CN116446876A - Coaxial drilling accurate splitting device, crushing equipment and coaxial splitting method - Google Patents
Coaxial drilling accurate splitting device, crushing equipment and coaxial splitting method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C37/00—Other methods or devices for dislodging with or without loading
- E21C37/04—Other methods or devices for dislodging with or without loading by devices with parts pressed mechanically against the wall of a borehole or a slit
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/24—Remote control specially adapted for machines for slitting or completely freeing the mineral
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C37/00—Other methods or devices for dislodging with or without loading
- E21C37/02—Other methods or devices for dislodging with or without loading by wedges
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Abstract
Description
技术领域technical field
本申请属于岩石、混凝土等固体材料破碎技术领域,更具体地说,是涉及一种同轴钻孔精确劈裂装置、破碎设备及同轴劈裂方法。The application belongs to the technical field of crushing solid materials such as rocks and concrete, and more specifically relates to a coaxial drilling precision splitting device, crushing equipment and a coaxial splitting method.
背景技术Background technique
随着国民经济的快速发展和国家对矿产资源需求的日益增大,岩土工程和采矿工程工作的重要性日益突出。各种类型岩石或矿石等固体材料的抗压强度要远远高于其抗拉、抗剪强度。通常来讲,砂岩类岩石的抗压强度在20~200MPa之间;花岗岩类岩石的抗压强度高一些,大概在100~250MPa之间。而且对于岩石材料都存在解理,这使得它们在破裂时有方向性。解理的存在使得岩石等固体材料的抗拉强度远远低于其抗压、抗剪强度。岩石或混凝土等固体材料的抗拉强度和抗剪强度大约为其抗压强度的1/10,如何充分利用岩石、混凝土等固体材料的这一物理力学特性进行破碎,是提高固体材料破碎效率的关键。With the rapid development of the national economy and the country's increasing demand for mineral resources, the importance of geotechnical engineering and mining engineering has become increasingly prominent. The compressive strength of solid materials such as various types of rocks or ores is much higher than its tensile and shear strength. Generally speaking, the compressive strength of sandstone rocks is between 20 and 200 MPa; the compressive strength of granite rocks is higher, about 100 to 250 MPa. And all rock materials have cleavage, which makes them directional when they break. The existence of cleavage makes the tensile strength of rock and other solid materials much lower than its compressive and shearing strength. The tensile strength and shear strength of solid materials such as rocks and concrete are about 1/10 of their compressive strength. How to make full use of the physical and mechanical properties of solid materials such as rocks and concrete for crushing is the key to improving the crushing efficiency of solid materials. The essential.
从机械破碎固体材料原理角度划分基本可分为冲击压剪法、铣磨切割法和岩内劈裂法三大类。钻孔劈裂法是先在岩石、混凝土等固体材料中钻孔然后对孔壁施加静力或准静力载荷使岩石破裂或破碎。由于它是从岩石或混凝土等内部破碎固体材料的能充分利用岩石或混凝土抗拉、抗剪强度比抗压强度低得多的力学特性。相比冲击压剪法和铣磨切割法,钻孔劈裂破岩法的能量利用率有很大程度的提高破碎固体材料效率也显著提升,尤其适用于强度较高的固体材料施工。相比钻爆法,钻孔劈裂破岩法具有相当高的可控性可以避免固体材料施工过程中对周围结构体的损害以及超挖等而且还可以避免爆破法带来的其它有害效应,如地震波、空气冲击波、有害气体、飞石和噪音等,因而其应用范围更非常广泛。From the perspective of the principle of mechanical crushing of solid materials, it can be basically divided into three categories: impact compression shear method, milling cutting method and rock splitting method. The drilling splitting method is to first drill a hole in solid materials such as rock and concrete, and then apply a static or quasi-static load to the hole wall to crack or break the rock. Because it breaks solid materials from inside such as rock or concrete, it can make full use of the mechanical properties of rock or concrete whose tensile and shear strength are much lower than the compressive strength. Compared with the impact compression shear method and milling cutting method, the energy utilization rate of the drilling splitting rock breaking method is greatly improved. The efficiency of breaking solid materials is also significantly improved, especially suitable for the construction of solid materials with higher strength. Compared with the drilling and blasting method, the drilling and splitting rock breaking method has a relatively high controllability, which can avoid damage to the surrounding structures and over-excavation during the construction of solid materials, and can also avoid other harmful effects caused by the blasting method, such as Earthquake waves, air shock waves, harmful gases, flying stones and noise, etc., so its application range is much wider.
在现有技术中,专利申请号为CN202220720293.0的专利公开了一种钻裂一体机,该钻裂一体机作业时,将铰接座与挖机或其它设备形成连接,然后启动水平旋转机构带动机架水平摆动,使凿岩机组摆至钻孔位置,再启动凿岩机组运动进行钻孔,当钻孔完成后,再启动水平旋转机构带动机架水平摆动,使劈裂机组摆动至前续岩石孔上,再启动劈裂机组推入岩石孔内进行岩石劈裂作业,该钻裂一体机需要先使用凿岩机组钻孔,钻孔完成后,凿岩机组需要退孔后,再使劈裂机组进行对孔;即需要钻孔、退孔和对孔等操作流程;同理,专利申请号为CN202020675232.8的钻劈一体台车,以及专利申请号为CN202020981705.7的钻劈台车均存在上述操作流程,使得现有的设备操作过程存在定位难度高、对孔时间慢,旋转部件在岩石等固体材料劈裂产生的震动和冲击力下使用寿命短,导致其钻孔和劈裂施工效率较低,施工维护成本高等问题。In the prior art, the patent application number CN202220720293.0 discloses a drilling and cracking integrated machine. When the drilling and cracking integrated machine is in operation, the hinged seat is connected with the excavator or other equipment, and then the horizontal rotation mechanism is started to drive The frame swings horizontally, so that the rock drilling unit swings to the drilling position, and then starts the rock drilling unit to drill. When the drilling is completed, start the horizontal rotation mechanism to drive the frame to swing horizontally, so that the splitting unit swings to the previous rock hole Then start the splitting unit and push it into the rock hole for rock splitting operation. The integrated drilling and splitting machine needs to use the rock drilling unit to drill holes first. hole; that is, the operation process of drilling, retreating and aligning holes is required; similarly, the drilling and splitting integrated trolley with the patent application number CN202020675232.8, and the drilling and splitting trolley with the patent application number CN202020981705.7 all have the above operations The operation process of the existing equipment has high positioning difficulty, slow hole alignment time, and short service life of the rotating parts under the vibration and impact force generated by the splitting of solid materials such as rocks, resulting in low drilling and splitting construction efficiency , high construction and maintenance costs.
发明内容Contents of the invention
本申请实施例的目的在于提供一种同轴钻孔精确劈裂装置,以解决现有技术中需要钻孔、退孔和再对孔等操作流程复杂而导致钻孔和劈裂施工效率较低的技术问题。The purpose of the embodiments of the present application is to provide a precise splitting device for coaxial drilling to solve the problem of low drilling and splitting construction efficiency due to the complicated operation procedures of drilling, retreating and re-alignment in the prior art technical problems.
为实现上述目的,本申请采用的技术方案是:提供一种同轴钻孔精确劈裂装置,包括:总控制系统、钻进动力装置、油缸系统、油压控制系统、劈裂机构、钻杆、岩体多源声学定位与辨识模块和破岩机构;所述钻进动力装置、所述油缸系统、所述劈裂机构、所述钻杆和所述破岩机构同轴线设置,所述钻杆的一端和所述钻进动力装置连接,穿过所述油缸系统和所述劈裂机构后,另一端和所述破岩机构连接,所述油缸系统和所述油压控制系统配合控制所述劈裂机构进行劈裂破岩,至少所述劈裂机构和所述破岩机构上设有地声传感器。In order to achieve the above purpose, the technical solution adopted by this application is to provide a precise splitting device for coaxial drilling, including: a general control system, a drilling power unit, an oil cylinder system, an oil pressure control system, a splitting mechanism, and a drill pipe , a rock mass multi-source acoustic positioning and identification module and a rock-breaking mechanism; the drilling power unit, the oil cylinder system, the splitting mechanism, the drill pipe and the rock-breaking mechanism are coaxially arranged, and the One end of the drill pipe is connected to the drilling power unit, and after passing through the oil cylinder system and the splitting mechanism, the other end is connected to the rock breaking mechanism, and the oil cylinder system and the oil pressure control system cooperate to control The splitting mechanism splits and breaks rocks, and at least the splitting mechanism and the rock-breaking mechanism are provided with geoacoustic sensors.
通过采用上述技术方案,在总控制系统的控制下,钻进动力装置控制钻杆和破岩机构动作实现钻孔作业,钻孔完成后,油压控制系统和油缸系统配合控制劈裂机构进行劈裂破岩作业,该同轴钻孔精确劈裂装置为同轴心结构,破岩机构无需退孔、劈裂机构对孔和再入孔进行劈裂等流程,劈裂工艺简单,结合钻杆和破岩机构布设的地声传感器以及岩体多源声学定位与辨识模块采集的凿岩或者劈裂破岩信号反演出周围待开采材料的结构,结合实际自由面的情况,确定劈裂机构最佳的劈裂方向以及所需的劈裂力大小,可以有效避免待开采材料在破碎或施工过程中对周围结构体的损害或者欠挖和超挖等问题。By adopting the above-mentioned technical scheme, under the control of the general control system, the drilling power device controls the action of the drill pipe and the rock-breaking mechanism to realize the drilling operation. For rock cracking operations, the coaxial drilling precision splitting device is a coaxial center structure. The rock breaking mechanism does not need to retreat the hole, and the splitting mechanism splits the hole and the re-entry hole. The splitting process is simple. Combined with the drill pipe and The geoacoustic sensors deployed by the rock-breaking mechanism and the rock drilling or splitting rock-breaking signals collected by the multi-source acoustic positioning and identification module of the rock mass invert the structure of the surrounding materials to be mined, and determine the best splitting mechanism based on the actual free surface. The direction of splitting and the required splitting force can effectively avoid the damage to the surrounding structures of the materials to be mined during the crushing or construction process, as well as problems such as undercut and overcut.
在一个实施方式中,该同轴钻孔精确劈裂装置还包括用于定位在开采工作面上的定位机构,总控制系统通过第一直线驱动机构设置在定位机构上,油缸系统通过第二直线驱动机构设置在定位机构上,劈裂机构设置在油缸系统上,定位机构上设有地声传感器。In one embodiment, the coaxial drilling precision splitting device also includes a positioning mechanism for positioning on the mining face, the overall control system is set on the positioning mechanism through the first linear drive mechanism, and the oil cylinder system is set on the positioning mechanism through the second The linear drive mechanism is arranged on the positioning mechanism, the splitting mechanism is arranged on the oil cylinder system, and the positioning mechanism is provided with a geoacoustic sensor.
通过采用上述技术方案,定位机构用于与开采工作面进行抵压定位,用于将该同轴钻孔精确劈裂装置定位在待开采材料上,进而保证同轴钻孔精确劈裂装置的稳定性及位置准确性,确保同轴钻孔精确劈裂装置在凿岩和劈裂时不会发生移动。第一直线驱动机构用于实现总控制系统和钻进动力装置的往复运动,以便实现钻孔作业,第二直线驱动机构用于驱使油缸系统往复运动,以便带动劈裂机构进入孔内进行劈裂作业。By adopting the above technical solution, the positioning mechanism is used for pressure positioning with the mining working face, and is used for positioning the coaxial drilling precision splitting device on the material to be mined, thereby ensuring the stability of the coaxial drilling precision splitting device Performance and position accuracy ensure that the coaxial drilling precision splitting device will not move during rock drilling and splitting. The first linear drive mechanism is used to realize the reciprocating motion of the general control system and the drilling power unit, so as to realize the drilling operation, and the second linear drive mechanism is used to drive the oil cylinder system to reciprocate, so as to drive the splitting mechanism into the hole for splitting Cracking work.
在一个实施方式中,所述定位机构包括:定位方管、伸缩杆和顶针,所述定位方管内设有圆形通道,所述伸缩杆密封活动式设置在所述定位方管内,所述顶针设置在所述伸缩杆上,所述定位方管上设有第五油口,所述第五油口与所述油压控制系统连接。In one embodiment, the positioning mechanism includes: a positioning square tube, a telescopic rod and a thimble. It is arranged on the telescopic rod, and the positioning square tube is provided with a fifth oil port, and the fifth oil port is connected with the oil pressure control system.
通过采用上述技术方案,顶针通过伸缩杆控制伸缩,从而可以适用于不同的开采工作面进行定位。By adopting the above technical solution, the thimble is controlled to expand and contract through the telescopic rod, so that it can be applied to different mining working faces for positioning.
在一个实施方式中,所述油压控制系统包括第一油管、第二油管、油压仪表盘、第一控制开关和第二控制开关;第一油管和第二油管均与油压仪表盘连接,第一控制开关控制第一油管的通止,第二控制开关控制第二油管的通止,所述第一油管和所述第二油管均与所述油缸系统连接。In one embodiment, the oil pressure control system includes a first oil pipe, a second oil pipe, an oil pressure instrument panel, a first control switch and a second control switch; both the first oil pipe and the second oil pipe are connected to the oil pressure instrument panel , the first control switch controls the opening and closing of the first oil pipe, the second control switch controls the opening and closing of the second oil pipe, and both the first oil pipe and the second oil pipe are connected to the oil cylinder system.
通过采用上述技术方案,油压控制系统可以精准的控制各个油管的油压并通过油压仪表盘进行显示,方便确认。By adopting the above technical solution, the oil pressure control system can accurately control the oil pressure of each oil pipe and display it through the oil pressure instrument panel, which is convenient for confirmation.
在一个实施方式中,所述油缸系统包括:缸体和活塞;所述活塞设置在所述缸体内并将所述缸体分为第一腔室和第二腔室,所述缸体上设有与所述第一腔室连通的第一油口,以及与所述第二腔室连通的第二油口,所述钻杆穿过所述缸体和所述活塞,所述活塞的活动方向与所述钻杆的长度方向相同;所述第一油管与所述第一油口连接,所述第二油管与所述第二油口连接。In one embodiment, the oil cylinder system includes: a cylinder body and a piston; the piston is arranged in the cylinder body and divides the cylinder body into a first chamber and a second chamber, and on the cylinder body There is a first oil port communicated with the first chamber, and a second oil port communicated with the second chamber, the drill rod passes through the cylinder and the piston, the piston The moving direction is the same as the length direction of the drill pipe; the first oil pipe is connected with the first oil port, and the second oil pipe is connected with the second oil port.
在一个实施方式中,所述劈裂机构为机械刚性式劈裂机构,包括平移滑块和劈裂楔块,所述劈裂楔块围绕所述平移滑块设置,所述钻杆穿过所述平移滑块,所述平移滑块与所述活塞连接,所述缸体靠近所述劈裂机构的一端设有卡槽,所述卡槽内设有提供径向弹力的回弹装置,所述劈裂楔块的一端设置在所述卡槽内并与所述回弹装置连接。In one embodiment, the splitting mechanism is a mechanically rigid splitting mechanism, including a translation slider and a splitting wedge, the splitting wedge is arranged around the translation slider, and the drill rod passes through the The translation slider, the translation slider is connected with the piston, the end of the cylinder close to the splitting mechanism is provided with a card slot, and a rebound device providing radial elastic force is provided in the card slot, so One end of the splitting wedge is arranged in the slot and connected with the rebound device.
通过采用上述技术方案,平移滑块向孔内方向运动,将劈裂楔块撑开,使得劈裂楔块对孔内施加劈裂力,同时,回弹装置被压缩;待结束劈裂作业后,平移滑块反向运动,在回弹装置的弹力下,劈裂楔块回位到初始状态,以便进行下一次劈裂作业。By adopting the above technical scheme, the translational slider moves toward the inside of the hole, and the splitting wedge is stretched, so that the splitting wedge exerts a splitting force on the hole, and at the same time, the rebound device is compressed; after the splitting operation is completed , the translation slider moves in reverse, and under the elastic force of the rebound device, the splitting wedge returns to its original state for the next splitting operation.
在一个实施方式中,所述油缸系统包括伺服电机和液压泵,所述劈裂机构为液压伺服式劈裂机构,包括壳体和劈裂块,所述伺服电机与所述液压泵连接,所述液压泵与所述壳体连接,所述液压泵设有第三油口和第四油口,第三油口与第一油管连接,第四油口与第二油管连接,所述劈裂块间隔设置有多个,所述劈裂块密封式伸出壳体或收纳在壳体内。In one embodiment, the oil cylinder system includes a servo motor and a hydraulic pump, the splitting mechanism is a hydraulic servo splitting mechanism, including a housing and a splitting block, the servo motor is connected to the hydraulic pump, and The hydraulic pump is connected with the housing, the hydraulic pump is provided with a third oil port and a fourth oil port, the third oil port is connected with the first oil pipe, the fourth oil port is connected with the second oil pipe, and the split A plurality of blocks are provided at intervals, and the splitting blocks are sealed out of the casing or accommodated in the casing.
本申请的另一目的在于提供一种破碎设备,包括设备主体以及如上所述同轴钻孔精确劈裂装置,所述同轴钻孔精确劈裂装置还包括铰接机构,所述铰接机构包括连接座和旋转驱动组件,所述旋转驱动组件与所述定位机构连接,所述连接座与所述设备主体连接。Another object of the present application is to provide a crushing device, which includes the main body of the device and the precise splitting device for coaxial drilling as described above. The precise splitting device for coaxial drilling also includes a hinge mechanism, and the hinge mechanism includes a connection A seat and a rotary drive assembly, the rotary drive assembly is connected with the positioning mechanism, and the connection seat is connected with the device main body.
通过采用上述技术方案,该同轴钻孔精确劈裂装置通过铰接结构设置在设备主体上,以便适用于不同的设备主体类型,通过旋转驱动组件可以适用于不同角度的钻孔劈裂工作。By adopting the above technical solution, the coaxial drilling precision splitting device is arranged on the equipment main body through a hinged structure, so as to be applicable to different types of equipment main bodies, and can be applied to drilling and splitting work at different angles through the rotating drive assembly.
在一个实施方式中,设备主体为挖掘机、耙拉机、凿岩台车、掘进机、悬臂式采矿机器人或穿石柔性凿岩机器人。In one embodiment, the main body of the equipment is an excavator, a rake, a rock drilling jumbo, a roadheader, a cantilever mining robot or a rock-piercing flexible rock drilling robot.
本申请的再一目的用于提供一种同轴劈裂方法,基于如上所述的破碎设备,所述同轴劈裂方法包括以下步骤:Another object of the present application is to provide a coaxial splitting method, based on the crushing equipment as described above, the coaxial splitting method includes the following steps:
S1、设备主体搭载同轴钻孔精确劈裂装置移动至开采工作面;S1. The main body of the equipment is equipped with a coaxial drilling precision splitting device and moves to the mining face;
S2、总控制系统控制同轴钻孔精确劈裂装置中的钻进动力装置工作,钻进动力装置驱动钻杆和破岩机构动作进行钻孔作业,同时,岩体多源声学定位与辨识模块自动传输待开采材料特征信息至总控制系统中的智能分析模块;S2. The general control system controls the work of the drilling power device in the coaxial drilling precision splitting device. The drilling power device drives the drill pipe and the rock breaking mechanism to perform drilling operations. At the same time, the rock mass multi-source acoustic positioning and identification module Automatically transmit the characteristic information of the material to be mined to the intelligent analysis module in the general control system;
S3、总控制系统控制同轴钻孔精确劈裂装置中的油压控制系统配合油缸系统使劈裂机构朝向临空面后方劈裂待开采材料,油压控制系统自动传输油压信息给智能分析模块;S3. The overall control system controls the oil pressure control system in the coaxial drilling precision splitting device and cooperates with the oil cylinder system to make the splitting mechanism face the rear of the air surface and split the material to be mined. The oil pressure control system automatically transmits the oil pressure information to the intelligent analysis module;
S4、岩体多源声学定位与辨识模块用于在凿岩过程中动态感知定位待开采材料破裂、受力、变形诱发的声源,进而根据多类多个声源的位置与破岩机构、定位机构和劈裂机构布置的地声传感器之间的位置和传播时间,反演待破碎区域待开采材料的参数,包括节理、裂隙、强度、含水体、断层等异常区域,进而精确实时确定原位破碎待开采材料的劈裂方向和劈裂力大小,开始进行原位劈裂待开采材料;S4. The rock mass multi-source acoustic positioning and identification module is used to dynamically perceive and locate the sound source induced by the rupture, stress and deformation of the material to be mined during the rock drilling process, and then according to the position of multiple types of sound sources and the rock breaking mechanism, The position and propagation time between the geoacoustic sensors arranged by the positioning mechanism and the splitting mechanism are used to invert the parameters of the materials to be mined in the area to be crushed, including abnormal areas such as joints, cracks, strength, water-bearing bodies, and faults, and then determine the original location accurately and in real time. In-situ crushing of the splitting direction and splitting force of the material to be mined, and start the in-situ splitting of the material to be mined;
S5、待开采材料被劈裂下来后,总控制系统控制同轴钻孔精确劈裂装置中的油压控制系统,停止劈裂力的施加,总控制系统控制同轴钻孔精确劈裂装置中的破岩机构对剥落的待开采材料进一步破碎后,使同轴钻孔精确劈裂装置移动至下一劈裂位置;S5. After the material to be mined is split, the general control system controls the oil pressure control system in the coaxial drilling precision splitting device to stop the application of splitting force, and the general control system controls the coaxial drilling precision splitting device After the advanced rock-breaking mechanism further breaks the stripped materials to be mined, the coaxial drilling precision splitting device moves to the next splitting position;
S6、同轴钻孔精确劈裂装置完成可触及开采工作面的劈裂作业后,对劈裂下来的待开采材料进行清理出渣;S6. After the coaxial drilling precision splitting device completes the splitting operation that can touch the mining face, clean and remove the slag from the split materials to be mined;
S7、设备主体移动使得同轴钻孔精确劈裂装置移动至下一个开采工作面。S7. The main body of the equipment moves so that the coaxial drilling precision splitting device moves to the next mining face.
本申请提供的同轴钻孔精确劈裂装置、破碎设备及同轴劈裂方法的有益效果在于:The beneficial effects of the coaxial drilling precision splitting device, crushing equipment and coaxial splitting method provided by this application are:
第一、该同轴钻孔精确劈裂装置为同轴心结构,破岩机构无需退孔、劈裂机构无需对孔和再入孔进行劈裂等流程,劈裂工艺简单,提高了钻孔和劈裂施工效率;First, the precise splitting device for coaxial drilling is a coaxial center structure. The rock breaking mechanism does not need to retreat the hole, and the splitting mechanism does not need to split the hole and the re-entry hole. The splitting process is simple and improves the drilling efficiency. and splitting construction efficiency;
第二、该同轴钻孔精确劈裂装置为同轴心结构,操作流程的减少,可以避免多设备轮转或设备内机构轮转切换使用的问题,降低设备成本及提高设备使用寿命;Second, the coaxial drilling precision splitting device is a coaxial center structure, the reduction of the operation process can avoid the problem of multi-equipment rotation or the rotation switching of the mechanism in the equipment, reduce the equipment cost and improve the service life of the equipment;
第三、该同轴钻孔精确劈裂装置为同轴心结构,有效降低了设备体积,灵活性得到提高,有较强的破岩能力和较低的破岩比能,降低能耗;Third, the coaxial drilling precision splitting device has a coaxial center structure, which effectively reduces the equipment volume, improves flexibility, has strong rock breaking ability and low rock breaking specific energy, and reduces energy consumption;
第四、利用岩体多源声学定位与辨识模块用于在凿岩过程中动态感知定位岩体破裂、受力、变形诱发的声源,进而根据多类多个声源的位置与破岩机构、定位机构和劈裂机构布置的地声传感器之间的位置和传播时间,反演待破碎区域岩体的参数,包括节理、裂隙、强度、含水体、断层等异常区域,进而精确实时确定原位破碎待开采材料的劈裂方向和劈裂力大小,可以有效避免待开采材料在破碎或施工过程中对周围结构体的损害或者欠挖和超挖等问题;Fourth, use the rock mass multi-source acoustic positioning and identification module to dynamically perceive and locate the sound source induced by rock mass rupture, stress, and deformation during the rock drilling process, and then according to the position of multiple types of sound sources and the rock-breaking mechanism The position and propagation time between the geoacoustic sensors arranged by the positioning mechanism and the splitting mechanism can be used to invert the parameters of the rock mass in the area to be broken, including abnormal areas such as joints, cracks, strength, water-bearing bodies, and faults, and then determine the original rock mass accurately and in real time. The splitting direction and splitting force of the materials to be mined can effectively avoid the damage to the surrounding structures or the problems of undercut and overcut during the crushing or construction process of the materials to be mined;
第五、该同轴钻孔精确劈裂装置具有安全高效、精确劈裂、能耗低和使用寿命长的优点。Fifth, the coaxial drilling precision splitting device has the advantages of safety, high efficiency, precise splitting, low energy consumption and long service life.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only for the present application For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without creative effort.
图1为本申请实施例1提供的同轴钻孔精确劈裂装置的整体简化结构示意图;Fig. 1 is the schematic diagram of the overall simplified structure of the coaxial drilling precision splitting device provided in Embodiment 1 of the present application;
图2为本申请实施例1提供的同轴钻孔精确劈裂装置中油压控制系统的简化结构示意图;Fig. 2 is the simplified structure schematic diagram of the oil pressure control system in the coaxial drilling precision splitting device that the embodiment 1 of the present application provides;
图3为本申请实施例1提供的同轴钻孔精确劈裂装置中油缸控制系统的简化结构示意图;Fig. 3 is the simplified schematic structural diagram of the oil cylinder control system in the coaxial drilling precise splitting device provided by Embodiment 1 of the present application;
图4为本申请实施例1提供的同轴钻孔精确劈裂装置中机械刚性式劈裂机构的简化结构示意图;Fig. 4 is the simplified structural schematic diagram of the mechanically rigid splitting mechanism in the coaxial drilling precise splitting device provided in Embodiment 1 of the present application;
图5为本申请实施例1提供的同轴钻孔精确劈裂装置中定位机构的简化结构示意图;Fig. 5 is a simplified schematic structural view of the positioning mechanism in the coaxial drilling precision splitting device provided in Embodiment 1 of the present application;
图6为本申请实施例1提供的同轴钻孔精确劈裂装置中铰接机构的简化结构示意图;Fig. 6 is a simplified structural schematic diagram of the hinge mechanism in the coaxial drilling precision splitting device provided in Embodiment 1 of the present application;
图7为本申请实施例2提供的同轴钻孔精确劈裂装置中油缸系统和液压式劈裂机构的简化结构示意图。Fig. 7 is a simplified structural schematic diagram of the cylinder system and the hydraulic splitting mechanism in the coaxial drilling precise splitting device provided in Embodiment 2 of the present application.
其中,图中各附图标记:Wherein, each reference sign in the figure:
1、总控制系统;2、钻进动力装置;3、油缸系统;31、第一油口;32、第二油口;33、缸体;34、第一腔室;35、第二腔室;36、活塞;37、卡槽;38、回弹装置;4、油压控制系统;41、第一油管;42、第二油管;43、油压仪表盘;44、第一控制开关;45、第二控制开关;5、铰接机构;51、连接座;52、旋转驱动组件;6、钻杆;7、劈裂机构;71、平移滑块;72、劈裂楔块;73、伺服电机;74、液压泵;75、壳体;76、劈裂块;77、第三油口;78、第四油口;8、定位机构;81、第五油口;82、伸缩杆;83、顶针;84、定位方管;9、地声传感器;10、岩体多源声学定位与辨识模块;11、破岩机构;12、第一直线驱动机构;13、第二直线驱动机构。1. General control system; 2. Drilling power unit; 3. Oil cylinder system; 31. First oil port; 32. Second oil port; 33. Cylinder block; 34. First chamber; 35. Second chamber ;36, piston; 37, card slot; 38, rebound device; 4, oil pressure control system; 41, first oil pipe; 42, second oil pipe; 43, oil pressure instrument panel; 44, first control switch; 45 , the second control switch; 5, the hinge mechanism; 51, the connecting seat; 52, the rotary drive assembly; 6, the drill pipe; 7, the splitting mechanism; 71, the translation slider; 72, the splitting wedge; 73, the servo motor ; 74, hydraulic pump; 75, shell; 76, split block; 77, the third oil port; 78, the fourth oil port; 8, positioning mechanism; 81, the fifth oil port; 82, telescopic rod; 83, Thimble; 84. Positioning square pipe; 9. Geoacoustic sensor; 10. Rock mass multi-source acoustic positioning and identification module; 11. Rock breaking mechanism; 12. First linear drive mechanism; 13. Second linear drive mechanism.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not intended to limit the present application.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It is to be understood that the terms "length", "width", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying No device or element must have a particular orientation, be constructed, and operate in a particular orientation, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
实施例1:Example 1:
如图1-图6所示,现对本申请实施例提供的一种同轴钻孔精确劈裂装置进行说明。该同轴钻孔精确劈裂装置,包括:总控制系统1、钻进动力装置2、油缸系统3、油压控制系统4、劈裂机构7、钻杆6、岩体多源声学定位与辨识模块10和破岩机构11。As shown in FIGS. 1-6 , a coaxial drilling precision splitting device provided by the embodiment of the present application is now described. The precise splitting device for coaxial drilling includes: general control system 1, drilling power device 2, oil cylinder system 3, oil pressure control system 4, splitting mechanism 7, drill pipe 6, multi-source acoustic positioning and identification of rock mass Module 10 and rock breaking mechanism 11.
其中,钻进动力装置2、油缸系统3、劈裂机构7、钻杆6和破岩机构11同轴线设置,岩体多源声学定位与辨识模块10设置在劈裂机构7和破岩机构11之间,钻杆6的一端和钻进动力装置2连接,穿过油缸系统3和劈裂机构7后,另一端和破岩机构11连接,破岩机构11至少包括破岩钻头,用于对待开采材料进行钻孔、破碎;油压控制系统4通过油管与油缸系统3连接,油缸系统3和油压控制系统4配合控制劈裂机构7进行劈裂破岩,至少劈裂机构7和破岩机构11上设有地声传感器9,地声传感器9与岩体多源声学定位与辨识模块10相配合;地声传感器9用于监测同轴钻孔精确劈裂装置的凿岩钻进以及原位破碎待开采材料时的波速。总控制系统1可以采用现有的PLC控制系统;钻进动力装置2采用现有的常规方式控制钻杆6转动,或者在控制钻杆6钻孔的同时还提供推进力。Among them, the drilling power unit 2, the oil cylinder system 3, the splitting mechanism 7, the drill pipe 6 and the rock breaking mechanism 11 are coaxially arranged, and the rock mass multi-source acoustic positioning and identification module 10 is arranged on the splitting mechanism 7 and the rock breaking mechanism. Between 11, one end of the drill pipe 6 is connected to the drilling power unit 2, after passing through the oil cylinder system 3 and the splitting mechanism 7, the other end is connected to the rock-breaking mechanism 11, and the rock-breaking mechanism 11 includes at least a rock-breaking drill bit for The material to be mined is drilled and crushed; the oil pressure control system 4 is connected to the oil cylinder system 3 through the oil pipe, and the oil cylinder system 3 and the oil pressure control system 4 cooperate to control the splitting mechanism 7 to split and break the rock. At least the splitting mechanism 7 and the rock breaking The mechanism 11 is provided with a geoacoustic sensor 9, and the geoacoustic sensor 9 cooperates with the rock mass multi-source acoustic positioning and identification module 10; the geoacoustic sensor 9 is used to monitor the rock drilling and the original The wave speed at which the bit breaks the material to be mined. The general control system 1 can adopt an existing PLC control system; the drilling power unit 2 can control the rotation of the drill rod 6 in an existing conventional manner, or provide propulsion while controlling the drilling of the drill rod 6 .
在本实施例中,在总控制系统1的控制下,钻进动力装置2控制钻杆6和破岩机构11动作实现钻孔作业,钻孔完成后,油压控制系统4和油缸系统3配合控制劈裂机构7进行劈裂破岩作业,该同轴钻孔精确劈裂装置为同轴心结构,破岩机构11无需退孔、劈裂机构7无需对孔和再入孔进行劈裂等流程,劈裂工艺简单,结合钻杆6和破岩机构11布设的地声传感器9以及岩体多源声学定位与辨识模块10采集的凿岩或者劈裂破岩信号反演出周围待开采材料(指岩石、混凝土等固体材料)的结构,结合实际自由面的情况,确定劈裂机构7最佳的劈裂方向以及所需的劈裂力大小,可以有效避免待开采材料在破碎或施工过程中对周围结构体的损害或者欠挖和超挖等问题。In this embodiment, under the control of the general control system 1, the drilling power device 2 controls the action of the drill pipe 6 and the rock breaking mechanism 11 to realize the drilling operation. After the drilling is completed, the oil pressure control system 4 cooperates with the oil cylinder system 3 Control the splitting mechanism 7 to carry out splitting and rock-breaking operations. The coaxial drilling precision splitting device is a coaxial center structure. The rock-breaking mechanism 11 does not need to retreat the hole, and the splitting mechanism 7 does not need to split the hole and the re-entry hole. , the splitting process is simple, combined with the geoacoustic sensor 9 arranged by the drill pipe 6 and the rock-breaking mechanism 11 and the rock-drilling or splitting rock-breaking signal collected by the rock mass multi-source acoustic positioning and identification module 10, the surrounding materials to be mined (referring to the rock , concrete and other solid materials), combined with the actual free surface situation, determine the best splitting direction and the required splitting force of the splitting mechanism 7, which can effectively avoid the impact of the material to be mined on the surrounding area during crushing or construction. Damage to structures or issues such as undercut and overbreak.
如图1和图5所示,在本实施例中,同轴钻孔精确劈裂装置还包括用于定位在开采工作面上的定位机构8,总控制系统1通过第一直线驱动机构12设置在定位机构8上,钻进动力装置2设置在总控制系统1上,油缸系统3通过第二直线驱动机构13设置在定位机构8上,劈裂机构7设置在油缸系统3上,定位机构8上设有地声传感器9。定位机构8用于与开采工作面进行抵压定位,用于将同轴钻孔精确劈裂装置固定在待开采材料上,进而保证同轴钻孔精确劈裂装置的稳定性及位置准确性,确保同轴钻孔精确劈裂装置在凿岩和劈裂时不会发生移动。第一直线驱动机构12和第二直线驱动机构13可以采用现有的丝杆组件结构、轨道驱动组件或液压缸及滑轨组件。第一直线驱动机构12用于控制总控制系统1和钻进动力装置2的运动,从而也同步带动了钻杆6和破岩机构11的运动;第二直线驱动机构13用于控制油缸系统3和劈裂机构7的运动;在实际工作过程中,钻孔的同时,第一直线驱动机构12和第二直线驱动机构13可以同步工作;或者,钻孔时,第一直线驱动机构12先工作,待钻孔完成后,第二直线驱动机构13再工作,具体情况根据实际需求进行选择。As shown in Figures 1 and 5, in this embodiment, the coaxial drilling precision splitting device also includes a positioning mechanism 8 for positioning on the mining face, and the total control system 1 passes through the first linear drive mechanism 12 Set on the positioning mechanism 8, the drilling power unit 2 is set on the general control system 1, the oil cylinder system 3 is set on the positioning mechanism 8 through the second linear drive mechanism 13, the splitting mechanism 7 is set on the oil cylinder system 3, the positioning mechanism 8 is provided with geoacoustic sensor 9. The positioning mechanism 8 is used for pressing and positioning with the mining working face, and is used to fix the coaxial drilling precision splitting device on the material to be mined, thereby ensuring the stability and position accuracy of the coaxial drilling precision splitting device, Ensure that the coaxial drilling precision splitting unit does not move while drilling and splitting. The first linear drive mechanism 12 and the second linear drive mechanism 13 can adopt the existing screw assembly structure, track drive assembly or hydraulic cylinder and slide rail assembly. The first linear drive mechanism 12 is used to control the movement of the general control system 1 and the drilling power unit 2, thereby synchronously driving the movement of the drill pipe 6 and the rock breaking mechanism 11; the second linear drive mechanism 13 is used to control the oil cylinder system 3 and the movement of the splitting mechanism 7; in the actual work process, while drilling, the first linear drive mechanism 12 and the second linear drive mechanism 13 can work synchronously; or, when drilling, the first linear drive mechanism 12 works first, and after the drilling is completed, the second linear drive mechanism 13 works again, and the specific conditions are selected according to actual needs.
总控制系统1用于控制各个工作部件进行相对应的动作。总控制系统1包括智能分析模块,智能分析模块通过接收到的油压控制系统4传输的油压信息、岩体多源声学定位与辨识模块10传输的岩体质量信息,来对同轴钻孔精确劈裂装置的作业状态进行动态控制,如动态调整劈裂力值、钻进速率和定位机构8的作用力等。油压控制系统4可以控制和读取同轴钻孔精确劈裂装置的各个腔室的油压,进而控制同轴钻孔精确劈裂装置的作业。进一步地,油压控制系统4与总控制系统1的智能分析模块连接,可将读取的油压数据传输至总控制系统1。The overall control system 1 is used to control each working component to perform corresponding actions. The total control system 1 includes an intelligent analysis module. The intelligent analysis module analyzes the coaxial drilling by receiving the oil pressure information transmitted by the oil pressure control system 4 and the rock mass quality information transmitted by the rock mass multi-source acoustic positioning and identification module 10. The working state of the precise splitting device is dynamically controlled, such as dynamically adjusting the splitting force value, the drilling rate and the active force of the positioning mechanism 8, etc. The oil pressure control system 4 can control and read the oil pressure of each chamber of the coaxial drilling precision splitting device, and then control the operation of the coaxial drilling precision splitting device. Further, the oil pressure control system 4 is connected with the intelligent analysis module of the general control system 1 and can transmit the read oil pressure data to the general control system 1 .
具体地,如图5所示,定位机构8包括:定位方管84、伸缩杆82和顶针83,定位方管84的表面为平面,是为了方便安装第一直线驱动机构12和第二直线驱动机构13。定位方管84内设有圆形通道,圆形通道用于安装伸缩杆82,伸缩杆82密封活动式设置在定位方管84内,顶针83设置在伸缩杆82上,顶针83用于抵压开采工作面;地声传感器9设置在顶针83上。定位方管84上设有第五油口81,第五油口81与油压控制系统4连接,通过通入油压来控制伸缩杆82动作,以便适用于不同位置的开采面进行定位。Specifically, as shown in Figure 5, the positioning mechanism 8 includes: a positioning square tube 84, a telescopic rod 82 and a thimble 83, and the surface of the positioning square tube 84 is a plane, which is for the convenience of installing the first linear drive mechanism 12 and the second linear drive mechanism. drive mechanism 13. The positioning square tube 84 is provided with a circular channel, the circular channel is used to install the telescopic rod 82, the telescopic rod 82 is sealed and movable arranged in the positioning square tube 84, and the thimble 83 is arranged on the telescopic rod 82, and the thimble 83 is used for pressing The mining face; the geoacoustic sensor 9 is set on the thimble 83 . The positioning square pipe 84 is provided with a fifth oil port 81, the fifth oil port 81 is connected with the oil pressure control system 4, and the movement of the telescopic rod 82 is controlled by feeding the oil pressure, so that it is applicable to different positions of the mining face for positioning.
如图1和图2所示,油压控制系统4包括第一油管41、第二油管42、油压仪表盘43、第一控制开关44和第二控制开关45;第一油管41和第二油管42均与油压仪表盘43连接,第一控制开关44控制第一油管41的通止,第二控制开关45控制第二油管42的通止,第一油管41和第二油管42均与油缸系统3连接。在其他实施方式中,根据需求,可以适当增加油管和控制开关的数量。As shown in Figures 1 and 2, the oil pressure control system 4 includes a first oil pipe 41, a second oil pipe 42, an oil pressure instrument panel 43, a first control switch 44 and a second control switch 45; The oil pipes 42 are all connected with the oil pressure instrument panel 43, the first control switch 44 controls the on-off of the first oil pipe 41, the second control switch 45 controls the on-off of the second oil pipe 42, and the first oil pipe 41 and the second oil pipe 42 are connected with each other. Cylinder system 3 connections. In other embodiments, the number of oil pipes and control switches can be appropriately increased according to requirements.
如图1、图3所示,在本实施例中,油缸系统3包括:缸体33和活塞36;活塞36设置在缸体33内并将缸体33分为第一腔室34和第二腔室35,缸体33上设有与第一腔室34连通的第一油口31,以及与第二腔室35连通的第二油口32,钻杆6穿过缸体33和活塞36,活塞36的活动方向与钻杆6的长度方向相同;第一油管41与第一油口31连接,第二油管42与第二油口32连接。As shown in Fig. 1 and Fig. 3, in the present embodiment, the oil cylinder system 3 includes: a cylinder body 33 and a piston 36; the piston 36 is arranged in the cylinder body 33 and the cylinder body 33 is divided into a first chamber 34 and a second chamber Cavity 35, the cylinder body 33 is provided with the first oil port 31 communicating with the first chamber 34, and the second oil port 32 communicating with the second chamber 35, the drill rod 6 passes through the cylinder body 33 and the piston 36 , the moving direction of the piston 36 is the same as the length direction of the drill pipe 6; the first oil pipe 41 is connected with the first oil port 31, and the second oil pipe 42 is connected with the second oil port 32.
如图1、图3和图4所示,在本实施例中,劈裂机构7为机械刚性式劈裂机构,包括平移滑块71和劈裂楔块72,劈裂楔块72围绕平移滑块71设置,钻杆6穿过平移滑块71,平移滑块71与活塞36连接,优选为螺纹连接,缸体33靠近劈裂机构7的一端设有卡槽37,卡槽37内设有提供径向弹力的回弹装置38,劈裂楔块72的一端设置在卡槽37内并与回弹装置38连接。具体地,回弹装置38包括弹簧,劈裂楔块72的一端设置成L型,以便与弹簧连接,弹簧驱使劈裂楔块72朝向轴线的方向运动,使得多个劈裂楔块72聚拢,聚拢时不对孔内壁施加劈裂力。平移滑块71为圆管结构,平移滑块71与劈裂楔块72的接触面均为楔形面,这样方便将劈裂楔块72撑开以对孔内壁施加劈裂力。As shown in Fig. 1, Fig. 3 and Fig. 4, in the present embodiment, the splitting mechanism 7 is a mechanically rigid splitting mechanism, comprising a translation slider 71 and a splitting wedge 72, and the splitting wedge 72 surrounds the translation slide Block 71 is arranged, and drilling rod 6 passes translation slide block 71, and translation slide block 71 is connected with piston 36, is preferably threaded connection, and cylinder body 33 is provided with draw-in groove 37 near the end of splitting mechanism 7, and draw-in groove 37 is provided with The rebound device 38 provides radial elastic force, and one end of the splitting wedge 72 is arranged in the slot 37 and connected with the rebound device 38 . Specifically, the rebound device 38 includes a spring, and one end of the splitting wedge 72 is arranged in an L shape so as to be connected with the spring, and the spring drives the splitting wedge 72 to move toward the direction of the axis, so that a plurality of splitting wedges 72 gather together, No splitting force is applied to the inner wall of the hole when gathered. The translation slider 71 is a circular tube structure, and the contact surfaces between the translation slider 71 and the splitting wedge 72 are all wedge-shaped surfaces, so that the splitting wedge 72 is conveniently stretched to apply a splitting force to the inner wall of the hole.
在本实施例中,如图1和图5所示,同轴钻孔精确劈裂装置还包括铰接机构5,铰接机构5包括连接座51和旋转驱动组件52,连接座51用于与下文的设备主体连接,旋转驱动组件52用于安装定位机构8,旋转驱动组件52可以驱使定位机构进行360°旋转,从而使得该同轴钻孔精确劈裂装置可以对不同角度上的开采工作面进行钻孔和劈裂工作。旋转驱动组件52可以采用电机结合转盘的方式实现。In this embodiment, as shown in Figure 1 and Figure 5, the coaxial drilling precision splitting device also includes a hinge mechanism 5, the hinge mechanism 5 includes a connection base 51 and a rotary drive assembly 52, the connection base 51 is used for the following The main body of the equipment is connected, and the rotary drive assembly 52 is used to install the positioning mechanism 8. The rotary drive assembly 52 can drive the positioning mechanism to rotate 360°, so that the coaxial drilling precision splitting device can drill the mining working face at different angles. Hole and split work. The rotary drive assembly 52 can be implemented by combining a motor with a turntable.
在本实施例中,岩体多源声学定位与辨识模块10用于在凿岩过程中动态感知定位岩体破裂、受力、变形诱发的声源,进而根据多类多个声源的位置与破岩机构、定位机构和劈裂机构7布置的地声传感器之间的位置和传播时间,反演待破碎区域岩体的参数,包括节理、裂隙、强度、含水体、断层等异常区域,进而精确实时确定原位破碎待开采材料的劈裂方向和劈裂力大小。岩体多源声学定位与辨识模块其具体工作原理包括:In this embodiment, the rock mass multi-source acoustic positioning and identification module 10 is used for dynamically sensing and locating sound sources induced by rock mass rupture, stress, and deformation during the rock drilling process, and then according to the positions and The position and propagation time between the geoacoustic sensors arranged by the rock-breaking mechanism, the positioning mechanism and the splitting mechanism 7 are used to invert the parameters of the rock mass in the area to be broken, including abnormal areas such as joints, cracks, strength, water-bearing bodies, and faults, and then Accurate and real-time determination of the splitting direction and splitting force of in-situ crushing materials to be mined. The specific working principles of the rock mass multi-source acoustic positioning and identification module include:
a.在破岩机构11、定位机构8和劈裂机构7安装的地声传感器9根据惯性导航、透地通讯及时标定自身位置;其具体原理可以参照申请号为CN202110127701.1的专利。a. The geoacoustic sensor 9 installed on the rock-breaking mechanism 11, the positioning mechanism 8 and the splitting mechanism 7 calibrates its position in time according to inertial navigation and ground-penetrating communication; its specific principle can refer to the patent application number CN202110127701.1.
b.根据地声传感器9接收到的来自破岩机构11凿岩过程中的岩石破裂、受力、变形等引起的多类多个声源的到时,联合a步骤中的地声传感器9进行声源定位;其具体原理可以参照申请号为CN202010796166.4的专利。b. According to the arrival of multiple types of multiple sound sources caused by rock rupture, force, deformation, etc. from the rock breaking mechanism 11 rock drilling process received by the geoacoustic sensor 9, the geoacoustic sensor 9 in the a step is combined to carry out the sound Source location; the specific principle can refer to the patent application number CN202010796166.4.
c.根据岩石破裂、受力、变形等引起的多类多个声源的位置与到时、地声传感器的位置反算待测破碎区域的岩体波速场,具体原理可以参考申请号为CN202010811187.9的专利,其岩体波速表达式如下:c. According to the position and arrival time of multiple types of sound sources caused by rock fracture, stress, deformation, etc., and the position of the geoacoustic sensor, the rock mass wave velocity field in the broken area to be measured is back calculated. For specific principles, please refer to the application number CN202010811187 .9 patent, its rock mass wave velocity expression is as follows:
式中:v(xi,yi,zi)为待测破碎区域的岩体波速场,Δ(ti,t0i)为信号到时与初始时间的到时差,S(xi,yi,zi x0i,y0i,z0i)为传感器与震源信号的距离。In the formula: v(xi , y i ,zi ) is the wave velocity field of the rock mass in the broken area to be measured, Δ(t i ,t 0i ) is the arrival time difference between the signal arrival time and the initial time, S( xi ,y i , z i x 0i , y 0i , z 0i ) is the distance between the sensor and the source signal.
d.根据波速场的数据大小判定异常区域:波速小于340m/s通常为空洞,要避开钻孔,防卡钻和劈裂块76的断裂;340-1000m/s可能就含有水体,就需要超前做好防突水准备,波速如果大于6000m/s就要防止岩爆等灾害对人员和设备的伤害。d. Judging the abnormal area according to the data size of the wave velocity field: the wave velocity is less than 340m/s, which is usually a cavity, and it is necessary to avoid drilling, anti-jamming and cracking of the splitting block 76; 340-1000m/s may contain water, you need Prepare for water inrush in advance. If the wave velocity is greater than 6000m/s, it is necessary to prevent rockburst and other disasters from harming personnel and equipment.
在本实施例中,总控制系统1控制钻进动力装置2、钻杆6和破岩机构11进行凿岩,钻孔完成后,第一控制开关44开启,油压控制系统4向第一腔室34加油压,由于活塞36与平移滑块71固定连接,活塞36带着平移滑块71在劈裂楔块72中向孔内方向移动,并将劈裂楔块72逐步撑开,使得劈裂楔块72上对岩石等固体材料(待开采材料)孔内进行原位劈裂。劈裂结束后,第一控制开关44关闭,第二控制开关45开启,油压控制系统4向第二腔室35加油压,活塞36带着平移滑块71在劈裂楔块72中向孔外方向移动,活塞36回位,同时,回弹装置38的弹力驱使劈裂楔块72回位聚拢,以便设备下一次劈裂工作,具有施工效果好,安全系数高和结构简单的优点。In this embodiment, the general control system 1 controls the drilling power unit 2, the drill rod 6 and the rock breaking mechanism 11 to perform rock drilling. After the drilling is completed, the first control switch 44 is turned on, and the oil pressure control system 4 sends the first cavity The chamber 34 is pressurized, and because the piston 36 is fixedly connected with the translation slider 71, the piston 36 moves in the direction of the hole in the splitting wedge 72 with the translation slider 71, and the splitting wedge 72 is gradually opened, so that the splitting Crack the wedge 72 and carry out in-situ splitting in the holes of solid materials (materials to be mined) such as rocks. After splitting, the first control switch 44 was turned off, the second control switch 45 was turned on, and the oil pressure control system 4 added oil to the second chamber 35, and the piston 36 drove the translation slide block 71 to the hole in the splitting wedge 72. Move outward, and the piston 36 returns. At the same time, the elastic force of the rebound device 38 drives the splitting wedge 72 to return to gather, so that the next splitting work of the equipment has the advantages of good construction effect, high safety factor and simple structure.
在本实施例中,还提供一种破碎设备,包括设备主体以及如上文所陈述的同轴钻孔精确劈裂装置,该同轴钻孔精确劈裂装置的连接座51与设备主体连接。In this embodiment, there is also provided a crushing device, which includes a main body of the device and the precise splitting device for coaxial drilling as stated above, the connecting seat 51 of the precise splitting device for coaxial drilling is connected to the main body of the device.
具体地,在本实施例中,设备主体为挖掘机、耙拉机、凿岩台车、掘进机、悬臂式采矿机器人或穿石柔性凿岩机器人。其中,悬臂式掘进采矿机器人可以采用申请号为CN202210419094.0的专利中所公开的悬臂式掘进采矿机器人;穿石柔性凿岩机器人采用申请号为CN202110940989.4的专利中所公开的穿石柔性凿岩机器人;具体地,同轴钻孔精确劈裂装置的连接座51设置在设备主体的机器臂前端。设备主体自带行走机构,可以自由行驶至开采工作面。Specifically, in this embodiment, the main body of the equipment is an excavator, a rake, a rock drilling jumbo, a roadheader, a cantilever mining robot or a rock-penetrating flexible rock drilling robot. Among them, the cantilever-type tunneling mining robot can adopt the cantilever-type tunneling mining robot disclosed in the patent application number CN202210419094.0; the rock-piercing flexible rock drilling robot can adopt the rock-piercing flexible rock drill disclosed in the patent application number CN202110940989.4 Robot; Specifically, the connecting seat 51 of the coaxial drilling precision splitting device is arranged at the front end of the robot arm of the main body of the device. The main body of the equipment has its own walking mechanism, which can travel freely to the mining face.
在本实施例中,还提供一种同轴劈裂方法,基于上文所陈述的破碎设备,该同轴劈裂方法包括以下步骤:In this embodiment, a coaxial splitting method is also provided, based on the crushing equipment stated above, the coaxial splitting method includes the following steps:
S1、设备主体搭载同轴钻孔精确劈裂装置移动至开采工作面;S1. The main body of the equipment is equipped with a coaxial drilling precision splitting device and moves to the mining face;
S2、总控制系统1控制同轴钻孔精确劈裂装置中的钻进动力装置2工作,钻进动力装置2驱动钻杆6和破岩机构11动作进行钻孔作业,同时,岩体多源声学定位与辨识模块10自动传输待开采材料特征信息至总控制系统1中的智能分析模块;S2. The general control system 1 controls the drilling power device 2 in the coaxial drilling precision splitting device to work. The drilling power device 2 drives the drill pipe 6 and the rock breaking mechanism 11 to perform drilling operations. At the same time, the rock mass is multi-sourced. The acoustic positioning and identification module 10 automatically transmits the characteristic information of the material to be mined to the intelligent analysis module in the general control system 1;
S3、总控制系统1控制同轴钻孔精确劈裂装置中的油压控制系统4配合油缸系统3使劈裂机构7朝向临空面后方劈裂待开采材料,油压控制系统4自动传输油压信息给智能分析模块;S3. The total control system 1 controls the oil pressure control system 4 in the coaxial drilling precision splitting device, cooperates with the oil cylinder system 3 to make the splitting mechanism 7 split the material to be mined towards the rear of the air surface, and the oil pressure control system 4 automatically transfers the oil Compress information to the intelligent analysis module;
S4、岩体多源声学定位与辨识模块用于在凿岩过程中动态感知定位待开采材料破裂、受力、变形诱发的声源,进而根据多类多个声源的位置与破岩机构、定位机构和劈裂机构7布置的地声传感器之间的位置和传播时间,反演待破碎区域待开采材料的参数,包括节理、裂隙、强度、含水体、断层等异常区域,进而精确实时确定原位破碎待开采材料的劈裂方向和劈裂力大小,开始进行原位劈裂待开采材料;S4. The rock mass multi-source acoustic positioning and identification module is used to dynamically perceive and locate the sound source induced by the rupture, stress and deformation of the material to be mined during the rock drilling process, and then according to the position of multiple types of sound sources and the rock breaking mechanism, The position and propagation time between the geoacoustic sensors arranged by the positioning mechanism and the splitting mechanism 7 are used to invert the parameters of the materials to be mined in the area to be crushed, including abnormal areas such as joints, cracks, strength, water-bearing bodies, and faults, and then accurately and in real time. In-situ crushing of the splitting direction and splitting force of the material to be mined, and start the in-situ splitting of the material to be mined;
S5、待开采材料被劈裂下来后,总控制系统1控制同轴钻孔精确劈裂装置中的油压控制系统4,停止劈裂力的施加,总控制系统1控制同轴钻孔精确劈裂装置中的破岩机构对剥落的待开采材料进一步破碎后,使同轴钻孔精确劈裂装置移动至下一劈裂位置;S5. After the material to be mined is split, the total control system 1 controls the oil pressure control system 4 in the coaxial drilling precision splitting device to stop the application of the splitting force, and the total control system 1 controls the coaxial drilling precision splitting After the rock-breaking mechanism in the splitting device further breaks the stripped materials to be mined, the coaxial drilling precision splitting device moves to the next splitting position;
S6、同轴钻孔精确劈裂装置完成可触及开采工作面的劈裂作业后,对劈裂下来的待开采材料进行清理出渣;清理出渣可以通过设备主体自带的结构实现,也可以通过另外的设备实现;S6. After the coaxial drilling precision splitting device completes the splitting operation that can touch the mining face, the split material to be mined is cleaned and slag removed; the cleaning and slag removal can be realized by the structure that comes with the main body of the equipment, or can be through additional equipment;
S7、设备主体移动使得同轴钻孔精确劈裂装置移动至下一个开采工作面。S7. The main body of the equipment moves so that the coaxial drilling precision splitting device moves to the next mining face.
实施例2:Example 2:
在本实施例中,与实施例1不同的在于提供另一种油缸系统3和劈裂机构7。具体地,如图7所示,油缸系统3包括伺服电机73和液压泵74,劈裂机构7为液压伺服式劈裂机构7,包括壳体75和劈裂块76,伺服电机73与液压泵74连接,液压泵74与壳体75连接,液压泵74设有第三油口77和第四油口78,第三油口77与第一油管41连接,第四油口78与第二油管42连接,劈裂块76间隔设置有多个,劈裂块76密封式伸出壳体75或收纳在壳体75内;伺服电机73用于调整劈裂角度,液压泵74用于控制向壳体75内输入的油压,油压将各劈裂块76推出壳体75以对孔内岩石壁施加劈裂力。In this embodiment, the difference from Embodiment 1 is that another oil cylinder system 3 and splitting mechanism 7 are provided. Specifically, as shown in Figure 7, the oil cylinder system 3 includes a servo motor 73 and a hydraulic pump 74, and the splitting mechanism 7 is a hydraulic servo type splitting mechanism 7, including a housing 75 and a splitting block 76, the servo motor 73 and the hydraulic pump 74 connection, the hydraulic pump 74 is connected with the casing 75, the hydraulic pump 74 is provided with a third oil port 77 and a fourth oil port 78, the third oil port 77 is connected with the first oil pipe 41, and the fourth oil port 78 is connected with the second oil pipe 42 connection, the splitting block 76 is provided with a plurality of intervals, and the splitting block 76 extends out of the housing 75 in a sealed manner or is accommodated in the housing 75; the servo motor 73 is used to adjust the splitting angle, and the hydraulic pump 74 is used to control the flow to the shell. The oil pressure input in the body 75 pushes each splitting block 76 out of the housing 75 to apply splitting force to the rock wall in the hole.
在该实施方式中,总控制系统1控制钻进动力装置2、钻杆6和破岩机构进行凿岩,钻孔完成后,伺服电机73调整角度,使得各劈裂块76对准需要劈裂的方向,第一控制开关44开启,油压控制系统4向第三油口77内输入油压并在液压泵74的控制下来调整各劈裂块76加载劈裂力的状态,使得各个劈裂块76均匀的与孔壁接触进行原位劈裂作业。In this embodiment, the general control system 1 controls the drilling power unit 2, the drill rod 6 and the rock breaking mechanism to drill rocks. After the drilling is completed, the servo motor 73 adjusts the angle so that each splitting block 76 is aligned with the rock that needs to be split. direction, the first control switch 44 is turned on, the oil pressure control system 4 inputs oil pressure into the third oil port 77 and adjusts the state of each splitting block 76 to load the splitting force under the control of the hydraulic pump 74, so that each splitting block Block 76 evenly contacts with the hole wall to carry out splitting operation in situ.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the application, and are not intended to limit the application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the protection of the application. within range.
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