CN116411813A - PDC drill bit suitable for hard rock heavy-calibre is carried and is bored coring - Google Patents
PDC drill bit suitable for hard rock heavy-calibre is carried and is bored coring Download PDFInfo
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- CN116411813A CN116411813A CN202310149526.5A CN202310149526A CN116411813A CN 116411813 A CN116411813 A CN 116411813A CN 202310149526 A CN202310149526 A CN 202310149526A CN 116411813 A CN116411813 A CN 116411813A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/42—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits
- E21B10/43—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/60—Drill bits characterised by conduits or nozzles for drilling fluids
- E21B10/602—Drill bits characterised by conduits or nozzles for drilling fluids the bit being a rotary drag type bit with blades
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明属于地质钻探技术领域,具体涉及一种适用于硬岩大口径提钻取心的PDC钻头。The invention belongs to the technical field of geological drilling, and in particular relates to a PDC drill bit suitable for large-caliber drilling core extraction in hard rock.
背景技术Background technique
能源和环境是当今社会的两大主要问题,随着社会对环境保护的愈加重视,我国提出了争取到2030年碳排放量达到峰值、2060年前达到碳中和的“双碳”目标,能源结构调整势在必行。Energy and the environment are two major issues in today's society. As society pays more and more attention to environmental protection, my country has put forward the "double carbon" goal of reaching the peak of carbon emissions by 2030 and achieving carbon neutrality by 2060. Energy Structural adjustment is imperative.
地热是蕴藏在地球内部的热能,具有储量大、分布广、绿色低碳、可循环利用、稳定可靠等特点,是一种现实可行且具有竞争力的清洁能源。地热能开发利用可减少温室气体排放,改善生态环境,已经成为能源结构转型的新方向,对我国调整能源结构、保障能源安全、实现“双碳”目标具有重要意义。Geothermal energy is the thermal energy stored in the earth. It has the characteristics of large reserves, wide distribution, green and low carbon, recyclable, stable and reliable, and is a feasible and competitive clean energy. The development and utilization of geothermal energy can reduce greenhouse gas emissions and improve the ecological environment. It has become a new direction of energy structure transformation and is of great significance to my country's adjustment of energy structure, ensuring energy security, and achieving the goal of "double carbon".
取心是获取地层实物资料的唯一手段,对了解地下热储特征、评价规划地热资源具有重要意思。随着地热资源的勘探及开发利用,地热资源勘探及开发利用逐渐向深部发展,在深部地热资源勘探中,常需要钻进硬度较高的岩层;同时为满足后期试验测试及开发利用的要求,地热勘探井井径一般设计较大。在硬岩大口径取心钻探中,采用小口径硬岩取心钻探中所使用的孕镶金刚石钻头,因钻头直径大、底唇面厚,钻进效率低、钻头使用费用高;而常规的PDC钻头又不适用于硬岩地层。Coring is the only way to obtain physical data of strata, which is of great significance for understanding the characteristics of underground thermal storage and evaluating and planning geothermal resources. With the exploration, development and utilization of geothermal resources, the exploration, development and utilization of geothermal resources gradually develop to the deep. In the exploration of deep geothermal resources, it is often necessary to drill into rock formations with higher hardness; at the same time, in order to meet the requirements of later test and development and utilization, Geothermal exploration wells are generally designed with a larger diameter. In the large-diameter core drilling of hard rock, the impregnated diamond bit used in the small-caliber hard rock core drilling is used. Due to the large diameter of the drill bit and the thick bottom lip surface, the drilling efficiency is low and the cost of the drill bit is high; while the conventional PDC drill bits are not suitable for hard rock formations.
发明内容Contents of the invention
为了解决上述问题,本发明采取了如下技术方案:In order to solve the above problems, the present invention has taken the following technical solutions:
一种适用于硬岩大口径提钻取心的PDC钻头,包括钻头体、与钻头体连接的钻头冠部,所述钻头冠部的底部沿周向间隔设置的多个切削结构,每个所述切削结构包括底翼及底翼上布设的多个底面复合片和多个底面加强齿;A PDC drill bit suitable for large-diameter hard rock drill core extraction, including a drill body, a drill crown connected to the drill body, a plurality of cutting structures arranged at intervals along the circumferential direction at the bottom of the drill crown, each of which The cutting structure includes a bottom wing and a plurality of bottom composite sheets and a plurality of bottom reinforcement teeth arranged on the bottom wing;
每个所述底翼的内壁中心处设置有第一竖向凹槽,所述第一竖向凹槽内敷焊有合金材料;A first vertical groove is provided at the center of the inner wall of each bottom wing, and an alloy material is deposited and welded in the first vertical groove;
所述钻头冠部的周缘设有多条与所述底翼对应设置的侧翼,每个所述侧翼上间隔排列设置有多个侧面复合片及多个侧面加强齿;The periphery of the drill bit crown is provided with a plurality of side wings corresponding to the bottom wing, and each side wing is arranged with a plurality of side composite sheets and a plurality of side reinforcement teeth at intervals;
相邻的两个所述底翼之间均设置有底面水槽,所述底面水槽中均设置有底喷水眼,相邻的两个所述侧翼之间均设置有侧面水槽。Bottom water tanks are provided between two adjacent bottom wings, and bottom spray holes are provided in the bottom water tanks, and side water tanks are provided between adjacent two side wings.
进一步地,所述每个底翼上的所述底面复合片和所述底面加强齿的数量相同,且所述底面加强齿与所述底面复合片沿切削方向一一对应设置。Further, the number of the bottom composite sheet and the bottom reinforcement teeth on each bottom wing is the same, and the bottom reinforcement teeth are provided in one-to-one correspondence with the bottom composite sheet along the cutting direction.
进一步地,多个侧面复合片设置于所述侧翼的切削侧,并位于所述侧翼的底部,多个侧面加强齿环绕侧面复合片设置于所述侧翼上。Further, a plurality of side composite sheets are arranged on the cutting side of the side flap and located at the bottom of the side flap, and a plurality of side reinforcement teeth are arranged on the side flap around the side composite sheet.
进一步地,所述切削结构的底唇面轮廓为短抛物线形。Further, the bottom lip surface profile of the cutting structure is a short parabola.
进一步地,每个底翼上的多个所述底面复合片呈品字布设。Further, the multiple bottom composite sheets on each bottom wing are arranged in a pattern.
进一步地,所述底翼切屑侧近中心处铣出第二竖向凹槽,每个底翼上设置为3个底面复合片,其中2个所述底面复合片布设在所述第二竖向凹槽的两侧,位于中间的1个所述底面复合片采用后退式布设。Further, a second vertical groove is milled near the center of the chip side of the bottom wing, and three bottom composite sheets are arranged on each bottom wing, and two of the bottom composite sheets are arranged on the second vertical groove. On both sides of the groove, one of the bottom composite sheets in the middle is arranged in a retreating manner.
进一步地,所述侧翼为螺旋形。Further, the flanks are helical.
进一步地,所述底面水槽内外等宽。Further, the inner and outer widths of the bottom water tank are equal.
有益效果:Beneficial effect:
1、本发明设计的PDC钻头底翼底面切屑侧近中心处铣出第二竖向凹槽,实现后退式布设底面中间复合片,有利于保护底面中间复合片、增加钻头回转的稳定性和提高碎岩效率。1. The second vertical groove is milled out near the center of the chip side of the bottom surface of the PDC drill designed by the present invention to realize the retreating arrangement of the middle composite sheet on the bottom surface, which is beneficial to protect the middle composite sheet on the bottom surface, increase the stability of the drill bit rotation and improve Rock breaking efficiency.
2、本发明设计的PDC钻头底面加强齿品字形布设,有利于提高其对底面复合片的保护性能,提高了底面复合片的抗冲击性能。2. The bottom surface of the PDC bit designed by the present invention is arranged in a font shape to strengthen teeth, which is conducive to improving its protection performance on the bottom composite sheet and improving the impact resistance of the bottom composite sheet.
3、本发明设计的PDC钻头侧翼外形设计为螺旋形、有利于钻头在回转时保持稳定,进而减小回转过程中因回转不稳定而造成复合片承受额外的冲击力,提高复合片的寿命、进而提高钻头的使用寿命。3. The shape of the flanks of the PDC bit designed by the present invention is designed to be helical, which is conducive to the stability of the drill bit during rotation, thereby reducing the extra impact force on the composite sheet caused by the unstable rotation during the rotation process, and improving the life of the composite sheet. Thereby improving the service life of the drill bit.
4、本发明设计的PDC钻头内保径采用敷焊合金材料,外保径的侧面复合片及侧面加强齿间亦敷焊合金材料,有利于提高钻头的保径性能,提高钻头在硬岩地层的使用寿命。4. The inner gauge of the PDC drill bit designed by the present invention adopts welded alloy material, and the side composite sheet and the side reinforcement teeth of the outer gauge are also coated with welded alloy material, which is conducive to improving the gauge performance of the drill bit and improving the performance of the drill bit in hard rock formations. service life.
5、本发明设计的PDC钻头底面水槽设计为内外等宽、底喷水眼形状设计为椭圆形,有利于及时携带切削结构刻取的岩屑。5. The water tank on the bottom surface of the PDC bit designed by the present invention is designed to be of equal width inside and outside, and the shape of the bottom spray water hole is designed to be elliptical, which is conducive to carrying the cuttings carved by the cutting structure in time.
6、本发明设计的PDC钻头底唇面轮廓设计为短抛物线型,具有较好的抗冲击性能,适用于硬岩地层使用。6. The profile of the bottom lip surface of the PDC bit designed by the present invention is designed as a short parabola, which has better impact resistance and is suitable for use in hard rock formations.
7、本发明设计的PDC钻头底面复合片及侧面复合片均采用复合层厚度达3mm以上的抗冲击型金刚石复合片,并对复合片金刚石复合层进行脱钴处理、脱钴厚度不小0.5mm,进一步强化复合片抗冲击能力,以更好地适应硬岩地层钻进需求。7. The bottom composite sheet and side composite sheet of the PDC bit designed by the present invention all adopt an impact-resistant diamond composite sheet with a composite layer thickness of more than 3mm, and the diamond composite layer of the composite sheet is decobalted, and the decobalt thickness is not less than 0.5mm , to further strengthen the impact resistance of the composite sheet to better meet the drilling needs of hard rock formations.
8、本发明设计的PDC钻头采用了底喷水眼设计,减小了钻井液循环对岩心的冲刷,有利于保护岩心。8. The PDC drill bit designed by the present invention adopts the design of the bottom spray water hole, which reduces the erosion of the core by drilling fluid circulation and is beneficial to protect the core.
附图说明Description of drawings
图1为一种适用于硬岩大口径提钻取心的PDC钻头剖面图;Fig. 1 is a kind of cross-sectional view of the PDC drill bit that is applicable to hard rock large-caliber drilling;
图2为一种适用于硬岩大口径提钻取心的PDC钻头侧视图;Fig. 2 is a kind of side view of the PDC drill bit that is applicable to hard rock large-caliber drilling;
图3为一种适用于硬岩大口径提钻取心的PDC钻头底唇面结构示意图;Fig. 3 is a kind of schematic diagram of the bottom lip surface structure of a PDC drill bit suitable for hard rock large-caliber drilling;
其中,1、钻头体,2、侧翼,3、底唇面轮廓,4、底翼,5、底喷水眼,6、底面水槽,7、侧面水槽,8、底面复合片,9、底面加强齿,10、侧面复合片,11、侧面加强齿,12、内保径,13、连接丝扣。Among them, 1. Drill bit body, 2. Side wings, 3. Bottom lip surface contour, 4. Bottom wing, 5. Bottom spray eye, 6. Bottom water tank, 7. Side water tank, 8. Bottom composite sheet, 9. Bottom surface reinforcement Teeth, 10, side composite sheets, 11, side reinforcement teeth, 12, internal gauge, 13, connecting threaded buckles.
具体实施方式Detailed ways
实施例1Example 1
参考图1-图3,一种适用于硬岩大口径提钻取心的PDC钻头,包括钻头体1、与钻头体1连接的钻头冠部,包括:Referring to Fig. 1-Fig. 3, a PDC drill bit suitable for hard rock large-diameter drill core extraction includes a drill bit body 1 and a drill bit crown connected to the drill bit body 1, including:
钻头冠部的底部沿周向间隔设置的多个切削结构,每个切削结构包括底翼4及底翼4上布设的多个底面复合片8和多个底面加强齿9;A plurality of cutting structures arranged at intervals along the circumferential direction at the bottom of the crown of the drill bit, each cutting structure includes a bottom wing 4 and a plurality of bottom surface composite sheets 8 and a plurality of bottom surface reinforcement teeth 9 arranged on the bottom wing 4;
每个底翼4的内壁中心处铣出第一竖向凹槽,第一竖向凹槽内敷焊有合金材料;A first vertical groove is milled at the center of the inner wall of each bottom wing 4, and an alloy material is deposited and welded in the first vertical groove;
钻头冠部的周缘设有多条与底翼4对应设置的侧翼2,每个侧翼2上间隔排列设置有多个侧面复合片10及多个侧面加强齿11;The periphery of the drill bit crown is provided with a plurality of side wings 2 corresponding to the bottom wing 4, and each side wing 2 is arranged with a plurality of side
优选的,侧面复合片10及侧面加强齿11间隙敷焊合金材料、增强外保径性能。Preferably, the side
相邻的两个底翼4之间均设置有底面水槽6,底面水槽6中均设置有底喷水眼5,相邻的两个侧翼2之间均设置有侧面水槽。Bottom water tanks 6 are arranged between adjacent two bottom wings 4 , bottom water tanks 6 are provided with
在本实施例中,每个底翼4上的底面复合片8和底面加强齿9的数量相同,且底面加强齿8与底面复合片9沿切削方向一一对应设置。In this embodiment, the number of the bottom composite sheet 8 and the bottom reinforcement teeth 9 on each bottom wing 4 is the same, and the bottom reinforcement teeth 8 and the bottom composite sheet 9 are provided in one-to-one correspondence along the cutting direction.
在本实施例中,多个侧面复合片10设置于侧翼2的切削侧并位于侧翼2的底部,多个侧面加强齿11环绕侧面复合片10设置于侧翼2上。In this embodiment, a plurality of side
在本实施例中,钻头体1上端设有扣型为矩形扣的连接丝扣13,用于连接上部取心钻具;In this embodiment, the upper end of the drill bit body 1 is provided with a connecting threaded
在本实施例中,由每个底翼4的内壁中心处铣出第一竖向凹槽及第一竖向凹槽内敷焊的合金材料形成内保径12;In this embodiment, the
侧翼2上设置多个侧面复合片10及多个侧面加强齿11形成外保径。A plurality of side
优选的,钻心体1采用刚体,便于设计与加工。Preferably, the core body 1 adopts a rigid body, which is convenient for design and processing.
具体实施时,底翼4底面首先铣出复合片槽、再上镶底面复合片8及底面加强齿9。During specific implementation, the bottom surface of the bottom wing 4 first mills out the composite sheet groove, and then inlays the bottom surface composite sheet 8 and the bottom surface reinforcement teeth 9.
在本实施例中,侧面复合片10及侧面加强齿11间隙敷焊合金材料、增强外保径性能。In this embodiment, the side
在本实施例中,切削结构的底唇面轮廓3为短抛物线形。In this embodiment, the
此种切屑结构唇面轮廓具有较强的抗冲击性能、适宜于硬岩地层使用。This chip structure lip profile has strong impact resistance and is suitable for use in hard rock formations.
在本实施例中,每个底翼4上的多个底面复合片8呈品字布设。In this embodiment, a plurality of bottom composite sheets 8 on each bottom wing 4 are arranged in a pattern.
在本实施例中,在底翼4切屑侧近中心处铣出第二竖向凹槽,以实现后退式布设底唇面中间的底面复合片8。In this embodiment, a second vertical groove is milled near the center of the chip side of the bottom wing 4, so as to realize the retreating arrangement of the bottom composite sheet 8 in the middle of the bottom lip.
优选的,每个底翼4上底面复合片8和底面加强齿9数量相同,且每个底面复合片8后均设置有1个底面加强齿9。Preferably, the number of bottom composite sheet 8 and bottom reinforcement teeth 9 on each bottom wing 4 is the same, and each bottom composite sheet 8 is provided with one bottom reinforcement tooth 9 behind it.
优选的,每个底翼4上设置为3个底面复合片8,其中2个底面复合片8布设在第二竖向凹槽的两侧,位于中间的1个底面复合片8采用后退式布设。Preferably, each bottom wing 4 is provided with three bottom composite sheets 8, wherein two bottom composite sheets 8 are arranged on both sides of the second vertical groove, and one bottom composite sheet 8 in the middle is arranged in a retreating manner .
底翼4中间的底面复合片8采用后退式布设、有利于增加钻头回转的稳定性和提高碎岩效率。The bottom surface composite sheet 8 in the middle of the bottom wing 4 is arranged in a retreating manner, which is conducive to increasing the stability of the drill bit rotation and improving the rock-breaking efficiency.
优选的,底喷水眼5设计为椭圆形。Preferably, the
在本实施例中,侧翼2为螺旋形,有利于钻头在回转时保持稳定,避免因钻头回转不稳定造成复合片承受额外冲击而损坏。In this embodiment, the side wings 2 are helical, which is beneficial to keep the drill bit stable during rotation, and avoid damage to the composite sheet due to the extra impact caused by the unstable rotation of the drill bit.
优选的,底面复合片8及侧面复合片10均采用复合层厚度达3mm以上的抗冲击型金刚石复合片,并对复合片金刚石复合层进行脱钴处理、脱钴厚度不小0.5mm,进一步强化复合片的抗冲击能力,以更好地适应硬岩地层钻进需求。Preferably, both the bottom composite sheet 8 and the side
在本实施例中,底面水槽为内外等宽,以利于携带切削结构刻取的岩屑。In this embodiment, the water tank on the bottom surface has the same width inside and outside, so as to facilitate carrying cuttings carved by the cutting structure.
优选的,侧面水槽7随侧翼2设计为螺旋形。Preferably, the side water tank 7 is designed in a spiral shape along with the side wings 2 .
以上所述,仅是本发明较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to The scope of the technical solution of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310149526.5A CN116411813B (en) | 2023-02-22 | 2023-02-22 | A PDC drill bit suitable for large-diameter coring in hard rock |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310149526.5A CN116411813B (en) | 2023-02-22 | 2023-02-22 | A PDC drill bit suitable for large-diameter coring in hard rock |
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| Publication Number | Publication Date |
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| CN116411813A true CN116411813A (en) | 2023-07-11 |
| CN116411813B CN116411813B (en) | 2025-08-26 |
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| CN202310149526.5A Active CN116411813B (en) | 2023-02-22 | 2023-02-22 | A PDC drill bit suitable for large-diameter coring in hard rock |
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| CN116411813B (en) | 2025-08-26 |
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