CN116603949A - Bending production line of five groups of triaxial robots - Google Patents

Abstract

The invention discloses a bending production line of five groups of triaxial robots, which belongs to the technical field of bar steel bar shearing and bending, and comprises the following steps: raw materials rack, the surface mounting of raw materials rack one side has the feed seat, the surface mounting of feed seat one side has the heel to turn over the board, the surface mounting that the heel turned over the board has the cutter head, the surface and the one side that is located the cutter head that the heel turned over the board install the blown down tank, the surface mounting that the heel turned over the board has the scale baffle, the surface mounting of blown down tank has the shearing material bin, the switch board is installed to one side that the heel turned over the board, the surface mounting of blown down tank has the base, the surface sliding connection of base has two robots. The invention replaces the traditional multi-station processing process, realizes automatic operation, reduces the working strength, improves the processing precision and increases the economic benefit. The production line is applied to the field of bar steel bar shearing and bending.

Description

A bending production line with five groups of three-axis robots

technical field

The invention relates to the field of shearing and bending of bar steel bars, in particular to an assembly line processing capable of automatic feeding, cutting to length, bending and collection of steel bars.

Background technique

At present, the traditional steel bar cutting and bending processing in China has not yet reached the fully automated flow operation. After the steel bar is cut, it needs to be manually turned over to the bending station for bending processing, and then the steel bar will be removed manually after bending. This process requires at least 3 operators to carry out the construction. It occupies a large area and the construction strength is relatively high. The investment of personnel is more, the risk of potential safety hazards increases, and its shortcomings are more prominent.

Because the cutting and bending of the two kinds of steel bars cannot realize the linkage and integration of the two processes at present, and the automatic flow operation cannot be realized, there is still room for technological innovation. In view of the characteristics of this field, it is necessary to develop a moderately priced, compact structure "a shearing and bending production line with five groups of three-axis robots". Its significance is long-term, and it can change the processing concept of this industry and realize automation. Operations are developing toward standardization, automation, intelligence, and safety, and promote the processing and upgrading of this field to meet the needs of modern development.

Contents of the invention

1. Technical problems to be solved

In view of the problems existing in the prior art, the purpose of the present invention is to provide a bending production line of five groups of three-axis robots. The present invention replaces the traditional multi-station processing process, realizes automatic operation, reduces work intensity, and improves Machining accuracy, increased economic benefits. This production line is used in the fields of shearing and bending of bars and steel bars.

2. Technical solution

In order to solve the above problems, the present invention adopts the following technical solutions:

A bending production line of five sets of three-axis robots, comprising: a raw material placement frame, a feed seat is installed on one side of the raw material placement frame, a tailing flap is installed on the surface of one side of the feed seat, the The surface of the tailing flap is equipped with a cutting machine head, and the surface of the tailing flap is equipped with a discharge trough on one side of the cutting head, and the surface of the tailing flap is equipped with a baffle plate to a certain length. A shearing bin is installed on the surface of the discharge chute, a control cabinet is installed on one side of the tailing flap, a base is installed on the surface of the discharge chute, and there are two sliding connections on the surface of the base. Robot No. 2 is installed on the surface of the base and located on the side of Robot No. 1. The surface of the No. 2 Robot is equipped with an intermediate clamping assembly, and the surface of the base is located on the side of Robot No. 2. There are two No. 3 robots connected.

As a preferred solution of the present invention, the raw material placement frame is used to place and support the raw materials, the feeding seat is used to support the tail material flap, and the tail material flap is used to remove the remaining tail of the steel bar. material is collected.

As a preferred solution of the present invention, the cutting head is used for cutting the steel bar.

As a preferred solution of the present invention, the discharge trough is used to support the base and the shear storage bin.

As a preferred solution of the present invention, the cut-to-length baffle is used for positioning the cut length of steel bars.

As a preferred solution of the present invention, the shearing storage bin is used for collecting and storing the materials that are cut and unloaded separately.

As a preferred solution of the present invention, the control cabinet is used to control multiple components on the bending production line.

As a preferred solution of the present invention, the base is used to support the No. 1 robot, the No. 2 robot and the No. 3 robot.

As a preferred solution of the present invention, the No. 1 robot, the No. 2 robot and the No. 3 robot are used to turn and bend the cut steel bar, and turn the steel bar to the finished product position after the bending is completed.

As a preferred solution of the present invention, the intermediate clamping assembly is used for clamping the steel bar to be bent.

3. Beneficial effect

Compared with the prior art, the present invention has the advantages of:

The present invention integrates the current traditional two process processing and realizes the process turnover from cutting to bending through the cooperative use of No. 1 robot, No. 2 robot and No. 3 robot, and realizes automatic flow operation, which breaks through the traditional processing concept. It effectively solves the current technical difficulties in this field, and has good effect and strong practicability. It can change the traditional processing concept of this industry, realize automatic operation, develop towards standardization, automation, intelligence and safety, and promote the processing upgrade in this field. Meet the needs of modern development.

Description of drawings

Fig. 1 is a perspective view of a bending production line of five groups of three-axis robots of the present invention;

Fig. 2 is the schematic diagram of robot No. 3 in the bending production line of a kind of five groups of three-axis robots of the present invention;

Fig. 3 is the schematic diagram of No. 1 robot in the bending production line of a kind of five groups of three-axis robots of the present invention;

Fig. 4 is a schematic diagram of the No. 2 robot and the intermediate clamping assembly in a bending production line of five groups of three-axis robots according to the present invention.

Explanation of symbols in the figure:

1. Raw material placement rack; 2. Feeding seat; 3. Tailing flap; 4. Cutting head; 5. Outlet chute; 9. Base; 10. Robot No. 1; 11. Robot No. 2; 12. Robot No. 3; 13. Intermediate clamping assembly.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work , all belong to the protection scope of the present invention.

Example:

Please refer to Figure 1-4, a bending production line of five sets of three-axis robots, including: a raw material placement frame 1, a feed seat 2 is installed on one side of the raw material placement frame 1, and a Tailing flap 3, the surface of tailing flap 3 is equipped with cutting head 4, the surface of tailing flap 3 and is located at the side of cutting head 4 is equipped with discharge chute 5, the surface of tailing flap 3 A fixed-length baffle 6 is installed, a shear receiving bin 7 is installed on the surface of the discharge chute 5, a control cabinet 8 is installed on one side of the tailing flap 3, a base 9 is installed on the surface of the discharge chute 5, and a base 9 There are two No. 1 robots 10 slidingly connected to the surface of No. 1 robot 10, No. 2 robot 11 is installed on the surface of base 9 and located on one side of No. 1 robot 10, and an intermediate clamping assembly 13 is installed on the surface of No. 2 robot 11. The surface of base 9 It is positioned at one side of No. 2 robot 11 and is slidably connected with two No. 3 robots 12 .

In a specific embodiment of the present invention, the current traditional two processes are integrated and the No. 1 robot 10, the No. 2 robot 11 and the No. 3 robot 12 are used together to realize the process turnover from shearing to bending and realize automation. Flow operation breaks through the traditional processing concept, effectively solves the current technical difficulties in this field, and has good effect and strong practicability. It can change the traditional processing concept of this industry, realize automatic operation, and move towards standardization, automation, intelligence and safety. The development of modernization promotes the upgrading of processing in this field to meet the needs of modern development.

Specifically, the raw material placement frame 1 is used to place and support the raw materials, the feed seat 2 is used to support the tailing material flap 3, and the tailing material flap 3 is used to collect the remaining tailings of the steel bars.

In a specific embodiment of the present invention, the raw material can be placed and supported by the raw material placement frame 1, the tailing flap 3 can be installed by the feed seat 2, and the remaining tailings of the steel bar can be installed by the tailing flap 3. collect.

Specifically, the cutting head 4 is used to perform cutting on the steel bars.

In a specific embodiment of the present invention, the steel bar can be cut according to the required length of the steel bar by the cutting head 4 .

Specifically, the discharge trough 5 is used to support the base 9 and the shear storage bin 7 .

In a specific embodiment of the present invention, the base 9 and the base 9 can be supported by the outlet chute 5 .

Specifically, the cut-to-length baffle 6 is used for positioning the cut length of the steel bar.

In a specific embodiment of the present invention, the cut length of the reinforcing bar can be positioned according to requirements through the cut-to-length baffle 6 .

Specifically, the shearing and receiving bin 7 is used for receiving and storing the materials that are separately sheared and unloaded.

In a specific embodiment of the present invention, the materials that are cut and unloaded separately can be collected and stored through the shearing and receiving bin 7 .

Specifically, the control cabinet 8 is used to control multiple components on the bending production line.

In a specific embodiment of the present invention, the control cabinet 8 is electrically connected to the electric components on the bending production line, so as to realize the control of multiple electric components.

Specifically, the base 9 is used to support the No. 1 robot 10 , the No. 2 robot 11 and the No. 3 robot 12 .

In a specific embodiment of the present invention, the No. 1 robot 10, the No. 2 robot 11 and the No. 3 robot 12 can be supported and limited by the base 9, and the No. 1 robot 10 and the No. 3 robot 12 can be placed on the surface of the base 9 to move.

Specifically, the No. 1 robot 10 , the No. 2 robot 11 and the No. 3 robot 12 are used to turn around and bend the cut steel bar, and turn the steel bar to the finished product position after the bending is completed.

In a specific embodiment of the present invention, through the cooperative use of No. 1 robot 10 , No. 2 robot 11 and No. 3 robot 12 , the steel bar after cutting can be turned around and bent, and the steel bar can be turned around to the finished product position after bending.

Specifically, the intermediate clamping assembly 13 is used for clamping the steel bar to be bent.

In a specific embodiment of the present invention, the steel bar to be bent can be fixed and limited by the intermediate clamping assembly 13, thereby improving the bending efficiency of the bending production line.

A method for using a bending production line of five groups of three-axis robots, comprising the following steps:

When in use, first put the steel bar raw material on the surface of the raw material placement rack 1, then the feed seat 2 moves the raw material to the surface of the tailing flap 3, at this time the length of the steel bar is adjusted under the action of the fixed-length baffle plate 6. Limit, then cut off the head 4 to cut the steel bars after the limit is completed, and the remaining materials will be stored in the shear receiving bin 7, and then the second robot 11 moves the steel bars to the middle clamping assembly 13 The steel bar is clamped by the intermediate clamping assembly 13, and then the steel bar is bent by the No. 1 robot 10 and the No. 3 robot 12.

The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Equivalent replacements or changes thereof shall fall within the protection scope of the present invention.

Claims (10)

1. A bending production line of five groups of three-axis robots, characterized in that, comprising: a raw material placement frame (1), a feed seat (2) is installed on the surface of one side of the raw material placement frame (1), the feeding A tailing flap (3) is installed on the surface of one side of the material seat (2), and a cutting head (4) is installed on the surface of the tailing flap (3), and the surface of the tailing flap (3) And be positioned at the side that cuts off head (4) and discharge chute (5) is installed, and the surface of described tail material turning plate (3) is equipped with fixed length baffle plate (6), and the surface of described discharge chute (5) A shearing storage bin (7) is installed on the surface, a control cabinet (8) is installed on one side of the tailing flap (3), and a base (9) is installed on the surface of the discharge chute (5). The surface of the base (9) is slidingly connected with two No. 1 robots (10), and No. 2 robots (11) are installed on the surface of the base (9) and located on one side of the No. 1 robot (10). The surface of the No. robot (11) is equipped with an intermediate clamp assembly (13), and the surface of the base (9) is slidingly connected to two No. three robots (12) on the side of the No. two robot (11). 2. A bending production line of five groups of three-axis robots according to claim 1, wherein the raw material placement frame (1) is used to place and support the raw material, and the feed seat (2) is used for To support the tailing flap (3), the tailing flap (3) is used to collect the remaining tailings of the steel bars. 3. A bending production line of five groups of three-axis robots according to claim 2, characterized in that, the cutting head (4) is used to perform cutting of steel bars. 4. A bending production line of five groups of three-axis robots according to claim 3, characterized in that, the discharge chute (5) is used to support the base (9) and the shear receiving bin (7) . 5. A bending production line of five groups of three-axis robots according to claim 4, characterized in that, the cut-to-length baffle (6) is used for positioning the cut length of the steel bar. 6 . The bending production line of five groups of three-axis robots according to claim 5 , wherein the shearing storage bin ( 7 ) is used for receiving and storing materials that are cut and blanked separately. 7 . 7. A bending production line of five groups of three-axis robots according to claim 6, wherein the control cabinet (8) is used to control multiple components on the bending production line. 8. A bending production line of five groups of three-axis robots according to claim 7, characterized in that the base (9) is used for robot No. 1 (10), robot No. 2 (11) and robot No. 3 (12) FOR SUPPORT. 9. A bending production line of five groups of three-axis robots according to claim 8, characterized in that the No. 1 robot (10), the No. 2 robot (11) and the No. 3 robot (12) are used to cut off The final steel bar is turned over and bent, and after the bending is completed, the steel bar is turned over to the finished product position. 10. A bending production line of five groups of three-axis robots according to claim 9, characterized in that, the intermediate clamping assembly (13) is used to clamp the steel bars to be bent.