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CN116409034A - Composite fiber material and preparation method and application thereof - Google Patents

Composite fiber material and preparation method and application thereof Download PDF

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Publication number
CN116409034A
CN116409034A CN202111643942.8A CN202111643942A CN116409034A CN 116409034 A CN116409034 A CN 116409034A CN 202111643942 A CN202111643942 A CN 202111643942A CN 116409034 A CN116409034 A CN 116409034A
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fiber
layer
surface layer
bottom layer
middle layer
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朱云斌
廖纯林
曹克静
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Jiangsu Shengfang Nano Material Technology Co ltd
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Jiangsu Shengfang Nano Material Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028Net structure, e.g. spaced apart filaments bonded at the crossing points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/746Slipping, anti-blocking, low friction

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明提供了一种复合纤维材料及其制备方法和用途。所述复合纤维材料包括依次设置的纤维表层、纤维中间层和纤维底层;所述纤维表层、所述纤维底层各自独立地包括聚丙烯、弹性体、柔软剂和爽滑剂的组合物;所述纤维中间层包括聚丙烯、弹性体和爽滑剂的组合物。通过调整所述纤维表层、纤维中间层和纤维底层的组合物的不同组分,得到三层物理性能不同的纤维层;通过三层物理性能不同的纤维层的配合使用,得到的复合纤维材料表面光滑、柔软度高、拉伸性能好,且易于加工,满足医疗卫生用品领域对材料韧性、柔软性、舒适性的要求。The invention provides a composite fiber material and its preparation method and application. The composite fiber material includes a fiber surface layer, a fiber middle layer and a fiber bottom layer arranged in sequence; the fiber surface layer and the fiber bottom layer each independently comprise a composition of polypropylene, an elastomer, a softener and a smooth agent; the The fibrous middle layer includes a combination of polypropylene, elastomer and slip agent. By adjusting the different components of the composition of the fiber surface layer, the fiber middle layer and the fiber bottom layer, three fiber layers with different physical properties are obtained; through the combined use of the three fiber layers with different physical properties, the surface of the composite fiber material obtained is Smooth, high softness, good tensile properties, and easy to process, it meets the requirements of toughness, softness, and comfort in the field of medical and sanitary products.

Description

一种复合纤维材料及其制备方法和用途A kind of composite fiber material and its preparation method and application

技术领域technical field

本发明属于医疗卫生用品技术领域,具体涉及一种复合纤维材料及其制备方法和用途。The invention belongs to the technical field of medical and sanitary products, and in particular relates to a composite fiber material and its preparation method and application.

背景技术Background technique

非织造材料是指定向或随机排列的纤维通过摩擦、抱合或粘结等方法制成的片状物、纤网或絮垫。与传统的工艺相比,具有工艺流程短、品质稳定,生产速度快、产量高、成本低、环保,用途广等特点。非织造材料广泛应用于医疗卫生用布、装饰工艺用布、军工、汽车用布等方面。由于医疗卫生方面的高要求,也对非织造材料的各方面性能都提出了要求。Nonwoven materials refer to sheets, webs or batts made of oriented or randomly arranged fibers through friction, cohesion or bonding. Compared with the traditional process, it has the characteristics of short process flow, stable quality, fast production speed, high output, low cost, environmental protection and wide application. Non-woven materials are widely used in medical and sanitary cloth, decorative craft cloth, military industry, automobile cloth and so on. Due to the high requirements of medical and health, all aspects of performance of non-woven materials are also required.

CN108893869A公开了一种功能型非织造布,由具有弱酸性和弱亲水性的功能纤维或由弱酸性纤维和弱亲水性纤维梳理成网后经过热风粘合制备而成,非织造布在保证下渗功能的同时,降低了反渗率,同时具有良好的抗菌性能,使用感舒适。所述功能性非织造布通过在纺织前在纤维处理油剂中加入弱酸性油剂和/或弱亲水性油剂,改变纤维的性能,使得非织造布的功能均一,便于保存和运输,而且性能维持时间长。所述功能性非织造布虽然具有良好的渗透功能和抗菌功能,但柔软度、强度和延伸度有待进一步提升。CN108893869A discloses a functional non-woven fabric, which is prepared by combing weakly acidic and weakly hydrophilic functional fibers or weakly acidic fibers and weakly hydrophilic fibers into a web and then bonded by hot air. While ensuring the infiltration function, the reverse osmosis rate is reduced, and it has good antibacterial properties and is comfortable to use. The functional nonwoven fabric changes the properties of the fiber by adding weakly acidic oil agent and/or weakly hydrophilic oil agent to the fiber treatment oil agent before weaving, so that the function of the nonwoven fabric is uniform, and it is convenient for storage and transportation. And the performance lasts for a long time. Although the functional nonwoven fabric has good permeability and antibacterial function, its softness, strength and extensibility need to be further improved.

CN213704759U涉及一种具有抗静电功能的非织造布,包括非织造布基层,非织造布基层的下表面固定连接有聚丙烯编织布层,聚丙烯编织布层的下表面固定连接有纳米银离子纤维层,非织造布基层的上表面固定连接有抗菌层,抗菌层远离非织造布基层的一侧固定连接有抗静电层;非织造布基层内开设有多个均匀分布的纵向通孔,相邻两个纵向通孔之间开设有横向通孔,且横向通孔与纵向通孔相连通,位于两端的纵向通孔远离横向通孔的一侧对称开设有排气孔。所述非织造布不仅具备良好的抗静电性能,而且具备良好的抗菌抑菌效果,从而有效保证非织造布使用的卫生及安全。但是,所述非织造布的柔软爽滑度稍差。CN213704759U relates to a kind of nonwoven fabric with antistatic function, comprising nonwoven fabric base layer, the lower surface of nonwoven fabric base layer is fixedly connected with polypropylene weaving cloth layer, and the lower surface of polypropylene weaving cloth layer is fixedly connected with nanometer silver ion fiber layer, the upper surface of the nonwoven base layer is fixedly connected with an antibacterial layer, and the side of the antibacterial layer away from the nonwoven base layer is fixedly connected with an antistatic layer; a plurality of uniformly distributed longitudinal through holes are opened in the nonwoven base layer, and adjacent A transverse through hole is opened between the two longitudinal through holes, and the transverse through hole communicates with the longitudinal through hole, and the side of the longitudinal through hole at both ends away from the transverse through hole is symmetrically provided with exhaust holes. The nonwoven fabric not only has good antistatic performance, but also has good antibacterial and antibacterial effects, thereby effectively ensuring the hygiene and safety of the nonwoven fabric. However, the softness and smoothness of the nonwoven fabric are slightly inferior.

CN208576237U公开了一种多亲多层复合非织造布棉柔复合布料,包括非织造纤维面层、亲水棉柔层和非织造纤维底层,所述非织造纤维面层顶部设有扩散层,所述扩散层顶部设有若干透气孔,所述透气孔底部设有渗透层,所述非织造纤维面层底部设有亲水棉柔层,所述亲水棉柔层两端设有短纤维重叠层,所述亲水棉柔层内部设有若干活性炭纤维层,所述亲水棉柔层底部设有非织造纤维底层,通过透气孔增加复合布料的透气、散热性,通过渗透层和扩散层快速吸收皮肤表面潮湿,保持皮肤表面干爽,提高舒适性,通过活性炭纤维层抑制有毒有害物质,减少细菌滋生,保持健康。所述非织造布棉柔复合布料虽在有一定的柔软度,但效果并不显著。CN208576237U discloses a kind of polyphilic multi-layer composite non-woven cotton soft composite fabric, comprising non-woven fiber surface layer, hydrophilic cotton soft layer and non-woven fiber bottom layer, the top of the non-woven fiber surface layer is provided with a diffusion layer, so The top of the diffusion layer is provided with a number of ventilation holes, the bottom of the ventilation holes is provided with a permeable layer, the bottom of the non-woven fiber surface layer is provided with a soft layer of hydrophilic cotton, and the ends of the soft layer of hydrophilic cotton are provided with overlapping short fibers. layer, the hydrophilic cotton soft layer is provided with a number of activated carbon fiber layers, the bottom of the hydrophilic cotton soft layer is provided with a non-woven fiber bottom layer, through the air holes to increase the air permeability and heat dissipation of the composite fabric, through the permeable layer and the diffusion layer Quickly absorb moisture on the skin surface, keep the skin surface dry, improve comfort, inhibit toxic and harmful substances through the activated carbon fiber layer, reduce bacterial growth, and maintain health. Although the nonwoven cotton-soft composite fabric has a certain degree of softness, the effect is not remarkable.

因此,开发一种柔软爽滑度高、拉伸性能优异的复合纤维材料是本领域亟待解决的问题。Therefore, it is an urgent problem to be solved in this field to develop a composite fiber material with high softness, smoothness and excellent tensile properties.

发明内容Contents of the invention

针对现有技术存在的不足,本发明的目的在于提供一种复合纤维材料及其制备方法和用途。所述复合纤维材料通过三层不同物理性能的纤维层复配,具有优异的柔软爽滑性能和拉伸性能。Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a composite fiber material and its preparation method and application. The composite fiber material is composed of three fiber layers with different physical properties, and has excellent softness, smoothness and stretchability.

为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:

第一方面,本发明提供一种复合纤维材料,所述复合纤维材料包括依次设置的纤维表层、纤维中间层和纤维底层;所述纤维表层、所述纤维底层各自独立地包括聚丙烯、弹性体、柔软剂和爽滑剂的组合物;所述纤维中间层包括聚丙烯、弹性体和爽滑剂的组合物。In a first aspect, the present invention provides a composite fiber material, which includes a fiber surface layer, a fiber middle layer and a fiber bottom layer arranged in sequence; the fiber surface layer and the fiber bottom layer each independently comprise polypropylene, elastomer , a composition of a softener and a slip agent; the fiber middle layer includes a composition of polypropylene, an elastomer, and a slip agent.

本发明中,通过调整所述纤维表层、纤维中间层和纤维底层的组合物中的组分,得到三层物理性能不同的纤维层;其中,纤维中间层通过聚丙烯、弹性体和爽滑剂的协同作用,得到的纤维中间层柔韧性好,延伸率高,易于加工;纤维表层和纤维底层通过聚丙烯、弹性体、柔软剂和爽滑剂的协同作用,得到的纤维表层和纤维底层具有较好的柔软性和光滑度,适合与皮肤接触;通过三层物理性能不同的纤维层复合,得到的复合纤维材料表面光滑、柔软度高、拉伸性能好,且易于加工,满足医疗卫生用品对材料韧性、柔软性、舒适性的要求。In the present invention, by adjusting the components in the composition of the fiber surface layer, the fiber middle layer and the fiber bottom layer, three fiber layers with different physical properties are obtained; wherein, the fiber middle layer is made of polypropylene, elastomer and smooth agent The synergistic effect of the obtained fiber middle layer has good flexibility, high elongation, and is easy to process; the fiber surface layer and the fiber bottom layer are through the synergistic effect of polypropylene, elastomer, softener and smooth agent, and the obtained fiber surface layer and fiber bottom layer have Good softness and smoothness, suitable for contact with the skin; through the compounding of three fiber layers with different physical properties, the composite fiber material obtained has a smooth surface, high softness, good tensile properties, and is easy to process, meeting the requirements of medical and sanitary products Requirements for material toughness, softness and comfort.

本发明中,所述纤维表层和纤维底层的细度各自独立地为1.5~1.7旦,例如可以为1.5旦、1.55旦、1.6旦、1.65旦、1.7旦等。In the present invention, the fineness of the fiber surface layer and the fiber bottom layer are each independently 1.5-1.7 denier, such as 1.5 denier, 1.55 denier, 1.6 denier, 1.65 denier, 1.7 denier, etc.

优选地,所述纤维中间层的细度为1.6~1.8旦,例如可以为1.6旦、1.65旦、1.7旦、1.75旦、1.8旦等。Preferably, the fiber middle layer has a fineness of 1.6-1.8 deniers, for example, 1.6 deniers, 1.65 deniers, 1.7 deniers, 1.75 deniers, 1.8 deniers and the like.

作为本发明优选的技术方案,所述纤维表层中聚丙烯、弹性体、柔软剂和爽滑剂的质量比为1:(0.2~0.4):(0.01~0.02):(0.01~0.02),例如可以为1:0.2:0.01:0.01、1:0.3:0.015:0.015、1:0.4:0.02:0.02、1:0.2:0.015:0.01、1:0.3:0.015:0.02、1:0.25:0.018:0.02等。As a preferred technical solution of the present invention, the mass ratio of polypropylene, elastomer, softener and slip agent in the fiber surface layer is 1: (0.2-0.4): (0.01-0.02): (0.01-0.02), for example Can be 1:0.2:0.01:0.01, 1:0.3:0.015:0.015, 1:0.4:0.02:0.02, 1:0.2:0.015:0.01, 1:0.3:0.015:0.02, 1:0.25:0.018:0.02, etc. .

优选地,所述纤维底层中聚丙烯、弹性体、柔软剂和爽滑剂的质量比为1:(0.3~0.4):(0.02~0.04):(0.007~0.008),例如可以为1:0.3:0.02:0.007、1:0.35:0.025:0.0075、1:0.4:0.04:0.008、1:0.37:0.03:0.0075、1:0.3:0.025:0.008、1:0.35:0.035:0.008等。Preferably, the mass ratio of polypropylene, elastomer, softener and slippery agent in the fiber bottom layer is 1:(0.3-0.4):(0.02-0.04):(0.007-0.008), for example, it can be 1:0.3 :0.02:0.007, 1:0.35:0.025:0.0075, 1:0.4:0.04:0.008, 1:0.37:0.03:0.0075, 1:0.3:0.025:0.008, 1:0.35:0.035:0.008, etc.

优选地,所述纤维中间层中聚丙烯、弹性体和爽滑剂的质量比为1:(0.6~0.7):(0.07~0.08),例如可以为1:0.6:0.07、1:0.65:0.075、1:0.7:0.08、1:0.68:0.075、1:0.6:0.075、1:0.65:0.08等。Preferably, the mass ratio of polypropylene, elastomer and slip agent in the fiber middle layer is 1:(0.6-0.7):(0.07-0.08), for example, it can be 1:0.6:0.07, 1:0.65:0.075 , 1:0.7:0.08, 1:0.68:0.075, 1:0.6:0.075, 1:0.65:0.08, etc.

优选地,所述纤维表层、纤维中间层、纤维底层中的弹性体各自独立地包括聚烯烃弹性体。Preferably, the elastomers in the fiber surface layer, fiber middle layer, and fiber bottom layer each independently include polyolefin elastomers.

本发明中,所述聚烯烃弹性体为采用茂金属催化剂合成的聚烯烃热塑性弹性体。In the present invention, the polyolefin elastomer is a polyolefin thermoplastic elastomer synthesized by a metallocene catalyst.

优选地,所述聚烯烃弹性体包括乙烯-丙烯共聚物、乙烯-丁烯共聚物或乙烯-辛烯共聚物中的任意一种或至少两种的组合。Preferably, the polyolefin elastomer includes any one or a combination of at least two of ethylene-propylene copolymers, ethylene-butene copolymers or ethylene-octene copolymers.

优选地,所述弹性体包括乙烯-丁烯共聚物和乙烯-辛烯共聚物的组合。Preferably, the elastomer comprises a combination of ethylene-butene copolymers and ethylene-octene copolymers.

优选地,所述乙烯-丁烯共聚物与乙烯-辛烯共聚物的质量比为1:(1~2),例如可以为1:1、1:1.5、1:2等。Preferably, the mass ratio of the ethylene-butene copolymer to the ethylene-octene copolymer is 1:(1-2), for example, it may be 1:1, 1:1.5, 1:2 and so on.

本发明中,弹性体与材料的柔韧性有关,所述弹性体含量过少,对材料性能提升不明显;含量过多,会影响材料的加工。In the present invention, the elastomer is related to the flexibility of the material. If the content of the elastomer is too small, the improvement of the performance of the material will not be obvious; if the content of the elastomer is too large, the processing of the material will be affected.

优选地,所述纤维表层、纤维中间层、纤维底层中的爽滑剂各自独立地包括脂肪酰胺类爽滑剂、脂肪酸类爽滑剂、烃类爽滑剂或醇类爽滑剂中的任意一种或至少两种的组合。Preferably, the slip agents in the fiber surface layer, fiber middle layer, and fiber bottom layer each independently include any of fatty amide slip agents, fatty acid slip agents, hydrocarbon slip agents or alcohol slip agents. One or a combination of at least two.

优选地,所述纤维表层、纤维中间层、纤维底层中的爽滑剂各自独立地包括乙撑双硬脂酰胺、乙撑双油酸酰胺、乙撑双芥酸酰胺或C10~C20的脂肪酸中的任意一种或至少两种的组合。Preferably, the slip agents in the fiber surface layer, fiber middle layer, and fiber bottom layer each independently include ethylene bis-stearamide, ethylene bis-oleic acid amide, ethylene bis-erucic acid amide, or C10-C20 fatty acid Any one or a combination of at least two.

优选地,所述C10~C20的脂肪酸例如可以为C10、C12、C14、C16、C18、C20的脂肪酸,示例性的包括但不限于硬脂酸、月桂酸或棕榈酸等。Preferably, the C10-C20 fatty acids may be, for example, C10, C12, C14, C16, C18, C20 fatty acids, examples include but not limited to stearic acid, lauric acid or palmitic acid.

优选地,所述纤维表层、纤维底层中的柔软剂各自独立地包括阳离子型柔软剂、阴离子型柔软剂、非离子型柔软剂、两性柔软剂或有机硅柔软剂中的任意一种或至少两种的组合。Preferably, the softening agent in the fiber surface layer and the fiber bottom layer independently comprises any one or at least two of cationic softening agent, anionic softening agent, nonionic softening agent, amphoteric softening agent or silicone softening agent. combination of species.

优选地,所述纤维表层、纤维底层中的柔软剂各自独立地包括单烷基双甲基叔胺、双烷基甲基叔胺、三烷基甲基叔胺或双十八烷基二甲基氯化铵中的任意一种或至少两种的组合。Preferably, the softening agent in the fiber surface layer and the fiber bottom layer independently comprises monoalkyl dimethyl tertiary amine, dialkyl methyl tertiary amine, trialkyl methyl tertiary amine or dioctadecyl dimethyl Any one or a combination of at least two of ammonium chlorides.

本发明中,柔软剂和爽滑剂与复合纤维材料的柔软性和光滑性有关,所述纤维表层、纤维中间层或纤维底层的柔软剂或爽滑剂含量过多,复合纤维材料韧性差;含量过少,复合纤维材料表面光滑程度及柔软性降低。In the present invention, the softening agent and slippery agent are related to the softness and smoothness of the composite fiber material, the fiber surface layer, the fiber middle layer or the fiber bottom layer contain too much softener or slippery agent, and the composite fiber material has poor toughness; If the content is too small, the surface smoothness and softness of the composite fiber material will be reduced.

本发明中,所述柔软剂和爽滑剂能够降低聚丙烯的静摩擦系数和动摩擦系数,赋予复合纤维材料柔软特性和表面光滑性能,使得复合纤维材料易于加工,减少材料黏附;通过柔软剂和爽滑剂的协同使用,使得所述复合纤维材料的柔软光滑程度都得到提高。In the present invention, the softening agent and slip agent can reduce the static friction coefficient and dynamic friction coefficient of polypropylene, endow the composite fiber material with softness and smooth surface performance, make the composite fiber material easy to process, and reduce material adhesion; The synergistic use of the slip agent improves the softness and smoothness of the composite fiber material.

第二方面,本发明提供一种根据第一方面所述的复合纤维材料的制备方法,所述制备方法包括以下步骤:In a second aspect, the present invention provides a method for preparing the composite fiber material according to the first aspect, the preparation method comprising the following steps:

将所述纤维表层、纤维中间层和纤维底层依次层叠,轧制成型,得到所述复合纤维材料。The fiber surface layer, the fiber middle layer and the fiber bottom layer are sequentially stacked and rolled to form the composite fiber material.

优选地,所述轧制成型的设备为轧机。Preferably, the roll forming equipment is a rolling mill.

优选地,所述轧机的线速为206~210米/min,例如可以为206米/min、207米/min、208米/min、209米/min、210米/min等。Preferably, the line speed of the rolling mill is 206-210 m/min, such as 206 m/min, 207 m/min, 208 m/min, 209 m/min, 210 m/min, etc.

优选地,所述轧机的压力为4~5kg/cm2,例如可以为4kg/cm2、4.2kg/cm2、4.4kg/cm2、4.6kg/cm2、4.8kg/cm2、5kg/cm2等。Preferably, the pressure of the rolling mill is 4-5kg/cm 2 , for example, 4kg/cm 2 , 4.2kg/cm 2 , 4.4kg/cm 2 , 4.6kg/cm 2 , 4.8kg/cm 2 , 5kg/cm 2 cm 2 etc.

优选地,所述轧机的上辊温度为140~150℃,例如可以为140℃、142℃、144℃、146℃、148℃、150℃等。Preferably, the temperature of the upper roll of the rolling mill is 140-150°C, such as 140°C, 142°C, 144°C, 146°C, 148°C, 150°C, etc.

优选地,所述轧机的下辊温度为130~140℃,例如可以为130℃、132℃、134℃、136℃、138℃、140℃等。Preferably, the temperature of the lower roll of the rolling mill is 130-140°C, such as 130°C, 132°C, 134°C, 136°C, 138°C, 140°C, etc.

优选地,所述轧机的上辊油炉温度为155~160℃,例如可以为155℃、156℃、157℃、158℃、159℃、160℃等。Preferably, the temperature of the upper roll oil furnace of the rolling mill is 155-160°C, for example, it may be 155°C, 156°C, 157°C, 158°C, 159°C, 160°C, etc.

优选地,所述轧机的下辊油炉温度为148~152℃,例如可以为148℃、149℃、150℃、151℃、152℃等。Preferably, the temperature of the lower roll oil furnace of the rolling mill is 148-152°C, such as 148°C, 149°C, 150°C, 151°C, 152°C, etc.

优选地,所述纤维表层、纤维中间层和纤维底层的制备方法各自独立地包括以下步骤:Preferably, the preparation methods of the fiber surface layer, the fiber middle layer and the fiber bottom layer each independently comprise the following steps:

将所述纤维表层、纤维中间层和纤维底层的物料各自独立地经过塑化、过孔挤丝、成网,分别得到所述纤维表层、纤维中间层和纤维底层。The materials of the fiber surface layer, fiber middle layer and fiber bottom layer are independently plasticized, through-hole extruded, and formed into a web to obtain the fiber surface layer, fiber middle layer and fiber bottom layer respectively.

优选地,所述塑化的设备为螺杆挤压机。Preferably, the plasticizing device is a screw extruder.

优选地,所述螺杆挤压机的螺杆温度为160~240℃。例如可以为160℃、165℃、170℃、175℃、180℃、185℃、190℃、195℃、200℃、210℃、220℃、230℃、240℃等。Preferably, the screw temperature of the screw extruder is 160-240°C. For example, it can be 160°C, 165°C, 170°C, 175°C, 180°C, 185°C, 190°C, 195°C, 200°C, 210°C, 220°C, 230°C, 240°C, etc.

优选地,制备纤维表层时,所述螺杆挤压机的螺杆温度为175~240℃;制备纤维中间层时,所述螺杆挤压机的螺杆温度为160~230℃;制备纤维底层时,所述螺杆挤压机的螺杆温度为175~240℃。Preferably, when preparing the fiber surface layer, the screw temperature of the screw extruder is 175-240°C; when preparing the fiber middle layer, the screw temperature of the screw extruder is 160-230°C; when preparing the fiber bottom layer, the The screw temperature of the screw extruder is 175-240°C.

优选地,所述螺杆挤压机的箱体温度为225~260℃,例如可以为225℃、230℃、235℃、240℃、245℃、250℃、255℃、260℃等。Preferably, the temperature of the box of the screw extruder is 225-260°C, such as 225°C, 230°C, 235°C, 240°C, 245°C, 250°C, 255°C, 260°C, etc.

优选地,制备纤维表层时,所述螺杆挤压机的箱体温度为252~255℃;制备纤维中间层时,所述螺杆挤压机的箱体温度为225~230℃;制备纤维底层时,所述螺杆挤压机的箱体温度为250~252℃。Preferably, when preparing the fiber surface layer, the box temperature of the screw extruder is 252-255°C; when preparing the fiber middle layer, the box temperature of the screw extruder is 225-230°C; when preparing the fiber bottom layer , the box temperature of the screw extruder is 250-252°C.

优选地,所述螺杆挤压机的压辊温度为55~105℃,例如可以为55℃、60℃、65℃、70℃、75℃、80℃、85℃、90℃、95℃、100℃、105℃等。Preferably, the pressure roller temperature of the screw extruder is 55°C to 105°C, such as 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 95°C, 100°C ℃, 105℃, etc.

优选地,制备纤维表层时,所述螺杆挤压机的压辊温度为88~92℃;制备纤维中间层时,所述螺杆挤压机的压辊温度为58~62℃;制备纤维底层时,所述螺杆挤压机的压辊温度为98~102℃。Preferably, when preparing the fiber surface layer, the temperature of the pressing roller of the screw extruder is 88-92°C; when preparing the fiber middle layer, the temperature of the pressing roller of the screw extruder is 58-62°C; when preparing the fiber bottom layer , the pressure roller temperature of the screw extruder is 98-102°C.

优选地,所述塑化与过孔挤丝之间还包括计量泵输送的步骤。Preferably, the step of metering pump delivery is also included between the plasticizing and through-hole extrusion.

优选地,所述计量泵的转速为20~30转/min,例如可以为20转/min、22转/min、24转/min、26转/min、28转/min、30转/min等。Preferably, the speed of the metering pump is 20-30 rpm, for example, 20 rpm, 22 rpm, 24 rpm, 26 rpm, 28 rpm, 30 rpm, etc. .

优选地,所述过孔挤丝的冷却风速为880~1120转/min,例如可以为900转/min、950转/min、1000转/min、1050转/min、1100转/min等。Preferably, the cooling wind speed of the through-hole extrusion is 880-1120 rpm, for example, 900 rpm, 950 rpm, 1000 rpm, 1050 rpm, 1100 rpm, etc.

优选地,所述成网的抽吸速度为830-1070转/min,例如可以为850转/min、900转/min、950转/min、1000转/min、1050转/min等。Preferably, the suction speed of the web forming is 830-1070 revolutions/min, for example, 850 revolutions/min, 900 revolutions/min, 950 revolutions/min, 1000 revolutions/min, 1050 revolutions/min, etc.

优选地,制备纤维表层时,所述冷却风速为1080~1120转/min,所述抽吸速度为1030~1070转/min;制备纤维中间层时,所述冷却风速为880~920转/min,所述抽吸速度为830~870转/min;制备纤维底层时,所述冷却风速为1060~1100转/min,所述抽吸速度为980~1020转/min。Preferably, when preparing the fiber surface layer, the cooling wind speed is 1080-1120 revolutions/min, and the suction speed is 1030-1070 revolutions/min; when preparing the fiber middle layer, the cooling wind speed is 880-920 revolutions/min , the suction speed is 830-870 revolutions/min; when preparing the fiber bottom layer, the cooling wind speed is 1060-1100 revolutions/min, and the suction speed is 980-1020 revolutions/min.

优选地,所述成网的线速为211~215米/min,例如可以为211米/min、212米/min、213米/min、214米/min、215米/min等。Preferably, the line speed of forming the web is 211-215 m/min, for example, 211 m/min, 212 m/min, 213 m/min, 214 m/min, 215 m/min, etc.

优选地,所述成网的收卷线速为200~210米/min,例如可以为200米/min、202米/min、204米/min、206米/min、208米/min、210米/min等。Preferably, the winding speed of the netting is 200-210 m/min, for example, it can be 200 m/min, 202 m/min, 204 m/min, 206 m/min, 208 m/min, 210 m /min etc.

作为本发明优选的技术方案,所述制备方法包括以下步骤:As a preferred technical solution of the present invention, the preparation method comprises the following steps:

将经螺杆挤压机塑化、过孔挤丝、成网得到的纤维表层、纤维中间层和纤维底层,在轧机的压力为4~5kg/cm2、线速为206~210米/min、上辊温度为140~150℃、下辊温度为130~140℃的条件下,轧制成型,得到所述复合纤维材料。The fiber surface layer, fiber middle layer and fiber bottom layer obtained by screw extruder plasticization, through-hole extrusion, and netting are subjected to a pressure of 4-5kg/cm 2 and a line speed of 206-210 m/min in the rolling mill. Under the condition that the temperature of the upper roll is 140-150° C., and the temperature of the lower roll is 130-140° C., the composite fiber material is obtained by rolling and forming.

本发明中,具体地,所述制备方法包括:按配方量,将所述纤维表层、纤维中间层和纤维底层的物料分别混合,然后进行相关工艺参数的调整,通过螺杆挤压机加热熔融塑化后,经计量泵的精确计量输送到模头,熔体均匀的过孔挤丝,经冷却风冷却后进入牵伸器,丝在牵伸器的负压作用下吸入牵伸器内,在抽吸风机的辅助作用下形成布面,分别得到所述纤维表层、纤维中间层和纤维底层;最后将制备得到的纤维表层、纤维中间层和纤维底层通过两个已升温完毕的辊筒进行热轧复合,得到所述复合纤维材料。In the present invention, specifically, the preparation method includes: mixing the materials of the fiber surface layer, the fiber middle layer and the fiber bottom layer respectively according to the formula amount, and then adjusting the relevant process parameters, heating and melting the plastic by a screw extruder After melting, it is accurately metered by the metering pump and transported to the die head. The melt is uniformly extruded through the holes, and enters the drafter after being cooled by the cooling air. The filaments are sucked into the drafter under the negative pressure of the drafter. Under the auxiliary action of the suction fan, the cloth surface is formed, and the fiber surface layer, the fiber middle layer and the fiber bottom layer are respectively obtained; finally, the prepared fiber surface layer, the fiber middle layer and the fiber bottom layer are heated by two rollers that have been heated up. rolling and compounding to obtain the composite fiber material.

第三方面,本发明提供一种医用材料,所述医用材料包括第一方面所述的复合纤维材料。In a third aspect, the present invention provides a medical material, which includes the composite fiber material described in the first aspect.

本发明所述的数值范围不仅包括上述列举的点值,还包括没有列举出的上述数值范围之间的任意的点值,限于篇幅及出于简明的考虑,本发明不再穷尽列举所述范围包括的具体点值。The numerical ranges described in the present invention not only include the above-listed point values, but also include any point values between the above-mentioned numerical ranges that are not listed. Due to space limitations and for the sake of simplicity, the present invention will not exhaustively list the ranges. The specific pip value to include.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

本发明中,所述复合纤维材料通过调整所述纤维表层、纤维中间层和纤维底层的组合物中的组分,得到三层物理性能不同的纤维层,通过三层物理性能不同的纤维层的配合使用,得到的复合纤维材料表面光滑、柔软度高、拉伸性能好、易于加工,满足医疗卫生用品领域对材料韧性、柔软性、舒适性的要求。In the present invention, the composite fiber material obtains three fiber layers with different physical properties by adjusting the components in the composition of the fiber surface layer, the fiber middle layer and the fiber bottom layer. Used together, the obtained composite fiber material has smooth surface, high softness, good tensile properties, and is easy to process, meeting the requirements of toughness, softness, and comfort in the field of medical and sanitary products.

具体实施方式Detailed ways

下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solutions of the present invention will be further described below through specific embodiments. It should be clear to those skilled in the art that the examples are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.

本发明实施例和对比例提供的所述复合纤维材料包括的组分如下:The components included in the composite fiber material provided by the embodiments of the present invention and comparative examples are as follows:

(1)聚丙烯:购自大连石化,牌号H39S-2;(1) Polypropylene: purchased from Dalian Petrochemical, brand H39S-2;

(2)聚烯烃弹性体:乙烯-丁烯共聚物(陶氏,牌号HM 7487);乙烯-辛烯共聚物(陶氏,牌号9507);乙烯-丙烯共聚物(新加坡,牌号7050BL);(2) Polyolefin elastomer: ethylene-butene copolymer (Dow, brand HM 7487); ethylene-octene copolymer (Dow, brand 9507); ethylene-propylene copolymer (Singapore, brand 7050BL);

(3)柔软剂:牌号SF001;(3) Softener: Brand SF001;

(4)爽滑剂:牌号SL260A。(4) Slip agent: grade SL260A.

实施例1Example 1

本实施例提供一种复合纤维材料,所述复合纤维材料包括依次设置的纤维表层、纤维中间层和纤维底层;所述纤维表层含有质量比为1:0.3:0.015:0.015的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂;所述纤维中间层含有质量比为1:0.67:0.075的聚丙烯、聚烯烃弹性体和爽滑剂;所述纤维底层含有质量比为1:0.37:0.03:0.0075的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂;所述纤维表层、纤维中间层和纤维底层中的聚烯烃弹性体含有质量比为1:1的乙烯-丁烯共聚物和乙烯-辛烯共聚物;所述复合纤维材料的克重为25g。This embodiment provides a composite fiber material, which includes a fiber surface layer, a fiber middle layer, and a fiber bottom layer arranged in sequence; the fiber surface layer contains polypropylene, polyolefin, and Elastomer, softener and slip agent; the fiber middle layer contains polypropylene, polyolefin elastomer and slip agent with a mass ratio of 1:0.67:0.075; the fiber bottom layer contains a mass ratio of 1:0.37:0.03 : 0.0075 polypropylene, polyolefin elastomer, softener and smooth agent; the polyolefin elastomer in the fiber surface layer, fiber middle layer and fiber bottom layer contains ethylene-butylene copolymer and Ethylene-octene copolymer; the grammage of the composite fiber material is 25g.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤如下:This embodiment also provides a preparation method of the composite fiber material, the specific steps are as follows:

将所述纤维表层、纤维中间层和纤维底层的物料分别经过塑化、过孔挤丝、成网,得到所述纤维表层、所述纤维中间层和所述纤维底层;随后将得到的纤维表层、纤维中间层和纤维底层依次层叠,轧制成型,得到所述材料。所述塑化、过孔挤丝、成网、轧制成型的工艺参数如表1和表2所示(S1、S2、S3分别代表制备纤维底层、纤维中间层和纤维表层的工艺参数)。The materials of the fiber surface layer, the fiber middle layer and the fiber bottom layer are respectively plasticized, through-hole extruded, and formed into a web to obtain the fiber surface layer, the fiber middle layer and the fiber bottom layer; then the obtained fiber surface layer The material is obtained by sequentially stacking the fiber middle layer and the fiber bottom layer and rolling and forming. The process parameters of plasticization, through-hole extrusion, web forming, and roll forming are shown in Table 1 and Table 2 (S1, S2, and S3 represent the process parameters for preparing the fiber bottom layer, fiber middle layer and fiber surface layer, respectively).

表1Table 1

Figure BDA0003444503000000091
Figure BDA0003444503000000091

Figure BDA0003444503000000101
Figure BDA0003444503000000101

表2Table 2

Figure BDA0003444503000000102
Figure BDA0003444503000000102

Figure BDA0003444503000000111
Figure BDA0003444503000000111

实施例2Example 2

本实施例提供一种复合纤维材料,所述复合纤维材料包括依次设置的纤维表层、纤维中间层和纤维底层;所述纤维表层含有质量比为1:0.2:0.01:0.01的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂;所述纤维中间层含有质量比为1:0.6:0.07的聚丙烯、聚烯烃弹性体和爽滑剂;所述纤维底层含有质量比为1:0.3:0.02:0.007的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂;所述纤维表层、纤维中间层和纤维底层中的聚烯烃弹性体含有质量比为1:1.5的乙烯-丁烯共聚物和乙烯-辛烯共聚物;所述复合纤维材料的克重为25g。This embodiment provides a composite fiber material, which includes a fiber surface layer, a fiber middle layer, and a fiber bottom layer arranged in sequence; the fiber surface layer contains polypropylene, polyolefin, and Elastomer, softener and slip agent; the fiber middle layer contains polypropylene, polyolefin elastomer and slip agent in a mass ratio of 1:0.6:0.07; the fiber bottom layer contains a mass ratio of 1:0.3:0.02 : 0.007 polypropylene, polyolefin elastomer, softener and smooth agent; the polyolefin elastomer in the fiber surface layer, fiber middle layer and fiber bottom layer contains ethylene-butylene copolymer and ethylene-butylene copolymer with a mass ratio of 1:1.5 Ethylene-octene copolymer; the grammage of the composite fiber material is 25g.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This embodiment also provides a method for preparing the composite fiber material, the specific steps and process parameters are the same as those in Embodiment 1.

实施例3Example 3

本实施例提供一种复合纤维材料,所述复合纤维材料包括依次设置的纤维表层、纤维中间层和纤维底层;所述纤维表层含有质量比为1:0.4:0.02:0.02的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂;所述纤维中间层含有质量比为1:0.7:0.08的聚丙烯、聚烯烃弹性体和爽滑剂;所述纤维底层含有质量比为1:0.4:0.04:0.008的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂;所述纤维表层、纤维中间层和纤维底层中的聚烯烃弹性体含有质量比为1:2的乙烯-丁烯共聚物和乙烯-辛烯共聚物;所述复合纤维材料的克重为25g。This embodiment provides a composite fiber material, which includes a fiber surface layer, a fiber middle layer, and a fiber bottom layer arranged in sequence; the fiber surface layer contains polypropylene, polyolefin, and Elastomer, softener and slip agent; the fiber middle layer contains polypropylene, polyolefin elastomer and slip agent in a mass ratio of 1:0.7:0.08; the fiber bottom layer contains a mass ratio of 1:0.4:0.04 : 0.008 polypropylene, polyolefin elastomer, softener and smooth agent; the polyolefin elastomer in the fiber surface layer, fiber middle layer and fiber bottom layer contains ethylene-butylene copolymer and ethylene-butylene copolymer with a mass ratio of 1:2 Ethylene-octene copolymer; the grammage of the composite fiber material is 25g.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This embodiment also provides a method for preparing the composite fiber material, the specific steps and process parameters are the same as those in Embodiment 1.

实施例4Example 4

本实施例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维表层含有质量比为1:0.3:0.03:0.015的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂,其它组分及参数均与实施例1相同。This embodiment provides a composite fiber material, which differs from Example 1 only in that the fiber surface layer contains polypropylene, polyolefin elastomer, softener and slip agent with a mass ratio of 1:0.3:0.03:0.015, Other components and parameters are all the same as in Example 1.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This embodiment also provides a method for preparing the composite fiber material, the specific steps and process parameters are the same as those in Embodiment 1.

实施例5Example 5

本实施例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维底层含有质量比为1:0.37:0.03:0.01的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂,其它组分及参数均与实施例1相同。This embodiment provides a composite fiber material, which differs from Example 1 only in that the fiber bottom layer contains polypropylene, polyolefin elastomer, softener and slippery agent with a mass ratio of 1:0.37:0.03:0.01, Other components and parameters are all the same as in Example 1.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This embodiment also provides a method for preparing the composite fiber material, the specific steps and process parameters are the same as those in Embodiment 1.

实施例6Example 6

本实施例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维表层含有质量比为1:0.5:0.015:0.015的聚丙烯、聚烯烃弹性体、柔软剂和爽滑剂,其它组分及参数均与实施例1相同。This embodiment provides a composite fiber material, which differs from Example 1 only in that the fiber surface layer contains polypropylene, polyolefin elastomer, softener and smooth agent with a mass ratio of 1:0.5:0.015:0.015, Other components and parameters are all the same as in Example 1.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This embodiment also provides a method for preparing the composite fiber material, the specific steps and process parameters are the same as those in Embodiment 1.

实施例7Example 7

本实施例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维中间层含有质量比为1:0.8:0.075的聚丙烯、聚烯烃弹性体和爽滑剂,其它组分及参数均与实施例1相同。This embodiment provides a composite fiber material, which differs from Embodiment 1 only in that the fiber middle layer contains polypropylene, polyolefin elastomer and slip agent with a mass ratio of 1:0.8:0.075, other components and Parameters are all the same as in Example 1.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This embodiment also provides a method for preparing the composite fiber material, the specific steps and process parameters are the same as those in Embodiment 1.

实施例8Example 8

本实施例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维表层、纤维中间层和纤维底层中的聚烯烃弹性体为乙烯-丁烯共聚物,其它组分及配比均与实施例1相同。This embodiment provides a composite fiber material, which differs from Embodiment 1 only in that the polyolefin elastomer in the fiber surface layer, fiber middle layer and fiber bottom layer is an ethylene-butylene copolymer, and other components and proportions All the same as in Example 1.

本实施例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This embodiment also provides a method for preparing the composite fiber material, the specific steps and process parameters are the same as those in Embodiment 1.

对比例1Comparative example 1

本对比例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维中间层中没有爽滑剂,其它组分及配比均与实施例1相同。This comparative example provides a composite fiber material, which differs from Example 1 only in that there is no slippery agent in the fiber middle layer, and other components and proportions are the same as in Example 1.

本对比例还提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This comparative example also provides a preparation method of the composite fiber material, the specific steps and process parameters are the same as those in Example 1.

对比例2Comparative example 2

本对比例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维表层中没有柔软剂,其它组分及配比均与实施例1相同。This comparative example provides a composite fiber material, which differs from Example 1 only in that there is no softener in the fiber surface layer, and other components and proportions are the same as in Example 1.

本对比例提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This comparative example provides a method for preparing the composite fiber material, and the specific steps and process parameters are the same as those in Example 1.

对比例3Comparative example 3

本对比例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维底层中没有爽滑剂,其它组分及配比均与实施例1相同。This comparative example provides a composite fiber material, which differs from Example 1 only in that there is no slippery agent in the fiber bottom layer, and other components and proportions are the same as in Example 1.

本对比例提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This comparative example provides a method for preparing the composite fiber material, and the specific steps and process parameters are the same as those in Example 1.

对比例4Comparative example 4

本对比例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维表层含有质量比为1:0.3:0.3的聚丙烯、聚烯烃弹性体和爽滑剂,其它组分及参数均与实施例1相同。This comparative example provides a composite fiber material, which differs from Example 1 only in that the fiber surface layer contains polypropylene, polyolefin elastomer and slip agent with a mass ratio of 1:0.3:0.3, and other components and parameters All the same as in Example 1.

本对比例提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This comparative example provides a method for preparing the composite fiber material, and the specific steps and process parameters are the same as those in Example 1.

对比例5Comparative example 5

本对比例提供一种复合纤维材料,其与实施例1的区别仅在于所述纤维中间层中没有弹性体,其它组分及配比均与实施例1相同。This comparative example provides a composite fiber material, which differs from Example 1 only in that there is no elastomer in the fiber middle layer, and the other components and proportions are the same as those in Example 1.

本对比例提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This comparative example provides a method for preparing the composite fiber material, and the specific steps and process parameters are the same as those in Example 1.

对比例6Comparative example 6

本对比例提供一种复合纤维材料,所述复合纤维材料包括依次设置的纤维表层、纤维中间层和纤维底层;所述纤维表层含有质量比为90:10的聚丙烯与柔软母粒;纤维中间层含有质量比为70:10:20的聚丙烯、柔软母粒与聚烯烃弹性体;纤维底层含有质量比为60:20:20的聚丙烯、柔软母粒与聚烯烃弹性体。柔软母粒以质量百分比计包括聚丙烯80%、双十二烷基甲基叔胺5%、硬脂酸5%、石蜡5%、乳化剂(司班80)5%。This comparative example provides a kind of composite fiber material, and described composite fiber material comprises fiber surface layer, fiber middle layer and fiber bottom layer arranged in sequence; Described fiber surface layer contains the polypropylene and soft masterbatch that mass ratio is 90:10; Fiber middle layer The layer contains polypropylene, soft masterbatch and polyolefin elastomer in a mass ratio of 70:10:20; the fiber bottom layer contains polypropylene, soft masterbatch and polyolefin elastomer in a mass ratio of 60:20:20. The soft master batch comprises 80% of polypropylene, 5% of didodecylmethyl tertiary amine, 5% of stearic acid, 5% of paraffin, and 5% of emulsifier (Span 80) in terms of mass percentage.

本对比例提供一种所述复合纤维材料的制备方法,具体步骤和工艺参数与实施例1相同。This comparative example provides a method for preparing the composite fiber material, and the specific steps and process parameters are the same as those in Example 1.

性能测试Performance Testing

(1)爽滑度:通过目测观察,如果复合纤维材料表面光滑且不掉毛,标记为“合格”;如果表面粗糙或者掉毛严重,标记为“不合格”;(1) Smoothness: through visual observation, if the surface of the composite fiber material is smooth and does not shed hair, it is marked as "qualified"; if the surface is rough or the hair is seriously shed, it is marked as "unqualified";

(2)柔软性:采用GB/T 8942-2002方法进行测试;(2) Softness: Tested by GB/T 8942-2002 method;

其中,柔软性数值越小,表明柔软性越好;Among them, the smaller the softness value, the better the softness;

(3)强度:采用ASTMD5053方法进行测试;(3) Strength: Tested by ASTMD5053 method;

(4)延伸率:采用ASTMD5053方法进行测试。(4) Elongation: Tested by ASTM D5053 method.

具体测试结果如表3所示:The specific test results are shown in Table 3:

表3table 3

爽滑度Smoothness 柔软性softness 强度strength 延伸率Elongation 实施例1Example 1 合格qualified 3434 2626 120120 实施例2Example 2 合格qualified 3232 2828 117117 实施例3Example 3 合格qualified 3131 2929 122122 实施例4Example 4 合格qualified 3737 2727 123123 实施例5Example 5 合格qualified 3535 2626 118118 实施例6Example 6 合格qualified 4040 2929 128128 实施例7Example 7 合格qualified 5050 2828 118118 实施例8Example 8 合格qualified 4545 3030 115115 对比例1Comparative example 1 不合格unqualified 4444 23twenty three 112112 对比例2Comparative example 2 不合格unqualified 3737 2626 109109 对比例3Comparative example 3 不合格unqualified 3535 2626 110110 对比例4Comparative example 4 不合格unqualified 4444 2525 113113 对比例5Comparative example 5 不合格unqualified 4040 23twenty three 108108 对比例6Comparative example 6 不合格unqualified 4242 2626 113113

由上表可知,本发明提供的复合纤维材料通过纤维表层、纤维中间层和纤维底层的协同作用,并且每一层通过不同的物料形成特定的配比,制得的复合纤维材料具有优异的柔软爽滑性能和拉伸性能。As can be seen from the above table, the composite fiber material provided by the present invention has excellent softness through the synergistic effect of the fiber surface layer, the fiber middle layer and the fiber bottom layer, and each layer is formed with a specific ratio through different materials. Slippery properties and stretch properties.

由实施例1~3与实施例4~7比较可知,当纤维底层或表层各组分用量改变时,得到的复合纤维材料的柔软爽滑性能下降;通过实施例1与实施例8比较可知,弹性体采用乙烯-丁烯共聚物和乙烯-辛烯共聚物的组合,复合纤维材料性能最好;通过实施例1与对比例1~6比较可知,本发明中所述纤维表层、纤维中间层和纤维底层采用特定的组分和配比制得的复合纤维材料性能优异。From the comparison of Examples 1 to 3 with Examples 4 to 7, it can be seen that when the amount of each component of the fiber bottom layer or the surface layer is changed, the softness and smoothness of the composite fiber material obtained will decrease; it can be seen from the comparison of Example 1 and Example 8 that, The elastomer adopts the combination of ethylene-butene copolymer and ethylene-octene copolymer, and the performance of the composite fiber material is the best; by comparing Example 1 with Comparative Examples 1-6, it can be seen that the fiber surface layer and fiber middle layer described in the present invention The composite fiber material made by using specific components and proportions with the fiber bottom layer has excellent performance.

综上所述,所述复合纤维材料通过多层物理性能不同的纤维层复合,且每一层纤维通过各组分的协同作用,制得的复合纤维材料柔软爽滑度高,拉伸性能好,适用于医疗卫生用品领域。In summary, the composite fiber material is compounded by multiple layers of fiber layers with different physical properties, and each layer of fiber is synergistically effected by various components, so the composite fiber material obtained has high softness, smoothness, and good tensile properties. , Applicable to the field of medical and sanitary products.

以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种复合纤维材料,其特征在于,所述复合纤维材料包括依次设置的纤维表层、纤维中间层和纤维底层;1. A composite fiber material, characterized in that, the composite fiber material comprises a fiber surface layer, a fiber middle layer and a fiber bottom layer arranged in sequence; 所述纤维表层、所述纤维底层各自独立地包括聚丙烯、弹性体、柔软剂和爽滑剂的组合物;The fiber surface layer and the fiber bottom layer each independently comprise a composition of polypropylene, elastomer, softener and slippery agent; 所述纤维中间层包括聚丙烯、弹性体和爽滑剂的组合物。The fibrous middle layer comprises a combination of polypropylene, elastomer and slip agent. 2.根据权利要求1所述的复合纤维材料,其特征在于,所述纤维表层中聚丙烯、弹性体、柔软剂和爽滑剂的质量比为1:(0.2~0.4):(0.01~0.02):(0.01~0.02);2. The composite fiber material according to claim 1, characterized in that, the mass ratio of polypropylene, elastomer, softener and slippery agent in the fiber surface layer is 1: (0.2~0.4): (0.01~0.02 ): (0.01~0.02); 优选地,所述纤维底层中聚丙烯、弹性体、柔软剂和爽滑剂的质量比为1:(0.3~0.4):(0.02~0.04):(0.007~0.008);Preferably, the mass ratio of polypropylene, elastomer, softener and slippery agent in the fiber bottom layer is 1: (0.3-0.4): (0.02-0.04): (0.007-0.008); 优选地,所述纤维中间层中聚丙烯、弹性体和爽滑剂的质量比为1:(0.6~0.7):(0.07~0.08)。Preferably, the mass ratio of polypropylene, elastomer and slip agent in the fiber middle layer is 1:(0.6-0.7):(0.07-0.08). 3.根据权利要求1或2所述的复合纤维材料,其特征在于,所述纤维表层、纤维中间层、纤维底层中的弹性体各自独立地包括聚烯烃弹性体;3. The composite fiber material according to claim 1 or 2, characterized in that, the elastic body in the fiber surface layer, the fiber middle layer, and the fiber bottom layer each independently comprises a polyolefin elastomer; 优选地,所述聚烯烃弹性体包括乙烯-丙烯共聚物、乙烯-丁烯共聚物或乙烯-辛烯共聚物中的任意一种或至少两种的组合;Preferably, the polyolefin elastomer comprises any one or a combination of at least two of ethylene-propylene copolymers, ethylene-butylene copolymers or ethylene-octene copolymers; 优选地,所述弹性体包括乙烯-丁烯共聚物和乙烯-辛烯共聚物的组合;Preferably, the elastomer comprises a combination of ethylene-butene copolymers and ethylene-octene copolymers; 优选地,所述乙烯-丁烯共聚物与乙烯-辛烯共聚物的质量比为1:(1~2);Preferably, the mass ratio of the ethylene-butene copolymer to the ethylene-octene copolymer is 1: (1-2); 优选地,所述纤维表层、纤维中间层、纤维底层中的爽滑剂各自独立地包括脂肪酰胺类爽滑剂、脂肪酸类爽滑剂、烃类爽滑剂或醇类爽滑剂中的任意一种或至少两种的组合;Preferably, the slip agents in the fiber surface layer, fiber middle layer, and fiber bottom layer each independently include any of fatty amide slip agents, fatty acid slip agents, hydrocarbon slip agents or alcohol slip agents. one or a combination of at least two; 优选地,所述纤维表层、纤维中间层、纤维底层中的爽滑剂各自独立地包括乙撑双硬脂酰胺、乙撑双油酸酰胺、乙撑双芥酸酰胺或C10~C20的脂肪酸中的任意一种或至少两种的组合。Preferably, the slip agents in the fiber surface layer, fiber middle layer, and fiber bottom layer each independently include ethylene bis-stearamide, ethylene bis-oleic acid amide, ethylene bis-erucic acid amide, or C10-C20 fatty acid any one or a combination of at least two. 4.根据权利要求1~3任一项所述的复合纤维材料,其特征在于,所述纤维表层、纤维底层中的柔软剂各自独立地包括阳离子型柔软剂、阴离子型柔软剂、非离子型柔软剂、两性柔软剂或有机硅柔软剂中的任意一种或至少两种的组合;4. The composite fiber material according to any one of claims 1 to 3, characterized in that, the softening agents in the fiber surface layer and the fiber bottom layer independently comprise cationic softening agents, anionic softening agents, nonionic softening agents, Any one or a combination of at least two of softeners, amphoteric softeners or silicone softeners; 优选地,所述纤维表层、纤维底层中的柔软剂各自独立地包括单烷基双甲基叔胺、双烷基甲基叔胺、三烷基甲基叔胺或双十八烷基二甲基氯化铵中的任意一种或至少两种的组合。Preferably, the softening agent in the fiber surface layer and the fiber bottom layer independently comprises monoalkyl dimethyl tertiary amine, dialkyl methyl tertiary amine, trialkyl methyl tertiary amine or dioctadecyl dimethyl Any one or a combination of at least two of ammonium chlorides. 5.一种根据权利要求1~4任一项所述的复合纤维材料的制备方法,其特征在于,所述制备方法包括以下步骤:5. A preparation method of the composite fiber material according to any one of claims 1 to 4, characterized in that the preparation method comprises the following steps: 将所述纤维表层、纤维中间层和纤维底层依次层叠,轧制成型,得到所述复合纤维材料。The fiber surface layer, the fiber middle layer and the fiber bottom layer are sequentially stacked and rolled to form the composite fiber material. 6.根据权利要求5所述的制备方法,其特征在于,所述轧制成型的设备为轧机;6. the preparation method according to claim 5, is characterized in that, the equipment of described rolling forming is rolling mill; 优选地,所述轧机的线速为206~210米/min;Preferably, the line speed of the rolling mill is 206-210 m/min; 优选地,所述轧机的压力为4~5kg/cm2Preferably, the pressure of the rolling mill is 4-5kg/cm 2 ; 优选地,所述轧机的上辊温度为140~150℃;Preferably, the temperature of the upper roll of the rolling mill is 140-150°C; 优选地,所述轧机的下辊温度为130~140℃;Preferably, the temperature of the lower roll of the rolling mill is 130-140°C; 优选地,所述轧机的上辊油炉温度为155~160℃;Preferably, the temperature of the upper roll oil furnace of the rolling mill is 155-160°C; 优选地,所述轧机的下辊油炉温度为148~152℃。Preferably, the temperature of the lower roll oil furnace of the rolling mill is 148-152°C. 7.根据权利要求5或6所述的制备方法,其特征在于,所述纤维表层、纤维中间层和纤维底层的制备方法各自独立地包括以下步骤:7. according to the described preparation method of claim 5 or 6, it is characterized in that, the preparation method of described fiber surface layer, fiber middle layer and fiber bottom layer each independently comprises the following steps: 将所述纤维表层、纤维中间层和纤维底层的物料各自独立地经过塑化、过孔挤丝、成网,分别得到所述纤维表层、纤维中间层和纤维底层;The materials of the fiber surface layer, fiber middle layer and fiber bottom layer are independently plasticized, through-hole extruded, and formed into a web to obtain the fiber surface layer, fiber middle layer and fiber bottom layer; 优选地,所述塑化的设备为螺杆挤压机;Preferably, the plasticizing equipment is a screw extruder; 优选地,所述螺杆挤压机的螺杆温度为160~240℃;Preferably, the screw temperature of the screw extruder is 160-240°C; 优选地,所述螺杆挤压机的箱体温度为225~260℃;Preferably, the box temperature of the screw extruder is 225-260°C; 优选地,所述螺杆挤压机的压辊温度为55~105℃。Preferably, the temperature of the pressing roller of the screw extruder is 55-105°C. 8.根据权利要求7所述的制备方法,其特征在于,所述塑化与过孔挤丝之间还包括计量泵输送的步骤;8. The preparation method according to claim 7, characterized in that, the step of metering pump delivery is also included between the plasticization and through-hole extrusion; 优选地,所述计量泵的转速为20~30转/min;Preferably, the speed of the metering pump is 20-30 rpm; 优选地,所述过孔挤丝的冷却风速为880~1120转/min;Preferably, the cooling wind speed of the through-hole extruded wire is 880-1120 rpm; 优选地,所述成网的抽吸速度为830~1070转/min;Preferably, the suction speed of the netting is 830-1070 revolutions/min; 优选地,所述成网的线速为211~215米/min;Preferably, the line speed of forming a web is 211-215 m/min; 优选地,所述成网的收卷线速为200~210米/min。Preferably, the winding speed of the web forming is 200-210 m/min. 9.根据权利要求5~8任一项所述的制备方法,其特征在于,所述制备方法包括以下步骤:9. The preparation method according to any one of claims 5 to 8, characterized in that the preparation method comprises the following steps: 将经螺杆挤压机塑化、过孔挤丝、成网得到的纤维表层、纤维中间层和纤维底层,在轧机的压力为4~5kg/cm2、线速为206~210米/min、上辊温度为140~150℃、下辊温度为130~140℃的条件下,轧制成型,得到所述复合纤维材料。The fiber surface layer, fiber middle layer and fiber bottom layer obtained by screw extruder plasticization, through-hole extrusion, and netting are subjected to a pressure of 4-5kg/cm 2 and a line speed of 206-210 m/min in the rolling mill. Under the condition that the temperature of the upper roll is 140-150° C., and the temperature of the lower roll is 130-140° C., the composite fiber material is obtained by rolling and forming. 10.一种医用材料,其特征在于,所述医用材料包括如权利要求1~4任一项所述的复合纤维材料。10. A medical material, characterized in that the medical material comprises the composite fiber material according to any one of claims 1-4.
CN202111643942.8A 2021-12-29 2021-12-29 Composite fiber material and preparation method and application thereof Pending CN116409034A (en)

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