CN116480275B - A drilling machine for tunnel construction - Google Patents
A drilling machine for tunnel construction Download PDFInfo
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- CN116480275B CN116480275B CN202310362952.7A CN202310362952A CN116480275B CN 116480275 B CN116480275 B CN 116480275B CN 202310362952 A CN202310362952 A CN 202310362952A CN 116480275 B CN116480275 B CN 116480275B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B12/00—Accessories for drilling tools
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/003—Supports for the drilling machine, e.g. derricks or masts adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/04—Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
- E21B15/045—Hydraulic, pneumatic or electric circuits for their positioning
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/02—Couplings; joints
- E21B17/04—Couplings; joints between rod or the like and bit or between rod and rod or the like
- E21B17/07—Telescoping joints for varying drill string lengths; Shock absorbers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/024—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting having means for adapting to inclined terrain; having means for stabilizing the vehicle while drilling
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Life Sciences & Earth Sciences (AREA)
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- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
Description
技术领域Technical field
本发明属于隧道打孔技术领域,具体是指一种隧道施工用钻孔机。The invention belongs to the technical field of tunnel drilling, and specifically refers to a drilling machine for tunnel construction.
背景技术Background technique
隧道内壁辅助设施安装在隧道内壁上时,均需要先在隧道内壁上打安装孔,而隧道内壁上辅助设施种类繁多,数量较大,隧道内壁安装孔需求量大。When the auxiliary facilities on the inner wall of the tunnel are installed on the inner wall of the tunnel, installation holes need to be drilled on the inner wall of the tunnel first. Since there are many types and large quantities of auxiliary facilities on the inner wall of the tunnel, the demand for installation holes on the inner wall of the tunnel is large.
隧道施工中钻孔施工工艺还是比较落后的人工作业方式,而人工作业存在很多缺点,作业钻孔时,会产生振动,需要作业人员用力固定,且人工作业由于每次钻孔手持电锤的角度、推进速度、深度不一致,打孔质量没有保证,重复性差,此外,人工手持钻孔时,极易发生偏移,且隧道内岩石表面凹凸不平,难以实现稳固固定,不便于精准钻孔。The drilling construction technology in tunnel construction is still a relatively backward manual operation method, and manual operation has many shortcomings. When drilling, vibration will be generated, which requires the operator to use force to fix it, and manual operation requires hand-held electric power for each drilling operation. The angle, advancement speed and depth of the hammer are inconsistent, the drilling quality is not guaranteed, and the repeatability is poor. In addition, when drilling by hand, it is easy to shift, and the rock surface in the tunnel is uneven, making it difficult to achieve stable fixation and making it difficult to drill accurately. hole.
此外现有技术中,虽然也有自动钻孔的台车或者机器人,但是钻孔时产生的振动会传递至台车或机器人处,造成设备稳定效果较差。In addition, in the existing technology, although there are also automatic drilling trolleys or robots, the vibration generated during drilling will be transmitted to the trolley or robot, resulting in poor equipment stability.
发明内容Contents of the invention
针对上述情况,为克服现有技术的缺陷,本发明提供了一种可以根据地形自适应调节固定,同时抑制钻孔时振动传递,降低振动传递率的隧道施工用钻孔机。In view of the above situation, in order to overcome the shortcomings of the prior art, the present invention provides a drilling machine for tunnel construction that can adaptively adjust and fix according to the terrain, while suppressing vibration transmission during drilling and reducing the vibration transmission rate.
本发明采取的技术方案如下:本发明提供的一种隧道施工用钻孔机,包括多地形固定履带行进车、剪叉式升降机和振动抑制式钻孔机构,所述剪叉式升降机设于多地形固定履带行进车上,所述剪叉式升降机上壁设有转动支座,所述振动抑制式钻孔机构转动设于转动支座上端,剪叉式升降机与振动抑制式钻孔机构之间设有调节电动液压杆,通过调节电动液压杆的伸缩带动振动抑制式钻孔机构角度的调节,方便多角度钻孔。The technical solution adopted by the present invention is as follows: The present invention provides a drilling machine for tunnel construction, which includes a multi-terrain fixed crawler traveling vehicle, a scissor lift and a vibration suppression drilling mechanism. The scissor lift is located on a multi-terrain On the terrain-fixed crawler traveling vehicle, the upper wall of the scissor lift is provided with a rotating support, and the vibration-suppressing drilling mechanism is rotated at the upper end of the rotating support, between the scissor lift and the vibration-suppressing drilling mechanism. It is equipped with an adjusting electric hydraulic rod. By adjusting the expansion and contraction of the electric hydraulic rod, the angle of the vibration-suppressed drilling mechanism can be adjusted to facilitate multi-angle drilling.
其中,所述振动抑制式钻孔机构包括钻孔底座、圆周定位式往复移动组件和磁性阻尼抑振钻孔装置,所述圆周定位式往复移动组件设于钻孔底座上,所述磁性阻尼抑振钻孔装置设于圆周定位式往复移动组件上,所述圆周定位式往复移动组件包括驱动座、移动螺杆、导向滑杆、移动螺纹套筒和定位环座,所述驱动座和定位环座固接设于钻孔底座上壁两端,所述移动螺杆转动设于驱动座和定位环座之间,移动螺杆绕定位环座轴线圆周阵列分布,所述导向滑杆设于驱动座和定位环座之间,导向滑杆绕定位环座轴线圆周阵列分布,移动螺杆和导向滑杆平行设置,所述移动螺纹套筒套设于移动螺杆上,移动螺纹套筒与移动螺杆螺纹连接,所述磁性阻尼抑振钻孔装置侧壁设有滑动套筒,所述滑动套筒滑动设于导向滑杆上,磁性阻尼抑振钻孔装置设于多组移动螺杆和导向滑杆的中心部,磁性阻尼抑振钻孔装置与移动螺纹套筒固接,所述驱动座内设有驱动腔,所述驱动腔内设有齿轮组件,驱动座侧壁设有移动电机,所述齿轮组件与移动螺杆相连,移动电机通过齿轮组件驱动移动螺杆转动,移动螺杆转动通过移动螺纹套筒带动磁性阻尼抑振钻孔装置沿移动螺杆和导向滑杆滑动,从而前进钻孔。Wherein, the vibration-suppressed drilling mechanism includes a drilling base, a circumferentially positioned reciprocating assembly and a magnetic damping and vibration-suppressing drilling device. The circumferentially positioned reciprocating assembly is located on the drilling base, and the magnetic damping suppresses The vibration drilling device is located on a circumferentially positioned reciprocating assembly. The circumferentially positioned reciprocating assembly includes a driving seat, a moving screw, a guide slider, a moving threaded sleeve and a positioning ring seat. The driving seat and positioning ring seat Fixedly installed at both ends of the upper wall of the drilling base, the moving screw is rotated between the driving seat and the positioning ring seat. The moving screw is distributed in a circumferential array around the axis of the positioning ring seat. The guide slide rod is located at the driving seat and the positioning ring seat. Between the ring seats, the guide sliding rods are distributed in a circumferential array around the axis of the positioning ring seat. The moving screw rod and the guide sliding rod are arranged in parallel. The moving threaded sleeve is sleeved on the moving screw rod. The moving threaded sleeve is threadedly connected to the moving screw rod. The magnetic damping and vibration suppression drilling device is provided with a sliding sleeve on the side wall, and the sliding sleeve is slidably located on the guide slide rod. The magnetic damping and vibration suppression drilling device is located at the center of multiple sets of moving screws and guide slide rods. The magnetic damping and vibration suppression drilling device is fixedly connected to the moving threaded sleeve. The driving seat is provided with a driving cavity. The driving cavity is provided with a gear assembly. The side wall of the driving base is provided with a moving motor. The gear assembly is connected to the moving sleeve. The screws are connected, and the mobile motor drives the mobile screw to rotate through the gear assembly. The rotation of the mobile screw drives the magnetic damping and vibration suppression drilling device to slide along the mobile screw and guide slider through the mobile threaded sleeve, thereby advancing drilling.
进一步地,所述齿轮组件包括中心齿轮和从动行星齿轮,所述中心齿轮转动设于驱动腔内,中心齿轮与定位环座同轴线设置,移动电机固接设于驱动座侧壁上,移动电机的输出轴与中心齿轮同轴固接,所述从动行星齿轮转动设于驱动腔内,从动行星齿轮绕中心齿轮圆周阵列分布,从动行星齿轮的中心轴部分别与移动螺杆的中心轴部同轴固接,移动电机带动中心齿轮转动,中心齿轮带动多组从动行星齿轮同步转动,从动行星齿轮带动多组移动螺杆同步转动,从而通过移动螺纹套筒带动磁性阻尼抑振钻孔装置沿移动螺杆和导向滑杆平稳移动。Further, the gear assembly includes a sun gear and a driven planetary gear. The sun gear is rotatably located in the drive cavity. The sun gear and the positioning ring seat are coaxially arranged. The moving motor is fixedly mounted on the side wall of the drive seat. The output shaft of the mobile motor is coaxially fixed with the sun gear. The driven planetary gears are rotated in the drive cavity. The driven planetary gears are distributed in an array around the circumference of the sun gear. The central axis of the driven planetary gears is respectively connected with the moving screw. The central shaft is coaxially fixed, and the mobile motor drives the center gear to rotate. The central gear drives multiple sets of driven planetary gears to rotate synchronously. The driven planetary gears drive multiple sets of moving screws to rotate synchronously, thereby driving magnetic damping and vibration suppression by moving the threaded sleeve. The drilling device moves smoothly along the moving screw and guide slide.
其中,所述磁性阻尼抑振钻孔装置包括钻孔驱动组件、钻头和磁性阻尼抑振组件,所述磁性阻尼抑振组件绕钻孔驱动组件侧壁圆周阵列分布,所述钻头安装于钻孔驱动组件,所述钻孔驱动组件包括驱动外壳和设置于驱动外壳内部的钻孔电机,所述钻头与钻孔电机的输出端同轴固定相连,钻孔电机带动钻头转动进行钻孔,钻头与定位环座同轴线设置,所述磁性阻尼抑振组件圆周阵列分布设于驱动外壳侧壁上,磁性阻尼抑振组件分别与移动螺纹套筒、滑动套筒固接,磁性阻尼抑振组件包括液压阻尼器、固定筒、固定磁铁、电磁线圈和霍尔传感器,所述液压阻尼器设于驱动壳外侧,所述固定筒分别与移动螺纹套筒、滑动套筒固接,液压阻尼器的端部滑动设于固定筒内,所述固定磁铁固接设于驱动外壳侧壁上,所述固定筒远离驱动外壳的一侧设有磁控腔,电磁线圈设于磁控腔内,所述霍尔传感器设于磁控腔内,电磁线圈、固定筒、液压阻尼器和固定磁铁同轴线设置,所述驱动外壳内部设有控制器,所述控制器分别与电磁线圈、霍尔传感器电性连接,液压阻尼器对钻孔时产生的振动进行减振和抑制,同时霍尔传感器实时检测磁场变化,进而反馈给控制器,控制器根据霍尔传感器检测结果调节电流大小,从而改变电磁线圈对固定磁铁的吸力,使得驱动外壳始终位于多个磁性阻尼抑振组件的中心处,保证驱动外壳的稳定,使得钻头与定位环座轴线稳定对齐。Wherein, the magnetic damping and vibration suppression drilling device includes a drilling driving component, a drill bit and a magnetic damping and vibration suppressing component. The magnetic damping and vibration suppressing components are distributed in a circumferential array around the side wall of the drilling driving component, and the drill bit is installed on the drilling hole. Driving assembly, the drilling driving assembly includes a driving shell and a drilling motor arranged inside the driving shell. The drill bit is coaxially fixedly connected to the output end of the drilling motor. The drilling motor drives the drill bit to rotate for drilling, and the drill bit is connected to the output end of the drilling motor. The positioning ring seat is arranged coaxially, and the magnetic damping and vibration suppression components are distributed in a circumferential array on the side wall of the drive housing. The magnetic damping and vibration suppression components are respectively fixedly connected to the moving threaded sleeve and the sliding sleeve. The magnetic damping and vibration suppression components include Hydraulic damper, fixed cylinder, fixed magnet, electromagnetic coil and Hall sensor. The hydraulic damper is located outside the drive shell. The fixed cylinder is fixedly connected to the moving threaded sleeve and the sliding sleeve respectively. The end of the hydraulic damper The fixed cylinder is slidably installed in the fixed cylinder, and the fixed magnet is fixedly connected to the side wall of the drive housing. The side of the fixed cylinder away from the drive housing is provided with a magnetic control cavity, and the electromagnetic coil is located in the magnetic control cavity. The Hall sensor is located in the magnetic control cavity, and the electromagnetic coil, fixed cylinder, hydraulic damper and fixed magnet are arranged coaxially. A controller is provided inside the driving shell, and the controller is electrically connected to the electromagnetic coil and the Hall sensor respectively. The hydraulic damper dampens and suppresses the vibration generated during drilling. At the same time, the Hall sensor detects changes in the magnetic field in real time and feeds it back to the controller. The controller adjusts the current based on the detection results of the Hall sensor, thereby changing the pair of electromagnetic coils. The suction force of the fixed magnet keeps the drive shell always located at the center of multiple magnetic damping and vibration suppression components, ensuring the stability of the drive shell and stably aligning the axis of the drill bit with the positioning ring seat.
其中,所述霍尔传感器采用线性霍尔元件HW-101A,封装小,便于安装和节省空间,高耐温,高灵敏度,控制器采用STC89C51单片机。Among them, the Hall sensor uses linear Hall element HW-101A, which has a small package, is easy to install and saves space, has high temperature resistance and high sensitivity, and the controller uses STC89C51 microcontroller.
更为具体地,所述钻孔底座底壁和剪叉式升降机上壁分别设有连接销座,所述调节电动液压杆的两端分别设有销头,销头分别通过销轴与连接销座转动相连。More specifically, the bottom wall of the drilling base and the upper wall of the scissor lift are respectively provided with connecting pin seats, and the two ends of the adjusting electro-hydraulic rod are respectively provided with pin heads, and the pin heads are respectively connected to the connecting pin through the pin shaft The bases are connected by rotation.
其中,所述定位环座远离移动螺杆的端面阵列分布设有一侧开口的滑动油腔,所述滑动油腔内滑动设有活塞,所述活塞侧壁固接设有定位钉,所述滑动油腔靠近移动螺杆的一端连通设有供油腔,供油腔内设有液压传感器,剪叉式升降机上设有供油端,供油端包括油箱和油泵组,油泵组和油箱通过供油管路、回油管路与供油腔连通,供油管路和回油管路上分别设有电磁阀,控制管路通断,所述控制器与液压传感器、电磁阀、供油端电性连接。Wherein, the end face array of the positioning ring seat away from the moving screw is provided with a sliding oil chamber open on one side, a piston is slidably installed in the sliding oil chamber, and a positioning nail is fixedly fixed on the side wall of the piston. The end of the cavity close to the moving screw is connected with an oil supply chamber. There is a hydraulic sensor in the oil supply chamber. There is an oil supply end on the scissor lift. The oil supply end includes an oil tank and an oil pump group. The oil pump group and the oil tank pass through the oil supply pipe. The oil supply pipeline and the oil return pipeline are connected with the oil supply cavity. Solenoid valves are respectively provided on the oil supply pipeline and the oil return pipeline to control the on/off of the pipelines. The controller is electrically connected to the hydraulic sensor, the solenoid valve, and the oil supply end.
其中,所述剪叉式升降机为现有成熟技术,此处不再赘述。The scissor lift is an existing mature technology and will not be described again here.
进一步地,所述多地形固定履带行进车包括车本体以及转动设于车本体上的辅助固定履带组件,所述车本体上对称转动设有履带轮,所述履带轮外侧绕设有履带本体,所述车本体上设有行进电机,行进电机的输出轴与履带轮相连,行进电机带动履带轮转动,从而带动履带转动,所述辅助固定履带组件转动设于车本体四角,所述辅助固定履带组件与车本体之间连接设有固定电动液压杆,通过固定电动液压杆伸缩带动辅助固定履带组件转动调节角度,从而适应不同地形进行固定支撑。Further, the multi-terrain fixed crawler traveling vehicle includes a vehicle body and an auxiliary fixed crawler assembly that is rotatably installed on the vehicle body. The vehicle body is provided with symmetrically rotating crawler wheels, and the crawler body is wound around the outside of the crawler wheels. The vehicle body is provided with a traveling motor, and the output shaft of the traveling motor is connected to the track wheels. The traveling motor drives the track wheels to rotate, thereby driving the crawler tracks to rotate. The auxiliary fixed crawler track components are rotated and installed at the four corners of the vehicle body. The auxiliary fixed crawler tracks are rotated. A fixed electro-hydraulic rod is connected between the component and the vehicle body. The expansion and contraction of the fixed electro-hydraulic rod drives the auxiliary fixed crawler component to rotate and adjust the angle, thereby adapting to different terrains for fixed support.
更为具体地,所述辅助固定履带组件包括辅助带轮、固定支架、从动带轮和从动履带,所述辅助带轮同轴固接设于履带轮侧壁,固定支架一端与辅助带轮轴部转动相连,所述从动带轮转动设于固定支架另一端侧壁上,从动履带绕设于辅助带轮和从动带轮外侧,所述固定电动液压杆的一端与车本体侧壁转动相连,固定电动液压杆的另一端与固定支架侧壁转动相连,通过固定电动液压杆的伸缩带动固定支架绕辅助带轮轴部转动,从而带动从动带轮向下转动与地面紧密接触,通过车本体四角的从动带轮分别与地面接触,从而保证车本体的平稳,加固钻孔时车本体的稳定性,适应不同地形。More specifically, the auxiliary fixed crawler track assembly includes an auxiliary pulley, a fixed bracket, a driven pulley and a driven crawler track. The auxiliary pulley is coaxially fixed to the side wall of the crawler wheel, and one end of the fixed bracket is connected to the auxiliary belt. The axle part is connected in rotation, the driven pulley is rotated on the side wall of the other end of the fixed bracket, the driven track is wound around the auxiliary pulley and the outside of the driven pulley, and one end of the fixed electro-hydraulic rod is connected to the side of the vehicle body. The wall is rotated and connected, and the other end of the fixed electro-hydraulic rod is connected to the side wall of the fixed bracket. Through the expansion and contraction of the fixed electro-hydraulic rod, the fixed bracket is driven to rotate around the axis of the auxiliary pulley, thereby driving the driven pulley to rotate downward and come into close contact with the ground. The driven pulleys at the four corners of the vehicle body are in contact with the ground respectively, thereby ensuring the stability of the vehicle body, reinforcing the stability of the vehicle body during drilling, and adapting to different terrains.
进一步地,所述车本体上壁设有照明灯,方便为作业环境提供光亮。Furthermore, the upper wall of the vehicle body is provided with lighting lamps to facilitate providing light for the working environment.
采用上述结构本发明取得的有益效果如下:本方案提供的一种隧道施工用钻孔机,首先,设置多地形固定履带行进车,通过固定电动液压杆分别调节多组辅助固定履带组件的倾斜角度,从而带动从动带轮向下转动与地面紧密接触,通过车本体四角的从动带轮分别与地面接触,从而保证车本体的平稳,加固钻孔时车本体的稳定性,适应不同地形;其次,针对钻孔作业时易振动的缺陷,设置了磁性阻尼抑振钻孔装置,通过液压阻尼器与磁力协同作用,在保证钻孔稳定性的同时,可有效对钻孔产生的振动进行抑制,降低振动传递率,液压阻尼器对钻孔时产生的振动进行减振和抑制,同时霍尔传感器实时检测磁场变化,进而反馈给控制器,控制器根据霍尔传感器检测结果调节电流大小,从而改变电磁线圈对固定磁铁的吸力,使得驱动外壳始终位于多个磁性阻尼抑振组件的中心处,保证驱动外壳的稳定,使得钻头与定位环座轴线稳定对齐;最后,通过液压配合多个滑动设置的定位钉,贴合岩石壁面进行定位,稳定性高,不易产生偏移。The beneficial effects achieved by the present invention using the above structure are as follows: This solution provides a drilling machine for tunnel construction. First, a multi-terrain fixed crawler traveling vehicle is installed, and the inclination angles of multiple sets of auxiliary fixed crawler assemblies are adjusted through fixed electro-hydraulic rods. , thereby driving the driven pulley to rotate downward and in close contact with the ground, and the driven pulleys at the four corners of the vehicle body are in contact with the ground respectively, thereby ensuring the stability of the vehicle body, reinforcing the stability of the vehicle body during drilling, and adapting to different terrains; Secondly, in order to solve the problem of easy vibration during drilling operations, a magnetic damping and vibration suppression drilling device is installed. Through the synergy of hydraulic damper and magnetic force, it can effectively suppress the vibration generated by drilling while ensuring the stability of drilling. , reduce the vibration transmissibility. The hydraulic damper dampens and suppresses the vibration generated during drilling. At the same time, the Hall sensor detects changes in the magnetic field in real time and feeds it back to the controller. The controller adjusts the current based on the detection results of the Hall sensor, thereby Change the attraction force of the electromagnetic coil to the fixed magnet so that the drive shell is always located at the center of multiple magnetic damping and vibration suppression components, ensuring the stability of the drive shell and stably aligning the axis of the drill bit with the positioning ring seat; finally, through hydraulic cooperation with multiple sliding settings The positioning nails fit the rock wall for positioning, which has high stability and is not prone to deviation.
附图说明Description of the drawings
图1为本发明提供的一种隧道施工用钻孔机的结构示意图;Figure 1 is a schematic structural diagram of a drilling machine for tunnel construction provided by the present invention;
图2为本发明提供的一种隧道施工用钻孔机的另一视角的结构示意图;Figure 2 is a schematic structural diagram of a drilling machine for tunnel construction provided by the present invention from another perspective;
图3为本发明提供的一种隧道施工用钻孔机的侧视图;Figure 3 is a side view of a drilling machine for tunnel construction provided by the present invention;
图4为本发明提供的振动抑制式钻孔机构的结构示意图;Figure 4 is a schematic structural diagram of the vibration-suppressed drilling mechanism provided by the present invention;
图5为本发明提供的振动抑制式钻孔机构另一视角的结构示意图;Figure 5 is a schematic structural diagram of the vibration-suppressed drilling mechanism provided by the present invention from another perspective;
图6为本发明提供的振动抑制式钻孔机构的使用状态;Figure 6 shows the usage state of the vibration-suppressed drilling mechanism provided by the present invention;
图7为本发明提供的磁性阻尼抑振组件和钻孔驱动组件的组合结构示意图;Figure 7 is a schematic diagram of the combined structure of the magnetic damping and vibration suppression assembly and the drilling drive assembly provided by the present invention;
图8为本发明提供的磁性阻尼抑振组件的内部结构示意图;Figure 8 is a schematic diagram of the internal structure of the magnetic damping and vibration suppression component provided by the present invention;
图9为本发明提供的钻头和钻孔驱动组件的剖视图;Figure 9 is a cross-sectional view of the drill bit and drilling driving assembly provided by the present invention;
图10为本发明提供的驱动腔的剖视图;Figure 10 is a cross-sectional view of the drive chamber provided by the present invention;
图11为本发明提供的定位环座的剖视图。Figure 11 is a cross-sectional view of the positioning ring seat provided by the present invention.
其中,1、多地形固定履带行进车,2、剪叉式升降机,3、振动抑制式钻孔机构,4、转动支座,5、调节电动液压杆,6、钻孔底座,7、圆周定位式往复移动组件,8、磁性阻尼抑振钻孔装置,9、驱动座,10、移动螺杆,11、导向滑杆,12、移动螺纹套筒,13、定位环座,14、滑动套筒,15、驱动腔,16、移动电机,17、齿轮组件,18、中心齿轮,19、从动行星齿轮,20、钻孔驱动组件,21、钻头,22、磁性阻尼抑振组件,23、驱动外壳,24、钻孔电机,25、液压阻尼器,26、固定筒,27、固定磁铁,28、电磁线圈,29、霍尔传感器,30、磁控腔,31、控制器,32、连接销座,33、销头,34、销轴,35、滑动油腔,36、活塞,37、定位钉,38、供油腔,39、液压传感器,40、供油端,41、油箱,42、油泵组,43、电磁阀,44、车本体,45、辅助固定履带组件,46、履带轮,47、履带本体,48、行进电机,49、固定电动液压杆,50、辅助带轮,51、固定支架,52、从动带轮,53、从动履带,54、照明灯。Among them, 1. Multi-terrain fixed crawler vehicle, 2. Scissor lift, 3. Vibration suppression drilling mechanism, 4. Rotating support, 5. Adjusting electro-hydraulic rod, 6. Drilling base, 7. Circular positioning Type reciprocating moving assembly, 8. Magnetic damping and vibration suppression drilling device, 9. Driving seat, 10. Moving screw, 11. Guide slide rod, 12. Moving threaded sleeve, 13. Positioning ring seat, 14. Sliding sleeve, 15. Drive cavity, 16. Mobile motor, 17. Gear assembly, 18. Center gear, 19. Driven planetary gear, 20. Drilling drive assembly, 21. Drill bit, 22. Magnetic damping and vibration suppression assembly, 23. Drive housing , 24. Drilling motor, 25. Hydraulic damper, 26. Fixed cylinder, 27. Fixed magnet, 28. Electromagnetic coil, 29. Hall sensor, 30. Magnetic control chamber, 31. Controller, 32. Connection pin seat , 33. Pin head, 34. Pin shaft, 35. Sliding oil chamber, 36. Piston, 37. Positioning pin, 38. Oil supply chamber, 39. Hydraulic sensor, 40. Oil supply end, 41. Oil tank, 42. Oil pump Group, 43. Solenoid valve, 44. Vehicle body, 45. Auxiliary fixed track assembly, 46. Track wheel, 47. Track body, 48. Travel motor, 49. Fixed electro-hydraulic rod, 50. Auxiliary pulley, 51. Fixed Bracket, 52, driven pulley, 53, driven track, 54, lighting.
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them; based on The embodiments of the present invention and all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation or a specific location. orientation, construction and operation, and therefore should not be construed as limitations of the present invention.
如图1-图3所示,本发明提供的一种隧道施工用钻孔机包括多地形固定履带行进车1、剪叉式升降机2和振动抑制式钻孔机构3,所述剪叉式升降机2设于多地形固定履带行进车1上,所述剪叉式升降机2上壁设有转动支座4,所述振动抑制式钻孔机构3转动设于转动支座4上端,剪叉式升降机2与振动抑制式钻孔机构3之间设有调节电动液压杆5,通过调节电动液压杆5的伸缩带动振动抑制式钻孔机构3角度的调节,方便多角度钻孔。As shown in Figures 1-3, the present invention provides a drilling machine for tunnel construction including a multi-terrain fixed crawler traveling vehicle 1, a scissor lift 2 and a vibration-suppressed drilling mechanism 3. The scissor lift 2 is installed on the multi-terrain fixed crawler traveling vehicle 1. The upper wall of the scissor lift 2 is provided with a rotating support 4. The vibration-suppressing drilling mechanism 3 is rotated and installed on the upper end of the rotating support 4. The scissor lift 2 There is an adjusting electro-hydraulic rod 5 between 2 and the vibration-suppressing drilling mechanism 3. By adjusting the expansion and contraction of the electro-hydraulic rod 5, the angle of the vibration-suppressing drilling mechanism 3 is adjusted to facilitate multi-angle drilling.
参阅图1-图3,所述多地形固定履带行进车1包括车本体44以及转动设于车本体44上的辅助固定履带组件45,所述车本体44上对称转动设有履带轮46,所述履带轮46外侧绕设有履带本体47,所述车本体44上设有行进电机48,行进电机48的输出轴与履带轮46相连,行进电机48带动履带轮46转动,从而带动履带转动,所述辅助固定履带组件45转动设于车本体44四角,所述辅助固定履带组件45与车本体44之间连接设有固定电动液压杆49,通过固定电动液压杆49伸缩带动辅助固定履带组件45转动调节角度,从而适应不同地形进行固定支撑;所述车本体44上壁设有照明灯54,方便为作业环境提供光亮。Referring to Figures 1 to 3, the multi-terrain fixed crawler traveling vehicle 1 includes a vehicle body 44 and an auxiliary fixed crawler assembly 45 rotatably provided on the vehicle body 44. The vehicle body 44 is provided with symmetrically rotating crawler wheels 46, so A crawler body 47 is arranged around the outside of the crawler wheel 46. A traveling motor 48 is provided on the vehicle body 44. The output shaft of the traveling motor 48 is connected to the crawler wheel 46. The traveling motor 48 drives the crawler wheel 46 to rotate, thereby driving the crawler track to rotate. The auxiliary fixed crawler assembly 45 is rotatably installed at the four corners of the vehicle body 44. A fixed electro-hydraulic rod 49 is connected between the auxiliary fixed crawler assembly 45 and the vehicle body 44. The auxiliary fixed crawler assembly 45 is driven by the expansion and contraction of the fixed electro-hydraulic rod 49. The angle can be adjusted by rotation to adapt to different terrains for fixed support; the upper wall of the vehicle body 44 is provided with a lighting lamp 54 to facilitate providing light for the working environment.
如图2和图3所示,所述辅助固定履带组件45包括辅助带轮50、固定支架51、从动带轮52和从动履带53,所述辅助带轮50同轴固接设于履带轮46侧壁,固定支架51一端与辅助带轮50轴部转动相连,所述从动带轮52转动设于固定支架51另一端侧壁上,从动履带53绕设于辅助带轮50和从动带轮52外侧,所述固定电动液压杆49的一端与车本体44侧壁转动相连,固定电动液压杆49的另一端与固定支架51侧壁转动相连,通过固定电动液压杆49的伸缩带动固定支架51绕辅助带轮50轴部转动,从而带动从动带轮52向下转动与地面紧密接触,通过车本体44四角的从动带轮52分别与地面接触,从而保证车本体44的平稳,加固钻孔时车本体44的稳定性,适应不同地形。As shown in Figures 2 and 3, the auxiliary fixed crawler track assembly 45 includes an auxiliary pulley 50, a fixed bracket 51, a driven pulley 52 and a driven crawler track 53. The auxiliary pulley 50 is coaxially fixed to the crawler track. The side wall of the wheel 46, one end of the fixed bracket 51 is rotatably connected to the shaft of the auxiliary pulley 50, the driven pulley 52 is rotated on the other end side wall of the fixed bracket 51, and the driven crawler 53 is wound around the auxiliary pulley 50 and the auxiliary pulley 50. Outside the driven pulley 52, one end of the fixed electro-hydraulic rod 49 is rotatably connected to the side wall of the vehicle body 44, and the other end of the fixed electro-hydraulic rod 49 is rotatably connected to the side wall of the fixed bracket 51. Through the expansion and contraction of the fixed electro-hydraulic rod 49 The fixed bracket 51 is driven to rotate around the axis of the auxiliary pulley 50, thereby driving the driven pulley 52 to rotate downward and come into close contact with the ground. The driven pulleys 52 at the four corners of the vehicle body 44 are in contact with the ground respectively, thereby ensuring the stability of the vehicle body 44. It is stable, strengthens the stability of the vehicle body 44 when drilling, and adapts to different terrains.
如图4-图6所示,所述振动抑制式钻孔机构3包括钻孔底座6、圆周定位式往复移动组件7和磁性阻尼抑振钻孔装置8,所述圆周定位式往复移动组件7设于钻孔底座6上,所述磁性阻尼抑振钻孔装置8设于圆周定位式往复移动组件7上,所述圆周定位式往复移动组件7包括驱动座9、移动螺杆10、导向滑杆11、移动螺纹套筒12和定位环座13,所述驱动座9和定位环座13固接设于钻孔底座6上壁两端,所述移动螺杆10转动设于驱动座9和定位环座13之间,移动螺杆10绕定位环座13轴线圆周阵列分布,所述导向滑杆11设于驱动座9和定位环座13之间,导向滑杆11绕定位环座13轴线圆周阵列分布,移动螺杆10和导向滑杆11平行设置,所述移动螺纹套筒12套设于移动螺杆10上,移动螺纹套筒12与移动螺杆10螺纹连接,所述磁性阻尼抑振钻孔装置8侧壁设有滑动套筒14,所述滑动套筒14滑动设于导向滑杆11上,磁性阻尼抑振钻孔装置8设于多组移动螺杆10和导向滑杆11的中心部,磁性阻尼抑振钻孔装置8与移动螺纹套筒12固接,所述驱动座9内设有驱动腔15,所述驱动腔15内设有齿轮组件17,驱动座9侧壁设有移动电机16,所述齿轮组件17与移动螺杆10相连,移动电机16通过齿轮组件17驱动移动螺杆10转动,移动螺杆10转动通过移动螺纹套筒12带动磁性阻尼抑振钻孔装置8沿移动螺杆10和导向滑杆11滑动,从而前进钻孔;所述钻孔底座6底壁和剪叉式升降机2上壁分别设有连接销座32,所述调节电动液压杆5的两端分别设有销头33,销头33分别通过销轴34与连接销座32转动相连。As shown in Figures 4-6, the vibration-suppressed drilling mechanism 3 includes a drilling base 6, a circumferentially positioned reciprocating assembly 7, and a magnetic damping and vibration-suppressing drilling device 8. The circumferentially positioned reciprocating assembly 7 Set on the drilling base 6, the magnetic damping and vibration suppression drilling device 8 is set on the circumferential positioning reciprocating assembly 7. The circumferential positioning reciprocating assembly 7 includes a driving base 9, a moving screw 10, and a guide slide rod. 11. Move the threaded sleeve 12 and the positioning ring seat 13. The driving seat 9 and the positioning ring seat 13 are fixedly installed on both ends of the upper wall of the drilling base 6. The moving screw 10 is rotatably installed on the driving seat 9 and the positioning ring. Between the seats 13, the moving screws 10 are distributed in a circumferential array around the axis of the positioning ring seat 13. The guide slide rods 11 are arranged between the drive seat 9 and the positioning ring seat 13. The guide slide rods 11 are distributed in a circumferential array around the axis of the positioning ring seat 13. , the moving screw 10 and the guide slide 11 are arranged in parallel, the moving threaded sleeve 12 is sleeved on the moving screw 10, the moving threaded sleeve 12 is threadedly connected to the moving screw 10, the magnetic damping and vibration suppression drilling device 8 side The wall is provided with a sliding sleeve 14. The sliding sleeve 14 is slidably provided on the guide slide rod 11. The magnetic damping and vibration suppression drilling device 8 is provided at the center of multiple sets of moving screws 10 and guide slide rods 11. The magnetic damping and vibration suppression drilling device 8 The vibration drilling device 8 is fixedly connected to the moving threaded sleeve 12. The driving seat 9 is provided with a driving cavity 15. The driving cavity 15 is provided with a gear assembly 17. The side wall of the driving base 9 is provided with a moving motor 16. The gear assembly 17 is connected to the moving screw 10. The moving motor 16 drives the moving screw 10 to rotate through the gear assembly 17. The rotation of the moving screw 10 drives the magnetic damping and vibration suppression drilling device 8 along the moving screw 10 and the guide slider through the moving threaded sleeve 12. 11 slides to advance the drilling; the bottom wall of the drilling base 6 and the upper wall of the scissor lift 2 are respectively provided with connecting pin seats 32, and the two ends of the adjusting electro-hydraulic rod 5 are respectively provided with pin heads 33. The heads 33 are rotatably connected to the connecting pin base 32 through pin shafts 34 respectively.
参阅图10,所述齿轮组件17包括中心齿轮18和从动行星齿轮19,所述中心齿轮18转动设于驱动腔15内,中心齿轮18与定位环座13同轴线设置,移动电机16固接设于驱动座9侧壁上,移动电机16的输出轴与中心齿轮18同轴固接,所述从动行星齿轮19转动设于驱动腔15内,从动行星齿轮19绕中心齿轮18圆周阵列分布,从动行星齿轮19的中心轴部分别与移动螺杆10的中心轴部同轴固接,移动电机16带动中心齿轮18转动,中心齿轮18带动多组从动行星齿轮19同步转动,从动行星齿轮19带动多组移动螺杆10同步转动,从而通过移动螺纹套筒12带动磁性阻尼抑振钻孔装置8沿移动螺杆10和导向滑杆11平稳移动。Referring to Figure 10, the gear assembly 17 includes a sun gear 18 and a driven planetary gear 19. The sun gear 18 is rotatably installed in the drive cavity 15. The sun gear 18 is coaxially arranged with the positioning ring seat 13, and the moving motor 16 is fixed. It is connected to the side wall of the driving seat 9. The output shaft of the moving motor 16 is coaxially fixed with the sun gear 18. The driven planet gear 19 is rotated in the drive cavity 15 and the driven planet gear 19 circles around the sun gear 18. Array distribution, the central axis of the driven planetary gear 19 is coaxially fixed with the central axis of the moving screw 10, the moving motor 16 drives the central gear 18 to rotate, the central gear 18 drives multiple sets of driven planetary gears 19 to rotate synchronously, from The moving planetary gear 19 drives multiple sets of moving screws 10 to rotate synchronously, thereby driving the magnetic damping and vibration suppression drilling device 8 to move smoothly along the moving screws 10 and the guide slider 11 by moving the threaded sleeve 12 .
参阅图7-图9,所述磁性阻尼抑振钻孔装置8包括钻孔驱动组件20、钻头21和磁性阻尼抑振组件22,所述磁性阻尼抑振组件22绕钻孔驱动组件20侧壁圆周阵列分布,所述钻头21安装于钻孔驱动组件20,所述钻孔驱动组件20包括驱动外壳23和设置于驱动外壳23内部的钻孔电机24,所述钻头21与钻孔电机24的输出端同轴固定相连,钻孔电机24带动钻头21转动进行钻孔,钻头21与定位环座13同轴线设置,所述磁性阻尼抑振组件22圆周阵列分布设于驱动外壳23侧壁上,磁性阻尼抑振组件22分别与移动螺纹套筒12、滑动套筒14固接,磁性阻尼抑振组件22包括液压阻尼器25、固定筒26、固定磁铁27、电磁线圈28和霍尔传感器29,所述液压阻尼器25设于驱动壳外侧,所述固定筒26分别与移动螺纹套筒12、滑动套筒14固接,液压阻尼器25的端部滑动设于固定筒26内,所述固定磁铁27固接设于驱动外壳23侧壁上,所述固定筒26远离驱动外壳23的一侧设有磁控腔30,电磁线圈28设于磁控腔30内,所述霍尔传感器29设于磁控腔30内,电磁线圈28、固定筒26、液压阻尼器25和固定磁铁27同轴线设置,所述驱动外壳23内部设有控制器31,所述控制器31分别与电磁线圈28、霍尔传感器29电性连接液压阻尼器25对钻孔时产生的振动进行减振和抑制,同时霍尔传感器29实时检测磁场变化,进而反馈给控制器31,控制器31根据霍尔传感器29检测结果调节电流大小,从而改变电磁线圈28对固定磁铁27的吸力,使得驱动外壳23始终位于多个磁性阻尼抑振组件22的中心处,保证驱动外壳23的稳定,使得钻头21与定位环座13轴线稳定对齐。Referring to Figures 7-9, the magnetic damping and vibration suppression drilling device 8 includes a drilling drive assembly 20, a drill bit 21 and a magnetic damping and vibration suppression assembly 22. The magnetic damping and vibration suppression assembly 22 surrounds the side wall of the drilling drive assembly 20. Circular array distribution, the drill bits 21 are installed on the drilling driving assembly 20, the drilling driving assembly 20 includes a driving housing 23 and a drilling motor 24 arranged inside the driving housing 23, the drill bit 21 and the drilling motor 24 are The output end is coaxially fixedly connected, and the drilling motor 24 drives the drill bit 21 to rotate for drilling. The drill bit 21 and the positioning ring seat 13 are coaxially arranged. The magnetic damping and vibration suppression components 22 are distributed in a circumferential array on the side wall of the drive housing 23 , the magnetic damping and vibration suppression component 22 is fixedly connected to the moving threaded sleeve 12 and the sliding sleeve 14 respectively. The magnetic damping and vibration suppression component 22 includes a hydraulic damper 25, a fixed cylinder 26, a fixed magnet 27, an electromagnetic coil 28 and a Hall sensor 29 , the hydraulic damper 25 is disposed outside the drive shell, the fixed sleeve 26 is fixedly connected to the moving threaded sleeve 12 and the sliding sleeve 14 respectively, and the end of the hydraulic damper 25 is slidably disposed in the fixed sleeve 26. The fixed magnet 27 is fixedly installed on the side wall of the driving housing 23. The fixed cylinder 26 is provided with a magnetic control cavity 30 on the side away from the driving housing 23. The electromagnetic coil 28 is located in the magnetic control cavity 30. The Hall sensor 29 Located in the magnetic control cavity 30, the electromagnetic coil 28, the fixed cylinder 26, the hydraulic damper 25 and the fixed magnet 27 are coaxially arranged. The drive housing 23 is provided with a controller 31 inside, and the controller 31 is connected to the electromagnetic coil respectively. 28. The Hall sensor 29 is electrically connected to the hydraulic damper 25 to reduce and suppress the vibration generated during drilling. At the same time, the Hall sensor 29 detects changes in the magnetic field in real time and then feeds back to the controller 31. The controller 31 responds to the Hall sensor 29 The detection result adjusts the current size, thereby changing the attraction force of the electromagnetic coil 28 to the fixed magnet 27, so that the drive shell 23 is always located at the center of the multiple magnetic damping and vibration suppression components 22, ensuring the stability of the drive shell 23, so that the drill bit 21 and the positioning ring The base 13 axis is stably aligned.
所述霍尔传感器29采用线性霍尔元件HW-101A,封装小,便于安装和节省空间,高耐温,高灵敏度,控制器31采用STC89C51单片机。The Hall sensor 29 uses a linear Hall element HW-101A, which has a small package, is easy to install and saves space, has high temperature resistance and high sensitivity, and the controller 31 uses an STC89C51 microcontroller.
如图5、图6和图11所示,所述定位环座13远离移动螺杆10的端面阵列分布设有一侧开口的滑动油腔35,所述滑动油腔35内滑动设有活塞36,所述活塞36侧壁固接设有定位钉37,所述滑动油腔35靠近移动螺杆10的一端连通设有供油腔38,供油腔38内设有液压传感器39,剪叉式升降机2上设有供油端40,供油端40包括油箱41和油泵组42,油泵组42和油箱41通过供油管路、回油管路与供油腔38连通,供油管路和回油管路上分别设有电磁阀43,控制管路通断,所述控制器31与液压传感器39、电磁阀43、供油端40电性连接。As shown in Figures 5, 6 and 11, the positioning ring seat 13 is provided with a sliding oil chamber 35 open on one side distributed in an array on the end face away from the moving screw 10, and a piston 36 is slidably provided in the sliding oil chamber 35. The side wall of the piston 36 is fixedly provided with a positioning nail 37. The sliding oil chamber 35 is connected with an oil supply chamber 38 at one end close to the moving screw 10. The oil supply chamber 38 is provided with a hydraulic sensor 39. The scissor lift 2 is An oil supply end 40 is provided. The oil supply end 40 includes an oil tank 41 and an oil pump group 42. The oil pump group 42 and the oil tank 41 are connected to the oil supply cavity 38 through an oil supply pipeline and an oil return pipeline. The oil supply pipeline and the oil return pipeline are respectively A solenoid valve 43 is provided to control the opening and closing of the pipeline. The controller 31 is electrically connected to the hydraulic sensor 39, the solenoid valve 43, and the oil supply end 40.
其中,所述剪叉式升降机2为现有成熟技术,此处不再赘述。The scissor lift 2 is an existing mature technology and will not be described again here.
具体使用时,通过控制行进电机48控制车本体44移动至隧道作业处,然后根据地形,控制多组固定电动液压杆49伸缩不同长度,从而带动固定支架51绕辅助带轮50轴部转动不同角度,使得车本体44四角的从动带轮52均与地面紧密接触,此时车本体44四角均被稳固固定在地面,适应隧道内凹洼地面,避免地面凹凸不平导致车本体44倾斜,且由于从动履带53加大了车本体44与地面的摩擦力,从而加固了钻孔时车本体44的稳定性,避免钻孔作业时,车本体44晃动,然后根据钻孔高度调节剪叉式升降机2的高度,剪叉式升降机2带动振动抑制式钻孔机构3调节高度,高度调节完毕后,启动调节电动液压杆5,调节电动液压杆5伸缩带动振动抑制式钻孔机构3转动调节角度,方便多角度钻孔,调节完毕后,启动供油端40向供油腔38内供油,油液推动活塞36带动定位钉37伸出滑动油腔35,从而抵紧岩面,当所有的定位钉37均与岩面抵紧时,此时随着供油端40继续工作,液压传感器39检测到的压力超过阈值,并发送信号给控制器31,控制器31控制电磁阀43关闭并控制油泵组42停止工作,此时定位环座13与岩面自适应贴合固定,不易产生偏移,施力均匀,启动移动电机16和钻孔电机24,移动电机16带动中心齿轮18转动,中心齿轮18带动多组从动行星齿轮19同步转动,从动行星齿轮19带动多组移动螺杆10同步转动,从而通过移动螺纹套筒12带动磁性阻尼抑振钻孔装置8沿移动螺杆10和导向滑杆11平稳移动,钻孔电机24带动钻头21转动进行钻孔,钻头21一边转动一边向前推进,钻孔时产生的振动,经驱动外壳23传递给液压阻尼器25,液压阻尼器25对钻孔产生的振动进行减振和抑制,同时霍尔传感器29实时检测磁场变化,进而反馈给控制器31,控制器31根据霍尔传感器29检测结果调节电流大小,从而改变电磁线圈28对固定磁铁27的吸力,克服由于钻孔振动导致的驱动外壳23的偏移,使得驱动外壳23始终位于多个磁性阻尼抑振组件22的中心处,保证驱动外壳23的稳定,使得钻头21与定位环座13轴线稳定对齐,钻孔完毕后,控制移动电机16反转即可。During specific use, the vehicle body 44 is controlled to move to the tunnel operation site by controlling the traveling motor 48, and then multiple sets of fixed electro-hydraulic rods 49 are controlled to expand and contract to different lengths according to the terrain, thereby driving the fixed bracket 51 to rotate around the axis of the auxiliary pulley 50 at different angles. , so that the driven pulleys 52 at the four corners of the vehicle body 44 are all in close contact with the ground. At this time, the four corners of the vehicle body 44 are firmly fixed on the ground, adapting to the concave ground in the tunnel, and avoiding the uneven ground causing the vehicle body 44 to tilt, and due to The driven crawler track 53 increases the friction between the vehicle body 44 and the ground, thereby strengthening the stability of the vehicle body 44 during drilling and preventing the vehicle body 44 from shaking during drilling operations. Then adjust the scissor lift according to the drilling height. At a height of 2, the scissor lift 2 drives the vibration-suppressing drilling mechanism 3 to adjust the height. After the height adjustment is completed, the electro-hydraulic rod 5 is started to adjust, and the electro-hydraulic rod 5 is adjusted to telescopically drive the vibration-suppressing drilling mechanism 3 to rotate and adjust the angle. It is convenient for multi-angle drilling. After the adjustment is completed, the oil supply end 40 is started to supply oil to the oil supply chamber 38. The oil pushes the piston 36 to drive the positioning nail 37 to extend out of the sliding oil chamber 35, thereby pressing against the rock surface. When all positioning When the nails 37 are all pressed against the rock surface, as the oil supply end 40 continues to work, the pressure detected by the hydraulic sensor 39 exceeds the threshold and sends a signal to the controller 31. The controller 31 controls the solenoid valve 43 to close and controls the oil pump. Group 42 stops working. At this time, the positioning ring seat 13 is adaptively fixed to the rock surface, which is not easy to offset and the force is applied evenly. The moving motor 16 and the drilling motor 24 are started. The moving motor 16 drives the center gear 18 to rotate. 18 drives multiple sets of driven planetary gears 19 to rotate synchronously, and the driven planetary gears 19 drive multiple sets of moving screw rods 10 to rotate synchronously, thereby driving the magnetic damping and vibration suppression drilling device 8 along the moving screw rod 10 and the guide slide rod by moving the threaded sleeve 12 11 moves smoothly, the drilling motor 24 drives the drill bit 21 to rotate for drilling, and the drill bit 21 advances forward while rotating. The vibration generated during drilling is transmitted to the hydraulic damper 25 through the drive shell 23, and the hydraulic damper 25 pairs the drilling hole. The generated vibration is damped and suppressed. At the same time, the Hall sensor 29 detects changes in the magnetic field in real time, and then feeds back to the controller 31. The controller 31 adjusts the current according to the detection results of the Hall sensor 29, thereby changing the force of the electromagnetic coil 28 to the fixed magnet 27. The suction force overcomes the deflection of the drive housing 23 caused by drilling vibration, so that the drive housing 23 is always located at the center of the multiple magnetic damping and vibration suppression components 22, ensuring the stability of the drive housing 23, so that the axis of the drill bit 21 and the positioning ring seat 13 After stably aligning and drilling, control the moving motor 16 to reverse.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above. This description is not limiting. What is shown in the drawings is only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person of ordinary skill in the art is inspired by the invention and without departing from the spirit of the invention, can devise structural methods and embodiments similar to the technical solution without inventiveness, they shall all fall within the protection scope of the invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310362952.7A CN116480275B (en) | 2023-04-07 | 2023-04-07 | A drilling machine for tunnel construction |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310362952.7A CN116480275B (en) | 2023-04-07 | 2023-04-07 | A drilling machine for tunnel construction |
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| Publication Number | Publication Date |
|---|---|
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| CN105804764B (en) * | 2016-03-14 | 2017-12-19 | 中国矿业大学 | One kind bores the formula development machine that rises |
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| CN103874825A (en) * | 2011-09-08 | 2014-06-18 | Aps技术公司 | System and method for damping vibration in a drill string using a magnetorheological damper |
| CN106639873A (en) * | 2016-06-07 | 2017-05-10 | 陶德明 | Multifunctional shear-fork supporting platform drilling machine |
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| CN214836099U (en) * | 2021-06-07 | 2021-11-23 | 山东省煤田地质局第四勘探队 | Three-layer tunnel drilling and emergency rescue drilling machine |
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