CN116408853A - Cutting recovery unit and floor installation robot - Google Patents
Cutting recovery unit and floor installation robot Download PDFInfo
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- CN116408853A CN116408853A CN202111662325.2A CN202111662325A CN116408853A CN 116408853 A CN116408853 A CN 116408853A CN 202111662325 A CN202111662325 A CN 202111662325A CN 116408853 A CN116408853 A CN 116408853A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本申请涉及一种切割回收装置及地板安装机器人,属于建筑施工设备技术领域。切割回收装置包括:切割台,包括主体架以及第一吸盘机构,第一吸盘机构能够相对于主体架沿主体架的长度方向滑动,第一吸盘机构用于拾取板材且带动板材至待切割位置;切割机构,切割机构包括移动切刀,移动切刀能够沿主体架的宽度方向朝向切割台运动,移动切刀用于对板材进行切割以及对切割后的余料进行二次切割;余料存储机构,设置于切割台的下方,用于存储余料。该切割回收装置,能够对切割后的余料进行二次切割,合理利用一次切割后的余料,减少材料浪费,降低成本。
The application relates to a cutting recovery device and a floor installation robot, belonging to the technical field of building construction equipment. The cutting recovery device includes: a cutting table, including a main body frame and a first suction cup mechanism, the first suction cup mechanism can slide relative to the main body frame along the length direction of the main body frame, and the first suction cup mechanism is used to pick up the plate and drive the plate to the position to be cut; Cutting mechanism, the cutting mechanism includes a movable cutter, which can move toward the cutting table along the width direction of the main frame, and the movable cutter is used to cut the plate and perform secondary cutting on the remaining material after cutting; the remaining material storage mechanism , set under the cutting table for storage of remaining materials. The cutting recovery device can perform secondary cutting on the remaining material after cutting, rationally utilize the remaining material after primary cutting, reduce material waste and reduce cost.
Description
技术领域technical field
本申请涉及建筑施工设备技术领域,具体而言,涉及一种切割回收装置及地板安装机器人。The present application relates to the technical field of building construction equipment, in particular, to a cutting recovery device and a floor installation robot.
背景技术Background technique
地板的规格一般是固定尺寸,复合地板安装过程中,在局部区域铺贴时,需要对地板进行切割,以满足不同使用长度的铺贴需求。然而,地板在被切割后,剩余的底板则成为废料,浪费材料,成本高。The specification of the floor is generally a fixed size. During the installation process of the composite floor, when paving in a local area, the floor needs to be cut to meet the needs of different lengths of paving. However, after the floor is cut, the remaining bottom plate becomes waste, which wastes materials and costs a lot.
发明内容Contents of the invention
本申请的目的在于提供一种切割回收装置及地板安装机器人。该切割回收装置,能够对切割后的余料进行二次切割,合理利用一次切割后的余料,减少材料浪费,降低成本。The purpose of this application is to provide a cutting recovery device and a floor installation robot. The cutting recovery device can perform secondary cutting on the remaining material after cutting, rationally utilize the remaining material after primary cutting, reduce material waste and reduce cost.
本申请是通过下述技术方案实现的:The application is achieved through the following technical solutions:
第一方面,本申请提供了一种切割回收装置,其包括:切割台,包括主体架以及可滑动地设置于所述主体架的第一吸盘机构,所述第一吸盘机构能够相对于所述主体架沿主体架的长度方向滑动,所述第一吸盘机构用于拾取板材且带动所述板材至待切割位置;切割机构,设置于所述切割台的宽度方向上的一侧,所述切割机构包括移动切刀,所述移动切刀能够沿所述主体架的宽度方向朝向所述切割台运动,所述移动切刀用于对所述板材进行切割以及对切割后的余料进行二次切割;余料存储机构,设置于所述切割台的下方,用于存储所述余料。In a first aspect, the present application provides a cutting recovery device, which includes: a cutting table, including a main frame and a first suction cup mechanism slidably arranged on the main body frame, and the first suction cup mechanism can be relatively The main body frame slides along the length direction of the main frame, and the first sucker mechanism is used to pick up the plate and drive the plate to the position to be cut; the cutting mechanism is arranged on one side of the width direction of the cutting table, and the cutting The mechanism includes a moving cutter, which can move toward the cutting table along the width direction of the main frame, and the moving cutter is used for cutting the plate and performing secondary processing on the remaining material after cutting. Cutting; the residual material storage mechanism is arranged under the cutting table and is used to store the residual material.
根据本申请实施例的切割回收装置,通过切割机构的移动切刀一次切割后产生的余料能够存储于余料存储机构,实现余料的回收;根据使用需求,可以利用余料存储机构中的余料进行二次切割使用,提高了板材的利用率,减少材料浪费,降低了成本。According to the cutting recovery device of the embodiment of the present application, the remaining material generated after one cutting by the moving cutter of the cutting mechanism can be stored in the remaining material storage mechanism to realize the recovery of the remaining material; The remaining material is used for secondary cutting, which improves the utilization rate of the plate, reduces material waste, and reduces costs.
根据本申请的一些实施例,所述切割台设置有伸缩止挡机构,所述伸缩止挡机构位于所述主体架的长度方向上的一端,所述伸缩止挡机构能够相对于所述主体架沿所述主体架的高度方向移动,以阻挡或允许所述板材沿所述主体架的长度方向相对于所述主体架移动。According to some embodiments of the present application, the cutting table is provided with a telescopic stop mechanism, the telescopic stop mechanism is located at one end of the length direction of the main frame, and the telescopic stop mechanism can be positioned relative to the main frame move along the height direction of the main frame to block or allow the plate to move relative to the main frame along the length direction of the main frame.
在上述方案中,第一吸盘机构带动板材移动至与伸缩止挡机构抵接,通过伸缩止挡机构对板材进行阻挡,以确定第一吸盘机构的初始位置,便于第一吸盘机构根据切割长度和初始位置将板材移动至待切割位置,保证切割精度。In the above solution, the first suction cup mechanism drives the plate to move to abut against the telescopic stop mechanism, and the plate is blocked by the telescopic stop mechanism to determine the initial position of the first suction cup mechanism, which is convenient for the first suction cup mechanism to cut according to the cutting length and The initial position moves the plate to the position to be cut to ensure cutting accuracy.
根据本申请的一些实施例,所述切割机构包括两个所述移动切刀,两个所述移动切刀沿所述主体架的长度方向间隔设置。According to some embodiments of the present application, the cutting mechanism includes two moving cutters, and the two moving cutters are arranged at intervals along the length direction of the main frame.
在上述方案中,通过设置主架体的长度方向间隔分布的两个移动切刀,能够实现板材长度全范围的精准尺寸切割,满足使用需求。In the above scheme, by setting two movable cutters distributed at intervals in the length direction of the main frame body, it is possible to achieve precise size cutting of the full range of plate lengths and meet the use requirements.
根据本申请的一些实施例,所述切割回收装置还包括:废料箱,用于收纳所述板材经二次切割后产生的废料。According to some embodiments of the present application, the cutting and recycling device further includes: a waste box for storing waste generated after secondary cutting of the plate.
在上述方案中,通过废料箱收纳二次切割后剩余的板材,能够实现废料的回收,保护切割环境。In the above solution, the waste material box is used to store the remaining plates after the secondary cutting, so as to realize the recycling of waste materials and protect the cutting environment.
根据本申请的一些实施例,所述废料箱的数量为两个,两个所述废料箱位于所述主体架的长度方向上的两端。According to some embodiments of the present application, the number of the waste bins is two, and the two waste bins are located at both ends of the main frame in the length direction.
在上述方案中,在主体架的长度方向上的两端分别设置废料箱,能够就近放置废料,提高切割效率。In the above solution, waste boxes are respectively provided at both ends of the main frame in the length direction, so that waste can be placed nearby and the cutting efficiency can be improved.
根据本申请的一些实施例,所述余料存储机构包括基体和可滑动地设置于所述基体的多层可伸缩的抽屉板,所述基体设置于所述切割台的下方,多层所述抽屉板沿所述主体架的高度方向间隔设置,每层所述抽屉板能够相对于所述基体沿所述主体架的宽度方向伸出或缩回。According to some embodiments of the present application, the surplus material storage mechanism includes a base body and a multi-layer retractable drawer board slidably arranged on the base body, the base body is arranged under the cutting table, and the multi-layer The drawer boards are arranged at intervals along the height direction of the main frame, and each layer of the drawer boards can extend or retract relative to the base body along the width direction of the main frame.
在上述方案中,抽屉板能够相对于基体伸出或缩回,以便于提供或收纳余料;多层抽屉板能够承载不同尺寸的余料,便于快速根据需求选取所需长度的余料。In the above solution, the drawer board can be extended or retracted relative to the base to provide or accommodate surplus materials; the multi-layer drawer board can carry surplus materials of different sizes, so that the surplus materials of required length can be quickly selected according to the demand.
根据本申请的一些实施例,所述切割回收装置还包括:移动底盘,所述切割台设置于所述移动底盘上;电控柜,所述电控柜设置于所述移动底盘上,所述电控柜具有容纳空间,所述切割机构收纳于所述容纳空间内,所述切割台和所述余料存储机构设置于所述电控柜的一侧;料仓,所述料仓设置于所述电控柜的另一侧,所述料仓用于收容未切割的所述板材。According to some embodiments of the present application, the cutting recovery device further includes: a mobile chassis, the cutting table is set on the mobile chassis; an electric control cabinet, the electric control cabinet is set on the mobile chassis, the The electric control cabinet has an accommodating space, the cutting mechanism is accommodated in the accommodating space, the cutting table and the remaining material storage mechanism are arranged on one side of the electric control cabinet; the silo, the hopper is arranged on On the other side of the electric control cabinet, the silo is used to accommodate the uncut plates.
在上述方案中,切割机构收纳于电控柜的内部,合理利用安装空间,减少空间占用,还便于保护切割机构;料仓和切割台、余料存储机构分布于电控柜的两侧,结构紧凑,减小切割回收装置的外形尺寸,移动灵活。In the above scheme, the cutting mechanism is stored inside the electric control cabinet, which makes reasonable use of the installation space, reduces space occupation, and is convenient for protecting the cutting mechanism; It is compact, reduces the overall size of the cutting recovery device, and moves flexibly.
根据本申请的一些实施例,所述主体架包括沿其宽度方向相对设置的第一架体和第二架体,所述第一架体和所述第二架体均沿所述主体架的长度方向延伸,所述第一架体和所述第二架体用于承载所述板材,所述第一架体的两端与所述第二架体的两端通过连接件可拆卸地连接,以使所述第一架体和所述第二架体之间形成供所述第一吸盘机构移动的避让空间。According to some embodiments of the present application, the main frame includes a first frame body and a second frame body oppositely arranged along its width direction, and the first frame body and the second frame body are both along the extending in the length direction, the first frame body and the second frame body are used to carry the plate, and the two ends of the first frame body are detachably connected to the two ends of the second frame body through connecting pieces , so that an avoidance space for the movement of the first suction cup mechanism is formed between the first frame body and the second frame body.
在上述方案中,通过第一架体和第二架体承载板材,实现对板材的支撑;通过第一架体和第二架体之间设置避让空间,便于第一吸盘机构移动,避免第一吸盘机构占用较大的结构空间,避免第一吸盘机构与其他部件干涉。In the above scheme, the plate is supported by the first frame body and the second frame body; the avoidance space is provided between the first frame body and the second frame body to facilitate the movement of the first suction cup mechanism and avoid the first The suction cup mechanism occupies a relatively large structural space, preventing the first suction cup mechanism from interfering with other components.
根据本申请的一些实施例,所述主体架还包括沿其长度方向延伸的安装座,所述安装座位于所述第一架体和所述第二架体的下方,所述第一吸盘机构可滑动地设置于所述安装座且所述第一吸盘机构伸入所述避让空间内。According to some embodiments of the present application, the main body frame further includes a mounting seat extending along its length direction, the mounting seat is located under the first frame body and the second frame body, and the first suction cup mechanism The first suction cup mechanism is slidably arranged on the mounting base and protrudes into the escape space.
在上述方案中,通过安装座实现第一吸盘机构的定位,保证第一吸盘机构移动稳定。In the above solution, the positioning of the first suction cup mechanism is realized through the installation seat, so as to ensure the stable movement of the first suction cup mechanism.
根据本申请的一些实施例,所述第一架体与所述切割机构相邻设置,所述第一架体的远离所述第二架体的一侧设置有固定夹爪,所述第二架体的远离所述第一架体的一侧设置有可伸缩的活动夹爪,所述活动夹爪与所述移动切刀对应设置,所述活动夹爪能够相对于所述第二架体沿所述主体架的宽度方向靠近或远离所述固定夹爪,以夹持或松开所述板材。According to some embodiments of the present application, the first frame body is disposed adjacent to the cutting mechanism, and a side of the first frame body away from the second frame body is provided with a fixed jaw, and the second frame body is provided with a fixed jaw. The side of the frame body away from the first frame body is provided with telescopic movable jaws, the movable jaws are arranged correspondingly to the moving cutter, and the movable jaws can move relative to the second frame body Approaching or moving away from the fixed jaw along the width direction of the main body frame, so as to clamp or loosen the board.
在上述方案中,通过活动夹爪与固定夹爪的配合,实现对板材的夹持或松开,保证切割板材时基准定位夹紧,以实现精准切割。In the above solution, the clamping or loosening of the plate is realized through the cooperation of the movable jaw and the fixed jaw, so as to ensure the reference positioning and clamping when cutting the plate, so as to realize precise cutting.
第二方面,本申请提供了一种地板安装机器人,其包括上述任一方案的切割回收装置;以及上料装置,所述上料装置用于将所述板材放置于所述主体架上,用于将所述余料放置于所述余料存储机构,以及用于将所述余料存储机构中的所述余料放置于所述主体架上。In a second aspect, the present application provides a floor installation robot, which includes the cutting and recycling device of any of the above solutions; and a feeding device, the feeding device is used to place the board on the main frame, and use for placing the leftover material in the leftover material storage mechanism, and for placing the leftover material in the leftover material storage mechanism on the main frame.
根据本申请实施例的地板安装机器人,能够节省材料,减少材料浪费,降低成本。The floor installation robot according to the embodiment of the present application can save materials, reduce material waste, and reduce costs.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings that are required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为根据本申请一些实施例提供的切割回收装置的结构分解图;FIG. 1 is an exploded view of a cutting recovery device provided according to some embodiments of the present application;
图2为根据本申请一些实施例提供的切割台与板材的示意图;Fig. 2 is a schematic diagram of a cutting table and a plate provided according to some embodiments of the present application;
图3为根据本申请一些实施例提供的切割台的结构分解图;Fig. 3 is an exploded view of a cutting table provided according to some embodiments of the present application;
图4为图3的A处局部放大图;Fig. 4 is a partial enlarged view of place A in Fig. 3;
图5为切割台与板材配合的部分结构示意图;Fig. 5 is a partial structural schematic diagram of the cooperation between the cutting table and the plate;
图6为根据本申请一些实施例提供的地板安装机器人的结构分解图;FIG. 6 is an exploded view of a floor installation robot provided according to some embodiments of the present application;
图7为根据本申请一些实施例提供的上料装置的结构示意图;Fig. 7 is a schematic structural diagram of a feeding device provided according to some embodiments of the present application;
图8为根据本申请一些实施例提供的地板安装机器人的工作状态示意图。Fig. 8 is a schematic diagram of a working state of a floor installation robot provided according to some embodiments of the present application.
图标:100-切割回收装置;10-切割台;11-主体架;111-第一架体;112-第二架体;113-连接件;114-安装座;115-避让空间;12-第一吸盘机构;13-吸盘移动驱动机构;14-固定夹爪;15-活动夹爪;151-爪体;152-爪体移动驱动组件;16-第一避让口;17-第二避让口;18-伸缩止挡机构;181-伸缩板;182-伸缩板驱动件;20-切割机构;21-移动切刀;30-余料存储机构;31-基体;32-抽屉板;33-抽屉板驱动件;40-移动底盘;50-电控柜;51-容纳空间;60-料仓;70-废料箱;80-板材;900-上料装置;91-上料机械手;911-转动驱动组件;912-第一直线驱动组件;913-第二直线驱动组件;914-第三直线驱动组件;92-第二吸盘机构;1000-地板安装机器人。Icons: 100-cutting recovery device; 10-cutting table; 11-main frame; 111-first frame body; 112-second frame body; 113-connector; 1. Suction cup mechanism; 13-Suction cup moving drive mechanism; 14-Fixed jaw; 15-Moveable jaw; 151-Claw body; 18-telescopic stopper mechanism; 181-telescopic plate; 182-telescopic plate driver; 20-cutting mechanism; 21-moving cutter; 30-surplus material storage mechanism; Driver; 40-Mobile chassis; 50-Electric control cabinet; 51-Accommodating space; 60-Main bin; 70-Waste box; 80-Plate; 912-first linear drive assembly; 913-second linear drive assembly; 914-third linear drive assembly; 92-second suction cup mechanism; 1000-floor installation robot.
具体实施方式Detailed ways
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本申请的原理,但不能用来限制本申请的范围,即本申请不限于所描述的实施例。The implementation manner of the present application will be further described in detail below with reference to the drawings and embodiments. The detailed description and drawings of the following embodiments are used to illustrate the principles of the application, but not to limit the scope of the application, that is, the application is not limited to the described embodiments.
在本申请的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。“垂直”并不是严格意义上的垂直,而是在误差允许范围之内。“平行”并不是严格意义上的平行,而是在误差允许范围之内。In the description of this application, it should be noted that, unless otherwise specified, the meaning of "plurality" is more than two; the terms "upper", "lower", "left", "right", "inner", " The orientation or positional relationship indicated by "outside" and so on are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to this application. Application Restrictions. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. "Vertical" is not strictly vertical, but within the allowable range of error. "Parallel" is not strictly parallel, but within the allowable range of error.
下述描述中出现的方位词均为图中示出的方向,并不是对本申请的具体结构进行限定。在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。The orientation words appearing in the following description are the directions shown in the figure, and do not limit the specific structure of the application. In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or a flexible connection. Disassembled connection, or integral connection; it can be directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
切割装置通常用于材料的切割,以获取所需长度尺寸的材料,材料可以为板材,例如地板。地板(通常指木地板)施工作业时,由于铺贴区域的不同,往往需要实现复合地板安装,也即部分区域需要不同长度的地板进行拼接。由于地板的规格通常是固定尺寸,复合地板安装过程中,则需要通过切割装置对地板进行切割以获取所需长度尺寸的地板。但是,发明人研究发现,地板在被切割后,剩余的地板则往往成为废料,造成材料的大量浪费,提高了成本。The cutting device is usually used for cutting materials to obtain materials with required lengths and sizes, and the materials can be boards, such as flooring. During the construction of floors (usually wooden floors), due to the different paving areas, it is often necessary to realize the installation of composite floors, that is, some areas require floors of different lengths for splicing. Since the specification of the floor is usually a fixed size, during the installation process of the composite floor, the floor needs to be cut by a cutting device to obtain the floor of the required length and size. However, the inventor has found that after the floor is cut, the remaining floor often becomes waste, resulting in a large waste of materials and increasing the cost.
针对此种情况,发明人经大量研究,设计了一种切割回收装置,以对切割后的板材进行二次切割,实现板材的回收利用,减少材料的浪费,降低成本。需要指出的是,本申请实施例的切割回收装置并不局限于地板的切割回收,还可以用于其他板状材质的切割。In view of this situation, the inventor has designed a cutting and recycling device after a lot of research, to perform secondary cutting on the cut plate, realize the recycling of the plate, reduce material waste, and reduce cost. It should be pointed out that the cutting and recycling device in the embodiment of the present application is not limited to the cutting and recycling of floors, and can also be used for cutting other plate-shaped materials.
下面参考图描述根据本申请第一方面实施例的切割回收装置。The cutting recovery device according to the embodiment of the first aspect of the present application will be described below with reference to the figures.
请参见图1至图5,图1为根据本申请一些实施例提供的切割回收装置的结构分解图,图2为根据本申请一些实施例提供的切割台与板材的示意图,图3为根据本申请一些实施例提供的切割台的结构分解图,图4为图3的A处局部放大图,图5为切割台与板材配合的部分结构示意图。Please refer to Figures 1 to 5, Figure 1 is an exploded view of a cutting recovery device provided according to some embodiments of the present application, Figure 2 is a schematic diagram of a cutting table and a plate provided according to some embodiments of the present application, and Figure 3 is a schematic diagram of An exploded view of the structure of the cutting table provided in some embodiments of the application, FIG. 4 is a partial enlarged view of A in FIG. 3 , and FIG. 5 is a partial structural diagram of the cooperation between the cutting table and the plate.
如图1至图5所示,根据本申请实施例的切割回收装置100,其包括切割台10、切割机构20及余料存储机构30。As shown in FIGS. 1 to 5 , a cutting
如图1和图2所示,切割台10包括主体架11以及可滑动地设置于主体架11的第一吸盘机构12。第一吸盘机构12能够相对于主体架11沿主体架11的长度方向X滑动,第一吸盘机构12用于拾取板材80(请参见图2和图5)且带动板材80至待切割位置。切割机构20设置于切割台10的在宽度方向上的一侧,切割台10的宽度方向也即主体架11的宽度方向Y;如图1所示,切割机构20包括移动切刀21,移动切刀21能够沿主体架11的宽度方向Y朝向切割台10运动,移动切刀21用于对板材80进行切割以及对切割后的余料进行二次切割。如图1所示,余料存储机构30设置于切割台10的下方,余料存储机构30用于存储余料。As shown in FIGS. 1 and 2 , the cutting table 10 includes a
主体架11起到承载板材80的作用,以便于移动切刀21对板材80进行切割。板材80沿主体架11的长度方向X设置,也即,板材80的长度方向与主体架11的长度方向X一致。第一吸盘机构12为用于移动板材80的机构,以改变板材80在主体架11上的位置,利于移动切刀21切割所需长度尺寸的板材80。The
需要指出的是,主体架11的长度方向X可以为切割台10的长度方向,主体架11的宽度方向Y可以为切割台10的宽度方向,主体架11的高度方向Z可以为切割台10的高度方向。图中,字母X所表示的方向为主体架11的长度方向,字母Y所表示的方向为主体架11的宽度方向,字母Z所表示的方向为主体架11的高度方向。It should be pointed out that the length direction X of the
切割机构20设置于切割台10的宽度方向的一侧,使得结构紧凑,便于移动切刀21切割板材80。待切割位置为移动切刀21伸出至切割台10的位置,移动切刀21在待切割位置对板材80进行切割。The
板材80经移动切刀21切割后的产生余料,余料存储机构30存储板材80经移动切刀21一次切割后的余料。After the
以板材80为地板为例,地板具有长度方向上相对的两个安装边,由于地板经一次切割后的余料还具有安装边,余料还可以再次利用,以减少材料浪费。但是,地板经二次切割后,由于没有安装边,变成废料,因此,余料存储机构30所存储的移动切刀21切割后的地板为经一次切割后的地板。Taking the
需要指出的是,为了描述简洁,除特殊说明外,板材80可以是未切割的板材80,也可以为经一次切割后产生的余料。It should be pointed out that, for the sake of brevity, unless otherwise specified, the
根据本申请实施例的切割回收装置100,通过切割机构20的移动切刀21一次切割后产生的余料能够存储于余料存储机构30,实现余料的回收;根据使用需求,可以利用余料存储机构30中的余料进行二次切割使用,提高了板材80的利用率,减少材料浪费,降低了成本。同时,余料存储机构30位于切割台10的下方,节省安装空间,使得切割回收装置100的整体尺寸较小。According to the cutting
根据本申请的一些实施例,如图1所示,该切割回收装置100还包括移动底盘40、电控柜50及料仓60。移动底盘40用于驱动整个切割回收装置100移动,以便于在不同的位置进行切割作业。切割台10设置于移动底盘40上。电控柜50设置于移动底盘40上,电控柜50包括控制器,控制器用于与各电气元件、驱动机构、或驱动组件电连接,以控制对应的执行端动作。电控柜50具有容纳空间51,切割机构20收纳于容纳空间51内,切割台10和余料存储机构30设置于电控柜50的一侧。料仓60设置于电控柜50的另一侧,料仓60用于收容未切割的板材80。According to some embodiments of the present application, as shown in FIG. 1 , the cutting
移动底盘40可以为AGV(Automated Guided Vehicle,自动导引车)底盘,以便于移动至任意指定位置,实现精确导航。The
由于切割机构20位于切割台10的宽度方向上的一侧,切割机构20收纳于电控柜50的容纳空间51内,则切割台10、电控柜50及料仓60沿主体架11的宽度方向Y依次设置。切割机构20收纳于容纳空间51内,合理利用安装空间,减少空间占用,还便于保护切割机构20。料仓60和切割台10、余料存储机构30分布于电控柜50的两侧,结构紧凑,减小切割回收装置100的外形尺寸,移动灵活。Since the
电控柜50的容纳空间51在第二方向Y上具有开口,以供移动切刀21进出容纳空间51。The
根据本申请的一些实施例,如图2和图3所示,主体架11包括沿其宽度方向Y相对设置的第一架体111和第二架体112,第一架体111和第二架体112均沿主体架11的长度方向X延伸,第一架体111和第二架体112用于承载板材80,第一架体111的两端与第二架体112的两端通过连接件113可拆卸地连接,以使第一架体111和第二架体112之间形成供第一吸盘机构12移动的避让空间115。According to some embodiments of the present application, as shown in FIG. 2 and FIG. 3 , the
第一架体111和第二架体112承载的板材80可以为未切割的板材80,也可以为板材80经一次切割后产生的余料。The
第一架体111和第二架体112沿主体架11的宽度方向Y相对设置,也即第一架体111和第二架体112平行设置且在主体架11的宽度方向Y上间隔分布。第一架体111、第二架体112及连接件113形成沿主体架11的长度方向X延伸的避让空间115,第一吸盘机构12能够在避让空间115内相对于主体架11移动。The
通过第一架体111和第二架体112承载板材80,实现对板材80的支撑;通过第一架体111和第二架体112之间设置避让空间115,便于第一吸盘机构12移动,避免第一吸盘机构12占用较大的结构空间,避免第一吸盘机构12与其他部件干涉。The
根据本申请的一些实施例,如图2和图3所示,主体架11还包括沿其长度方向X延伸的安装座114,安装座114位于第一架体111和第二架体112的下方,第一吸盘机构12可滑动地设置于安装座114且第一吸盘机构12伸入避让空间115内。According to some embodiments of the present application, as shown in FIG. 2 and FIG. 3 , the
安装座114用于实现第一吸盘机构12的定位,以保证第一吸盘机构12移动稳定。安装座114设置于第一架体111和第二架体112的下方,第一吸盘机构12也位于第一架体111和第二架体112的下方,并且第一吸盘机构12伸入避让空间115内,能够在避让空间115内拾取位于第一架体111和第二架体112上的板材80。The mounting
根据本申请的一些实施例,切割台10还包括吸盘移动驱动机构13,吸盘移动驱动机构13用于驱动第一吸盘机构12沿主体架11的长度方向X相对于主体架11移动。吸盘移动驱动机构13可以为直线驱动机构,例如,吸盘驱动机构包括电机和丝杠螺母传动组件,丝杠螺母传动组件包括丝杠和螺母,电机安装于主体架11,丝杠的一端连接于电机的输出轴,丝杠沿主体架11的长度方向X设置,螺母套设于丝杠且与丝杠螺纹配合,第一吸盘机构12安装于螺母,电机工作,驱动螺母沿丝杠移动,以使第一吸盘机构12相对于主体架11沿主体架11的长度方向X移动。According to some embodiments of the present application, the cutting table 10 further includes a suction cup moving
根据本申请的一些实施例,如图1至图3所示,第一架体111与切割机构20相邻设置,第一架体111的远离第二架体112的一侧设置有固定夹爪14,第二架体112的远离第一架体111的一侧设置有可伸缩的活动夹爪15,活动夹爪15与移动切刀21对应设置,活动夹爪15能够相对于第二架体112沿主体架11的宽度方向Y靠近或远离固定夹爪14,以夹持或松开板材80。According to some embodiments of the present application, as shown in FIGS. 1 to 3 , the
第一架体111的远离第二架体112的一侧设置有固定夹爪14,以对板材80在主体架11的宽度方向Y上起到限位作用。此处的板材80可以为未切割的板材80,也可以为板材80经一次切割后产生的余料。The side of the
活动夹爪15设置于第二架体112的远离第一架体111的一侧,以避免活动夹爪15相对于第二架体112移动时与其他部件干涉。The
需要指出的是,固定夹爪14可以为板状结构,固定夹爪14固定于第一架体111,以保证与第一架体111连接牢固。It should be pointed out that the fixed
通过活动夹爪15与固定夹爪14的配合,实现对板材80的夹持或松开,保证切割板材80时基准定位夹紧,以实现精准切割。Through the cooperation of the
需要指出的是,为了便于移动切刀21切割位于主体架11上的板材80,如图1至图3所示,切割台10设置有第一避让口16,第一避让口16同时位于第二架体112、第一架体111及固定夹爪14,第一避让口16与移动切刀21的轮廓对应,带移动切刀21移动至待切割位置时,移动切刀21位于第一避让口16内。活动夹爪15位于待切割位置,并且与移动切刀21对应设置,活动夹爪15设置有与第一避让口16对应的第二避让口17,第二避让口17用于避让移动切刀21,当活动夹爪15与固定夹爪14固定夹持板材80时,能够便于移动切刀21切割板材80,避免影响移动切刀21的切割动作。It should be pointed out that, in order to facilitate the movement of the
根据本申请的一些实施例,如图3所示,活动夹爪15包括爪体151及爪体移动驱动组件152,爪体移动驱动组件152安装于第二架体112,爪体151安装于爪体移动驱动组件152的执行端,爪体移动驱动组件152用于驱动爪体151相对于第二架体112沿主体架11的宽度方向Y移动。爪体移动驱动组件152可以为气缸,也可以为液压缸、电推杆等。According to some embodiments of the present application, as shown in FIG. 3 , the
根据本申请的一些实施例,如图2至图5所示,切割台10设置有伸缩止挡机构18,伸缩止挡机构18位于主体架11的长度方向X上的一端,伸缩止挡机构18能够相对于主体架11沿主体架11的高度方向Z移动,以阻挡或允许板材80沿主体架11的长度方向X相对于主体架11移动。According to some embodiments of the present application, as shown in FIG. 2 to FIG. 5 , the cutting table 10 is provided with a
如图2和图5所示,伸缩止挡机构18相对于主体架11沿主体架11的高度方向Z伸出时,伸缩止挡机构18凸出主体架11,当板材80移动至与伸缩止挡机构18抵接后,伸缩止挡机构18能够阻挡板材80沿主体架11的长度方向X继续移动。伸缩止挡机构18可以为参考基准,例如,当第一吸盘机构12带动板材80移动至与伸缩止挡机构18抵接时,能够确定第一吸盘机构12的初始位置,以便于第一吸盘机构12根据切割长度和初始位置将板材80移动至待切割位置,保证板材80切割精度。As shown in Figures 2 and 5, when the
需要指出的是,当初始位置大于切割长度时,第一吸盘机构12带动板材80沿主体架11的长度方向X背离伸缩止挡机构18移动,以达到待切割位置。当初始位置小于切割长度时,第一吸盘机构12先释放板材80,再相对于主体架11沿主体架11的长度方向X背离伸缩止挡机构18移动,移动至待切割长度后,第一吸盘机构12拾取板材80,如图5所示,伸缩止挡机构18相对于主体架11缩回,第一吸盘机构12带动板材80朝向伸缩止挡机构18移动,以使待切割长度与待切割位置对应。It should be pointed out that when the initial position is greater than the cutting length, the first
可选地,第一吸盘机构12可以设置有距离传感器,用于测量第一吸盘机构12与伸缩止挡机构18之间的距离,以确定板材80的切割长度。当第一吸盘机构12将板材80的待切割长度位置与待切割位置对应后,活动夹爪15与固定夹爪14配合将板材80夹持,第一吸盘机构12松开板材80并远离待切割位置,以便于移动切割21切割板材80。Optionally, the first
可选地,如图4和图5所示,伸缩止挡机构18包括伸缩板181以及伸缩板驱动件182,伸缩板181连接于伸缩板驱动件182的执行端,伸缩板驱动件182用于驱动伸缩板181沿主体架11的高度方向Z相对于主体架11移动。伸缩板181在相对于主体架11缩回时,伸缩板181的上端不超出主体架11的上表面,以避免影响板体在主体架11上移动。伸缩板驱动件182可以为气缸,也可以为液压缸、电推杆等。Optionally, as shown in FIGS. 4 and 5 , the
为了节省安装空间,伸缩止挡机构18可以设置于主体架11的下方,并且伸缩板181可以设置于主体架11的第一架体111和第二架体112形成的避让空间115内。In order to save installation space, the
根据本申请的一些实施例,切割机构20还包括切刀伸出驱动组件,移动切刀21安装于切刀伸出驱动组件的执行端,切刀伸出驱动组件用于驱动移动切刀21沿主体架11的宽度方向Y移动,以使移动切刀21朝向或背离切割台10移动。切刀伸出驱动组件可以为直线驱动组件,例如,直线电机、液压缸、气缸等;也可以为电机与传动结构的配合结构,例如,传动结构可以为齿轮齿条传动结构。According to some embodiments of the present application, the
需要指出的是,本申请实施例提及的移动切刀21可以参照用于切割板材80的刀具,移动切刀21的具体结构本申请不作详细介绍。It should be pointed out that the moving
根据本申请的一些实施例,切割机构20包括两个移动切刀21,两个移动切刀21沿主体架11的长度方向X间隔设置。According to some embodiments of the present application, the
主体架11设置一个定位基准(如伸缩止挡机构18),两个移动切刀21沿主体架11的长度方向X间隔设置,通过第一吸盘机构12带动板材80沿主体架11的长度方向X在主体架11移动,以使得板材80的不同位置能够与待切割位置对应,实现板材80长度全范围的精准尺寸切割,满足使用需求。The
可选地,在主体架11的长度方向X上的两端各设置一个定位基准,例如,定位基准为伸缩止挡机构18,根据所需切割长度尺寸,选择两个移动切刀21中一者切割板材80。例如,一个移动切刀21实现0-600mm长度的精准尺寸切割,另一个移动切刀21实现600-1216mm长度的精准尺寸切刀,从而实现0-1216mm长度的全范围尺寸切割。Optionally, a positioning reference is respectively set at both ends of the length direction X of the
根据本申请的一些实施例,如图1至图3所示,切割回收装置100还包括废料箱70,废料箱70用于收纳板材80经二次切割后产生的废料。According to some embodiments of the present application, as shown in FIG. 1 to FIG. 3 , the cutting
未切割的板材80的长度方向的两端分别设置有安装边,当板材80进行一次切割后,产生的余料仍然具有一个安装边,还可以使用。当板材80经二次切割后的剩余部分,因没有安装边,无法再次利用,成为废料。Both ends of the
通过废料箱70收纳二次切割后产生的废料,能够实现废料的回收,保护切割环境。The waste material produced after the second cutting can be stored by the
废料箱70可以可拆卸地安装于主体架11的侧面,便于装配与拆卸,结构简单。例如,在废料箱70开设第一安装孔,在主体架11的侧面设置于第一安装孔对应的第二安装孔,废料箱70与主体架11通过穿设于第一安装孔和第二安装孔内的紧固件固定。The
根据本申请的一些实施例,废料箱70的数量为两个,两个废料箱70位于主体架11的长度方向X上的两端。According to some embodiments of the present application, the number of
两个废料箱70位于主体架11的外侧,不影响第一吸盘机构12相对于主体架11的移动,并且便于收纳板材80经二次切割后产生的废料。两个废料箱70能够实现就近放置废料,提高切割效率。The two
当移动切刀21设置两个时,两个移动切刀21沿主体架11的长度方向X间隔分布,两个废料箱70能够分别对应一个移动切刀21,以便于实现废弃的板材80的快速收纳。When two
根据本申请的一些实施例,如图1所示,余料存储机构30包括基体31和可滑动地设置于基体31的多层可伸缩的抽屉板32,基体31设置于切割台10的下方,多层抽屉板32沿主体架11的高度方向Z间隔设置,每层抽屉板32能够相对于基体31沿主体架11的宽度方向Y伸出或缩回。According to some embodiments of the present application, as shown in FIG. 1 , the remaining
抽屉板32用于承载余料,以便于实现余料的收纳。多层抽屉板32沿主体架11的高度方向Z间隔设置,每层抽屉板32可以收纳一种长度尺寸的余料,以便于实现多种长度尺寸余料的分类,便于根据需求快速取用余料。The
可选地,基体31为框架结构,内部形成有用于容纳多层抽屉板32的空间,每层抽屉板32与基体31滑动配合。Optionally, the
余料存储机构30还可以包括抽屉板驱动件33,抽屉板驱动件33用于驱动抽屉板32相对于基体31沿主体架11的宽度方向Y移动。抽屉板驱动件33可以为电推杆、气缸、液压缸等直线驱动件,可选地,抽屉板驱动件33为电推杆。在另一些实施例中,抽屉板32还可以为人工驱动,在人工作用下抽屉板32相对于基体31移动。The remaining
抽屉板32能够相对于基体31伸出或缩回,以便于提供或收纳余料;多层抽屉板32能够承载不同尺寸的余料,便于快速根据需求选取所需长度的余料。The
请参见图6至图8,图6为根据本申请一些实施例提供的地板安装机器人的结构分解图,图7为根据本申请一些实施例提供的上料装置的结构示意图,图8为根据本申请一些实施例提供的地板安装机器人的工作状态示意图。Please refer to Figures 6 to 8, Figure 6 is an exploded view of the floor installation robot provided according to some embodiments of the present application, Figure 7 is a schematic structural view of a feeding device provided according to some embodiments of the present application, Figure 8 is a schematic diagram of the structure according to some embodiments of the present application A schematic diagram of the working state of the floor installation robot provided by some embodiments of the application.
如图6至8所示,根据本申请的第二方面实施例的地板安装机器人1000,其包括上述任一实施例的切割回收装置100以及上料装置900,上料装置900用于将板材80放置于主体架11上,用于将余料放置于余料存储机构30,以及用于将余料存储机构30中的余料放置于主体架11上。As shown in Figures 6 to 8, the
该地板安装机器人1000,能够节省材料,减少材料浪费,降低成本。The
根据本申请的一些实施例,如图6和图7所示,上料装置900包括上料机械手91及第二吸盘机构92,上料机械手91设置于电控柜50的上方,第二吸盘机构92设置于上料机械手91的末端,上料机械手91用于驱动第二吸盘机构92拾取料仓60内的未切割的板材80并将未切割的板材80放置于主体架11上,用于驱动第二吸盘机构92拾取主体架11上的余料并将余料放置于余料存储机构30,用于驱动第二吸盘机构92拾取余料存储机构30中的余料并将余料放置于主体架11上,以及用于驱动第二吸盘机构92拾取主体架11上的废料并将废料放置于废料箱70。According to some embodiments of the present application, as shown in Fig. 6 and Fig. 7, the
上料机械手91位于电控柜50的上方,能够在电控柜50的沿主体架11的宽度方向Y的两侧作业,上料机械手91的作业范围较大,合理利用结构空间,减少空间占用。上料机械手91与第二吸盘机构92配合工作,第二吸盘机构92能够拾取板材80,以便于将板材80从料仓60移动至主体架11、以及将余料从余料存储机构30移动至主体架11;同时,还能够将主体架11上的余料移动至余料存储机构30,以及将主体架11上的废料移动至废料箱70。The
上料机械手91能够驱动第二吸盘机构92相对于电控柜50绕沿主体架11的高度方向Z延伸的转动轴线旋转,以及能够驱动第二吸盘机构92沿主体架11的长度方向X、宽度方向Y及高度方向Z移动。The
可选地,如图2所示,上料机械手91包括转动驱动组件911、第一直线驱动组件912、第二直线驱动组件913、第三直线驱动组件914,转动驱动组件911安装于电控柜50(请参见图6),第一直线驱动组件912安装于转动驱动组件911的执行端,转动驱动组件911用于驱动第一直线驱动组件912绕沿主体架11的高度方向Z延伸的转动轴线旋转;第二直线驱动组件913安装于第一直线驱动组件912的执行端,第一直线驱动组件912用于驱动第二直线驱动组件913沿主体架11的宽度方向Y移动;第三直线驱动组件914安装于第二直线驱动组件913的执行端,第二直线驱动组件913用于驱动第三直线驱动组件914沿主体架11的高度方向Z移动;第二吸盘机构92安装于第三直线驱动组件914的执行端,第三直线驱动组件914用于驱动第二吸盘机构92沿主体架11的长度方向X移动。Optionally, as shown in FIG. 2 , the
通过上料机械手91驱动第二吸盘机构92在料仓60、切割台10、余料存储机构30之间切换,以便于实现板材80的上料,提高了切割自动化程度,提高了切割效率。The
需要指出的是,转动驱动组件911可以为回转支承,精确控制第二吸盘机构92的转动角度。第一直线驱动组件912可以为电机和齿轮齿条传动结构的配合方式。第二直线驱动组件913可以为气缸。第三直线驱动组件914可以包括电机和齿轮齿条传动结构的配合方式。在本申请的其他实施例中,各直线驱动组件还可以为其他直线驱动结构,例如液压缸、电推杆等。It should be pointed out that the
请参见图8,根据本申请实施例的地板安装机器人1000的工作原理为:Please refer to FIG. 8 , the working principle of the
移动底盘40将切割回收装置100移动至待安装位置;The
上料装置900从料仓60拾取板材80并将板材80放置切割台10的主体架11;The
第一吸盘机构12拾取板材80且带动板材80至待切割位置;The
移动切刀21朝向切割台10移动以切割位于待切割位置的板材80,切割完成后,移动切刀21复位;The moving
上料装置900将切割出的板材80移动至待安装位置,并且上料装置900将余料移动至余料存储机构30;The
需要使用尺寸较小的板材80或特殊尺寸板材80时,上料装置900从余料存储机构30拾取余料,并将余料放置于主体架11,第一吸盘机构12拾取余料且带动余料至待切割位置;When it is necessary to use a
移动切刀21对余料进行二次切割,切割完成后,移动切刀21复位;The
上料装置900将板材80经二次切割出的部分移动至待安装位置,并且上料装置将切割后的废料移动至废料箱70;The
重复上述步骤,直至完成地板安装。Repeat the above steps until the floor installation is complete.
根据本申请实施例的地板安装机器人1000,能够合理利用板材80切割后产生的余料,实现板材80的二次利用,减少材料的浪费,降低成本。According to the
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the application has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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Application publication date: 20230711 |