating film performance excellent, and is favored by the majority of waterproof construction workers. However, MOCA is not an environmentally friendly curing agent, and reports have shown that it may cause cancer. At the same time, the B component of high-performance two-component polyurethane waterproof coating has a high MOCA (melting point 102-107°C) content, which is easy to precipitate at low temperatures, resulting in performance fluctuations or even failure. In addition, the common solvent contained in two-component polyurethane waterproof coatings is 100# or 150# solvent oil with a strong smell, which will affect the health of workers and the progress of construction, especially in confined spaces. Therefore, it is urgent to develop a low-odor and environmentally friendly two-component polyurethane waterproof coating.
随着近些年行业的发展,针对于低味道的这个项目,大多的做法是降低溶剂的含量或者无溶剂的手段来达到。虽然这样降低了涂料中的味道,但为了使得配方的粘度正常(<10000mpa.s),液体原材料(树脂或增塑剂)增加,导致涂料黏性增加(树脂和增塑剂较多,表面张力大),从而机械气泡不易排除(双组份AB料施工前搅拌),最后涂膜中存在许多气泡,甚至穿孔,大大降低涂料的防水性能。With the development of the industry in recent years, most methods for low-flavor projects are to reduce the solvent content or use solvent-free methods to achieve it. Although this reduces the taste in the paint, in order to make the viscosity of the formula normal (<10000mpa.s), the liquid raw materials (resin or plasticizer) are increased, resulting in an increase in the viscosity of the paint (more resin and plasticizer, surface tension Large), so the mechanical bubbles are not easy to eliminate (stir the two-component AB material before construction), and finally there are many bubbles or even holes in the coating film, which greatly reduces the waterproof performance of the coating.
发明内容Contents of the invention
本发明提供一种环保型高伸长率双组份聚氨酯防水涂料及其制备方法,本发明的环保型高伸长率双组份聚氨酯防水涂料通过合理的配方,未使用MOCA固化剂,因此降低涂料中的味道,而且还保证涂料良好的施工性能和良好的防水性能和高伸长率。The invention provides an environmentally friendly high elongation two-component polyurethane waterproof coating and a preparation method thereof. The environmentally friendly high elongation two-component polyurethane waterproof coating adopts a reasonable formula and does not use MOCA curing agent, so it reduces It not only eliminates the smell of paint, but also ensures good construction performance, good waterproof performance and high elongation of the paint.
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种环保型高伸长率双组份聚氨酯防水涂料,其特征在于:由A组分和B组分按照质量比为1:2混合而成An environmentally friendly two-component polyurethane waterproof coating with high elongation, which is characterized in that: it is composed of component A and component B mixed according to a mass ratio of 1:2
所述的A组分主要由以下组分按照以下重量份数比制备而成:The A component is mainly prepared from the following components according to the following weight parts ratio:
聚醚树脂67-73Polyether resin 67-73
异氰酸根固化剂26-32Isocyanate curing agent 26-32
高沸点有机溶剂1-4High boiling point organic solvents 1-4
所述的B组分主要由以下组分按照以下重量份数比制备而成:The B component is mainly prepared from the following components according to the following weight parts ratio:
所述的扩链剂为TDMA-02。The chain extender is TDMA-02.
优选地,所述聚醚树脂为聚醚2000D、聚醚1000D、聚醚330N、聚醚M500中的一种或任意两种按照任意比例混合的混合物。优选的聚醚树脂可以极大地改善产品的树脂结构物理性能,提高了涂膜拉伸强度和断裂伸长率等物理性能,同时也改善了涂膜的耐高温性能。Preferably, the polyether resin is one of polyether 2000D, polyether 1000D, polyether 330N, polyether M500, or a mixture of any two of them in any proportion. The preferred polyether resin can greatly improve the physical properties of the product's resin structure, improve the physical properties such as the tensile strength and elongation at break of the coating film, and also improve the high temperature resistance of the coating film.
优选地,所述增塑剂为对苯二酸二辛酯、氯化石蜡、己二酸二辛脂、邻苯二酸二辛酯中的一种或任意两种按照任意比例混合的混合物。优选的增塑剂种类可以极大地提高产品的断裂伸长率,降低涂料的整体粘度,提高施工性。Preferably, the plasticizer is one or a mixture of any two of dioctyl terephthalate, chlorinated paraffin, dioctyl adipate, and dioctyl phthalate in any proportion. The preferred plasticizer type can greatly increase the elongation at break of the product, reduce the overall viscosity of the coating, and improve the workability.
优选地,所述分散剂为枝型多聚羧酸类、线性烷基酰胺类、接枝丙烯酸共聚物或长链聚氨酯类分散剂中的一种或任意两种按照任意比例混合的混合物。优选的分散剂种类可以极大的改善树脂和粉体的相容性,改善涂膜的外观和涂膜性能的均匀性,同时可以降低涂料的一定的粘度,提高涂料的施工性。Preferably, the dispersant is one or a mixture of any two of branched polycarboxylic acids, linear alkyl amides, grafted acrylic copolymers or long-chain polyurethane dispersants in any proportion. The preferred type of dispersant can greatly improve the compatibility of resin and powder, improve the appearance of the coating film and the uniformity of the coating film performance, while also reducing a certain viscosity of the coating and improving the workability of the coating.
优选地,所述无机填料为滑石粉、偏高岭土、钙粉或云母粉中的一种或任意两种按照任意比例混合的混合物。优选无机填料的种类可以极大改善产品的拉伸强度,降低产品粘度,从而提高施工性能。Preferably, the inorganic filler is one or a mixture of any two of talc powder, metakaolin, calcium powder or mica powder in any proportion. Preferring the type of inorganic filler can greatly improve the tensile strength of the product, reduce the viscosity of the product, and thus improve the construction performance.
优选地,所述防沉剂为膨润土、硅酸镁铝、聚脲流变剂、聚酰胺蜡中的一种或任意两种按照任意比例混合的混合物。优选防沉剂的种类能够提升本填料在涂料中分散性,提高涂料的性能和储存稳定性。Preferably, the anti-settling agent is one or a mixture of any two of bentonite, magnesium aluminum silicate, polyurea rheology agent, and polyamide wax in any proportion. The preferred type of anti-settling agent can improve the dispersibility of the filler in the coating and improve the performance and storage stability of the coating.
扩链剂TDMA-02不含致癌风险的药品(MOCA),而且在低温环境下也不会析出,保证涂料的性能稳定性。The chain extender TDMA-02 does not contain cancer-causing drugs (MOCA) and will not precipitate in low-temperature environments, ensuring the performance stability of the coating.
优选地,所述异氰酸根固化剂为T-80(2,4-甲苯二异氰酸酯-80%)、T-100(2,4-甲苯二异氰酸酯-100%)、MDI-50(2,4-二苯基甲烷二异氰酸酯-50%)中的一种或任意两种按照任意比例混合的混合物。优选异氰酸根固化剂的种类能够提升本产品的物理性能(拉伸强度、断裂伸长率等),改善涂膜的表实干时间以及涂膜的外观。Preferably, the isocyanate curing agent is T-80 (2,4-toluene diisocyanate-80%), T-100 (2,4-toluene diisocyanate-100%), MDI-50 (2,4-toluene diisocyanate-100%), -Diphenylmethane diisocyanate-50%) or a mixture of any two in any proportion. The preferred type of isocyanate curing agent can improve the physical properties of the product (tensile strength, elongation at break, etc.), improve the surface drying time of the coating film, and the appearance of the coating film.
优选地,所述的催化剂为有机铋、有机锌中的一种或两种按照任意比例混合的混合物。优选的催化剂种类能够提升涂膜的表实干时间,以及涂料的性能。Preferably, the catalyst is one or a mixture of two of organic bismuth and organic zinc in any proportion. The preferred catalyst type can improve the surface drying time of the coating film and the performance of the coating.
优选地,所述的高沸点有机溶剂为异构烷烃、脱芳烃、环烷烃溶剂中的一种或任意两种按照任意比例混合的混合物。优选的溶剂种类能够提高涂膜的表实干时间,降低涂料的粘度和气味,提高涂料的施工性。Preferably, the high boiling point organic solvent is one of isoparaffins, dearomatized hydrocarbons, naphthenic solvents or a mixture of any two of them in any proportion. The preferred solvent type can increase the surface drying time of the coating film, reduce the viscosity and odor of the coating, and improve the workability of the coating.
优选地,所述消泡剂剂为有机硅消泡剂、聚醚类消泡剂、酰胺类消泡剂、磷酸酯类消泡剂中的一种或任意两种按照任意比例混合的混合物。优选消泡剂的种类赋予涂料快速的抑泡和破泡能力,提高涂膜的外观以及涂膜的物理性能。Preferably, the defoaming agent is one or a mixture of any two of silicone defoaming agents, polyether defoaming agents, amide defoaming agents, and phosphate ester defoaming agents in any proportion. The preferred type of defoaming agent gives the coating the ability to quickly suppress and break foam, improving the appearance and physical properties of the coating film.
一种环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:A method for preparing environmentally friendly high-elongation two-component polyurethane waterproof coating, including the following steps:
所述的A组分主要由以下方法制备而成:The A component is mainly prepared by the following methods:
将聚醚树脂加入到反应釜中,并在搅拌速率为200-300r/min,在温度为112-118℃,在压强为-0.095MPa以上真空脱水4h以上直至水分含量≤0.3‰,Add the polyether resin into the reaction kettle, and dehydrate under vacuum for more than 4 hours at a stirring speed of 200-300r/min, a temperature of 112-118°C, and a pressure of -0.095MPa or above until the moisture content is ≤0.3‰.
然后关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,并在氮气压力至0.02Mpa后,开启冷却系统,直至温度冷却至80-84℃后保持该温度加入异氰酸根固化剂反应2.5-3h;Then close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, and after the nitrogen pressure reaches 0.02Mpa, open the cooling system until the temperature cools to 80-84°C, then maintain this temperature and add isocyanate curing agent for reaction 2.5- 3h;
然后冷却降温至55-60℃,加入高沸点有机溶剂,最后再将温度控制在50-55℃下真空脱泡30min以上,既得所述的A组分;Then cool and lower the temperature to 55-60°C, add a high-boiling point organic solvent, and finally control the temperature at 50-55°C for vacuum degassing for more than 30 minutes to obtain the component A;
所述的B组分主要由以下方法制备而成:The B component is mainly prepared by the following methods:
将聚醚树脂、增塑剂、分散剂、消泡剂和TDMA-02加入反应釜中,然后在搅拌速率为200r-300r/min、温度为80-85℃下依次加入无机填料和防沉剂,之后转速提高至400-450r/min并搅拌约10-15min后;然后将温度升至112-118℃,保持该温度并在-0.095±0.005MPa,真空脱水4h以上直至水分含量要求≤0.3‰;Add the polyether resin, plasticizer, dispersant, defoaming agent and TDMA-02 into the reactor, then add the inorganic filler and anti-settling agent in sequence at a stirring speed of 200r-300r/min and a temperature of 80-85°C. , then increase the rotation speed to 400-450r/min and stir for about 10-15min; then increase the temperature to 112-118℃, maintain this temperature at -0.095±0.005MPa, and vacuum dehydrate for more than 4h until the moisture content requirement is ≤0.3‰ ;
然后冷却降温至55-60℃,加入催化剂和高沸点有机溶剂,搅拌10-15min后在负压-0.095±0.005Mpa下脱泡30min以上;Then cool down to 55-60°C, add catalyst and high-boiling point organic solvent, stir for 10-15 minutes and then degas at negative pressure -0.095±0.005Mpa for more than 30 minutes;
逐渐降低搅拌速度至停止,并关闭真空泵,打开放气阀,卸掉设备中的负压,既得所述的B组分。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the vent valve, and remove the negative pressure in the equipment to obtain the component B.
所述环保型高伸长率双组份聚氨酯防水涂料的制备方法的工序简单,与常规双组份聚氨酯防水涂料一致,便于推广。The preparation method of the environmentally friendly high-elongation two-component polyurethane waterproof coating has a simple process, is consistent with the conventional two-component polyurethane waterproof coating, and is easy to promote.
所述制备过程的各参数的优选限定,使得制备出的环保型高伸长率双组份聚氨酯防水涂料性能更加优异。The optimal limitation of each parameter in the preparation process makes the prepared environmentally friendly high-elongation two-component polyurethane waterproof coating have better performance.
与现有技术相比,本发明申请具有以下优点:Compared with the existing technology, the application of the present invention has the following advantages:
通过将固化剂更换为不含MOCA的低味道液体环保固化剂(TDMA-02),不仅避免了涂料的致癌风险,而且其常温呈液体状态也保证了涂料在低温(冬天)不会析出的风险。By replacing the curing agent with a MOCA-free low-odor liquid environmentally friendly curing agent (TDMA-02), not only the carcinogenic risk of the paint is avoided, but its liquid state at room temperature also ensures that the paint will not precipitate at low temperatures (winter). .
TDMA-02是一款单苯环仲胺化学材料,相较于双苯环伯胺的莫卡(传统扩链剂),它活性更高(双苯环位阻效应较大),与异氰酸根反应后的化学结构更稳定(不会出现一个分子与两个异氰酸根反应)即反应后形成单链(自由度高),从而使得涂膜的性能更加稳定以及较高断裂伸长率。TDMA-02 is a monophenyl ring secondary amine chemical material. Compared with moka (traditional chain extender) of diphenyl ring primary amine, it has higher activity (the diphenyl ring steric hindrance effect is larger) and is compatible with isocyanine. The chemical structure after the acid radical reaction is more stable (one molecule will not react with two isocyanate radicals), that is, a single chain is formed after the reaction (high degree of freedom), which makes the performance of the coating film more stable and has a higher elongation at break.
涂料中味道主要来源于溶剂,通过将现有常用的有刺激性气味的低沸点溶剂(100#(沸点—163℃)、150#(沸点—176℃)溶剂)更换为高沸点的低味道溶剂(复合饱和烃(沸点—260-280℃)),不仅制备出低味道聚氨酯防水涂料,而且还保证了涂料的施工性(常规方法是降低溶剂的添加量或者取消溶剂的添加)。The taste in paint mainly comes from solvents. By replacing the commonly used low-boiling point solvents with pungent odor (100# (boiling point - 163°C), 150# (boiling point - 176°C) solvents) with high-boiling point, low-odor solvents (Complex saturated hydrocarbon (boiling point - 260-280°C)) not only prepares low-odor polyurethane waterproof coatings, but also ensures the construction properties of the coatings (the conventional method is to reduce the amount of solvent added or eliminate the addition of solvent).
具体实施方式Detailed ways
下面结合实施例对本发明的技术方案进行详细说明。The technical solution of the present invention will be described in detail below with reference to examples.
实施例1Example 1
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂67Polyether resin 67
异氰酸根固化剂 32Isocyanate curing agent 32
饱和烃 4Saturated hydrocarbons 4
B组Group B
聚醚树脂 20Polyether resin 20
增塑剂 28Plasticizer 28
分散剂0.2Dispersant 0.2
无机填料45Inorganic filler 45
防沉剂0.6Anti-settling agent 0.6
TDMA-02 12TDMA-02 12
催化剂0.1Catalyst 0.1
饱和烃6Saturated hydrocarbon 6
消泡剂0.3Defoaming agent 0.3
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入复合饱和烃溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add complex saturated hydrocarbon solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(TDMA-02)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (TDMA-02) into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
实施例2Example 2
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂 70Polyether resin 70
异氰酸根固化剂 28Isocyanate curing agent 28
饱和烃 2Saturated hydrocarbon 2
B组Group B
聚醚树脂 23Polyether resin 23
增塑剂 25Plasticizer 25
分散剂0.3Dispersant 0.3
无机填料40Inorganic filler 40
防沉剂0.5Anti-settling agent 0.5
TDMA-02 11TDMA-02 11
催化剂0.15Catalyst 0.15
饱和烃7Saturated hydrocarbon 7
消泡剂0.4Defoaming agent 0.4
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入复合饱和烃溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add complex saturated hydrocarbon solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(TDMA-02)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (TDMA-02) into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
实施例3Example 3
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂 73Polyether resin 73
异氰酸根固化剂 26Isocyanate curing agent 26
饱和烃 1Saturated hydrocarbon 1
B组Group B
聚醚树脂25.0Polyether resin 25.0
增塑剂22.0Plasticizer 22.0
分散剂0.4Dispersant 0.4
无机填料35.0Inorganic filler 35.0
防沉剂0.4Anti-settling agent 0.4
TDMA-02 10.0TDMA-02 10.0
催化剂0.2Catalyst 0.2
饱和烃8.0Saturated Hydrocarbon 8.0
消泡剂0.5Defoaming agent 0.5
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入复合饱和烃溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add complex saturated hydrocarbon solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(TDMA-02)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (TDMA-02) into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
优势:Advantage:
实施例1-3采用了低味道的液体固化剂(TDMA-02),实现了涂料无MOCA体系,既避免致癌风险,也不会增加涂料中的味道。Examples 1-3 use a low-odor liquid curing agent (TDMA-02) to achieve a MOCA-free paint system, which avoids the risk of cancer and does not increase the taste of the paint.
实施例中首先采用了低味道的液体固化剂(TDMA-02),使得涂膜具有更高的断裂伸长率。In the embodiment, a low-odor liquid curing agent (TDMA-02) is first used, so that the coating film has a higher elongation at break.
溶剂采用了低味道高沸点的饱和烃溶剂(溶剂味道主要来源于溶剂),提高了施工人员施工环境的质量和降低了对人体健康的危害The solvent uses a saturated hydrocarbon solvent with low taste and high boiling point (the smell of the solvent mainly comes from the solvent), which improves the quality of the construction environment for construction workers and reduces the harm to human health.
涂料粘度为常规施工粘度(5000-9000mpa.s),能够顺利施工,且涂料不会黏稠(表面张力较低-溶剂存在),气泡易移除,涂膜表面无气泡。The viscosity of the coating is the conventional construction viscosity (5000-9000mpa.s), which can be applied smoothly, and the coating will not be sticky (low surface tension - solvent exists), the bubbles are easy to remove, and there are no bubbles on the surface of the coating film.
冬天不会有固化剂(凝固点高)析出风险,保证涂料的性能稳定。There is no risk of curing agent (high freezing point) precipitation in winter, ensuring stable performance of the paint.
对比案例1Comparison case 1
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂 70Polyether resin 70
异氰酸根固化剂 28Isocyanate curing agent 28
饱和烃 2Saturated hydrocarbon 2
B组Group B
聚醚树脂 23Polyether resin 23
增塑剂 25Plasticizer 25
分散剂0.3Dispersant 0.3
无机填料40Inorganic filler 40
防沉剂0.5Anti-settling agent 0.5
TDMA-02 11TDMA-02 11
催化剂0.15Catalyst 0.15
溶剂油1.5Solvent oil 1.5
消泡剂0.4Defoaming agent 0.4
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入复合饱和烃溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add complex saturated hydrocarbon solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(TDMA-02)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (TDMA-02) into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
劣势:Disadvantages:
1.涂料中采用了低溶剂的方法降低涂料的味道,但是依然有一些刺激性味道。1. A low-solvent method is used in the paint to reduce the smell of the paint, but there is still some pungent smell.
2.虽然配方中有一定的溶剂,但涂料粘度依然偏大且涂料的黏性依然较强(表面张力较大)。AB组份涂料施工搅拌后的大量机械气泡无法逸出,导致膜层中存在大量气泡,从而其断裂伸长率偏低。2. Although there is a certain amount of solvent in the formula, the viscosity of the paint is still high and the viscosity of the paint is still strong (high surface tension). A large number of mechanical bubbles cannot escape after the AB component coating is stirred, resulting in a large number of bubbles in the film layer, resulting in a low elongation at break.
对比案例2Comparative case 2
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂 70Polyether resin 70
异氰酸根固化剂 28Isocyanate curing agent 28
饱和烃 2Saturated hydrocarbon 2
B组Group B
聚醚树脂 23Polyether resin 23
增塑剂 25Plasticizer 25
分散剂0.3Dispersant 0.3
无机填料40Inorganic filler 40
防沉剂0.5Anti-settling agent 0.5
TDMA-02 11TDMA-02 11
催化剂0.15Catalyst 0.15
饱和烃0Saturated hydrocarbon 0
消泡剂0.4Defoaming agent 0.4
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入复合饱和烃溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add complex saturated hydrocarbon solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(TDMA-02)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (TDMA-02) into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
劣势:Disadvantages:
本对比例与实施例2相比,1.涂料粘度偏大且涂料的黏性较强(表面张力较大),AB组份涂料施工搅拌后的大量机械气泡无法逸出,导致膜层中存在大量气泡,从而其断裂伸长率偏低。Compared with Example 2, this comparative example has: 1. The viscosity of the paint is relatively large and the viscosity of the paint is strong (large surface tension). A large number of mechanical bubbles cannot escape after the AB component paint is applied and stirred, resulting in the existence of A large number of bubbles, resulting in low elongation at break.
对比案例3Comparative case 3
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂 70Polyether resin 70
异氰酸根固化剂 28Isocyanate curing agent 28
饱和烃 2Saturated hydrocarbon 2
B组Group B
聚醚树脂 23Polyether resin 23
增塑剂 25Plasticizer 25
分散剂0.3Dispersant 0.3
无机填料40Inorganic filler 40
防沉剂0.5Anti-settling agent 0.5
MOCA 11MOCA 11
催化剂0.15Catalyst 0.15
饱和烃7Saturated hydrocarbon 7
消泡剂0.4Defoaming agent 0.4
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(MOCA)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (MOCA) into the reactor, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
劣势:Disadvantages:
本对比例与实施例2相比,B组分中TDMA-02换成MOCA,Compared with Example 2 in this comparative example, TDMA-02 in component B is replaced by MOCA.
1.涂膜便面存在大量机械气泡1. There are a large number of mechanical bubbles in coated instant noodles
2.涂料在低温下,固化剂呈现析出现象。2. When the coating is at low temperature, the curing agent will precipitate.
对比案例4Comparative case 4
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂 70Polyether resin 70
异氰酸根固化剂 28Isocyanate curing agent 28
饱和烃 2Saturated hydrocarbon 2
B组Group B
聚醚树脂 23Polyether resin 23
增塑剂 25Plasticizer 25
分散剂0.3Dispersant 0.3
无机填料40Inorganic filler 40
防沉剂0.5Anti-settling agent 0.5
DMTDA 11DMTDA 11
催化剂0.15Catalyst 0.15
饱和烃7Saturated hydrocarbon 7
消泡剂0.4Defoaming agent 0.4
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(DMTDA)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (DMTDA) into the reactor, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
劣势:Disadvantages:
本对比例跟实施例2比较,B组分中TDMA-02换成DMTDA,涂料中存在明显的硫化物臭味。Comparing this comparative example with Example 2, TDMA-02 in component B is replaced by DMTDA, and there is an obvious sulfide odor in the paint.
对比案例5Comparative case 5
本发明所述的一种环保型高伸长率双组份聚氨酯防水涂料,主要由以下组分按照下表中的重量份数比制备而成:The environmentally friendly high-elongation two-component polyurethane waterproof coating of the present invention is mainly prepared from the following components according to the weight parts ratio in the following table:
A组Group A
聚醚树脂 70Polyether resin 70
异氰酸根固化剂 28Isocyanate curing agent 28
饱和烃 2Saturated hydrocarbon 2
B组Group B
聚醚树脂 23Polyether resin 23
增塑剂 25Plasticizer 25
分散剂0.3Dispersant 0.3
无机填料40Inorganic filler 40
防沉剂0.5Anti-settling agent 0.5
TDMA-02 11TDMA-02 11
催化剂0.15Catalyst 0.15
溶剂油7solvent oil 7
消泡剂0.4Defoaming agent 0.4
所述的环保型高伸长率双组份聚氨酯防水涂料的制备方法,包括以下步骤:The preparation method of the environmentally friendly high elongation two-component polyurethane waterproof coating includes the following steps:
Z1、制备A组分Z1. Preparation of component A
将计量好的聚醚加入到反应釜中,开启搅拌(200r/min),开启热源设定温度为115℃。Add the measured polyether into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 115°C.
开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。Turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
脱水完成后先关闭反应釜上真空阀,打开氮气阀,再关闭真空泵,氮气压力至0.02MPa,开启冷却系统。After dehydration is completed, first close the vacuum valve on the reaction kettle, open the nitrogen valve, then close the vacuum pump, set the nitrogen pressure to 0.02MPa, and open the cooling system.
冷却至80℃,加入计量好的异氰酸根固化剂反应2.5-3h,温度控制在80-84℃范围内。Cool to 80°C, add the measured isocyanate curing agent and react for 2.5-3h, and control the temperature within the range of 80-84°C.
冷却降温至60℃,加入溶剂,再将温度控制在50-55℃,真空脱泡30min。Cool to 60°C, add solvent, then control the temperature at 50-55°C, and vacuum deaeration for 30 minutes.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
Z2、制备B组分Z2. Preparation of component B
将计量好的聚醚、增塑剂、分散剂、消泡剂和固化剂(TDMA-02)加入反应釜中,开启搅拌(200r/min),开启热源设定温度为85℃。Add the measured polyether, plasticizer, dispersant, defoaming agent and curing agent (TDMA-02) into the reaction kettle, turn on stirring (200r/min), turn on the heat source and set the temperature to 85°C.
温度升至85℃时,开始依次加入计量好的无机填料和防沉剂,转速提高至400r/min,搅拌约10min后。将温度升至115℃,开启真空泵,保持-0.095MPa以上,真空脱水4h,温度控制在115±3℃范围内。When the temperature rises to 85°C, start adding the measured inorganic filler and anti-settling agent in sequence, increase the rotation speed to 400r/min, and stir for about 10 minutes. Raise the temperature to 115°C, turn on the vacuum pump, keep it above -0.095MPa, vacuum dehydrate for 4 hours, and control the temperature within the range of 115±3°C.
关闭真空系统,开启氮气保护系统,取样检测体系中水分含量,水分含量要求≤0.3‰,如果水分>0.3%时,开启真空系统,关闭氮气保护系统,保持-0.095MPa以上,真空脱水1h,再进行取样复测直到满足含水率≤0.3‰为止。Turn off the vacuum system, turn on the nitrogen protection system, take a sample to detect the moisture content in the system, the moisture content requirement is ≤0.3‰, if the moisture is >0.3%, turn on the vacuum system, turn off the nitrogen protection system, keep it above -0.095MPa, vacuum dehydrate for 1 hour, and then Carry out sampling and retesting until the moisture content is ≤0.3‰.
然后冷却降温至60℃。加入计量好的催化剂和溶剂,搅拌15min后开启真空泵,关闭氮气阀,保持-0.095MPa,脱泡30min以上。Then cool down to 60°C. Add the measured catalyst and solvent, stir for 15 minutes, then turn on the vacuum pump, close the nitrogen valve, maintain -0.095MPa, and degas for more than 30 minutes.
逐渐降低搅拌速度至停止,关闭真空泵,打开放气阀,卸掉设备中的负压。Gradually reduce the stirring speed to stop, turn off the vacuum pump, open the air release valve, and remove the negative pressure in the equipment.
出料、洗罐、标签贴示、倒放指定位置。Unloading materials, washing cans, labeling, and placing them in designated positions.
劣势:Disadvantages:
本对比例跟实施例2比较,涂料中存在强烈的刺激性气味。Comparing this comparative example with Example 2, there is a strong pungent smell in the paint.
性能测试实验数据:Performance test experimental data:
依据标准GB/T 19250-2013《聚氨酯防水涂料》以及T/CBMF XX-2020《涂料产品气味评价方法》对各实施例的环保型高伸长率双组份聚氨酯防水涂料分别进行指标检测,检测结果如表1所示:According to the standard GB/T 19250-2013 "Polyurethane Waterproof Coating" and T/CBMF XX-2020 "Coating Product Odor Evaluation Method", the environmentally friendly high elongation two-component polyurethane waterproof coating in each embodiment was tested for indicators. The results are shown in Table 1:
表1环保型高伸长率双组份聚氨酯防水涂料性能测试结果(A:B=1:2)Table 1 Performance test results of environmentally friendly high elongation two-component polyurethane waterproof coating (A:B=1:2)
由表1可以看出,在各实施例中双组份聚氨酯防水涂料具有优异的物理性能,都满足高性能标准(GB/T 19250Ⅱ型)的规定,但是各个实施例中其他指标都有差异:第一,实施例1-3中,固化剂采用的是TDMA-02,既消除了存在致癌风险,而且在低温状态下测试,未出现了析出现象(无颗粒)。It can be seen from Table 1 that in each embodiment, the two-component polyurethane waterproof coating has excellent physical properties and meets the requirements of the high-performance standard (GB/T 19250 Type II). However, other indicators in each embodiment are different: First, in Examples 1-3, TDMA-02 was used as the curing agent, which not only eliminated the risk of cancer, but also showed no precipitation (no particles) when tested at low temperatures.
第二,实施案例1-3中,涂料的粘度较低,能够顺利的施工,且涂膜表面未发现气泡。Second, in Implementation Cases 1-3, the viscosity of the paint was low, it could be applied smoothly, and no bubbles were found on the surface of the coating film.
第三:实施案例1-3中,涂料的味道弱(2级)且伸长率很高。Third: In implementation cases 1-3, the taste of the paint is weak (level 2) and the elongation rate is high.
第四:对比案例1和2中,采用的是降低溶剂或去除溶剂的方法制备低味道涂料,但是这样不仅提高涂料的粘度(对施工不利),而且涂膜表面出现气泡(涂料表面张力大),降低涂料的防水性能。Fourth: In Comparative Cases 1 and 2, the method of reducing the solvent or removing the solvent was used to prepare low-odor paint, but this not only increased the viscosity of the paint (unfavorable to construction), but also caused bubbles to appear on the surface of the coating film (the surface tension of the paint was high) , reduce the waterproof performance of the coating.
第五,对比案例3中采用的是MOCA为固化剂,存在致癌风险,而且在低温测试下MOCA析出,涂料中出现颗粒。存在涂料在运输或储存过程中,存在此现象风险,不仅降低物理性能,而且涂料出现颗粒,影响涂料的施工和涂膜外观。Fifth, MOCA was used as the curing agent in Comparative Case 3, which poses a risk of cancer. Moreover, MOCA precipitated under low-temperature testing and particles appeared in the paint. There is a risk of this phenomenon during the transportation or storage of the paint, which not only reduces the physical properties, but also causes particles to appear in the paint, which affects the construction of the paint and the appearance of the coating film.
第六,对比案例4中,涂料中固化剂采用的是DMTDA(单苯环伯胺),由于此固化剂具有硫化物臭味,导致涂料中存在明显的硫化物味道,且其单苯环伯胺结构使得其伸长率稍高。Sixth, in Comparative Case 4, the curing agent in the paint is DMTDA (monophenyl primary amine). Since this curing agent has a sulfide odor, there is an obvious sulfide smell in the paint, and its monophenyl primary amine The amine structure gives it slightly higher elongation.
第七,对比案例5中,涂料具有强烈的刺激性气味,是因为涂料中采用的是常规的溶剂油。制备出有刺激性气味的涂料。Seventh, in Comparative Case 5, the paint has a strong pungent smell because conventional solvent oil is used in the paint. Preparation of paint with pungent odor.
第八,从配方上来看采用TDMA-02的涂膜,伸长率都在1000%以上甚至超过1200%。Eighth, from the formula point of view, the elongation of coating films using TDMA-02 is above 1000% or even more than 1200%.
因此实施案例所制备的是一款环保型高伸长率双组份聚氨酯防水涂料,在保证物理性能和施工性能的情况下,低味道环保高伸长率的物化性能,且此涂料在冬天储存更加稳定。Therefore, what is prepared in the implementation case is an environmentally friendly high-elongation two-component polyurethane waterproof coating. While ensuring physical properties and construction performance, it has low taste, environmentally friendly and high-elongation physical and chemical properties, and this coating can be stored in the winter. more stable.
原料信息:Raw material information:
本发明所述的环保型高伸长率双组份聚氨酯防水涂料及制备方法并不只仅仅局限于上述实施例,凡是依据本发明原理的任何改进或替换,均应在本发明的保护范围之内。The environmentally friendly high-elongation two-component polyurethane waterproof coating and preparation method of the present invention are not limited to the above embodiments. Any improvements or replacements based on the principles of the present invention should be within the scope of the present invention. .
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