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CN116731739A - Method for simultaneously treating waste plastics and waste active adsorption material - Google Patents

Method for simultaneously treating waste plastics and waste active adsorption material Download PDF

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Publication number
CN116731739A
CN116731739A CN202310962657.5A CN202310962657A CN116731739A CN 116731739 A CN116731739 A CN 116731739A CN 202310962657 A CN202310962657 A CN 202310962657A CN 116731739 A CN116731739 A CN 116731739A
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waste
coke
catalyst
oil
activated carbon
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张安民
焦云
张政学
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Shanghai Qiangong Neng Law Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3416Regenerating or reactivating of sorbents or filter aids comprising free carbon, e.g. activated carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3483Regenerating or reactivating by thermal treatment not covered by groups B01J20/3441 - B01J20/3475, e.g. by heating or cooling
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/07Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/20C2-C4 olefins

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

本发明涉及固体污染物处理和资源化利用技术领域,具体而言,涉及同时对废塑料和废活性吸附材料进行处理的方法。该处理方法包括:将废塑料和油料进行热溶解,脱除腐蚀性气体后形成溶解液体;而后将所述溶解液体进行催化反应,形成富含烯烃的气体产物、富含芳烃的液体产物和高焦炭催化剂,同时将吸附有VOCs的废活性炭脱附回收VOCs资源;接着,所述高焦炭催化剂与废活性吸附材料进行烧焦,其中,所述废活性吸附材料包括废活性炭和/或废活性焦。该处理方法该方法既解决了废活性炭和/或废活性焦难处理问题,又解决了废塑料裂解生焦低、热量不足的装置热平衡问题。

The present invention relates to the technical field of solid pollutant treatment and resource utilization, and specifically, to a method for simultaneously treating waste plastics and waste active adsorption materials. The treatment method includes: thermally dissolving waste plastics and oil, removing corrosive gases to form a dissolved liquid; and then subjecting the dissolved liquid to a catalytic reaction to form an olefin-rich gas product, an aromatic-rich liquid product and a high-concentration liquid. coke catalyst, while desorbing the waste activated carbon adsorbed with VOCs to recover VOCs resources; then, the high coke catalyst is coked with waste active adsorption materials, wherein the waste active adsorption materials include waste activated carbon and/or waste activated coke . This processing method not only solves the problem of difficulty in processing waste activated carbon and/or waste activated coke, but also solves the problem of device heat balance due to low coke generation and insufficient heat from waste plastic cracking.

Description

同时对废塑料和废活性吸附材料进行处理的方法Method for simultaneously treating waste plastics and waste active adsorption materials

技术领域Technical Field

本发明涉及固体污染物处理和资源化利用技术领域,具体而言,涉及同时对废塑料和废活性吸附材料进行处理的方法。The invention relates to the technical field of solid pollutant treatment and resource utilization, and in particular to a method for simultaneously treating waste plastics and waste active adsorption materials.

背景技术Background Art

塑料污染也就是白色污染,白色污染(White Pollution)是对废塑料污染环境现象的一种形象称谓,是指用聚乙烯(PE)、聚丙烯(PP)、聚苯乙烯(PS)、聚氯乙烯(PVC)、丙烯氰-丁二烯-苯乙烯共聚物(ABS)、聚对苯二甲酸乙二醇酯(PET)和聚四氟乙烯(PTFE)等高分子化合物制成的包装袋、农用地膜、一次性餐具、塑料瓶以及密封材料等塑料制品使用后被弃置成为固体废物,由于随意乱丢乱扔,难于降解处理,给生态环境和景观造成的污染。Plastic pollution is also known as white pollution. White pollution is a vivid name for the phenomenon of waste plastics polluting the environment. It refers to plastic products such as packaging bags, agricultural mulch, disposable tableware, plastic bottles and sealing materials made of polymer compounds such as polyethylene (PE), polypropylene (PP), polystyrene (PS), polyvinyl chloride (PVC), acrylonitrile-butadiene-styrene copolymer (ABS), polyethylene terephthalate (PET) and polytetrafluoroethylene (PTFE), which are discarded as solid waste after use. Due to random littering and difficulty in degradation, they cause pollution to the ecological environment and landscape.

当前处理废塑料的方法多为填埋、焚烧或热解。废塑料一般不易降解,填埋后降解周期为几百年,通过填埋不能从本质上解决废塑料白色污染问题。焚烧废塑料时,焚烧温度在1000℃以上,容易产生热NOx二次污染物,若废塑料中含有芳烃及卤代芳烃,则在高温下燃烧易产生多环芳烃、二噁英等致癌物质。例如,CN115975660A公开了一种热自持的废塑料梯级热解耦合热解油气催化提质装置及方法,通过热解过程能量梯级优化及工艺优化实现节能和裂解油提质。CN116064069A公开了一种由废塑料制备燃料油的方法,通过热解反应、产品分离、产品精制等过程,最终得到燃料油产品。但是上述单纯的热解处理废塑料存在能耗高、热解设备复杂以及油品质量差等问题。At present, most methods for treating waste plastics are landfill, incineration or pyrolysis. Waste plastics are generally not easy to degrade, and the degradation cycle after landfill is hundreds of years. Landfilling cannot fundamentally solve the problem of white pollution of waste plastics. When burning waste plastics, the incineration temperature is above 1000°C, which is easy to produce thermal NOx secondary pollutants. If the waste plastics contain aromatic hydrocarbons and halogenated aromatic hydrocarbons, it is easy to produce polycyclic aromatic hydrocarbons, dioxins and other carcinogens when burned at high temperatures. For example, CN115975660A discloses a thermally self-sustaining waste plastic cascade pyrolysis coupled pyrolysis oil and gas catalytic upgrading device and method, which achieves energy saving and cracking oil quality improvement through energy cascade optimization and process optimization of the pyrolysis process. CN116064069A discloses a method for preparing fuel oil from waste plastics, and finally obtains a fuel oil product through pyrolysis reaction, product separation, product refining and other processes. However, the above-mentioned simple pyrolysis treatment of waste plastics has problems such as high energy consumption, complex pyrolysis equipment and poor oil quality.

废塑料热解一般很难做到对PVC、ABS和PTFE的热解,而它们在热裂解或催化裂化/解过程中产生HCl、HF和NH3等组分对裂解反应系统的设备腐蚀严重,还会造成与NH3反应生成氯化铵等盐类结晶堵塞设备管道和垢下腐蚀,严重影响生产装置的安全运行和长周期生产。It is generally difficult to pyrolyze PVC, ABS and PTFE by pyrolysis of waste plastics. The components such as HCl, HF and NH3 produced during the thermal cracking or catalytic cracking/decomposition process seriously corrode the equipment in the cracking reaction system. They also react with NH3 to generate crystals of ammonium chloride and other salts, which block the equipment pipelines and cause under-scale corrosion, seriously affecting the safe operation and long-term production of the production equipment.

另一方面,通过颗粒活性炭吸附低浓度、非连续性VOCs废气是行业内普遍采用的方法,用来降低VOCs废气的浓度从而实现VOCs废气的达标排放。经过多次再生后,吸附有VOCs的活性炭/活性焦吸附剂因微孔结构破坏失效,失去吸附活性,变为废活性炭。有的废活性炭因含有恶性有害成分已经成为危废。同时活性炭吸附在废水净化方面应用广泛,经多次吸附再生后,活性炭失活同样最后变为危废。On the other hand, the adsorption of low-concentration, non-continuous VOCs waste gas by granular activated carbon is a commonly used method in the industry to reduce the concentration of VOCs waste gas and achieve standard emission of VOCs waste gas. After multiple regenerations, the activated carbon/activated coke adsorbent adsorbed with VOCs fails due to the destruction of the microporous structure, loses its adsorption activity, and becomes waste activated carbon. Some waste activated carbon has become hazardous waste because it contains malignant and harmful components. At the same time, activated carbon adsorption is widely used in wastewater purification. After multiple adsorption and regeneration, the activated carbon is also deactivated and finally becomes hazardous waste.

废活性炭一般采用焚烧和回转窑再生的方法处理。例如,CN115945183A公开了一种废活性炭再生的方法,采用移动床再生的方式,将预热段、再生段和冷却段集成于单一设备中,废活性炭经过预热、再生和冷却三个步骤,完成再生,降低活性炭的磨损率。但现有的活性炭再生装置均存在能耗高、处理量小、再生温度低、再生不完全,再生效果差等问题。Waste activated carbon is generally treated by incineration and rotary kiln regeneration. For example, CN115945183A discloses a method for regenerating waste activated carbon, which uses a moving bed regeneration method to integrate the preheating section, regeneration section and cooling section into a single device. The waste activated carbon undergoes three steps of preheating, regeneration and cooling to complete the regeneration, thereby reducing the wear rate of the activated carbon. However, existing activated carbon regeneration devices all have problems such as high energy consumption, small processing capacity, low regeneration temperature, incomplete regeneration, and poor regeneration effect.

因此,亟需开发出一种本质安全、综合资源化利用废塑料和废活性炭/废活性焦的处理方法,变废为宝。鉴于此,特提出本发明。Therefore, it is urgent to develop a method for treating waste plastics and waste activated carbon/waste activated coke that is inherently safe and comprehensively utilized as resources, so as to turn waste into treasure. In view of this, the present invention is proposed.

发明内容Summary of the invention

本发明的目的在于提供同时对废塑料和废活性吸附材料进行处理的方法。本发明实施例提供的处理方法能够同时对废塑料和废活性炭或者废活性焦等废活性吸附材料进行回收处理,一方面将废塑料催化裂化或催化裂解为宝贵的石油化工产品,另一方面将废活性炭或废活性焦转化为高品位能量,并给废塑料催化裂化/解提供反应所需要的热量,把废活性炭和/或废活性焦的无害化处理融入废塑料催化裂解过程。The purpose of the present invention is to provide a method for simultaneously treating waste plastics and waste activated adsorbent materials. The treatment method provided by the embodiment of the present invention can simultaneously recycle waste plastics and waste activated carbon or waste activated coke and other waste activated adsorbent materials, on the one hand, catalytically cracking or catalytically pyrolyzing waste plastics into valuable petrochemical products, on the other hand, converting waste activated carbon or waste activated coke into high-grade energy, and providing the heat required for the catalytic cracking/pyrolysis of waste plastics, integrating the harmless treatment of waste activated carbon and/or waste activated coke into the catalytic pyrolysis process of waste plastics.

本发明是这样实现的:The present invention is achieved in that:

第一方面,本发明实施例提供一种同时对废塑料和废活性吸附材料进行处理的方法,包括:将废塑料和油料进行热溶解,脱除腐蚀性气体后形成溶解液体;而后将所述溶解液体进行催化反应,形成富含烯烃的气体产物、富含芳烃的液体产物和高焦炭催化剂,同时将吸附有VOCs的废活性炭脱附回收VOCs资源;接着,所述高焦炭催化剂与废活性吸附材料进行烧焦,其中,所述废活性吸附材料包括废活性炭和/或废活性焦。In a first aspect, an embodiment of the present invention provides a method for simultaneously treating waste plastics and waste activated adsorption materials, comprising: thermally dissolving waste plastics and oil to form a dissolved liquid after removing corrosive gases; then subjecting the dissolved liquid to a catalytic reaction to form an olefin-rich gas product, an aromatics-rich liquid product and a high-coke catalyst, and simultaneously desorbing waste activated carbon adsorbed with VOCs to recover VOCs resources; then, charring the high-coke catalyst and the waste activated adsorption material, wherein the waste activated adsorption material comprises waste activated carbon and/or waste activated coke.

在较优的实施方式中,废塑料与油料混合,在温度为180-310℃,压力为常压-0.3MPa(g)的条件下进行热溶解,在热溶解过程中,通入惰性汽提出腐蚀性气体。汽提出的腐蚀性气体去有害非金属脱除系统,以解决腐蚀性组分对催化裂化/解装置的设备的长周期运行的影响。In a preferred embodiment, waste plastics are mixed with oil and thermally dissolved at a temperature of 180-310°C and a pressure of normal pressure-0.3MPa(g). During the thermal dissolution process, an inert stripping gas is introduced to remove corrosive gases. The corrosive gases from the stripping gas are removed from the harmful non-metal removal system to solve the effect of corrosive components on the long-term operation of the equipment of the catalytic cracking/decomposition unit.

其中,油料包括催化裂化原料油、催化裂解原料油、轻柴油、重循环油和油浆中任意一种或者至少两种混合物;腐蚀性气体包括但不限于HCl、HF和NH3。所述惰性气体为不含有O2的气体;例如包括但不限于N2、CO2、天然气和炼厂气中任意一种或者至少两种混合物。The oil includes any one of catalytic cracking feedstock oil, catalytic cracking feedstock oil, light diesel oil, heavy cycle oil and oil slurry, or a mixture of at least two of them; the corrosive gas includes, but is not limited to, HCl, HF and NH 3. The inert gas is a gas that does not contain O 2 ; for example, it includes, but is not limited to, any one of N 2 , CO 2 , natural gas and refinery gas, or a mixture of at least two of them.

进一步地,惰性气体流量控制在其通过热溶解容器的空塔线速为0.1-2.0m/s。同时,热溶解的搅拌速度是1-500rpm。废塑料和所述油料的质量比为00.1-0.5:1。Furthermore, the inert gas flow rate is controlled so that the empty tower linear velocity through the thermal dissolution container is 0.1-2.0 m/s. Meanwhile, the stirring speed of the thermal dissolution is 1-500 rpm. The mass ratio of the waste plastic to the oil is 00.1-0.5:1.

在较优的实施方式中,将上述脱除腐蚀性气体的溶解液体进行催化反应,具体为用泵将上述溶解液体打入催化反应单元进行催化反应。In a preferred embodiment, the dissolved liquid from which the corrosive gas is removed is subjected to a catalytic reaction, specifically by pumping the dissolved liquid into a catalytic reaction unit for a catalytic reaction.

同时,废活性吸附材料也进入催化反应单元进行催化反应,具体通过进料器(例如螺旋进料器、流态化加料器等)将废活性吸附材料注入催化反应单元的催化反应器中进行催化反应。其中,废活性吸附材料选自废活性炭和/或废活性焦。废塑料和所述废活性吸附材料的质量比为1:0.01-0.2。At the same time, the waste active adsorption material also enters the catalytic reaction unit for catalytic reaction, and is specifically injected into the catalytic reactor of the catalytic reaction unit through a feeder (such as a screw feeder, a fluidized feeder, etc.) for catalytic reaction. The waste active adsorption material is selected from waste activated carbon and/or waste activated coke. The mass ratio of waste plastic to the waste active adsorption material is 1:0.01-0.2.

通过高温(例如470-580℃)和水蒸气的汽提作用将废活性炭和/或废活性焦中吸附的VOCs组分脱附出来,并随催化反应产物得以回收。具体地,催化反应形成的产物包括富含烯烃的气体产物、富含芳烃的液体产物和高焦炭催化剂。也就是说催化反应单元产生的气体和液体产物一同进入产品分离系统回收烯烃、芳烃和油品等石油化工产品。The VOCs components adsorbed in the waste activated carbon and/or waste activated coke are desorbed by high temperature (e.g. 470-580°C) and steam stripping, and recovered with the catalytic reaction products. Specifically, the products formed by the catalytic reaction include olefin-rich gas products, aromatic-rich liquid products and high-coke catalysts. That is to say, the gas and liquid products produced by the catalytic reaction unit enter the product separation system together to recover olefins, aromatics, oil products and other petrochemical products.

在较优的实施方式中,催化反应中使用的催化剂为低焦炭催化剂,该低焦炭催化剂可以为市售购买得到的催化剂,也可以是本发明实施例经过高焦炭催化剂进行烧焦后形成的再生催化剂。高焦炭催化剂为催化反应形成的低焦炭催化剂表面附着固体焦炭的产物。In a preferred embodiment, the catalyst used in the catalytic reaction is a low-coke catalyst, which can be a commercially available catalyst or a regenerated catalyst formed by burning a high-coke catalyst in an embodiment of the present invention. The high-coke catalyst is a product of solid coke attached to the surface of the low-coke catalyst formed by the catalytic reaction.

在较优的实施方式中,所述低焦炭催化剂的含碳量为0.01-0.35wt%,所述高焦炭催化剂的含碳量为0.5-1.5wt%。In a preferred embodiment, the carbon content of the low coke catalyst is 0.01-0.35wt%, and the carbon content of the high coke catalyst is 0.5-1.5wt%.

在较优的实施方式中,将上述高焦炭催化剂和经过催化反应完成VOCs脱附的废活性吸附材料进行烧焦,具体地,催化反应后产生的高焦炭催化剂靠重力差流进烧焦炭单元,与其夹带的废活性炭和/或废活性焦进入烧焦炭单元实现废活性炭/焦和高焦炭催化剂共同燃烧,同时实现高焦炭催化剂的再生复活作用。燃烧产生的烟气靠自身压力去进入烧焦炭单元后续的烟气能量回收系统和烟气净化系统,最终实现烟气的达标排放。In a preferred embodiment, the high-coke catalyst and the waste activated adsorption material that has completed VOCs desorption through the catalytic reaction are charred. Specifically, the high-coke catalyst produced after the catalytic reaction flows into the charcoal burning unit by gravity difference, and enters the charcoal burning unit with the waste activated carbon and/or waste activated coke it carries to realize the co-combustion of the waste activated carbon/coke and the high-coke catalyst, and at the same time realize the regeneration of the high-coke catalyst. The flue gas produced by the combustion enters the subsequent flue gas energy recovery system and flue gas purification system of the charcoal burning unit by its own pressure, and finally achieves the standard emission of flue gas.

高焦炭催化剂(待生剂)在烧焦炭单元过程中转化为低焦炭催化剂(再生剂),低焦炭催化剂在流化状态下靠压力差流入上述催化反应单元。The high-coke catalyst (regenerated catalyst) is converted into a low-coke catalyst (regenerated catalyst) during the coke burning unit process, and the low-coke catalyst flows into the above-mentioned catalytic reaction unit under a fluidized state by pressure difference.

具体地,废活性炭和/或废活性焦等废活性吸附材料燃烧放出的热量被高焦炭催化剂吸收并循环回到催化反应单元用于催化反应单元热溶液体的裂解反应中,既解决了废活性炭和/或废活性焦难处理问题,又解决了废塑料裂解生焦低和热量不足的装置热平衡问题。Specifically, the heat released by the combustion of waste activated adsorption materials such as waste activated carbon and/or waste activated coke is absorbed by the high-coke catalyst and circulated back to the catalytic reaction unit for use in the cracking reaction of the hot liquid in the catalytic reaction unit, which not only solves the problem of difficult treatment of waste activated carbon and/or waste activated coke, but also solves the thermal balance problem of the device with low coke yield and insufficient heat in the cracking of waste plastics.

进一步地,烧焦的条件包括:温度为590-750℃,压力为0.1-0.3MPa(g)。Furthermore, the charring conditions include: a temperature of 590-750° C. and a pressure of 0.1-0.3 MPa(g).

本发明具有以下有益效果:本发明实施例提供的处理方法一方面将废塑料作为催化反应原料的掺和组分在催化反应过程中转化为乙烯、丙烯等低碳烯烃和油品等石油化工产品,将吸附有VOCs的废活性炭和/或废活性焦加入到催化反应单元可以回收废活性炭和/或废活性焦中的有机化合物组分。同时通过溶解除杂单元将HCl、HF和NH3汽提出去进行处理,解决腐蚀性组分对催化裂化/解装置的设备的长周期运行的影响。另一方面将废活性炭和/或废活性焦作为烧焦热源组分,燃烧热转化为高品位能量,降低因废塑料催化裂化/解给石油催化裂化/解装置增加的能耗,甚至使催化裂化/解装置能耗不升反降。The present invention has the following beneficial effects: On the one hand, the treatment method provided by the embodiment of the present invention uses waste plastics as a blending component of the raw materials for catalytic reaction, and converts them into low-carbon olefins such as ethylene and propylene and petrochemical products such as oil products during the catalytic reaction process. The waste activated carbon and/or waste activated coke adsorbed with VOCs are added to the catalytic reaction unit to recover the organic compound components in the waste activated carbon and/or waste activated coke. At the same time, HCl, HF and NH3 are stripped out through the dissolution and impurity removal unit for treatment, thereby solving the effect of corrosive components on the long-term operation of the equipment of the catalytic cracking/decomposition device. On the other hand, waste activated carbon and/or waste activated coke are used as charring heat source components, and the combustion heat is converted into high-grade energy, thereby reducing the energy consumption of the petroleum catalytic cracking/decomposition device due to the catalytic cracking/decomposition of waste plastics, and even reducing the energy consumption of the catalytic cracking/decomposition device instead of increasing it.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

图1为本发明实施例提供的实施同时对废塑料和废活性吸附材料进行处理的方法的装置。FIG. 1 is a device for implementing a method for simultaneously treating waste plastics and waste active adsorption materials provided by an embodiment of the present invention.

图示:1-热溶解罐;2-进料泵;3-活性炭加料器;4-提升管反应器;5-汽提器;6-沉降器;7-焦炭燃烧器;8-待生斜管;9-再生斜管。Diagram: 1-hot dissolution tank; 2-feed pump; 3-activated carbon feeder; 4-rising tube reactor; 5-stripper; 6-settler; 7-coke burner; 8-waiting inclined tube; 9-regeneration inclined tube.

具体实施方式DETAILED DESCRIPTION

为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be described clearly and completely below. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments used is not specified, they are all conventional products that can be purchased commercially.

本发明实施例提供一种同时对废塑料和废活性吸附材料进行处理的方法,包括:The embodiment of the present invention provides a method for simultaneously treating waste plastics and waste active adsorption materials, comprising:

废塑料在惰性气体的氛围中被送入热溶解罐中,与温度为180-310℃的油料在搅拌状态下进行热溶解;在溶解过程中产生的HCl、HF和NH3等腐蚀性气体被从热溶解罐下部进入的惰性气体汽提出来并送入腐蚀性气体处理系统。Waste plastics are sent into the hot dissolution tank in an inert gas atmosphere and are thermally dissolved with oil at a temperature of 180-310°C under stirring; corrosive gases such as HCl, HF and NH3 generated during the dissolution process are stripped out by the inert gas entering from the bottom of the hot dissolution tank and sent to the corrosive gas treatment system.

废塑料中含有的不溶解杂质组分从热溶解罐底部的排渣口排出溶解除杂单元系统。废塑料和油品热溶解后产生的溶解液从热溶解罐的中下部出口经过进料泵送入催化反应单元的提升管反应器下部入口,与从来自焦炭燃烧器的高温(590~750℃)低焦炭催化剂(再生催化剂)接触,沿提升管反应器上行并发生催化裂化/解反应,然后进入催化反应单元上部的沉降器实现催化剂与反应产物的分离。The insoluble impurity components contained in the waste plastics are discharged from the dissolution and impurity removal unit system from the slag discharge port at the bottom of the hot dissolution tank. The dissolution liquid produced after the waste plastics and oil products are thermally dissolved is fed from the middle and lower outlet of the hot dissolution tank through a feed pump to the lower inlet of the riser reactor of the catalytic reaction unit, and contacts with the high-temperature (590-750°C) low-coke catalyst (regenerated catalyst) from the coke burner, goes up along the riser reactor and undergoes catalytic cracking/decomposition reaction, and then enters the settler at the top of the catalytic reaction unit to separate the catalyst from the reaction product.

废活性炭和/或废活性焦在惰性气体的氛围中通过加料机送入催化反应单元上部的沉降器,与来自反提升管反应器出口的温度在470~580℃之间的催化剂和反应物、产物混合在一起。Waste activated carbon and/or waste activated coke is fed into the settler at the top of the catalytic reaction unit through a feeder in an inert gas atmosphere, and mixed with the catalyst, reactants and products at a temperature between 470 and 580° C. from the outlet of the reverse riser reactor.

完成反应后形成的高焦炭催化剂(待生催化剂)和废活性炭和/或废活性焦等固体颗粒在沉降器中依靠重力作用下行到催化反应单元的汽提器。其中,夹带和吸附的包括VOCs的油气被来自汽提器底部的水蒸汽汽提出来并随反应产物一起离开沉降器去产品分离系统回收烯烃、芳烃和油品等石油化工产品。After the reaction is completed, the high-coke catalyst (recycled catalyst) and solid particles such as waste activated carbon and/or waste activated coke are moved downward by gravity to the stripper of the catalytic reaction unit in the settler. The entrained and adsorbed oil and gas including VOCs are stripped out by the steam from the bottom of the stripper and leave the settler together with the reaction products to the product separation system to recover petrochemical products such as olefins, aromatics and oil products.

高焦炭催化剂(待生催化剂)和废活性炭和/或废活性焦经汽提脱除油气(含VOCs)后,经过待生斜管流入焦炭燃烧器(催化剂再生器),在流化状态下与来自焦炭燃烧器底部的空气在高温(590-750℃)下燃烧,产生的烟气经烟气能量回收与净化系统处理后放空。After the high-coke catalyst (catalyst to be regenerated) and waste activated carbon and/or waste activated coke are stripped to remove oil and gas (including VOCs), they flow into the coke burner (catalyst regenerator) through the inclined tube to be regenerated, and burn at high temperature (590-750℃) with the air from the bottom of the coke burner in a fluidized state. The generated flue gas is treated by the flue gas energy recovery and purification system and then discharged.

废活性炭和/或废活性焦在焦炭燃烧器中与空气燃烧反应生成烟气和微量灰尘,都随着燃烧烟气排放;高焦炭催化剂(待生催化剂)经焦炭燃烧器后转化为低焦炭催化剂(再生催化剂),再经过再生斜管循环回到提升管反应器的底部和废塑料及油品的溶解液体继续反应。Waste activated carbon and/or waste activated coke reacts with air in a coke burner to generate flue gas and trace dust, which are discharged along with the combustion flue gas; high-coke catalyst (catalyst to be generated) is converted into low-coke catalyst (regenerated catalyst) after passing through the coke burner, and then circulates back to the bottom of the riser reactor through the regeneration inclined tube to continue reacting with the dissolved liquid of waste plastics and oil products.

废活性炭和/或废活性焦在焦炭燃烧器中燃烧放出的热量被催化裂化/解催化剂吸收并循环回到提升管反应器用于催化反应单元原料油和废塑料的混合催化反应中。本发明的方法既解决了废活性炭/焦难处理问题,又解决了废塑料裂解生焦低、热量不足的装置热平衡问题。The heat released by the combustion of waste activated carbon and/or waste activated coke in the coke burner is absorbed by the catalytic cracking/decomposition catalyst and circulated back to the riser reactor for the mixed catalytic reaction of the raw oil and waste plastics in the catalytic reaction unit. The method of the present invention not only solves the problem of difficult treatment of waste activated carbon/coke, but also solves the problem of heat balance of the device with low coke production and insufficient heat in the cracking of waste plastics.

以下结合实施例对本发明的特征和性能作进一步的详细描述。The features and performance of the present invention are further described in detail below in conjunction with the embodiments.

以下实施例和对比例采用的废塑料是通过市场购买的GDG-05废塑料颗粒,其物化性质见表1;实施例和对比例采用的废活性炭是通过R涂料公司和Z机械厂收集的废活性炭样品CC-01和MC-02,其物理化学性质见表2。实施例和对比例采用的油料是取自宁夏银山能源化工有限公司的重油和催化油浆,其物化性质见表3。实施例和对比例采用的催化剂是取自宁夏银山能源化工有限公司的重油催化裂化平衡催化剂,其物化性质见表4。The waste plastics used in the following examples and comparative examples are GDG-05 waste plastic particles purchased from the market, and their physicochemical properties are shown in Table 1; the waste activated carbon used in the examples and comparative examples are waste activated carbon samples CC-01 and MC-02 collected from R Coating Company and Z Machinery Factory, and their physicochemical properties are shown in Table 2. The oil used in the examples and comparative examples is heavy oil and catalytic oil slurry taken from Ningxia Yinshan Energy Chemical Co., Ltd., and its physicochemical properties are shown in Table 3. The catalyst used in the examples and comparative examples is a heavy oil catalytic cracking equilibrium catalyst taken from Ningxia Yinshan Energy Chemical Co., Ltd., and its physicochemical properties are shown in Table 4.

表1废塑料的组成和性质Table 1 Composition and properties of waste plastics

*灰分主要是塑料制品中的填充剂组分碳酸钙。*Ash is primarily calcium carbonate, a filler component in plastic products.

表2废活性炭的组成与性质Table 2 Composition and properties of waste activated carbon

*VOCs的组成是甲苯75%wt和正丁醇25%wt。*The composition of VOCs is toluene 75%wt and n-butanol 25%wt.

表3重油物化性质Table 3 Physicochemical properties of heavy oil

表4催化裂化催化剂性质Table 4 Catalytic cracking catalyst properties

实施例1Example 1

本实施例提供一种同时对废塑料进行热溶处理的方法,包括:This embodiment provides a method for simultaneously performing thermal melt treatment on waste plastics, comprising:

废塑料与重油的热溶解与脱氯。将160公斤的重油加入到一个底部设有水蒸气入口、顶部设有90℃热水冷凝回流出口、内部带有搅拌器的300升导热油加热的搪瓷溶解罐中,以120rpm的搅拌速度和5℃/分钟的升温速度边搅拌边加热升温,待温度升高至190℃时,开始向溶解罐中以10公斤/分钟的速度加入40公斤废塑料GDC-05。同时继续搅拌和加热,待温度升至215℃时对完全溶解的溶解液体采样分析,然后开启溶解罐底部的水蒸汽入口阀门和溶解罐顶部回流器的循环冷凝水阀门,0.35MPa(g)的饱和水蒸气以5升/分钟的速率从溶解罐底部进入溶解液体中。溶解液体继续在溶解罐中搅拌升温并进行水蒸汽汽提,直到温度达到320℃,停止升温并继续通入水蒸气汽提10分钟,在溶解罐内得到净化后的混合溶解液体。在溶解罐顶部出口得到氯化氢水溶液(稀盐酸)。溶解脱氯后,再对脱氯的溶解液采样分析。其分析结果见表5。Thermal dissolution and dechlorination of waste plastics and heavy oil. 160 kg of heavy oil was added to a 300-liter hot oil-heated enamel dissolving tank with a water vapor inlet at the bottom, a 90°C hot water condensation reflux outlet at the top, and an agitator inside. The tank was heated while stirring at a stirring speed of 120 rpm and a heating rate of 5°C/min. When the temperature rose to 190°C, 40 kg of waste plastic GDC-05 was added to the dissolving tank at a rate of 10 kg/min. At the same time, stirring and heating were continued. When the temperature rose to 215°C, the completely dissolved dissolved liquid was sampled and analyzed, and then the water vapor inlet valve at the bottom of the dissolving tank and the circulating condensate valve of the reflux device at the top of the dissolving tank were opened. Saturated water vapor of 0.35 MPa (g) entered the dissolved liquid from the bottom of the dissolving tank at a rate of 5 liters/min. The dissolved liquid continued to be stirred and heated in the dissolving tank and steam stripped until the temperature reached 320°C. The temperature was stopped and steam stripping continued for 10 minutes to obtain a purified mixed dissolved liquid in the dissolving tank. Aqueous hydrogen chloride solution (dilute hydrochloric acid) is obtained at the top outlet of the dissolving tank. After dissolving and dechlorinating, the dechlorinated solution is sampled and analyzed. The analysis results are shown in Table 5.

表5废塑料和重油溶解液脱氯前后的元素组成Table 5 Elemental composition of waste plastics and heavy oil solution before and after dechlorination

样品名称Sample name C*,wt%C*, wt% H,wt%H, wt% S,wt%S, wt% N,wt%N, wt% Cl,wt%Cl, wt% 脱氯前溶解液Dissolved liquid before dechlorination 84.2984.29 12.0612.06 0.540.54 0.240.24 0.230.23 脱氯后溶解液Dechlorinated solution 84.6684.66 12.1112.11 0.540.54 0.260.26 0.0010.001

*不包括碳酸钙中的碳。*Excluding carbon from calcium carbonate.

从实验结果和表5的分析数据可以看出,废塑料GDC-05与表3的重油在190-220℃的温度下20分钟即可完全互溶为均匀的流动性液体物料,该液体物料在220℃-320℃的缓慢升温过程中,所含的PVC废塑料组分可以完全分解为HCl,混合液体的氯元素脱除率99.57%,大大缓解了元素氯在后续加工中对加工设备的腐蚀。It can be seen from the experimental results and the analytical data in Table 5 that the waste plastic GDC-05 and the heavy oil in Table 3 can be completely dissolved into a uniform fluid liquid material at a temperature of 190-220°C in 20 minutes. During the slow heating process of 220°C-320°C, the PVC waste plastic component contained in the liquid material can be completely decomposed into HCl, and the chlorine removal rate of the mixed liquid is 99.57%, which greatly alleviates the corrosion of elemental chlorine to processing equipment in subsequent processing.

实施例2Example 2

本发明实施例提供一种同时对废塑料和废活性吸附材料进行处理的方法,包括:将溶解液泵送入催化反应单元的提升管反应器下部入口,与催化剂接触,沿提升管反应器上行并发生催化裂化/解反应。同时,废活性炭在惰性气体的氛围中通过加料机送入催化反应单元上部的沉降器,与来自反提升管反应器出口的催化剂和反应物、产物混合在一起。The embodiment of the present invention provides a method for simultaneously treating waste plastics and waste active adsorption materials, comprising: pumping a dissolving liquid into the lower inlet of a riser reactor of a catalytic reaction unit, contacting with a catalyst, ascending along the riser reactor and undergoing a catalytic cracking/decomposition reaction. At the same time, waste activated carbon is fed into a settler at the top of the catalytic reaction unit through a feeder in an inert gas atmosphere, and mixed with the catalyst, reactants and products from the outlet of the reverse riser reactor.

完成反应后形成的高焦炭催化剂(待生催化剂)和废活性炭在沉降器中依靠重力作用下行到催化反应单元的汽提器。其中,夹带和吸附的包括VOCs的油气被来自汽提器底部的水蒸汽汽提出来并随反应产物一起离开沉降器去产品分离系统回收烯烃、芳烃和油品等石油化工产品。After the reaction is completed, the high-coke catalyst (recycled catalyst) and waste activated carbon are moved down to the stripper of the catalytic reaction unit by gravity in the settler. The entrained and adsorbed oil and gas including VOCs are stripped out by the steam from the bottom of the stripper and leave the settler together with the reaction products to the product separation system to recover olefins, aromatics, oil products and other petrochemical products.

高焦炭催化剂(待生催化剂)和废活性炭经汽提脱除油气(含VOCs)后,经过待生斜管流入焦炭燃烧器(催化剂再生器),在流化状态下与来自焦炭燃烧器底部的空气在高温下燃烧,产生的烟气经烟气能量回收与净化系统处理后放空。After the high-coke catalyst (catalyst to be regenerated) and waste activated carbon are stripped to remove oil and gas (including VOCs), they flow into the coke burner (catalyst regenerator) through the inclined tube to be regenerated, and burn at high temperature with the air from the bottom of the coke burner in a fluidized state. The generated flue gas is treated by the flue gas energy recovery and purification system and then discharged.

其中,该方法采用表4示出的CGP-1平衡催化剂、实施例1得到的脱氯溶解液和表2所示的废活性炭CC-01。废活性炭的加入量为50g/h,其它工艺操作条件见表6。实验结果见表7。The method uses the CGP-1 equilibrium catalyst shown in Table 4, the dechlorination solution obtained in Example 1, and the waste activated carbon CC-01 shown in Table 2. The amount of waste activated carbon added is 50 g/h, and other process operating conditions are shown in Table 6. The experimental results are shown in Table 7.

实施例3Example 3

实施例3提供的处理方法与实施例2提供的处理方法相比,除了废活性炭的加入量为200g/h,其它情况完全相同,工艺操作条件见表6,实验结果见表7。The treatment method provided in Example 3 is identical to the treatment method provided in Example 2, except that the amount of waste activated carbon added is 200 g/h. The process operating conditions are shown in Table 6, and the experimental results are shown in Table 7.

对比例1Comparative Example 1

对比例1提供的处理方法与实施例2提供的处理方法相比,除了装置进料改为重油(性质见表3)之外,其它情况完全相同,工艺操作条件见表6。实验结果见表7。The treatment method provided in Comparative Example 1 is compared with the treatment method provided in Example 2, except that the feed of the device is changed to heavy oil (properties are shown in Table 3), and other conditions are exactly the same, and the process operating conditions are shown in Table 6. The experimental results are shown in Table 7.

对比例2Comparative Example 2

对比例2提供的处理方法与对比例1提供的处理方法相比,除了废活性炭的加入量为200g/h,其它情况完全相同,工艺操作条件见表6。实验结果见表7。The treatment method provided in Comparative Example 2 is compared with the treatment method provided in Comparative Example 1, except that the amount of waste activated carbon added is 200 g/h, and other conditions are exactly the same. The process operating conditions are shown in Table 6. The experimental results are shown in Table 7.

对比例3Comparative Example 3

对比例3是采用重油(性质见表3)进料且不加入废活性炭的对照实验,相当于典型的重油催化裂化实验,工艺操作条件见表6。实验结果见表7。Comparative Example 3 is a control experiment using heavy oil (properties shown in Table 3) as feedstock and without adding waste activated carbon, which is equivalent to a typical heavy oil catalytic cracking experiment, and the process operating conditions are shown in Table 6. The experimental results are shown in Table 7.

表6实验装置主要操作条件Table 6 Main operating conditions of the experimental device

表7实验结果对比Table 7 Comparison of experimental results

对比表6的实验条件和表7的实验结果可以看出:Comparing the experimental conditions in Table 6 with the experimental results in Table 7, it can be seen that:

1. 20%废塑料GDC-05与80%重油的混合液体(实施例2和实施例3)与纯重油(对比例1-3)相比,其催化裂化得到的低碳烯烃(乙烯+丙烯+丁烯)产率可以从15.16wt%增加到20.42wt%,增长了34.70%。除了低碳烯烃外,废塑料裂解还产生一部分轻质烷烃和富含芳烃(BTEX)的汽油。说明本发明提供的工艺方法可以有效的将废塑料转化为低碳烯烃、轻芳烃和油品等等石油化工原料,该过程中废塑料裂化不产生氢气和甲烷,生焦率远远低于重油原料,是处理废塑料的一种理想的有效途径。1. Compared with pure heavy oil (Comparative Examples 1-3), the yield of low-carbon olefins (ethylene+propylene+butene) obtained by catalytic cracking of a mixed liquid of 20% waste plastic GDC-05 and 80% heavy oil (Example 2 and Example 3) can be increased from 15.16wt% to 20.42wt%, an increase of 34.70%. In addition to low-carbon olefins, the cracking of waste plastics also produces a part of light alkanes and gasoline rich in aromatics (BTEX). It shows that the process provided by the present invention can effectively convert waste plastics into petrochemical raw materials such as low-carbon olefins, light aromatics and oil products. In this process, the cracking of waste plastics does not produce hydrogen and methane, and the coke rate is much lower than that of heavy oil raw materials. It is an ideal and effective way to treat waste plastics.

2.废活性炭和20%废塑料GDC-05与80%重油的混合液体采用本发明的工艺方法共同处理(实施例2-3和对比例1-2),与纯重油单独加工(对比例3)相比,一方面废活性炭中含有的VOCs资源可得以全部有效回收,另一方面在反应单元脱除了VOCs废活性炭进入烧焦炭单元燃烧放出的热量可以被用于催化反应单元裂解废塑料或/和重油所需的热量。从上述实施例2-3和对比例1-3的耗电量指标来看效果十分明显,加入的废活性炭从0克/时(对比例3)增加到50克/时(对比例1)再到200克/时(对比例2),焦炭燃烧器的耗电量E4从1854瓦下降到1417瓦再降低到106瓦。而废活性炭燃烧放出热量被废塑料裂解反应得以利用,这一结果直接反映在实施例2与对比例1、实施例3与对比例2两组对比(焦炭燃烧器耗电量-催化反应单元提升管反应器、催化剂沉降器和催化剂汽提器耗电量)的数据(E1+E2+E3-E4)方面。2. Waste activated carbon and a mixed liquid of 20% waste plastic GDC-05 and 80% heavy oil were jointly processed by the process method of the present invention (Examples 2-3 and Comparative Examples 1-2). Compared with the processing of pure heavy oil alone (Comparative Example 3), on the one hand, the VOCs resources contained in the waste activated carbon can be fully and effectively recovered, and on the other hand, the heat released by the combustion of the waste activated carbon entering the charcoal burning unit after the VOCs are removed in the reaction unit can be used for the heat required for the catalytic reaction unit to crack the waste plastic or/and heavy oil. From the power consumption indicators of the above Examples 2-3 and Comparative Examples 1-3, the effect is very obvious. The waste activated carbon added increased from 0 g/hour (Comparative Example 3) to 50 g/hour (Comparative Example 1) and then to 200 g/hour (Comparative Example 2), and the power consumption E4 of the coke burner decreased from 1854 watts to 1417 watts and then to 106 watts. The heat released by the combustion of waste activated carbon is utilized in the cracking reaction of waste plastics. This result is directly reflected in the data (E1+E2+E3-E4) of the comparison between Example 2 and Comparative Example 1, and between Example 3 and Comparative Example 2 (power consumption of coke burner - power consumption of riser reactor, catalyst settler and catalyst stripper of catalytic reaction unit).

3.废活性炭和废塑料裂化产生的焦炭燃烧产生的且被烟气带走热量,以及废塑料和废活性炭中的硫、氮和固体杂质均可被烟气能量回收和净化系统得到进一步回收和净化处理,从而实现本发明技术路线在回收资源的同时保持环境友好的技术本质。3. The heat generated by the combustion of coke produced by the cracking of waste activated carbon and waste plastics and carried away by the flue gas, as well as the sulfur, nitrogen and solid impurities in the waste plastics and waste activated carbon can be further recovered and purified by the flue gas energy recovery and purification system, thereby realizing the technical essence of the technical route of the present invention while maintaining environmental friendliness while recycling resources.

实施例4Example 4

本实施例提供一种实施该处理方法的装置(参见图1),具体结构如下:This embodiment provides a device for implementing the processing method (see FIG1 ), and the specific structure is as follows:

其包括依次连接的热溶解单元、催化反应单元和烧焦单元。具体地,热溶单元包括2个热溶解罐1,2个热溶解罐1并联设置,催化反应单元包括依次连接的沉降器6、汽提器5和提升管反应器4,烧焦单元包括焦炭燃烧器7,热溶解罐1通过进料泵2与提升管反应器4连接,汽提器5的催化剂出口通过待生斜管8与焦炭燃烧器7的高焦炭催化剂进口连通,提升管反应器4通过再生斜管9与焦炭燃烧器7的低焦炭催化剂出口连通,活性炭加料器3与沉降器连通。It includes a hot dissolving unit, a catalytic reaction unit and a charring unit connected in sequence. Specifically, the hot dissolving unit includes two hot dissolving tanks 1, which are arranged in parallel, the catalytic reaction unit includes a settler 6, a stripper 5 and a riser reactor 4 connected in sequence, the charring unit includes a coke burner 7, the hot dissolving tank 1 is connected to the riser reactor 4 through a feed pump 2, the catalyst outlet of the stripper 5 is connected to the high coke catalyst inlet of the coke burner 7 through a regenerated inclined pipe 8, the riser reactor 4 is connected to the low coke catalyst outlet of the coke burner 7 through a regeneration inclined pipe 9, and the activated carbon feeder 3 is connected to the settler.

图1中,A表示油料;B表示废塑料;C表示惰性气体;D表示废活性炭;E表示水蒸汽;F表示空气。In FIG. 1 , A represents oil; B represents waste plastic; C represents inert gas; D represents waste activated carbon; E represents water vapor; and F represents air.

其中,图1所示的装置规模小、散热量大,为实现装置热量平衡,其升温和保温全部依靠电加热。该装置混合液体处理量(进料泵2的流量)为5kg/h。其催化反应单元的提升管反应器4内径为16mm、高度为3200mm,催化剂的沉降器6的内径为160mm、高度为800mm,催化剂的汽提器5的内径为120mm、高度为700mm。该装置烧焦炭单元的焦炭燃烧器7上部稀相段内径为260mm、高度为600mm,下部密相段内径为100mm、高度为650mm。该装置的活性加料器3的固体活性炭进料量为100-300g/h。待生斜管8和再生斜管9的内径均为12mm。Among them, the device shown in Figure 1 is small in scale and has a large heat dissipation capacity. In order to achieve the heat balance of the device, its heating and heat preservation all rely on electric heating. The mixed liquid processing capacity of the device (the flow rate of the feed pump 2) is 5kg/h. The inner diameter of the riser reactor 4 of its catalytic reaction unit is 16mm and the height is 3200mm, the inner diameter of the catalyst settler 6 is 160mm and the height is 800mm, and the inner diameter of the catalyst stripper 5 is 120mm and the height is 700mm. The coke burner 7 of the coke burning unit of the device has an inner diameter of 260mm and a height of 600mm in the upper dilute phase section, and an inner diameter of 100mm and a height of 650mm in the lower dense phase section. The solid activated carbon feed rate of the active feeder 3 of the device is 100-300g/h. The inner diameters of the waiting inclined tube 8 and the regeneration inclined tube 9 are both 12mm.

需要说明的是,上述装置仅仅是实施上述同时对废塑料和废活性吸附材料进行处理的方法的一个举例,并不是限于上述装置。It should be noted that the above-mentioned device is only an example of implementing the above-mentioned method of simultaneously treating waste plastics and waste active adsorption materials, and is not limited to the above-mentioned device.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1. A method for simultaneously treating waste plastics and waste active adsorbent materials, comprising: waste plastics and oil materials are thermally dissolved, and corrosive gases are removed to form dissolved liquid;
then carrying out catalytic reaction on the dissolved liquid to form a gaseous product rich in olefin, a liquid product rich in aromatic hydrocarbon and a high coke catalyst, and simultaneously desorbing and recovering VOCs resources from the waste activated carbon adsorbed with VOCs in a catalytic reaction system;
the high coke catalyst is then burnt with a spent active adsorbent material, wherein the spent active adsorbent material comprises spent activated carbon and/or spent activated coke.
2. The method for simultaneously treating waste plastics and waste active adsorbent materials according to claim 1, wherein the oil comprises any one or a mixture of at least two of catalytic cracking raw oil, light diesel oil, heavy cycle oil and slurry oil;
the corrosive gas comprises HCl, HF and NH 3
3. The method of simultaneously treating waste plastic and waste active adsorbent material according to claim 1, wherein the conditions of thermal dissolution comprise: the temperature is 180-310 ℃, the pressure is normal pressure-0.3 MPa (g), the atmosphere is inert gas atmosphere, the stirring speed of thermal dissolution is 1-500rpm, and the superficial linear speed of inert gas is 0.1-2.0m/s;
preferably, the removed corrosive gas is transported to a harmful nonmetallic removal system for treatment.
4. The method for simultaneously treating waste plastics and waste active adsorbing material according to claim 3, wherein said inert gas is O-free 2 Is a gas of (2);
preferably, it comprises N 2 、CO 2 Any one or a mixture of at least two of natural gas and refinery gas.
5. The method for simultaneously treating waste plastics and waste active adsorbent materials according to claim 1, wherein the catalyst used in the catalytic reaction is a low coke catalyst;
preferably, the low-coke catalyst is selected from regenerated catalysts formed after the high-coke catalyst is burned;
preferably, the high coke catalyst is a product of a low coke catalyst with solid coke attached to the surface.
6. The method of simultaneously treating waste plastics and waste active adsorbent material according to claim 5, wherein said low coke catalyst has a carbon content of 0.01 to 0.35wt% and said high coke catalyst has a carbon content of 0.5 to 1.5wt%.
7. The method for simultaneously processing waste plastic and waste active adsorption material according to claim 1, wherein the waste active adsorption material is subjected to catalytic reaction to recover adsorbed VOCs components before being burnt;
preferably, the conditions of the catalytic reaction include: the temperature is 470-580 ℃.
8. The method for simultaneous processing of waste plastics and waste active adsorbent material according to claim 7, wherein the olefin-rich gaseous product and the aromatic-rich liquid product are separated to recover olefins, aromatics and oils.
9. The method of simultaneous treatment of waste plastic and waste active adsorbent material according to claim 1, wherein the mass ratio of waste plastic to oil is 00.1-0.5:1 and the mass ratio of waste plastic to waste active adsorbent material is 1:0.01-0.2.
10. The method of simultaneously treating waste plastic and waste active adsorbent material according to claim 1, wherein the conditions of scorching comprise: the temperature is 590-750 ℃ and the pressure is 0.1-0.3MPa (g).
CN202310962657.5A 2023-08-01 2023-08-01 Method for simultaneously treating waste plastics and waste active adsorption material Pending CN116731739A (en)

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