CN116428819A - A high-efficiency vacuum blast drying cabinet - Google Patents
A high-efficiency vacuum blast drying cabinet Download PDFInfo
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- CN116428819A CN116428819A CN202310631521.6A CN202310631521A CN116428819A CN 116428819 A CN116428819 A CN 116428819A CN 202310631521 A CN202310631521 A CN 202310631521A CN 116428819 A CN116428819 A CN 116428819A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/003—Supply-air or gas filters
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- F26B21/25—
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- F26B21/50—
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/009—Alarm systems; Safety sytems, e.g. preventing fire and explosions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/044—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum for drying materials in a batch operation in an enclosure having a plurality of shelves which may be heated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
- F26B9/066—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers the products to be dried being disposed on one or more containers, which may have at least partly gas-previous walls, e.g. trays or shelves in a stack
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Drying Of Solid Materials (AREA)
Abstract
本发明涉及干燥柜技术领域,具体为一种高效真空鼓风干燥柜,包括柜体,柜体内设置有加热装置,柜体连通有真空系统和鼓风系统,真空系统包括抽气管和回风管,抽气管连通有气液分离器和真空泵,回风管连通有过滤器,回风管上安装有回风阀;鼓风系统包括空气放大器和排气管,排气管与柜体连通,排气管上安装有排气阀,空气放大器的进气口连通有气源管,空气放大器的引流口与柜体之间连通有循环管,空气放大器的喷出口与柜体之间连通有鼓风管。本方案在鼓风干燥的基础上增加真空系统,可以适用管腔类器械的干燥,同时提高干燥效率,实现高效干燥。
The invention relates to the technical field of drying cabinets, in particular to a high-efficiency vacuum blast drying cabinet, which includes a cabinet body, a heating device is arranged in the cabinet body, a vacuum system and a blast system are connected to the cabinet body, and the vacuum system includes an air extraction pipe and a return air pipe , the exhaust pipe is connected with a gas-liquid separator and a vacuum pump, the return air pipe is connected with a filter, and a return air valve is installed on the return air pipe; the blast system includes an air amplifier and an exhaust pipe, the exhaust pipe is connected with the cabinet, and the exhaust pipe An exhaust valve is installed on the air pipe, the air inlet of the air amplifier is connected with an air source pipe, the drainage port of the air amplifier is connected with the cabinet body, and a circulation pipe is connected between the outlet of the air amplifier and the cabinet body, and there is a blower connected between the outlet of the air amplifier and the cabinet body. Tube. This solution adds a vacuum system on the basis of blast drying, which can be applied to the drying of lumen instruments, and at the same time improve the drying efficiency to achieve efficient drying.
Description
技术领域technical field
本发明涉及干燥柜技术领域,具体为一种高效真空鼓风干燥柜。The invention relates to the technical field of drying cabinets, in particular to a high-efficiency vacuum blast drying cabinet.
背景技术Background technique
目前,医疗器械的干燥一般通过干燥柜完成,干燥柜包括鼓风式和真空式。鼓风式干燥柜的干燥原理是通过电机带动风机转动,驱动风沿着风道在工作室内快速流动,结合干燥柜内的加热装置对器械进行干燥。真空式干燥柜的干燥原理是在加热的基础上,通过反复给工作室抽真空,将气体和蒸发的水蒸气抽出,实现器械的干燥。对于管腔类手术医疗器械而言,例如腹腔镜手术用管腔器械,其腔体较为狭小,鼓风式干燥柜无法直接接触管腔类器械的腔体内部,因此无法对管腔类的器械进行干燥。真空式干燥柜虽然能够通过抽真空将管腔类器械腔体中的水分抽走,从而实现干燥,但是因为管腔类器械的腔体较为狭小,因此需要耗费较长时间才能完成干燥,干燥效率不高。At present, the drying of medical devices is generally completed through drying cabinets, which include blower type and vacuum type. The drying principle of the blower drying cabinet is that the motor drives the fan to rotate, and the driving wind flows quickly in the working room along the air duct, and combines with the heating device in the drying cabinet to dry the equipment. The drying principle of the vacuum drying cabinet is based on heating, by repeatedly evacuating the working room to extract the gas and evaporated water vapor, so as to realize the drying of the equipment. For luminal surgical medical devices, such as luminal instruments for laparoscopic surgery, the cavity is relatively narrow, and the blast drying cabinet cannot directly contact the cavity of luminal devices, so it cannot be used for luminal devices. to dry. Although the vacuum drying cabinet can remove the moisture in the cavity of the lumen device by vacuuming, so as to achieve drying, but because the cavity of the lumen device is relatively small, it takes a long time to complete the drying, and the drying efficiency not tall.
发明内容Contents of the invention
本发明意在提供一种高效真空鼓风干燥柜,以适用管腔类器械的干燥,解决现有的真空式干燥柜干燥效率不高的问题。The present invention intends to provide a high-efficiency vacuum blast drying cabinet, which is suitable for drying lumen instruments and solves the problem of low drying efficiency of the existing vacuum drying cabinets.
为了解决上述问题,达到适用管腔类器械的干燥、提高干燥效率这一目的,本发明提供如下技术方案:In order to solve the above problems, achieve the purpose of being suitable for the drying of lumen instruments and improving the drying efficiency, the present invention provides the following technical solutions:
一种高效真空鼓风干燥柜,包括柜体,柜体内设置有加热装置,柜体连通有真空系统和鼓风系统,真空系统包括抽气管和回风管,抽气管连通有气液分离器和真空泵,回风管连通有过滤器,回风管上安装有回风阀;鼓风系统包括空气放大器和排气管,排气管与柜体连通,排气管上安装有排气阀,空气放大器的进气口连通有气源管,空气放大器的引流口与柜体之间连通有循环管,空气放大器的喷出口与柜体之间连通有鼓风管。A high-efficiency vacuum blast drying cabinet, including a cabinet body, a heating device is arranged in the cabinet body, a vacuum system and a blast system are connected to the cabinet body, the vacuum system includes an air suction pipe and a return air pipe, and the air suction pipe is connected to a gas-liquid separator and Vacuum pump, the return air pipe is connected with a filter, and a return air valve is installed on the return air pipe; the blast system includes an air amplifier and an exhaust pipe, the exhaust pipe is connected with the cabinet, and an exhaust valve is installed on the exhaust pipe. The air inlet of the amplifier is connected with an air source pipe, the drainage port of the air amplifier is connected with the cabinet body with a circulation pipe, and the outlet of the air amplifier is connected with a blower pipe with the cabinet body.
本方案的原理为:The principle of this program is:
基于背景技术提出的问题,申请人拟在研发一种鼓风和真空相结合的干燥柜,结合的过程中发现,现有的鼓风系统中,因风机和风道安装在干燥柜的工作室内,造成设备内有较大空间无法利用,若要保证同样的有效空间,则需要扩大工作室和干燥柜的外形尺寸,成本也随之增大。因此申请人想到将风机外置,然而风机外置后虽然能够省去风道的设置,一定程度上减少产品尺寸,但是因风机无法承受干燥柜内的高温高湿气体,故风鼓入干燥柜内后只能直接排走,无法进行循环鼓风,干燥效率受限,且热量和风量损耗较大,不适于实际运用。Based on the problems raised by the background technology, the applicant intends to develop a drying cabinet that combines air blast and vacuum. As a result, there is a large space in the equipment that cannot be used. To ensure the same effective space, it is necessary to expand the dimensions of the working room and the drying cabinet, and the cost will also increase. Therefore, the applicant thought of installing the fan outside. However, although the fan can save the setting of the air duct and reduce the size of the product to a certain extent, the fan cannot withstand the high-temperature and high-humidity gas in the drying cabinet, so the wind blows into the drying cabinet. It can only be directly discharged in the back, and the circulating blast cannot be performed, the drying efficiency is limited, and the loss of heat and air volume is large, so it is not suitable for practical use.
发明人经过多次研究,终研发了一种高效真空鼓风干燥柜,其通过加热装置用于对器械加热,鼓风系统用于往柜体内循环鼓风,真空系统用于对柜体抽真空,通过反复交替抽真空和鼓风,实现器械的快速干燥,不仅可以适用普通器械的干燥,还能够适用管腔类器械的干燥。其中,鼓风系统和真空系统的原理概括如下:After many studies, the inventor finally developed a high-efficiency vacuum blast drying cabinet, which is used to heat the equipment through the heating device, the blast system is used to circulate the air in the cabinet, and the vacuum system is used to vacuum the cabinet , through repeated alternate vacuuming and blowing, the rapid drying of instruments can be realized, not only suitable for the drying of ordinary instruments, but also suitable for the drying of lumen instruments. Among them, the principles of the blast system and the vacuum system are summarized as follows:
鼓风系统的原理为:气源管外接工作气源,压缩气体通过气源管进入空气放大器,压缩气体作为动力源,通过循环管将柜体中的气体拉到空气放大器中,汇合成高压、高速气流后,经鼓风管进入柜体中;柜内的大部分气体再经循环管回流到空气放大器中,小部分气体经排气管排出,如此循环,保持柜体内气压平衡,实现鼓风干燥。The principle of the blower system is: the air source pipe is connected to the working air source, the compressed gas enters the air amplifier through the air source pipe, the compressed gas is used as the power source, and the gas in the cabinet is pulled into the air amplifier through the circulation pipe to form a high-pressure, After the high-speed air flow, it enters the cabinet body through the blast pipe; most of the gas in the cabinet flows back into the air amplifier through the circulation pipe, and a small part of the gas is discharged through the exhaust pipe. dry.
真空系统的原理为:真空泵经真空管对柜体抽真空,器械上的水分经加热蒸发成水蒸汽,随着气体一起被抽出,真空干燥到一定程度后暂停,通过回风管吸入新风,然后再次抽真空,如此循环实现真空干燥。The principle of the vacuum system is: the vacuum pump evacuates the cabinet through the vacuum tube, the moisture on the equipment is heated and evaporated into water vapor, and is drawn out together with the gas. After the vacuum is dried to a certain extent, it pauses, and the fresh air is sucked in through the return air tube, and then again. Vacuum, so cycle to achieve vacuum drying.
本方案的有益效果为:The beneficial effects of this program are:
1、在鼓风干燥的基础上增加真空系统,可以适用管腔类器械的干燥。1. A vacuum system is added on the basis of blast drying, which can be applied to the drying of lumen instruments.
2、以鼓风和抽真空相结合的方式进行干燥,可以极大的提高干燥效率,实现高效干燥。2. Drying is carried out by combining air blowing and vacuuming, which can greatly improve the drying efficiency and achieve efficient drying.
3、采用空气放大器进行鼓风,并且将空气放大器外置到柜体外,解决了现有内置风机式干燥柜导致的空间浪费的问题,空气放大器体积小,占用空间小,在保证同等有效工作空间的情况下,柜体外形尺寸无需加大,避免了设备成本增加。3. The air amplifier is used for blasting, and the air amplifier is placed outside the cabinet, which solves the problem of space waste caused by the existing built-in fan-type drying cabinet. The air amplifier is small in size and occupies a small space, ensuring the same effective working space Under the circumstances, the overall size of the cabinet does not need to be enlarged, which avoids the increase of equipment cost.
4、采用空气放大器,只需少部分压缩气体作为气源即可实现大风量流动,减少了能耗,节约了资源。4. With the air amplifier, only a small amount of compressed air is used as the air source to achieve a large air flow, which reduces energy consumption and saves resources.
5、空气放大器可以耐受高温高湿气体,因此采用外置式也可以顺利的进行气体循环。5. The air amplifier can withstand high temperature and high humidity gas, so the external type can also smoothly carry out gas circulation.
6、气液分离器用于分离抽出的气体中的水蒸气,避免水蒸气进入真空泵中,起到对真空泵的保护作用。6. The gas-liquid separator is used to separate the water vapor in the extracted gas to prevent water vapor from entering the vacuum pump and protect the vacuum pump.
7、过滤器用于对吸入的新风进行过滤,一方面避免杂质吸入污染器械,另一方面避免空气中的水蒸气带入附着到器械上,加长干燥进程,降低干燥效率。7. The filter is used to filter the inhaled fresh air. On the one hand, it prevents impurities from inhaling and contaminating the equipment. On the other hand, it prevents the water vapor in the air from being brought in and attached to the equipment, prolonging the drying process and reducing the drying efficiency.
进一步,循环管连通在柜体顶部中央,鼓风管设置在柜体底部中央,柜体底部设置有分流结构,鼓风管鼓入的风经分流结构分流后进入柜体。Further, the circulation pipe is connected to the center of the top of the cabinet, the blast pipe is arranged at the center of the bottom of the cabinet, and the bottom of the cabinet is provided with a diversion structure, and the wind blown by the blast pipe is diverted by the diversion structure and then enters the cabinet.
有益效果:1、由于热气具有上浮的性能,因此将鼓风管设置在柜体底部有利于鼓入的热气更加快速的充满柜体,同理,将循环管设置在柜体顶部则有利于将高温高湿气体引出进行循环;2、进风管设置在柜体底部中央能够使得风更加均匀的鼓入柜体;3、分流结构用于将鼓入的风分散均匀后送入柜体内,能够使得器械受热更均匀。Beneficial effects: 1. Since the hot air has the ability to float upwards, setting the blowing pipe at the bottom of the cabinet will help the hot air blown in to fill the cabinet more quickly. Similarly, setting the circulation pipe at the top of the cabinet will help The high-temperature and high-humidity gas is drawn out for circulation; 2. The air inlet pipe is set in the center of the bottom of the cabinet to make the wind blow into the cabinet more evenly; 3. The shunt structure is used to disperse the blown wind evenly and send it into the cabinet, which can Make the equipment more evenly heated.
进一步,分流结构包括用于分风的第一分风板,第一分风板呈V型,第一分风板上均布有第一分风孔,第一分风板位于进风管与柜体的连接处。Further, the distribution structure includes a first air distribution plate for air distribution, the first air distribution plate is V-shaped, the first air distribution plate is evenly distributed with first air distribution holes, the first air distribution plate is located between the air inlet pipe and cabinet connection.
有益效果:在V型的第一分风板的阻挡下,进风管鼓入的一部分风沿着第一分风板从两侧分流上去,另一部分直接通过第一分风孔穿过第一分风板,垂直向上吹走,由此实现分风,使得风相对均匀的进入柜体,结构简单,分散效果好。Beneficial effect: under the blockage of the V-shaped first air distribution plate, part of the wind blown in by the air inlet pipe is diverted from both sides along the first air distribution plate, and the other part directly passes through the first air distribution hole through the first air distribution hole. The air distribution plate blows away vertically upwards, thereby realizing the air distribution, so that the wind enters the cabinet relatively evenly, with simple structure and good dispersion effect.
进一步,分流结构还包括集风罩,集风罩连通在柜体底部,进风管连通在集风罩底部,第一分风板设置在集风罩内,集风罩顶部封有第二分风板,第二分风板上均布有第二分风孔;集风罩顶部设置有集风盒,集风盒的底部与集风罩连通,集风盒顶部开口且开口处封有第三分风板,第三分风板上均布有第三分风孔,第三分风孔的分布密度大于第二分风孔的分布密度,且第三分风孔与第二分风孔错开设置。Further, the air distribution structure also includes an air collecting hood, the air collecting hood is connected to the bottom of the cabinet body, the air inlet pipe is connected to the bottom of the air collecting hood, the first air distribution plate is arranged in the air collecting hood, and the top of the air collecting hood is sealed with a second distribution plate. The wind plate, the second air distribution plate is evenly distributed with the second air distribution holes; the top of the air collection hood is provided with an air collection box, the bottom of the air collection box is connected with the air collection hood, the top of the air collection box is open and the opening is sealed with the first Three air distribution plates, the third air distribution holes are evenly distributed on the third air distribution board, the distribution density of the third air distribution holes is greater than the distribution density of the second air distribution holes, and the third air distribution holes and the second air distribution holes Stagger settings.
有益效果:1、经过第一分风板分流的风穿过第二分风板时能够再次被打散,进行第二次分风,分风效果更好,更均匀;2、设置集风罩能够将经过第一分风板分流的风全部汇集到第二分风板上,避免风错过,保证分风效果;3、若进风口直接开在干燥柜底部再设置第一分风板,那么第二分风板需要做的足够大才能使得所有的风均与其接触,这就会导致过多的占用柜体的工作空间,本方案设置集风罩来汇集风,且集风罩外置在柜体底部,第二分风板和集风罩不会占用柜体内部工作空间,且第二分风板只需做的与集风罩的开口一样大即可,无需与柜体的内壁连接,节约了第二分风板的材料耗费,节约了成本;4、设置第三分风板能够进行第三级分风,进一步提高分风效果;5、集风盒用于提供风从第二分风板到达第三分风板所需的高度,同时也用于将风全部汇集到第三分风板上进行第三级分风,保证分风效果。Beneficial effects: 1. The wind diverted by the first air distribution plate can be dispersed again when it passes through the second air distribution plate, and the second air distribution is performed, and the wind distribution effect is better and more uniform; 2. The wind collecting hood is provided It can gather all the wind diverted by the first air distribution plate to the second air distribution plate to avoid the wind from missing and ensure the wind distribution effect; 3. If the air inlet is directly opened at the bottom of the drying cabinet and the first air distribution plate is installed, then The second air distribution plate needs to be made large enough to make all the wind contact with it, which will lead to excessive occupation of the working space of the cabinet. In this plan, a wind collecting hood is set to collect the wind, and the wind collecting hood is placed outside At the bottom of the cabinet, the second air distribution plate and the air collection hood will not occupy the internal working space of the cabinet, and the second air distribution plate only needs to be as large as the opening of the air collection hood without connecting with the inner wall of the cabinet , which saves the material consumption of the second air distribution plate and saves the cost; 4. Setting the third air distribution plate can carry out the third stage air distribution, further improving the effect of air distribution; 5. The air collecting box is used to provide the wind from the second The air distribution plate reaches the height required by the third air distribution plate, and is also used to gather all the wind to the third air distribution plate for the third stage of wind distribution to ensure the wind distribution effect.
进一步,空气放大器和鼓风管之间连通有加热管。Further, a heating pipe is communicated between the air amplifier and the blowing pipe.
有益效果:在空气放大器和鼓风管之间加设加热管,可以预先对鼓入柜体的气体进行加热,即鼓入热风,干燥效果更好。Beneficial effects: adding a heating pipe between the air amplifier and the blowing pipe can preheat the gas blown into the cabinet body, that is, blowing hot air, and the drying effect is better.
进一步,气源管上连通有用于检测气源管内是否有气源的检测件。Further, the air source pipe is communicated with a detection piece for detecting whether there is an air source in the air source pipe.
有益效果:如此设置能够确保有压缩气源进入空气放大器,确保系统正常运行,方便检修。Beneficial effects: such setting can ensure that compressed air source enters the air amplifier, ensures normal operation of the system, and is convenient for maintenance.
进一步,排气管上连通有排气筒,排气阀为蝶阀,排气阀安装在排气筒内。Further, the exhaust pipe is connected with an exhaust cylinder, the exhaust valve is a butterfly valve, and the exhaust valve is installed in the exhaust cylinder.
有益效果:1、设置排气筒方便收集排出的气体中携带的水蒸气,收集的水蒸气可以回收利用;2、抽真空时,蝶阀的翻板在负压作用下被吸附至封闭状态,从而蝶阀关闭,可以顺利进行抽真空;风鼓入后,柜体内气压增大,翻板在气压作用下反向转动至打开状态,可以顺利进行排气;因此,采用蝶阀可以实现自动启闭,自动化程度高,省去了控制系统、电路等的设置,成本更低;3、蝶阀为机械阀,与电控阀相比,不受断电和电路损坏影响,可靠性更高,提高了整个管路系统的可靠性。Beneficial effects: 1. The exhaust cylinder is provided to facilitate the collection of water vapor carried in the discharged gas, and the collected water vapor can be recycled; 2. When vacuuming, the flap of the butterfly valve is adsorbed to a closed state under the action of negative pressure, thereby When the butterfly valve is closed, vacuuming can be carried out smoothly; after the wind blows in, the air pressure in the cabinet increases, and the flap rotates reversely to the open state under the action of air pressure, and the exhaust can be carried out smoothly; therefore, the butterfly valve can be used to realize automatic opening and closing, automatic 3. The butterfly valve is a mechanical valve. Compared with the electric control valve, it is not affected by power failure and circuit damage, and has higher reliability. reliability of the road system.
进一步,气液分离器连通有第一排水管,排气筒上连通有第二排水管,第二排水管和第一排水管连通。Further, the gas-liquid separator is connected with the first drain pipe, the exhaust tube is connected with the second drain pipe, and the second drain pipe is connected with the first drain pipe.
有益效果:如此设置可以将排气筒和气液分离器收集的水汇集起来一起排放,方便后续统一回收。Beneficial effects: such setting can collect the water collected by the exhaust cylinder and the gas-liquid separator and discharge them together, which is convenient for subsequent unified recovery.
进一步,柜体上安装有用于检测柜体内压力的压力传感器。Further, a pressure sensor for detecting the pressure inside the cabinet is installed on the cabinet.
有益效果:压力传感器用于检测柜体内的压强,以反映真空度,方便知晓干燥程度,直接将压力传感器与柜体连通,检测的精度更高。Beneficial effects: the pressure sensor is used to detect the pressure in the cabinet to reflect the degree of vacuum, which is convenient for knowing the degree of dryness, and the pressure sensor is directly connected to the cabinet, so that the detection accuracy is higher.
进一步,回风阀为常开电磁阀。Further, the return air valve is a normally open electromagnetic valve.
有益效果:常开电磁阀通电时关闭,断电时开启,在真空泵通电运作时回风阀可以一直关闭,以顺利抽真空,设备断电不使用时,回风阀可以一直开启,进行泄压,避免柜体内外产生压强差,引起正压爆炸危险。Beneficial effects: the normally open solenoid valve is closed when it is powered on, and opened when it is powered off. When the vacuum pump is powered on, the return air valve can be kept closed to achieve smooth vacuuming. When the equipment is powered off and not in use, the return air valve can be kept open for pressure relief. , to avoid the pressure difference inside and outside the cabinet, causing the danger of positive pressure explosion.
附图说明Description of drawings
图1为本发明实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the present invention;
图2为本发明去除前侧柜门后的结构示意图;Fig. 2 is the structural representation after removing the front cabinet door of the present invention;
图3为本发明的部分结构示意图;Fig. 3 is a partial structural representation of the present invention;
图4为图3的另一视角的示意图;Fig. 4 is a schematic diagram of another viewing angle of Fig. 3;
图5为本发明分流结构处的结构示意图;Fig. 5 is a schematic structural view of the shunt structure of the present invention;
图6为本发明的分流结构去除第三分风板后的示意图;Fig. 6 is a schematic diagram of the splitting structure of the present invention after removing the third air-distributing plate;
图7为本发明的分流结构去除第二分风板后的示意图。Fig. 7 is a schematic diagram of the flow splitting structure of the present invention after removing the second air splitting plate.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail through specific implementation methods:
说明书附图中的附图标记包括:柜体1、柜门11、器械篮12、支撑板13、工作室14、分流结构2、集风盒21、第三分风板22、第三分风孔23、集风罩24、第二分风板25、第二分风孔26、第一分风板27、第一分风孔28、进风口29、抽气管3、真空泵31、气液分离器32、第一排水管33、过滤器34、回风阀35、回风管36、电磁阀4、气源管41、排气管42、排气筒43、第二排水管44、空气放大器45、加热管46、鼓风管47、循环管48。The reference signs in the drawings of the description include: cabinet body 1, cabinet door 11,
实施例:Example:
如图1和图2所示,一种高效真空鼓风干燥柜,包括柜体1,柜体1的工作室14内安装有加热装置,加热装置采用电加热丝,电加热丝铺在工作室14的侧壁内。工作室14的前后均铰接有柜门11,工作室14的左右侧壁上通过螺栓一一对应固定有五组支撑板13,支撑板13用于放置器械篮12,器械篮12上均布有透气孔。As shown in Figures 1 and 2, a high-efficiency vacuum blast drying cabinet includes a cabinet body 1, and a heating device is installed in the working room 14 of the cabinet body 1. The heating device adopts an electric heating wire, and the electric heating wire is laid on the working room 14 inside the sidewall. The front and rear of the studio 14 are hinged with cabinet doors 11, and the left and right side walls of the studio 14 are fixed with five groups of
柜体1连通有真空系统和鼓风系统,鼓风系统用于往柜体1内鼓入热风,热风从柜体1的底部进入工作室14,柜体1底部安装有用于打散热风使其均匀分布在工作室14内的分流结构2。结合图5、图6和图7所示,分流结构2包括集风罩24、第一分风板27、第二分风板25、集风盒21和第三分风板22,集风罩24呈梯形且其顶部与工作室14的底部连通,集风罩24底部正中央开有进风口29。第一分风板27位于进风口29的正上方且与进风口29之间留有间隙,第一分风板27上均布有第一分风孔28。第一分风板27呈V型且与集风罩24的长度相同,第一分风板27的顶部与集风罩24的顶部齐平,第一分风板27的顶部两端通过螺栓固定在集风罩24顶部两端的边缘上。The cabinet body 1 is connected with a vacuum system and a blast system. The blast system is used to blow hot air into the cabinet body 1. The hot air enters the working room 14 from the bottom of the cabinet body 1. The distribution structure 2 evenly distributed in the working chamber 14. As shown in Fig. 5, Fig. 6 and Fig. 7, the air distribution structure 2 includes an
集风罩24的顶部面积小于工作室14的底部面积,第二分风板25通过螺钉封在集风罩24的顶部,第二分风板25上均布有第二分风孔26,第二分风孔26的分布密度与第一分风孔28的分布密度相同。集风罩24顶部安装有矩形的集风盒21,集风盒21通过螺栓固定在工作室14内。集风盒21底部与集风罩24连通,集风盒21顶部开口且开口大于集风罩24顶部的开口,集风盒21的顶部封有第三分风板22,第三分风板22的面积大于第二分风板25的面积。第三分风板22上均布有第三分风孔23,第三分风孔23的分布密度小于第二分风孔26的分布密度,且第三分风孔23与第二分风孔26错开设置。The top area of the
结合图3和图4所示,鼓风系统包括空气放大器45、加热管46、鼓风管47、循环管48和排气管42,排气管42与柜体1的顶部中央连通,排气管42上连通有排气筒43,排气筒43内安装有蝶阀(图中未示出),排气筒43底部连通有第二排水管44。本实施例中空气放大器45采用现有的空气放大器45,其输入压缩气体的口为进气口,带动周围气体进入的口为引流口,气体排出的口为喷出口,其结构均为现有技术,在此不做赘述。空气放大器45的进气口连通有气源管41,气源管41上安装有电磁阀4,气源管41上还连通有三通(图中未示出),三通一端连通有气源接头用于外接气源,例如医院的压缩气源接口,三通另一端连通有用于检测气源管41内是否有气源的检测件(图中未示出),本实施例中检测件采用sns膜片式可调压力开关。空气放大器45的引流口与柜体1顶部之间连通循环管48,空气放大器45的喷出口连通有加热管46,加热管46采用现有技术中的电加热管,加热管46与进风口29之间连通有鼓风管47,加热管46和鼓风管47上包覆有保温层,保温层采用保温海绵。3 and 4, the blast system includes an
结合图3和图4所示,真空系统包括抽气管3和回风管36,抽气管3连通有气液分离器32和真空泵31,气液分离器32顶部与真空泵31连通,气液分离器32底部连通有第一排水管33,第一排气管42与第二排气管42连通,本实施例中气液分离器32采用冷凝罐。回风管36连通有过滤器34,回风管36上安装有回风阀35,回风阀35采用常开电磁阀。真空系统还包括压力传感器(图中未示出),压力传感器连通在柜体1顶部。As shown in Fig. 3 and Fig. 4, the vacuum system includes a suction pipe 3 and a
具体实施过程如下:The specific implementation process is as follows:
清洗后的器械放入器械篮12中后放入工作室14内,启动加热装置对器械进行加热,同时鼓风系统往工作室14内鼓风,进行预热。器械上的水分蒸发形成水蒸汽,工作室14内的气压增大,蝶阀的翻板受压转动至打开状态,从而使得蝶阀开启,大部分气体和水蒸汽经过排气管42自动排出,排气的过程中,水蒸汽收集在排气筒43中。Put the cleaned instrument into the
预热完成后启动真空泵31抽真空,工作室14内的气体和水蒸汽被抽出,器械腔体内的水分随之抽走,由此对器械进行干燥。若气体内含有水蒸汽,可以通过冷凝罐冷却在冷凝罐中,不会进入真空泵31中,对真空泵31进行了保护。抽真空时回风阀35通电,由于回风阀35采用的是常开电磁阀4,通电时关闭,故回风管36封闭;同时,蝶阀的翻板在负压作用下被吸附至关闭状态,即蝶阀关闭,排气管42关闭,工作室14可以顺利抽真空。真空保持一定时间后,打开回风阀35,从回风管36吸入新风,然后再次抽真空,如此反复,实现真空干燥。After the preheating is completed, the
压力传感器实时监测工作室14的压力,以检测其真空度,当工作室14的真空度达到合适要求时则表示真空干燥达标,此时开启鼓风系统给工作室14鼓风,实现鼓风干燥。干燥完成后若已经达标,则可以取件,若没有达标,则再次进行真空干燥,如此反复,直至器械完全干燥。The pressure sensor monitors the pressure of the working chamber 14 in real time to detect its vacuum degree. When the vacuum degree of the working chamber 14 meets the appropriate requirements, it means that the vacuum drying is up to standard. At this time, the blast system is turned on to blow air to the working chamber 14 to realize blast drying. . After the drying is completed, if the standard is reached, the piece can be picked up. If the standard is not reached, the vacuum drying is performed again, and so on, until the instrument is completely dry.
鼓风干燥的具体操作为:打开电磁阀4,压缩气体通入空气放大器45中,压缩气体作为动力源,带动周围空气向放大器流动,即通过循环管48将工作室14内的气体拉到空气放大器45中,形成高压、高速气流从喷出口喷出,高压、高速气流经加热管46加热后由鼓风管47进入分流结构2内,并经第一分风板27、第二分风板25和第三分风板22的打散分流后均匀的进入工作室14内。工作室14内的大部分气体再经过循环管48引出到空气放大器45中进行循环,小部分气体直接从排气管42排出(鼓入气体时工作室14内部气压增大,蝶阀被压开,排气管42可以排气),如此反复,实现工作室14的鼓风循环干燥。The specific operation of blast drying is: open the electromagnetic valve 4, the compressed gas is passed into the
本实施例结合鼓风和抽真空两种方式进行干燥,可以适用管腔类器械的干燥,且极大的提高了干燥效率,能够实现高效干燥。此外,本实施例摒弃传统干燥柜中使用的风机,采用空气放大器45来鼓风,仅使用少量的压缩气体即可达到大风量流动目的,节约了资源。空气放大器45体积小,不会占用过多的空间,解决了空间浪费的问题,无需增大设备体积即可保证同等有效的工作空间,有效的控制了设备成本。In this embodiment, drying is carried out by combining air blowing and vacuuming, which can be applied to the drying of lumen instruments, and the drying efficiency is greatly improved, and efficient drying can be realized. In addition, this embodiment abandons the fan used in the traditional drying cabinet, and uses the
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only an embodiment of the present invention, and common knowledge such as specific structures and characteristics known in the scheme are not described here too much. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, some modifications and improvements can also be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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| CN207231104U (en) * | 2017-08-28 | 2018-04-13 | 重庆优玛环试医疗设备有限公司 | Vacuum drums air-dry drying system |
| CN208606502U (en) * | 2018-08-08 | 2019-03-15 | 万盛精密钣金江苏有限公司 | A kind of medical vacuum drying cupboard |
| CN212133088U (en) * | 2020-03-19 | 2020-12-11 | 中国人民解放军陆军特色医学中心 | Surgical instrument disinfection dryer |
| CN217997578U (en) * | 2022-07-19 | 2022-12-09 | 东莞市宏元纺织印染有限公司 | Cloth heating and shaping equipment |
| CN219976895U (en) * | 2023-05-30 | 2023-11-07 | 重庆优玛医疗科技有限公司 | High-efficient vacuum blast drying cabinet |
-
2023
- 2023-05-30 CN CN202310631521.6A patent/CN116428819A/en active Pending
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| DE1729259A1 (en) * | 1966-08-22 | 1972-05-18 | Svenska Flaektfabriken Ab | Method and device for drying wood in a drying tunnel |
| AU1015500A (en) * | 1999-01-13 | 2000-07-20 | Satake Corporation | Method and apparatus for drying granular objects involving pre-heating process |
| CN201531981U (en) * | 2009-08-24 | 2010-07-21 | 珠海格力电器股份有限公司 | Air conditioner air outlet device and air conditioner using same |
| CN103305812A (en) * | 2013-06-08 | 2013-09-18 | 上海和辉光电有限公司 | Top electrode device |
| CN207231104U (en) * | 2017-08-28 | 2018-04-13 | 重庆优玛环试医疗设备有限公司 | Vacuum drums air-dry drying system |
| CN208606502U (en) * | 2018-08-08 | 2019-03-15 | 万盛精密钣金江苏有限公司 | A kind of medical vacuum drying cupboard |
| CN212133088U (en) * | 2020-03-19 | 2020-12-11 | 中国人民解放军陆军特色医学中心 | Surgical instrument disinfection dryer |
| CN217997578U (en) * | 2022-07-19 | 2022-12-09 | 东莞市宏元纺织印染有限公司 | Cloth heating and shaping equipment |
| CN219976895U (en) * | 2023-05-30 | 2023-11-07 | 重庆优玛医疗科技有限公司 | High-efficient vacuum blast drying cabinet |
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