CN1166625C - The synthetic method of betaine hydrochloride - Google Patents
The synthetic method of betaine hydrochloride Download PDFInfo
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Abstract
本发明公开了一种甜菜碱盐酸盐的绿色合成方法。它的合成步骤如下:1)化学反应:将氯乙酸钙投入反应瓶中,加水,按比例加入三甲胺水溶液,控制体系温度,保温;2)分离提纯:反应液用硫酸或磷酸酸化、过滤,滤饼经干燥得副产品硫酸钙或磷酸钙;3)浓缩结晶:滤液蒸发浓缩、结晶、干燥。本发明工艺流程短,操作条件温和,能耗低,分离提纯效果好,可制得纯度98.5%以上,产率大于96%的甜菜碱盐酸盐产品,它有效地解决了现有甜菜碱盐酸盐合成方法存在的分离工艺复杂、能耗高、污染环境等问题。The invention discloses a green synthesis method of betaine hydrochloride. Its synthesis steps are as follows: 1) chemical reaction: put calcium chloroacetate into the reaction bottle, add water, add trimethylamine aqueous solution in proportion, control the system temperature, and keep warm; 2) separation and purification: the reaction solution is acidified with sulfuric acid or phosphoric acid, filtered, The filter cake is dried to obtain by-product calcium sulfate or calcium phosphate; 3) concentrated crystallization: the filtrate is concentrated by evaporation, crystallized, and dried. The present invention has short technological process, mild operating conditions, low energy consumption, good separation and purification effect, and can produce betaine hydrochloride products with a purity of more than 98.5% and a yield of more than 96%, which effectively solves the problem of existing betaine salts. The salt synthesis method has problems such as complex separation process, high energy consumption, and environmental pollution.
Description
技术领域Technical field
本发明涉及一种甜菜碱盐酸盐的绿色合成方法。The invention relates to a green synthesis method of betaine hydrochloride.
背景技术 Background technique
甜菜碱广泛存在于动植物中,其作为饲料添加剂的基本功能是作为动物的甲基供体,可代替蛋氨酸、氯化胆碱,并可促进动物生长和提高饲料转化效率。其次,甜菜碱是畜禽新型的营养再分配剂,日粮中添加甜菜碱可提高胴体瘦肉率,降低肥育猪的背膘厚,改善肉品的品质和风味,提高猪肉中肌红蛋白、肌内脂肪和肌苷酸含量,这对于改善肉的色、香、味具有重要意义。甜菜碱作为饲料添加剂已在养殖业中得到广泛的应用。目前,国内外商品甜菜碱主要以甜菜碱盐酸盐的形式供应。Betaine widely exists in animals and plants, and its basic function as a feed additive is as a methyl donor for animals, which can replace methionine and choline chloride, and can promote animal growth and improve feed conversion efficiency. Secondly, betaine is a new type of nutrient redistribution agent for livestock and poultry. Adding betaine in the diet can increase the carcass lean meat percentage, reduce the backfat thickness of fattening pigs, improve the quality and flavor of meat products, and increase the myoglobin, Intramuscular fat and inosinic acid content, which is of great significance for improving the color, aroma and taste of meat. Betaine has been widely used as a feed additive in the aquaculture industry. At present, the commercial betaine at home and abroad is mainly supplied in the form of betaine hydrochloride.
作为饲料添加剂的甜菜碱大部分都是由甜菜制糖之废蜜中采用离子交换法或离子排斥法提取的天然物质;提取法虽有原料价廉易得,但受季节和地域限制,且分离工艺复杂,能耗高,污染环境;近年来,甜菜碱或甜菜碱盐酸盐的生产技术由提取发展到化学合成,其产品已投入工业化生产。化学合成法一般以氯乙酸钠和三甲胺为原料,水溶液中常压反应,得等摩尔的甜菜碱和氯化钠,然后采用离子交换、离子排斥法或重结晶等方法,分离甜菜碱和氯化钠,经脱色、蒸发浓缩、结晶、过滤得甜菜碱纯品,或再加入适量盐酸,经过结晶、过滤得甜菜碱盐酸盐;但由于分离和后处理工艺同提取法基本相同,显然也存在同提取法相同的缺点,即工艺复杂,能耗高及环境污染等问题。Most of the betaine as a feed additive is a natural substance extracted from sugar beet waste honey by ion exchange method or ion exclusion method; although the extraction method has raw materials that are cheap and easy to obtain, it is limited by seasons and regions, and separation The process is complicated, the energy consumption is high, and the environment is polluted; in recent years, the production technology of betaine or betaine hydrochloride has developed from extraction to chemical synthesis, and its products have been put into industrial production. The chemical synthesis method generally uses sodium chloroacetate and trimethylamine as raw materials, reacts in an aqueous solution under normal pressure to obtain equimolar betaine and sodium chloride, and then uses ion exchange, ion exclusion or recrystallization to separate betaine and chlorine. Sodium chloride, through decolorization, evaporation and concentration, crystallization, and filtration to obtain pure betaine, or add an appropriate amount of hydrochloric acid, crystallize and filter to obtain betaine hydrochloride; but since the separation and post-treatment process is basically the same as the extraction method, it is obviously also There are the same disadvantages as the extraction method, namely complex process, high energy consumption and environmental pollution.
发明内容Contents of Invention
本发明的目的是提供一种甜菜碱盐酸盐的绿色合成方法,具体合成步骤如下:The object of the present invention is to provide a kind of green synthetic method of betaine hydrochloride, concrete synthetic steps are as follows:
1)化学反应1) chemical reaction
在室温下将氯乙酸钙投入装有搅拌、回流冷凝器的反应瓶中,加入重量比为3.5~4.5倍水,按氯乙酸钙与三甲胺的摩尔比为1∶2.0~2.2缓缓加入30%三甲胺水溶液,控制体系的温度不超过40℃,加料完毕后,保温1.5~3小时。At room temperature, put calcium chloroacetate into a reaction flask equipped with a stirring and reflux condenser, add water at a weight ratio of 3.5 to 4.5 times, and slowly add 30 % trimethylamine aqueous solution, the temperature of the control system does not exceed 40°C, and after the feeding is completed, keep it warm for 1.5 to 3 hours.
2)分离提纯2) separation and purification
将步骤(1)的反应液用硫酸或磷酸酸化,使pH=1~1.5,至无白色沉淀止,过滤,滤饼经干燥得副产品硫酸钙或磷酸钙。Acidify the reaction solution in step (1) with sulfuric acid or phosphoric acid to make pH = 1 to 1.5, filter until no white precipitate is present, and dry the filter cake to obtain by-product calcium sulfate or calcium phosphate.
3)浓缩结晶3) concentrated crystallization
将步骤(2)之滤液蒸发浓缩至有大量固体结晶析出,在100~105℃下常压或真空干燥即得甜菜碱盐酸盐。Evaporate and concentrate the filtrate in step (2) until a large amount of solid crystals precipitate out, and dry under normal pressure or vacuum at 100-105°C to obtain betaine hydrochloride.
上述氯乙酸钙采用氯乙酸与氢氧化钙或碳酸钙中和反应制得。The above-mentioned calcium chloroacetate is prepared by the neutralization reaction of chloroacetic acid and calcium hydroxide or calcium carbonate.
本发明之甜菜碱盐酸盐的绿色合成方法,由于采用了氯乙酸钙为原料,可降低反应温度,缩短反应时间,使反应容易控制;并可利用沉淀反应,方便地实现由甜菜碱和氯化钙组成的反应液的分离,可制得纯度98.5%以上,产率(以氯乙酸钙计)大于96%的甜菜碱盐酸盐产品,所得副产品硫酸钙或磷酸钙亦可作为饲料添加剂或综合利用。因而具有操作条件温和、工艺流程短、能耗低、无环境污染的特点。The green synthesis method of betaine hydrochloride of the present invention, owing to adopted calcium chloroacetate as raw material, can reduce reaction temperature, shorten reaction time, make reaction easy to control; And can utilize precipitation reaction, realize easily by betaine and chlorine The separation of the reaction solution composed of calcium chloride can produce a purity of more than 98.5%, and a betaine hydrochloride product with a yield (in terms of calcium chloroacetate) greater than 96%, and the obtained by-product calcium sulfate or calcium phosphate can also be used as a feed additive or Comprehensive utilization. Therefore, it has the characteristics of mild operating conditions, short process flow, low energy consumption and no environmental pollution.
具体实施方式 Detailed ways
本发明结合以下实例作进一步的说明。The present invention is further illustrated in conjunction with the following examples.
实施例1Example 1
在室温下将氯乙酸钙投入装有搅拌、回流冷凝器的反应瓶中,加入重量比为3.5倍水,按氯乙酸钙与三甲胺的摩尔比为1∶2.2缓缓滴加30%三甲胺水溶液,控制体系的温度不超过40℃,加料完毕后,于40℃下保温1.5小时;反应液用硫酸酸化,使pH=1,至无白色沉淀止,过滤,滤饼经干燥得副产品硫酸钙;滤液蒸发浓缩至有大量固体结晶析出,在100℃下常压干燥即得甜菜碱盐酸盐。At room temperature, put calcium chloroacetate into a reaction flask equipped with a stirring and reflux condenser, add water at a weight ratio of 3.5 times, and slowly add 30% trimethylamine dropwise at a molar ratio of calcium chloroacetate to trimethylamine of 1:2.2 Aqueous solution, the temperature of the control system does not exceed 40°C. After the feeding is completed, keep it warm at 40°C for 1.5 hours; the reaction solution is acidified with sulfuric acid to make the pH = 1, until there is no white precipitate, filter, and the filter cake is dried to obtain the by-product calcium sulfate ; The filtrate was evaporated and concentrated until a large number of solid crystals were precipitated, and dried under normal pressure at 100 ° C to obtain betaine hydrochloride.
实施例2Example 2
在室温下将氯乙酸投入装有搅拌、回流冷凝器的反应瓶中,加入重量比4.5倍水溶解,按氯乙酸与氢氧化钙的摩尔比为2∶1.05投入氢氧化钙中和,然后按氯乙酸与三甲胺的摩尔比为1∶2.0缓缓滴加30%三甲胺水溶液,控制体系的温度不超过40℃,加料完毕后,于40℃下保温3小时;反应液用硫酸酸化,使pH=1.5,至无白色沉淀止,过滤,滤饼经干燥得副产品硫酸钙;滤液蒸发浓缩至有大量固体结晶析出,真空干燥即得甜菜碱盐酸盐。At room temperature, put chloroacetic acid into a reaction flask equipped with stirring and reflux condenser, add 4.5 times the weight ratio of water to dissolve, put into calcium hydroxide for neutralization according to the molar ratio of chloroacetic acid and calcium hydroxide at 2:1.05, and then press The molar ratio of chloroacetic acid and trimethylamine is 1: 2.0 and slowly add 30% trimethylamine aqueous solution dropwise, and the temperature of the control system does not exceed 40°C. After the addition is completed, it is kept at 40°C for 3 hours; the reaction solution is acidified with sulfuric acid to make pH = 1.5, until there is no white precipitate, filter, and dry the filter cake to obtain calcium sulfate as a by-product; the filtrate is evaporated and concentrated until a large amount of solid crystals are precipitated, and then vacuum-dried to obtain betaine hydrochloride.
实施例3Example 3
在室温下将氯乙酸投入装有搅拌、回流冷凝器的反应瓶中,加入重量比4.5倍水,按氯乙酸与碳酸钙的摩尔比为2∶1.1投入碳酸钙中和,然后按氯乙酸与三甲胺的摩尔比为1∶2.1缓缓滴加30%三甲胺水溶液,控制体系的温度不超过40℃,加料完毕后,于40℃下保温2小时;反应液用硫酸酸化,使pH=1.0,至无白色沉淀止,过滤,滤饼经干燥得副产品硫酸钙;滤液蒸发浓缩至有大量固体结晶析出,在105℃下常压干燥即得甜菜碱盐酸盐。At room temperature, put chloroacetic acid into a reaction flask equipped with stirring and reflux condenser, add water with a weight ratio of 4.5 times, and put in calcium carbonate for neutralization according to the molar ratio of chloroacetic acid and calcium carbonate at 2: 1.1, then press chloroacetic acid and calcium carbonate The molar ratio of trimethylamine is 1:2.1, slowly add 30% trimethylamine aqueous solution dropwise, and the temperature of the control system does not exceed 40°C. After the addition is completed, keep the temperature at 40°C for 2 hours; the reaction solution is acidified with sulfuric acid to make pH=1.0 , until there is no white precipitate, filter, and dry the filter cake to obtain the by-product calcium sulfate; the filtrate is evaporated and concentrated until a large amount of solid crystals are precipitated, and dried under normal pressure at 105°C to obtain betaine hydrochloride.
实施例4Example 4
在室温下将氯乙酸投入装有搅拌、回流冷凝器的反应瓶中,加入重量比4.5倍水,按氯乙酸与碳酸钙的摩尔比为2∶1.1投入碳酸钙中和,然后按氯乙酸与三甲胺的摩尔比为1∶2.1缓缓滴加30%三甲胺水溶液,控制体系的温度不超过40℃,加料完毕后,于40℃下保温2小时;反应液用磷酸酸化,使pH=1.2,至无白色沉淀止,过滤,滤饼经于燥得副产品磷酸钙;滤液蒸发浓缩至有大量固体结晶析出,在100℃下常压干燥即得甜菜碱盐酸盐。At room temperature, put chloroacetic acid into a reaction flask equipped with stirring and reflux condenser, add water with a weight ratio of 4.5 times, and put in calcium carbonate for neutralization according to the molar ratio of chloroacetic acid and calcium carbonate at 2: 1.1, then press chloroacetic acid and calcium carbonate The molar ratio of trimethylamine is 1:2.1, slowly add 30% trimethylamine aqueous solution dropwise, and the temperature of the control system does not exceed 40°C. After the addition is completed, keep the temperature at 40°C for 2 hours; the reaction solution is acidified with phosphoric acid to make pH=1.2 , until there is no white precipitate, filter, and the filter cake is dried to obtain the by-product calcium phosphate; the filtrate is evaporated and concentrated until a large amount of solid crystals are precipitated, and dried under normal pressure at 100°C to obtain betaine hydrochloride.
实施例5Example 5
在室温下将氯乙酸钙投入装有搅拌、回流冷凝器的反应瓶中,加入重量比为4.5倍水,按氯乙酸钙与三甲胺的摩尔比为1∶2.0缓缓滴加30%三甲胺水溶液,控制体系的温度不超过40℃,加料完毕后,于40℃下保温3小时;反应液用磷酸酸化,使pH=1.5,至无白色沉淀止,过滤,滤饼经干燥得副产品磷酸钙;滤液蒸发浓缩至有大量固体结晶析出,真空干燥得甜菜碱盐酸盐。At room temperature, put calcium chloroacetate into a reaction flask equipped with a stirring and reflux condenser, add water at a weight ratio of 4.5 times, and slowly add 30% trimethylamine dropwise at a molar ratio of calcium chloroacetate to trimethylamine of 1:2.0 Aqueous solution, the temperature of the control system does not exceed 40°C. After the feeding is completed, it is kept at 40°C for 3 hours; the reaction solution is acidified with phosphoric acid to make the pH = 1.5, until there is no white precipitate, filter, and the filter cake is dried to obtain the by-product calcium phosphate ; The filtrate was evaporated and concentrated until a large number of solid crystals were precipitated, and dried in vacuum to obtain betaine hydrochloride.
实施例6Example 6
在室温下将氯乙酸投入装有搅拌、回流冷凝器的反应瓶中,加入重量比4倍水溶解,按氯乙酸与氢氧化钙的摩尔比为2∶1.05投入氢氧化钙中和,然后按氯乙酸与三甲胺的摩尔比为1∶2.0缓缓滴加30%三甲胺水溶液,控制体系的温度不超过40℃,加料完毕后,于40℃下保温1.5小时;反应液用磷酸酸化,使pH=1.0,至无白色沉淀止,过滤,滤饼经干燥得副产品磷酸钙;滤液蒸发浓缩至有大量固体结晶析出,在100℃下常压干燥即得甜菜碱盐酸盐。At room temperature, put chloroacetic acid into a reaction flask equipped with stirring and reflux condenser, add 4 times the weight ratio of water to dissolve, put into calcium hydroxide for neutralization according to the molar ratio of chloroacetic acid and calcium hydroxide as 2: 1.05, and then press The molar ratio of chloroacetic acid and trimethylamine is 1: 2.0 and slowly add 30% trimethylamine aqueous solution dropwise, and the temperature of the control system does not exceed 40°C. After the addition is completed, it is incubated at 40°C for 1.5 hours; the reaction solution is acidified with phosphoric acid to make pH = 1.0, until there is no white precipitate, filter and dry the filter cake to obtain the by-product calcium phosphate; the filtrate is evaporated and concentrated until a large amount of solid crystals are precipitated, and dried under normal pressure at 100°C to obtain betaine hydrochloride.
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| CN101394677B (en) * | 2007-09-19 | 2012-10-03 | 烽火通信科技股份有限公司 | Method and device for verifying link attribute in node of ASON |
| CN101863785A (en) * | 2010-06-21 | 2010-10-20 | 济南齐鲁中牧生物科技有限公司 | Environmental-protection preparation method of betaine hydrochloride |
| CN103242184A (en) * | 2012-02-14 | 2013-08-14 | 北京昕大洋科技发展有限公司 | Glycine betaine preparation method |
| CN103804210B (en) * | 2014-02-21 | 2014-11-19 | 山东省化工研究院 | Purification method for betaine hydrochloride |
| CN105130833A (en) * | 2015-09-28 | 2015-12-09 | 浙江汇能动物药品有限公司 | Preparation method of high-purity betain hydrochloride |
| CN106938975A (en) * | 2017-01-20 | 2017-07-11 | 农安旺泉饲料科技有限公司 | A kind of method for preparing glycine betaine and beet alkali hydrochlorate |
| CN108635369A (en) * | 2018-05-03 | 2018-10-12 | 山东祥维斯生物科技股份有限公司 | A kind of efficient liver, intestinal regeneration agent and bait |
| CN114539082A (en) * | 2022-04-01 | 2022-05-27 | 山东瑞弘生物科技股份有限公司 | Environment-friendly preparation and purification method of betaine hydrochloride |
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