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CN116564911A - Integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure and integration method - Google Patents

Integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure and integration method Download PDF

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Publication number
CN116564911A
CN116564911A CN202210113555.1A CN202210113555A CN116564911A CN 116564911 A CN116564911 A CN 116564911A CN 202210113555 A CN202210113555 A CN 202210113555A CN 116564911 A CN116564911 A CN 116564911A
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chip
layer
thermoelectric
technology
heat dissipation
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邰凯平
孙东明
喻海龙
赵洋
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Institute of Metal Research of CAS
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    • H10W40/28
    • H10W40/47
    • H10W95/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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Abstract

The invention relates to the field of chip packaging and thermal management, in particular to a heat dissipation temperature control structure of an integrated working chip/thermoelectric refrigeration chip and an integration method. The structure comprises: a working chip, a first electrode layer, a thermoelectric particle layer, a second electrode layer, a microfluidic chip layer or a heat sink layer. The integration method comprises the following steps: electrode direct growth technology, thermoelectric particle cutting and assembling technology, thermoelectric refrigeration chip welding technology, deep silicon etching technology and femtosecond laser microfluidic processing technology. According to the invention, the thermoelectric refrigeration chip is directly integrated on the working chip, so that the parasitic thermal resistance and the parasitic electrical resistance of the interface are greatly reduced, and the heat dissipation efficiency is greatly improved. Meanwhile, the micro-channel technology is combined, so that the heat dissipation of the hot end of the thermoelectric refrigeration chip is guaranteed, and the heat dissipation performance is further improved. The packaging technology adopted by the invention is easy to realize and compatible with the current semiconductor device manufacturing process, and has great application potential.

Description

一体化工作芯片/热电制冷芯片散热温控结构和集成方法Integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure and integration method

技术领域technical field

本发明涉及芯片封装及热管理领域,具体涉及一种一体化工作芯片(运算芯片、光电芯片等)/热电制冷芯片散热温控结构和集成方法。The invention relates to the field of chip packaging and thermal management, in particular to an integrated working chip (computing chip, photoelectric chip, etc.)/thermoelectric cooling chip heat dissipation and temperature control structure and integration method.

背景技术Background technique

随着互联网、5G通讯、人工智能、自动驾驶的发展,芯片发热功率越来越大。芯片的有效散热愈发成为一个问题。传统的数据中心往往采用水循环及压缩机制冷的方式来控制温度。前者通过增大芯片与水之间的热交换系数来增加散热,后者通过降低环境温度来增加散热。这两种方式均会耗费大量的能源,而热电制冷由于其体积小、能够区域控温而受到人们的广泛关注。但是,由于传统的热电器件制作与半导体器件制备工艺不兼容,在封装热电制冷模块时存在多层不可避免的界面层,特别是在热电器件热电颗粒层厚度达到微米级时,这些界面层将会带来巨大的寄生热阻,极大得损害制冷效果。随着未来器件发热功率达到kW/cm2的级别,如何减小寄生热阻就成为一个巨大的挑战。With the development of the Internet, 5G communications, artificial intelligence, and autonomous driving, the heating power of chips is increasing. Effective cooling of chips is increasingly becoming a problem. Traditional data centers often use water circulation and compressor refrigeration to control temperature. The former increases heat dissipation by increasing the heat exchange coefficient between the chip and water, and the latter increases heat dissipation by reducing the ambient temperature. Both of these methods consume a lot of energy, and thermoelectric refrigeration has attracted widespread attention because of its small size and ability to control temperature in regions. However, due to the incompatibility between the traditional thermoelectric device manufacturing and the semiconductor device manufacturing process, there are many inevitable interface layers when packaging the thermoelectric cooling module, especially when the thickness of the thermoelectric particle layer of the thermoelectric device reaches the micron level, these interface layers will be It brings huge parasitic thermal resistance, which greatly damages the cooling effect. As the heating power of devices reaches the level of kW/ cm2 in the future, how to reduce the parasitic thermal resistance becomes a huge challenge.

发明内容Contents of the invention

本发明的目的在于提供一种一体化工作芯片(运算芯片、光电芯片等)/热电制冷芯片散热温控结构和集成方法,以克服现有热电器件装配方式散热效果不明显、散热性能不足等问题。The purpose of the present invention is to provide an integrated working chip (computing chip, photoelectric chip, etc.)/thermoelectric cooling chip heat dissipation temperature control structure and integration method, so as to overcome the problems such as inconspicuous heat dissipation effect and insufficient heat dissipation performance of the existing thermoelectric device assembly method .

为了解决上述技术问题,本发明采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种一体化工作芯片/热电制冷芯片散热温控结构,该结构包括:工作芯片、第一电极层、热电颗粒层、第二电极层、微流控芯片层或散热器层,具体结构如下:第一电极层位于工作芯片顶部,第二电极层位于微流控芯片层或散热器层底部;热电颗粒层焊接在第一电极层和第二电极层之间,形成传统热电器件电串联、热并联结构。An integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure, the structure includes: a working chip, a first electrode layer, a thermoelectric particle layer, a second electrode layer, a microfluidic chip layer or a radiator layer, and the specific structure is as follows: The first electrode layer is located on the top of the working chip, and the second electrode layer is located at the bottom of the microfluidic chip layer or the heat sink layer; the thermoelectric particle layer is welded between the first electrode layer and the second electrode layer to form a traditional thermoelectric device in electrical series, thermal Parallel structure.

所述的一体化工作芯片/热电制冷芯片散热温控结构,微流控芯片层包括微流控芯片流道层、微流控芯片盖板层,微流控芯片盖板层安装于微流控芯片流道层顶部,微流控芯片流道层上设有微流道,微流道结构为往复式平行排布型结构,微流控芯片盖板层上有两个通孔:进水孔和出水孔,用于外接水路;使用时,在微流道水路中加入一可调功率的水泵用于水循环。In the heat dissipation and temperature control structure of the integrated working chip/thermoelectric cooling chip, the microfluidic chip layer includes a microfluidic chip flow channel layer and a microfluidic chip cover layer, and the microfluidic chip cover layer is installed on the microfluidic chip. On the top of the channel layer of the chip, there are micro-channels on the channel layer of the microfluidic chip. The structure of the micro-channels is a reciprocating parallel structure. And the water outlet hole is used for connecting the water circuit; when in use, a water pump with adjustable power is added to the micro-channel water circuit for water circulation.

所述的一体化工作芯片/热电制冷芯片散热温控结构,第一电极层、热电颗粒层、第二电极层相对排列方式和电连接方式为商用普通热电器件排列和连接方式。In the heat dissipation and temperature control structure of the integrated working chip/thermoelectric cooling chip, the relative arrangement and electrical connection of the first electrode layer, thermoelectric particle layer and second electrode layer are the arrangement and connection of commercial common thermoelectric devices.

所述的一体化工作芯片/热电制冷芯片散热温控结构,当采用微流控芯片层时,则微流控芯片层投影面积小于工作芯片投影面积;当采用散热器层时,则散热器层投影面积大于工作芯片投影面积,以增大散热面积。In the heat dissipation and temperature control structure of the integrated working chip/thermoelectric cooling chip, when the microfluidic chip layer is used, the projected area of the microfluidic chip layer is smaller than the projected area of the working chip; when the radiator layer is used, the radiator layer The projected area is larger than the projected area of the working chip to increase the heat dissipation area.

所述的一体化工作芯片/热电制冷芯片散热温控结构,第一电极层材料和第二电极层材料选择高导电导热金属构成的单层或两层以上的膜结构;热电颗粒层为一组块体或薄膜N型和P型热电半导体材料。In the heat dissipation and temperature control structure of the integrated working chip/thermoelectric cooling chip, the first electrode layer material and the second electrode layer material are selected from a single-layer or more than two-layer film structure composed of highly conductive and thermally conductive metals; the thermoelectric particle layer is a group Bulk or thin film N-type and P-type thermoelectric semiconductor materials.

所述的一体化工作芯片/热电制冷芯片散热温控结构,高导电导热金属为:Ti、Cu、Ni、Au、Cr、Nb或Ag;热电半导体材料为:Bi2Te3基合金材料、GeTe基合金材料、Mg3Bi2基合金材料、PbTe基合金材料或SiGe基合金材料。In the heat dissipation and temperature control structure of the integrated working chip/thermoelectric cooling chip, the highly conductive and thermally conductive metals are: Ti, Cu, Ni, Au, Cr, Nb or Ag; the thermoelectric semiconductor materials are: Bi 2 Te 3 -based alloy materials, GeTe Based alloy material, Mg 3 Bi 2 based alloy material, PbTe based alloy material or SiGe based alloy material.

所述的一体化工作芯片/热电制冷芯片散热温控结构,微流控芯片流道层采用Si或AlN陶瓷或Al2O3陶瓷材料;相应的,微流控芯片盖板层采用Si或PDMS材料。In the heat dissipation and temperature control structure of the integrated working chip/thermoelectric cooling chip, the flow channel layer of the microfluidic chip is made of Si or AlN ceramic or Al 2 O 3 ceramic material; correspondingly, the cover layer of the microfluidic chip is made of Si or PDMS Material.

一种一体化工作芯片/热电制冷芯片散热温控结构的集成方法,包括:电极直接生长技术、热电颗粒切割及装配技术、热电制冷芯片焊接技术、微流控芯片层或散热器层加工技术,其中:An integrated method for integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure, including: electrode direct growth technology, thermoelectric particle cutting and assembly technology, thermoelectric cooling chip welding technology, microfluidic chip layer or radiator layer processing technology, in:

采用电镀、磁控溅射或电子束蒸发技术在工作芯片或微流控芯片层或散热器层上直接生长第一电极层或第二电极层;Using electroplating, magnetron sputtering or electron beam evaporation technology to directly grow the first electrode layer or the second electrode layer on the working chip or the microfluidic chip layer or the radiator layer;

利用飞秒激光切割技术、晶圆切割技术或线切割技术切割热电颗粒层;Use femtosecond laser cutting technology, wafer cutting technology or wire cutting technology to cut the thermoelectric particle layer;

利用图像识别技术、贴片转移技术或真空吸附技术装配第一电极层、热电颗粒层、第二电极层;Use image recognition technology, patch transfer technology or vacuum adsorption technology to assemble the first electrode layer, thermoelectric particle layer, and second electrode layer;

利用点胶技术、丝网印刷技术制备图案化合金焊膏,在保护气氛下,焊接热电颗粒层与第一电极层或第二电极层;Use dispensing technology and screen printing technology to prepare patterned alloy solder paste, and weld the thermoelectric particle layer and the first electrode layer or the second electrode layer under a protective atmosphere;

微流控芯片层采用飞秒激光刻蚀技术加工及紫外臭氧处理键合技术或深硅刻蚀技术及Si晶圆键合技术,散热器层采用飞秒激光加工技术。The microfluidic chip layer adopts femtosecond laser etching technology processing and ultraviolet ozone treatment bonding technology or deep silicon etching technology and Si wafer bonding technology, and the radiator layer adopts femtosecond laser processing technology.

所述的一体化工作芯片/热电制冷芯片散热温控结构的集成方法,微流控芯片层中:当微流控芯片流道层为Si材料时,微流控芯片流道层采用深硅刻蚀技术制备;当微流控芯片流道层为AlN陶瓷或Al2O3陶瓷材料时,微流控芯片流道层采用飞秒激光刻蚀技术制备。In the integration method of the integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure, in the microfluidic chip layer: when the flow channel layer of the microfluidic chip is made of Si material, the flow channel layer of the microfluidic chip is made of deep silicon prepared by etching technology; when the flow channel layer of the microfluidic chip is made of AlN ceramic or Al 2 O 3 ceramic material, the flow channel layer of the microfluidic chip is prepared by femtosecond laser etching technology.

所述的一体化工作芯片/热电制冷芯片散热温控结构的集成方法,微流控芯片层中:当微流控芯片流道层为Si材料时,采用Si晶圆键合技术使Si材料的微流控芯片盖板层与微流控芯片流道层键合密封;当微流控芯片流道层为AlN陶瓷或Al2O3陶瓷材料时,则在微流控芯片流道层上制备SiO2层后,采用紫外臭氧处理技术使PDMS材料的微流控芯片盖板层与微流控芯片流道层键合密封。In the integration method of the integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure, in the microfluidic chip layer: when the flow channel layer of the microfluidic chip is made of Si material, Si wafer bonding technology is used to make the Si material The cover layer of the microfluidic chip is bonded and sealed with the channel layer of the microfluidic chip; when the channel layer of the microfluidic chip is made of AlN ceramic or Al 2 O 3 ceramic material, it is prepared on the channel layer of the microfluidic chip After the SiO 2 layer, the microfluidic chip cover layer of PDMS material and the flow channel layer of the microfluidic chip are bonded and sealed by using ultraviolet ozone treatment technology.

本发明的设计思想是:Design idea of the present invention is:

为了给芯片散热,就必须加大芯片与散热材料之间的散热效率。首先,本发明采用主动制冷而非被动散热的方式,即采用热电制冷的方式,甚至能够使被散热芯片温度低于环境温度。同时,通过调节热电制冷的功率,可以实现芯片的精准控温。其次,为了实现高效制冷,热电器件的热端冷却也不可忽略(热端过热会导致器件无法达到最佳制冷状态),本发明采用了微流道芯片散热的方式,即将传统的大面积水冷微型化,能大大增大散热效率。最重要的是,在热管理领域,由于发热芯片与散热的分开设计,导致了人们不得不使用热界面材料,这些材料与散热芯片之间不可避免存在孔隙,空气等热的不良导体,导致热量堆积在界面处,界面处发热严重,发热芯片的热量也就无法被导出。本发明通过将发热芯片与热电器件,热电器件与微流控芯片直接集成,从根本上消除了热界面材料,极大地降低了接触热阻。In order to dissipate heat for the chip, it is necessary to increase the heat dissipation efficiency between the chip and the heat dissipation material. First of all, the present invention adopts active cooling instead of passive heat dissipation, that is, thermoelectric cooling, which can even make the temperature of the chip to be radiated lower than the ambient temperature. At the same time, by adjusting the power of thermoelectric cooling, precise temperature control of the chip can be achieved. Secondly, in order to achieve high-efficiency cooling, the cooling of the hot end of the thermoelectric device cannot be ignored (overheating of the hot end will cause the device to fail to achieve the best cooling state). can greatly increase the heat dissipation efficiency. Most importantly, in the field of thermal management, due to the separate design of the heating chip and heat dissipation, people have to use thermal interface materials. There are inevitably gaps between these materials and the heat dissipation chip, and poor thermal conductors such as air cause heat loss. Accumulated at the interface, the interface will generate severe heat, and the heat of the heating chip cannot be exported. The invention fundamentally eliminates the thermal interface material by directly integrating the heating chip with the thermoelectric device, and the thermoelectric device and the microfluidic chip, and greatly reduces the contact thermal resistance.

正是基于以上三点的设计思想,本发明成功设计了一种一体化工作芯片/热电制冷芯片散热温控结构和集成方法,实现发热芯片的精准控温,保证芯片处在最佳工作温度下。Based on the design idea of the above three points, the present invention successfully designed an integrated working chip/thermoelectric cooling chip heat dissipation temperature control structure and integration method to realize precise temperature control of the heating chip and ensure that the chip is at the optimal working temperature .

本发明的技术方案,具有如下优点及有益效果:The technical solution of the present invention has the following advantages and beneficial effects:

1、本发明提供的一种一体化工作芯片/热电制冷芯片散热温控结构,通过在工作芯片顶部制作电极,使得工作芯片成为微型热电制冷芯片的“基板”,消灭了传统热电制冷芯片装配时的界面处大量寄生热阻和电阻,能大大提升制冷散热效果。1. The invention provides an integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure. By making electrodes on the top of the working chip, the working chip becomes the "substrate" of the miniature thermoelectric cooling chip, which eliminates the traditional thermoelectric cooling chip assembly. A large number of parasitic thermal resistance and resistance at the interface can greatly improve the cooling and heat dissipation effect.

2、本发明的提供的一种一体化工作芯片/热电制冷芯片散热温控结构,顶部基板可选择为Si或AlN或Al2O3基板等高导热散热器以适应发热量不大的场景,也可选择微流控芯片以适应高发热量应用,通过调节微流道内水压大小,能够精准控制顶部基板温度,相较于空气对流冷却,其热交换系数更大,散热效果更好。2. In the heat dissipation and temperature control structure of an integrated working chip/thermoelectric cooling chip provided by the present invention, the top substrate can be selected as a high thermal conductivity radiator such as a Si or AlN or Al 2 O 3 substrate to adapt to the scene where the heat generation is not large, You can also choose a microfluidic chip to adapt to high calorific value applications. By adjusting the water pressure in the microchannel, the temperature of the top substrate can be precisely controlled. Compared with air convection cooling, its heat exchange coefficient is larger and the heat dissipation effect is better.

3、本发明的提供的一种一体化工作芯片/热电制冷芯片散热温控结构,通过调节制冷芯片的功率和外接水路水泵的功率,结合芯片内部的温度传感器,可以实现工作芯片的精准控温。3. An integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure provided by the present invention can realize precise temperature control of the working chip by adjusting the power of the cooling chip and the power of the external water pump, combined with the temperature sensor inside the chip .

4、本发明的提供的一种一体化工作芯片/热电制冷芯片散热温控结构,采用的工艺简单,能与现代半导体加工集成工艺相兼容,无需大幅改动工作芯片制作工艺就能实现非常好的散热效果。4. The heat dissipation and temperature control structure of an integrated working chip/thermoelectric cooling chip provided by the present invention adopts a simple process and is compatible with the modern semiconductor processing integration process, and can achieve very good performance without greatly changing the manufacturing process of the working chip. heat radiation.

5、本发明提供的一种一体化工作芯片/热电制冷芯片散热温控结构,其热电制冷芯片部分工艺非常成熟,便于进行一体化的封装集成。5. An integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure provided by the present invention has a very mature technology of the thermoelectric cooling chip, which is convenient for integrated packaging and integration.

6、本发明的提供的一种一体化工作芯片/热电制冷芯片散热温控结构,没有使用任何导热硅脂、散热铜箔、散热石墨烯、碳纳米管等热界面材料,大大降低了不同材料/器件接触时界面热阻和电阻,显著提升了制冷性能。6. The heat dissipation and temperature control structure of an integrated working chip/thermoelectric cooling chip provided by the present invention does not use any thermal interface materials such as heat-conducting silicone grease, heat-dissipating copper foil, heat-dissipating graphene, and carbon nanotubes, which greatly reduces the cost of different materials. /Device contact interface thermal resistance and resistance, which significantly improves the cooling performance.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific implementation or prior art. Obviously, the accompanying drawings in the following description These are some implementations of the present invention, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本发明的一种一体化工作芯片/热电制冷芯片散热温控结构的侧面透视图;Fig. 1 is a side perspective view of an integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure of the present invention;

图2是本发明的一种一体化工作芯片/热电制冷芯片散热温控结构的分体示意图;Fig. 2 is a split schematic diagram of an integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure of the present invention;

图3是一种一体化工作芯片/热电制冷芯片散热温控结构的一种典型应用分解图;Figure 3 is an exploded view of a typical application of an integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure;

图4是一种一体化工作芯片/热电制冷芯片散热温控结构的一种典型应用装配剖视图;Fig. 4 is a typical application assembly cross-sectional view of an integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure;

附图标记:1-工作芯片,2-第一电极层,3-热电颗粒层,4-第二电极层,5-微流控芯片流道层,51-微流道,6-微流控芯片盖板层,7-电路板,8-封装板。Reference signs: 1-working chip, 2-first electrode layer, 3-thermoelectric particle layer, 4-second electrode layer, 5-microfluidic chip channel layer, 51-microfluidic channel, 6-microfluidic Chip cover layer, 7-circuit board, 8-packaging board.

具体实施方式Detailed ways

如图1-图2所示,本发明一体化工作芯片/热电制冷芯片散热温控结构,该结构包括:工作芯片1、第一电极层2、热电颗粒层3、第二电极层4、微流控芯片层(微流控芯片流道层5、微流控芯片盖板层6)或散热器层,具体结构如下:As shown in Figures 1-2, the integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure of the present invention includes: a working chip 1, a first electrode layer 2, a thermoelectric particle layer 3, a second electrode layer 4, micro Fluidic chip layer (microfluidic chip channel layer 5, microfluidic chip cover layer 6) or radiator layer, the specific structure is as follows:

第一电极层2位于工作芯片1顶部,第二电极层4位于微流控芯片层或散热器层底部。热电颗粒层3焊接在第一电极层2和第二电极层4之间,形成传统热电器件电串联、热并联结构。The first electrode layer 2 is located at the top of the working chip 1, and the second electrode layer 4 is located at the bottom of the microfluidic chip layer or the radiator layer. The thermoelectric particle layer 3 is welded between the first electrode layer 2 and the second electrode layer 4 to form a conventional thermoelectric device in electrical series and thermal parallel structure.

微流控芯片层包括微流控芯片流道层5、微流控芯片盖板层6,微流控芯片盖板层6安装于微流控芯片流道层5顶部,微流控芯片流道层5上设有微流道51,微流道结构为往复式平行排布型结构,微流控芯片盖板层6上有两个通孔:进水孔和出水孔,用于外接水路。使用时,在微流道51水路中加入一可调功率的水泵用于水循环。The microfluidic chip layer includes a microfluidic chip flow channel layer 5 and a microfluidic chip cover layer 6. The microfluidic chip cover layer 6 is installed on the top of the microfluidic chip flow channel layer 5. The microfluidic chip flow channel Layer 5 is provided with micro-channels 51, and the structure of micro-channels is a reciprocating parallel arrangement structure. There are two through holes on layer 6 of the microfluidic chip cover plate: a water inlet hole and a water outlet hole, which are used for external connection of waterways. When in use, a power-adjustable water pump is added to the water circuit of the micro-channel 51 for water circulation.

其中,热电颗粒层3为N型和P型热电半导体材料(薄膜热电半导体材料或块体热电半导体材料),包括GeSi基合金、GeTe基合金、Bi2Te3基合金或Mg3Bi2基合金等。第一电极层2材料和第二电极层4材料可选择为Ti、Cu、Ni、Au、Cr、Nb、Ag等高导电导热金属构成的单层或两层以上的膜结构。第一电极层、热电颗粒层、第二电极层空间排列方式和电连接方式均与商用块体热电器件相同。微流控芯片流道层5为Si或SiN材料或Al2O3材料,微流控芯片盖板层6为Si或聚二甲基硅氧烷(PDMS)材料。散热器层可以为Si材料、AlN陶瓷材料、Al2O3陶瓷等高导热材料。Among them, the thermoelectric particle layer 3 is N-type and P-type thermoelectric semiconductor materials (thin-film thermoelectric semiconductor materials or bulk thermoelectric semiconductor materials), including GeSi-based alloys, GeTe-based alloys, Bi 2 Te 3 -based alloys or Mg 3 Bi 2- based alloys wait. The material of the first electrode layer 2 and the material of the second electrode layer 4 can be selected as a single-layer or more than two-layer film structure composed of Ti, Cu, Ni, Au, Cr, Nb, Ag and other highly conductive and thermally conductive metals. The spatial arrangement and electrical connection of the first electrode layer, the thermoelectric particle layer and the second electrode layer are the same as those of commercial bulk thermoelectric devices. The channel layer 5 of the microfluidic chip is made of Si or SiN material or Al 2 O 3 material, and the cover layer 6 of the microfluidic chip is made of Si or polydimethylsiloxane (PDMS) material. The heat sink layer can be Si material, AlN ceramic material, Al 2 O 3 ceramic and other high thermal conductivity materials.

在具体实施过程中,本发明一体化工作芯片/热电制冷芯片散热温控结构的集成方法包括:电极直接生长技术、热电颗粒切割及装配技术、热电制冷芯片焊接技术、深硅刻蚀技术、飞秒激光微流控加工技术,具体步骤如下:In the specific implementation process, the integration method of the integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure of the present invention includes: electrode direct growth technology, thermoelectric particle cutting and assembly technology, thermoelectric cooling chip welding technology, deep silicon etching technology, flying Second laser microfluidic processing technology, the specific steps are as follows:

(1)微流控芯片制备:采用飞秒激光刻蚀技术刻蚀Al2O3陶瓷或AlN陶瓷制备微流道,或采用深硅刻蚀技术刻蚀Si微流道。在微流道层Al2O3或AlN上物理沉积约20~500nmSiO2后,采用紫外臭氧处理技术处理PDMS,将PDMS与Al2O3或AlN对准加压,实现PDMS与Al2O3或AlN的化学键合;或采用Si晶圆键合技术直接键合Si盖板与Si微流道层。(1) Preparation of microfluidic chip: use femtosecond laser etching technology to etch Al 2 O 3 ceramics or AlN ceramics to prepare microchannels, or use deep silicon etching technology to etch Si microchannels. After physically depositing about 20-500nm SiO 2 on the microchannel layer Al 2 O 3 or AlN, the PDMS is treated with ultraviolet ozone treatment technology, and the PDMS and Al 2 O 3 or AlN are aligned and pressurized to realize PDMS and Al 2 O 3 Or chemical bonding of AlN; or use Si wafer bonding technology to directly bond the Si cover plate and the Si microchannel layer.

(2)电极直接生长:在微流道层无微流道面和工作芯片某一面采用电镀或磁控溅射或电子束蒸发直接生长图案化电极。(2) Electrode direct growth: Electroplating, magnetron sputtering or electron beam evaporation are used to directly grow patterned electrodes on the non-microchannel surface of the microchannel layer and one side of the working chip.

(3)热电颗粒切割及装配:利用点胶或丝网印刷术在第一电极层及第二电极层制备合金焊膏(如:AuSn、SnSb或SnBi等),利用图像识别及贴片技术在第一电极层上装配热电颗粒层。(3) Cutting and assembly of thermoelectric particles: use dispensing or screen printing to prepare alloy solder paste (such as: AuSn, SnSb or SnBi, etc.) A pyroelectric particle layer is assembled on the first electrode layer.

(4)热电制冷芯片焊接:利用图像识别及贴片技术将微流控层第二电极层与热电颗粒层顶部装配,在带有保护气氛(如:氮气、氩气或氦气等)的焊炉里焊接,其焊接参数与所使用的合金焊膏相对应。(4) Thermoelectric cooling chip welding: use image recognition and patch technology to assemble the second electrode layer of the microfluidic layer and the top of the thermoelectric particle layer, and weld them in a protective atmosphere (such as nitrogen, argon or helium, etc.) Furnace soldering with soldering parameters corresponding to the alloy solder paste used.

下述实施例是为了更好地进一步理解本发明,并不局限于所述最佳实施方式,不对本发明的内容和保护范围构成限制,任何人在本发明的启示下或是将本发明与其他现有技术的特征进行组合而得出的任何与本发明相同或向近似的产品,均落在本发明的保护范围之内。The following examples are in order to further understand the present invention better, are not limited to the best implementation mode, and do not limit the content and protection scope of the present invention. Any product identical or similar to the present invention obtained by combining features of other prior art falls within the protection scope of the present invention.

实施例中未注明具体实现步骤或条件者,按照本领域内文献所描述的常规试验步骤操作或条件即可进行。所用试剂或仪器未注明生产厂商这,均为可以通过市购获得的常规试剂产品。If no specific steps or conditions are specified in the examples, it can be carried out according to the routine test steps or conditions described in the literature in this field. The manufacturers of the reagents or instruments used were not indicated, and they were all commercially available conventional reagent products.

实施例1Example 1

如图1-图4所示,本实施例为一体化工作芯片/热电制冷芯片散热温控结构的一种典型应用,包括:工作芯片1、第一电极层2、热电颗粒层3、第二电极层4、微流控芯片流道层5、微流控芯片盖板层6、电路板7和封装板8,工作芯片1通过锡焊工艺与电路板7构成电连接,第一电极层2直接制作于工作芯片1顶部,第二电极层4直接制作于微流控芯片流道层5底部。热电颗粒层3通过焊接工艺焊接在第一电极层2和第二电极层4之间,形成传统热电器件电串联、热并联结构。封装板8与电路板7上下相对设置,且封装板8通过密封胶与电路板7粘接密封,封装板8的中间开设窗口,封装板8的窗口通过密封胶与微流控芯片流道层5的侧面粘接,微流控芯片盖板层6安装于微流控芯片流道层5顶部形成微流控芯片层。其中,工作芯片1、第一电极层2、热电颗粒层3、第二电极层4、微流控芯片流道层5、微流控芯片盖板层6均位于封装板8的窗口内,封装板8与电路板7之间的密封区域可以是空气、氩气、氮气或氦气。微流控芯片流道层5上设有微流道51,用于通冷却水,增大散热效果。其中,微流道51为往复式平行排布型结构,其尺寸为:微流道截面宽度10μm~500μm,微流道截面高度20μm~1mm。微流控芯片盖板层6上有两个通孔:进水孔和出水孔,用于外接水路。实际使用时,需要在微流道水路中加入一可调功率的水泵用于水循环。As shown in Figures 1 to 4, this embodiment is a typical application of the integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure, including: working chip 1, first electrode layer 2, thermoelectric particle layer 3, second The electrode layer 4, the microfluidic chip flow channel layer 5, the microfluidic chip cover layer 6, the circuit board 7 and the packaging board 8, the working chip 1 is electrically connected to the circuit board 7 through a soldering process, and the first electrode layer 2 It is directly fabricated on the top of the working chip 1, and the second electrode layer 4 is directly fabricated on the bottom of the channel layer 5 of the microfluidic chip. The thermoelectric particle layer 3 is welded between the first electrode layer 2 and the second electrode layer 4 by a welding process to form a traditional thermoelectric device electrically connected in series and thermally connected in parallel. The packaging board 8 and the circuit board 7 are set up and down opposite to each other, and the packaging board 8 is bonded and sealed with the circuit board 7 through the sealant. 5, the microfluidic chip cover layer 6 is installed on the top of the microfluidic chip channel layer 5 to form a microfluidic chip layer. Among them, the working chip 1, the first electrode layer 2, the thermoelectric particle layer 3, the second electrode layer 4, the flow channel layer 5 of the microfluidic chip, and the cover layer 6 of the microfluidic chip are all located in the window of the packaging board 8, and the packaging The sealed area between the plate 8 and the circuit board 7 can be air, argon, nitrogen or helium. The channel layer 5 of the microfluidic chip is provided with a micro channel 51 for passing cooling water to increase the heat dissipation effect. Wherein, the micro-channel 51 is a reciprocating parallel arrangement structure, and its size is: the cross-sectional width of the micro-channel is 10 μm-500 μm, and the cross-sectional height of the micro-channel is 20 μm-1 mm. There are two through holes on the cover plate layer 6 of the microfluidic chip: a water inlet hole and a water outlet hole, which are used for externally connecting waterways. In actual use, it is necessary to add a water pump with adjustable power in the microchannel water circuit for water circulation.

本实施例中,热电颗粒层3采用N型Bi2Te3块体材料和P型Bi1.5Sb0.5Te3块体材料,其具体尺寸均为:长200μm,宽200μm,高200μm;第一电极层2为Au材料,第二电极层4为Au材料,微流控芯片流道层5为Si材料,微流控芯片盖板层6为Si材料。In this embodiment, the thermoelectric particle layer 3 adopts N-type Bi 2 Te 3 bulk material and P-type Bi 1.5 Sb 0.5 Te 3 bulk material, and their specific dimensions are: length 200 μm, width 200 μm, height 200 μm; the first electrode The layer 2 is made of Au material, the second electrode layer 4 is made of Au material, the channel layer 5 of the microfluidic chip is made of Si material, and the cover plate layer 6 of the microfluidic chip is made of Si material.

本实施例的使用原理大致如下所述:The principle of use of this embodiment is roughly as follows:

本实施例制冷结构工作时,工作芯片1发出大量热量,给第二电极层4的两端施加电压,由于热电材料的帕尔贴效应,热量被搬运到微流控芯片流道层5。而微流控芯片流道层5中的微流道液体由于温度较低,吸收热量并被水泵抽走,从而实现工作芯片1的高效制冷。并且,通过调节施加电压的大小、水泵的功率,可以调节芯片的实际温度,从而实现芯片的精准控温。When the refrigeration structure of this embodiment is working, the working chip 1 emits a large amount of heat, and a voltage is applied to both ends of the second electrode layer 4. Due to the Peltier effect of the thermoelectric material, the heat is transported to the channel layer 5 of the microfluidic chip. However, the liquid in the micro-channels in the channel layer 5 of the micro-fluidic chip absorbs heat due to its low temperature and is pumped away by the water pump, thereby achieving high-efficiency cooling of the working chip 1 . Moreover, by adjusting the magnitude of the applied voltage and the power of the water pump, the actual temperature of the chip can be adjusted, thereby realizing precise temperature control of the chip.

结果表明,本发明通过将热电制冷芯片直接集成在工作芯片上,大大降低了界面寄生热阻和电阻,极大地提高了散热效率。同时,结合微流道技术,保证热电制冷芯片的热端散热,进一步提升了散热性能。本发明所采用的封装技术均较容易实现并且与当下半导体器件制造工艺相兼容,有非常大的应用潜力。The results show that the invention greatly reduces the parasitic thermal resistance and resistance of the interface by directly integrating the thermoelectric cooling chip on the working chip, and greatly improves the heat dissipation efficiency. At the same time, combined with micro-channel technology, it ensures the heat dissipation of the hot end of the thermoelectric cooling chip, further improving the heat dissipation performance. The packaging technology adopted in the present invention is relatively easy to realize and is compatible with the current semiconductor device manufacturing process, and has great application potential.

显然,上述实施例仅仅是为清楚地说明所做的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clearly illustrating, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.

Claims (10)

1. An integrated working chip/thermoelectric refrigeration chip heat dissipation temperature control structure, characterized in that the structure comprises: the working chip, the first electrode layer, the thermoelectric particle layer, the second electrode layer, the microfluidic chip layer or the radiator layer has the following specific structure: the first electrode layer is positioned at the top of the working chip, and the second electrode layer is positioned at the bottom of the microfluidic chip layer or the radiator layer; the thermoelectric particle layer is welded between the first electrode layer and the second electrode layer to form a traditional thermoelectric device electric series connection and thermal parallel connection structure.
2. The integrated working chip/thermoelectric refrigeration chip heat dissipation temperature control structure according to claim 1, wherein the microfluidic chip layer comprises a microfluidic chip flow channel layer and a microfluidic chip cover plate layer, the microfluidic chip cover plate layer is arranged at the top of the microfluidic chip flow channel layer, a micro flow channel is arranged on the microfluidic chip flow channel layer, the micro flow channel structure is of a reciprocating parallel arrangement type structure, and two through holes are formed in the microfluidic chip cover plate layer: the water inlet hole and the water outlet hole are used for externally connecting a waterway; when the micro-channel water pump is used, a power-adjustable water pump is added into the micro-channel water channel for water circulation.
3. The integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure according to claim 1, wherein the first electrode layer, the thermoelectric particle layer, and the second electrode layer are arranged in a relative manner and electrically connected in a manner that common thermoelectric devices are arranged and connected in a commercial manner.
4. The integrated working chip/thermoelectric refrigeration chip heat dissipation temperature control structure according to claim 1, wherein when a microfluidic chip layer is adopted, the projected area of the microfluidic chip layer is smaller than the projected area of the working chip; when the radiator layer is adopted, the projection area of the radiator layer is larger than that of the working chip, so that the heat dissipation area is increased.
5. The heat dissipation and temperature control structure of an integrated working chip/thermoelectric refrigeration chip according to claim 1, wherein the first electrode layer material and the second electrode layer material are single-layer or more than two-layer film structures formed by high-electric-conductivity and high-heat-conductivity metals; the thermoelectric particle layer is a group of bulk or thin film N-type and P-type thermoelectric semiconductor materials.
6. The integrated working chip/thermoelectric refrigeration chip heat dissipation and temperature control structure as set forth in claim 5, wherein the highly electrically and thermally conductive metal is: ti, cu, ni, au, cr, nb or Ag; the thermoelectric semiconductor material is as follows: bi (Bi) 2 Te 3 Base alloy material, geTe base alloy material, mg 3 Bi 2 A base alloy material, a PbTe base alloy material, or a SiGe base alloy material.
7. The integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure according to claim 2, wherein the micro-fluidic chip runner layer adopts Si or AlN ceramics or Al 2 O 3 A ceramic material; correspondingly, the cover plate layer of the micro-fluidic chip adopts Si or PDMS material.
8. An integration method using the integrated working chip/thermoelectric cooling chip heat dissipation temperature control structure as claimed in any one of claims 1 to 7, comprising: electrode direct growth technology, thermoelectric particle cutting and assembling technology, thermoelectric refrigeration chip welding technology, microfluidic chip layer or radiator layer processing technology, wherein:
directly growing a first electrode layer or a second electrode layer on the working chip or the microfluidic chip layer or the radiator layer by adopting electroplating, magnetron sputtering or electron beam evaporation technology;
cutting the thermoelectric particle layer by using a femtosecond laser cutting technology, a wafer cutting technology or a wire cutting technology;
assembling the first electrode layer, the thermoelectric particle layer and the second electrode layer by using an image recognition technology, a patch transfer technology or a vacuum adsorption technology;
preparing patterned alloy soldering paste by using a dispensing technology and a screen printing technology, and welding a thermoelectric particle layer and a first electrode layer or a second electrode layer under a protective atmosphere;
the micro-fluidic chip layer is processed by a femtosecond laser etching technology, an ultraviolet ozone treatment bonding technology or a deep silicon etching technology and a Si wafer bonding technology, and the radiator layer is processed by a femtosecond laser processing technology.
9. The method for integrating a heat dissipation and temperature control structure of an integrated process chip/thermoelectric refrigeration chip as recited in claim 8, wherein in the microfluidic chip layer: when the micro-fluidic chip runner layer is made of Si material, the micro-fluidic chip runner layer is prepared by adopting a deep silicon etching technology; when the flow channel layer of the microfluidic chip is AlN ceramic or Al 2 O 3 When the ceramic material is used, the flow channel layer of the microfluidic chip is prepared by adopting a femtosecond laser etching technology.
10. The method for integrating the heat dissipation and temperature control structure of the integrated working chip/thermoelectric refrigeration chip as claimed in claim 9, wherein the microfluidic chip layer comprises the following steps: when the microfluidic chip runner layer is made of Si material, bonding and sealing the microfluidic chip cover plate layer made of Si material and the microfluidic chip runner layer by adopting a Si wafer bonding technology; when the flow channel layer of the microfluidic chip is AlN ceramic or Al 2 O 3 When ceramic material is used, siO is prepared on the flow channel layer of the micro-fluidic chip 2 After the lamination, the micro-fluidic chip cover plate layer of PDMS material and the micro-fluidic chip runner layer are bonded and sealed by adopting an ultraviolet ozone treatment technology.
CN202210113555.1A 2022-01-30 2022-01-30 Integrated working chip/thermoelectric cooling chip heat dissipation and temperature control structure and integration method Pending CN116564911A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119346201A (en) * 2024-11-21 2025-01-24 精智未来(广州)智能科技有限公司 A microfluidic chip for efficient separation of micro gas chromatographs
CN120076695A (en) * 2025-04-24 2025-05-30 浙江大学 Thermoelectric refrigeration device integrating liquid cooling and electronic equipment heat dissipation device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119346201A (en) * 2024-11-21 2025-01-24 精智未来(广州)智能科技有限公司 A microfluidic chip for efficient separation of micro gas chromatographs
CN120076695A (en) * 2025-04-24 2025-05-30 浙江大学 Thermoelectric refrigeration device integrating liquid cooling and electronic equipment heat dissipation device

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