CN116408196A - Wall breaking process of ganoderma lucidum spore powder - Google Patents
Wall breaking process of ganoderma lucidum spore powder Download PDFInfo
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- CN116408196A CN116408196A CN202310466482.9A CN202310466482A CN116408196A CN 116408196 A CN116408196 A CN 116408196A CN 202310466482 A CN202310466482 A CN 202310466482A CN 116408196 A CN116408196 A CN 116408196A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L31/00—Edible extracts or preparations of fungi; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/30—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/06—Fungi, e.g. yeasts
- A61K36/07—Basidiomycota, e.g. Cryptococcus
- A61K36/074—Ganoderma
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
The application relates to a wall breaking process of ganoderma lucidum spore powder, which comprises the following steps: repeatedly grinding and breaking the wall of the collected dry ganoderma lucidum spore powder to form flaky powder; carrying out ultramicro wall breaking treatment on the ganoderma lucidum spore powder in the form of flaky powder to form powder; and filtering and screening the ganoderma lucidum spore powder in a powdery form through a vibrating screen. The secondary broken wall processing mode that the application adopted the combination of milling formula and vibrations formula broken wall rolls the glossy ganoderma spore powder repeatedly for many times earlier with milling formula broken wall machine, and the reasonable time of reuse vibrations broken wall machine vibrations can make the broken wall rate of glossy ganoderma spore powder reach more than 99%, and the broken wall rate is high, and the product powder quality that obtains after processing of two broken walls is finer and more exquisite, and the fineness of powder after processing can improve more than 1000 meshes, and work efficiency can promote 3 ~ 5 times, has obviously shortened production cycle.
Description
Technical Field
The application belongs to a processing technology of ganoderma lucidum spore powder, and in particular relates to a wall breaking method of ganoderma lucidum spore powder.
Background
Ganoderma spore is the seed of Ganoderma, which is the extremely tiny oval germ cell ejected from Ganoderma pleat during the mature period of Ganoderma growth. Each ganoderma lucidum spore is only 4-6 microns, is a living organism, has a double-wall structure, is surrounded by hard chitin cellulose, is difficult to fully absorb by human body, and is more suitable for direct absorption by human intestines and stomach after wall breaking.
The traditional ganoderma lucidum spore powder has two wall breaking modes, namely vibration type wall breaking and rolling type wall breaking, and the two wall breaking modes have some problems at different layers in the independent operation process of the two wall breaking modes. Firstly, because the ganoderma lucidum spore powder has certain adsorptivity, a lot of spore powder can be adhered to the tank wall in the running process of the vibration type wall breaking machine, no matter how long and how frequently the machine runs, the part of spore powder adsorbed on the tank wall can not realize wall breaking, so that the whole wall breaking rate is reduced. Secondly, rolling formula broken wall machine always has the dead angle that rolls in the operation in-process, and the higher the broken wall rate that will realize, the longer the time that then needs to roll, and the more the number of times that rolls is also, the higher the temperature that the machine produced in the course of working, not only work efficiency is low, moreover to different degrees, also can lead to the nutrient composition of powder unstable and easy loss.
How to improve the wall breaking rate of ganoderma lucidum spore powder and improve the working efficiency is a technical problem to be solved at present.
Disclosure of Invention
The purpose of the application is to provide a wall breaking process of ganoderma lucidum spore powder, which has high wall breaking rate and can improve production efficiency.
The application provides a wall breaking process of ganoderma lucidum spore powder, which comprises the following steps:
repeatedly grinding and breaking the wall of the collected dry ganoderma lucidum spore powder to form flaky powder;
carrying out ultramicro wall breaking treatment on the ganoderma lucidum spore powder in the form of flaky powder to form powder;
and filtering and screening the ganoderma lucidum spore powder in a powdery form through a vibrating screen.
Further, the rolling type wall breaking treatment is carried out in a shearing type wall breaking crusher, wherein the rolling times of the ganoderma lucidum spore powder of 20 kg are controlled to be 30-50 times, and the rolling time is controlled to be 50-70 minutes.
Further, the superfine wall breaking treatment is performed in a vibration type wall breaking machine, wherein the time for superfine wall breaking of the ganoderma lucidum spore powder per 10 kg is controlled to be 20-40 minutes.
Further, in the rolling process, two closely-aligned rollers are cooled by the refrigerator, and the water outlet temperature of the refrigerator is controlled to be between 6 ℃ below zero and 14 ℃.
Further, in the vibration type crushing wall breaking process, the water outlet temperature of the refrigerator is controlled to be minus 20 to 28 ℃.
Further, before the first wall breaking, the dried ganoderma lucidum spore powder is mixed with 0.5 to 1 time of sorbitol in weight part, and finally the ganoderma lucidum spore powder is prepared into tablets.
Further, the process further comprises: packaging and vacuumizing the ganoderma lucidum spore powder which is screened according to the fine granularity, and then freezing in a low-temperature environment, wherein the freezing temperature is minus 10-20 ℃, and the freezing time is 12-24 hours.
Further, the process further comprises: in the rolling type wall breaking process, the ganoderma lucidum spore powder is subjected to light irradiation treatment.
The wall breaking process for the ganoderma lucidum spore powder has the following technical effects:
1. the two wall breaking processes are all purely physical processes, no impurity is introduced in the wall breaking process, no pollution is caused to materials, and the purely natural property of the raw materials is ensured. Meets the national requirement of safety limit on pollutants in food.
2. The materials can be kept at normal temperature or lower than normal temperature in the low-temperature wall breaking process, so that the damage of active ingredients of the materials caused by high temperature generated in the wall breaking process can be avoided, and the integrity of the active ingredients of the ganoderma lucidum spore raw materials can be ensured.
3. The wall breaking rate of the product by the double wall breaking technology is high, random sampling and sampling inspection are carried out, and the wall breaking rate can reach more than 99%.
4. The yield of the double wall breaking technology is high, and the yield can be improved by 3-5 times on the premise of ensuring the wall breaking rate.
5. The ganoderma lucidum spore powder produced by the two-time wall breaking has good fluidity, is easy to accurately measure and is beneficial to accurate packaging of a packaging machine.
6. The packaged ganoderma lucidum spore powder is vacuumized and frozen for a period of time, so that the fluidity of the ganoderma lucidum spore powder after wall breaking is obviously improved, and no loss of active ingredients exists.
7. In the rolling type wall breaking process, the ganoderma lucidum spore powder is subjected to light irradiation treatment at the same time, so that the wall breaking efficiency is further improved.
8. Sorbitol powder is added into the raw materials, so that the finally formed ganoderma lucidum spore powder tablet is more stable and has no peculiar smell.
Drawings
Fig. 1 is a schematic diagram of a wall breaking process in this embodiment.
Detailed Description
The present invention will be described more fully hereinafter with reference to the preferred embodiments for the purpose of facilitating understanding of the present invention, but the scope of protection of the present invention is not limited to the specific embodiments described below.
Unless defined otherwise, all technical and scientific terms used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the scope of the present invention.
Unless otherwise specifically indicated, the various raw materials, reagents, instruments, equipment and the like used in the present invention are commercially available or may be prepared by existing methods.
The invention discloses a processing and refining process of ganoderma lucidum spore powder. The specific measures of the technology are as follows: after standard rolling and wall breaking, the ganoderma lucidum spore powder is subjected to superfine grinding and wall breaking upgrading. Wherein, the rolling type wall breaking is mainly shearing, and the tough ganoderma lucidum spore cells are instantly and simultaneously subjected to several forces in the force field by utilizing the synergistic effect of the composite force field, and the stress is uniform, and the ganoderma lucidum spore cell walls are gradually resolved, torn and sheared until the ganoderma lucidum spore cell walls are broken, thereby achieving the purpose of wall breaking. The vibration type wall breaking utilizes eccentric excitation weights at two ends of a main shaft of the machine to enable materials to be subjected to horizontal centrifugal force and vertical force, and continuously collide, squeeze and shear the materials, so that the material particles are continuously broken from large to small, the crushing probability of the large and small particles in the whole crushing process is the same, and the obtained powder fineness is uniform. This kind of milling formula that this application adopted and the processing mode that vibrations formula broken wall combined together have greatly shortened crushing time, have improved crushing efficiency. The invention belongs to the upgrading of a wall-breaking refining process, realizes the enrichment of active ingredients (polysaccharide, triterpene and the like) of ganoderma lucidum spore powder, obtains ganoderma lucidum spore powder after processing by a double wall-breaking process, obviously improves the content of the active ingredients, obviously enhances the efficacy and improves the economic benefit.
Referring to fig. 1, the embodiment of the disclosure discloses a process for breaking a wall of ganoderma lucidum spore powder by using a double wall breaking technology, which comprises the following steps:
(1) Firstly, breaking the wall of the dried ganoderma lucidum spore powder by a rolling machine. Specifically, the raw ganoderma lucidum spore powder is firstly subjected to a rolling type low-temperature physical wall breaking machine (also called a shearing type wall breaking machine), the principle is that two stainless steel roller planes are tightly contacted, one roller is fast rolled, the other roller is slow rolled, the speed of the fast rolling is 26-30 revolutions per minute, the speed of the slow rolling is 21-25 revolutions per minute, and the shell of the spore powder is broken by using a friction cutting method. The heat generated in the rolling process needs to be cooled by a refrigerator, and the water outlet temperature of the refrigerator is controlled to be between 6 ℃ below zero and 14 ℃, particularly between 8 ℃ below zero and 12 ℃ preferably. Taking 20 kg of ganoderma lucidum spore powder as an example, 50-70 minutes, preferably 60 minutes, are required for complete breaking during rolling treatment, and repeated rolling is performed for 30-50 times, preferably 40 times, so that the ganoderma lucidum spore powder presents flaky powder.
(2) And secondly, performing superfine wall breaking by using a low-temperature superfine pulverizer (also called a vibration type wall breaking machine), controlling the water outlet temperature of a refrigerator to be between minus 20 and 28 ℃, and performing low-temperature superfine pulverizing. 10 kg of spore powder is subjected to superfine wall breaking for 20-40 minutes, preferably 30 minutes. The ganoderma lucidum spore powder after two times of low-temperature wall breaking has high wall breaking rate, further reduces the crushed particle size and has a smooth mouthfeel. In addition, in the two-time wall breaking, low-temperature crushing is adopted, the crushing process has no overheat phenomenon, the powder bioactive components and various nutritional components are favorably reserved, the loss of effective components is avoided, the production of a required high-quality product is favorably realized, in addition, the machine is produced in a low-temperature environment, the propagation of bacteria is inhibited, and the product pollution is avoided.
| Freezing temperature | Freezing time | Fineness of powder (mesh number) |
| 22 degrees centigrade | 20 | 950 |
| 24 degrees centigrade | 30 | 1100 |
| 26 degrees centigrade | 35 | 1080 |
| 28 degrees centigrade | 40 | 1000 |
From the above, during the second wall breaking, the freezing temperature is about 25 ℃ and the time is about 30 minutes, so that the produced particle size is smaller, and the wall breaking rate is very high.
(3) Thirdly, the ganoderma lucidum spore powder after secondary wall breaking is filtered by a vibrating screen, so that the ganoderma lucidum spore powder with adhesion after wall breaking is separated, a polyurethane screen can be used, the ganoderma lucidum spore powder is uniform in size, neat in appearance, good in quality, favorable for storage and packaging, and good in taking taste.
In this embodiment, the two-stage wall breaking processing mode that combines together of grinding formula and vibrations formula broken wall is adopted to glossy ganoderma spore powder, grind the glossy ganoderma spore powder repeatedly many times with grinding formula broken wall machine earlier, the reasonable time of vibrations of reuse vibrations formula broken wall machine can make glossy ganoderma spore powder's broken wall rate more than 99%, almost reach 100%, the broken wall rate is high, and the product powder quality that obtains after two broken wall processing is finer and more fine and smooth, the fineness of powder that traditional single machine produced is up to 300 mesh, and the fineness of powder after two broken wall technique processing of this embodiment can be improved to more than 1000 mesh, work efficiency can promote 3 ~ 5 times, reach ideal broken wall effect in the short time, obvious production cycle has been shortened.
In addition, the ganoderma lucidum spore powder is prepared through two-time wall breaking treatment, if the ganoderma lucidum spore powder is prepared into tablets, sorbitol powder can be added into the raw materials before the first wall breaking, the sorbitol powder is 0.5-1 time of the ganoderma lucidum spore powder raw materials in parts by weight, for example, 50 parts of ganoderma lucidum spore powder can be added, 40 parts of sorbitol can be added, and the formed tablets are easy to form and more stable without peculiar smell on the premise of not affecting the taste by adding the sorbitol.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples merely represent a few embodiments of the present application, which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that it would be apparent to those skilled in the art that various modifications and improvements could be made without departing from the spirit of the present application, which would be within the scope of the present application. Accordingly, the scope of protection of the present application is to be determined by the claims appended hereto.
Claims (8)
1. The wall breaking process of the ganoderma lucidum spore powder is characterized by comprising the following steps of:
repeatedly grinding and breaking the wall of the collected dry ganoderma lucidum spore powder to form flaky powder;
carrying out ultramicro wall breaking treatment on the ganoderma lucidum spore powder in the form of flaky powder to form powder;
and filtering and screening the ganoderma lucidum spore powder in a powdery form through a vibrating screen.
2. The wall breaking process according to claim 1, wherein the rolling type wall breaking treatment is performed in a shear type wall breaking crusher, wherein the rolling time is controlled to be 50-50 minutes and 30-50 times per 20 kg of ganoderma lucidum spore powder.
3. The wall breaking process according to claim 1, wherein the ultra-micro wall breaking treatment is performed in a vibration type wall breaking machine, wherein the time for controlling the ultra-micro wall breaking of each 10 kg of ganoderma lucidum spore powder is 20-40 minutes.
4. The wall breaking process according to claim 2, wherein in the rolling process, two closely-facing rollers are cooled by a refrigerator, and the outlet water temperature of the refrigerator is controlled to be between 6 ℃ below zero and 14 ℃.
5. A wall breaking process according to claim 3, wherein the outlet water temperature of the refrigerator is controlled to be minus 20 to 28 degrees in the vibration type crushing wall breaking process.
6. The wall breaking process according to claim 1, wherein the dried ganoderma lucidum spore powder is mixed with 0.5-1 times of sorbitol in parts by weight before the first wall breaking, and finally the ganoderma lucidum spore powder is prepared into tablets.
7. The wall breaking process according to claim 1 or 6, further comprising: packaging and vacuumizing the ganoderma lucidum spore powder which is screened according to the fine granularity, and then freezing in a low-temperature environment, wherein the freezing temperature is minus 10-20 ℃, and the freezing time is 12-24 hours.
8. The wall breaking process according to claim 1 or 6, further comprising: in the rolling type wall breaking process, the ganoderma lucidum spore powder is subjected to light irradiation treatment.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310466482.9A CN116408196A (en) | 2023-04-26 | 2023-04-26 | Wall breaking process of ganoderma lucidum spore powder |
| JP2024047171A JP2024159528A (en) | 2023-04-26 | 2024-03-22 | Cell disruption process of Ganoderma lucidum powder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310466482.9A CN116408196A (en) | 2023-04-26 | 2023-04-26 | Wall breaking process of ganoderma lucidum spore powder |
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| CN116408196A true CN116408196A (en) | 2023-07-11 |
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| CN202310466482.9A Pending CN116408196A (en) | 2023-04-26 | 2023-04-26 | Wall breaking process of ganoderma lucidum spore powder |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2012555A6 (en) * | 1987-10-06 | 1990-04-01 | Buehler Ag Geb | Roll mill for manufacturing milled corn products. |
| JP2001103933A (en) * | 1999-10-07 | 2001-04-17 | Tomoji Tanaka | Mixed food and feed additive each containing spore of bracket fungus of genus fomes |
| CN104273518A (en) * | 2013-07-11 | 2015-01-14 | 杨连威 | Perfect deep processing method of ganoderma lucidum spore powder |
| CN111575193A (en) * | 2020-05-12 | 2020-08-25 | 安徽金寨乔康药业有限公司 | Wall breaking method for ganoderma lucidum spore powder |
| CN112317068B (en) * | 2020-12-09 | 2022-04-19 | 东至县东芝灵农林产品有限公司 | Improved generation glossy ganoderma spore powder broken wall equipment |
| CN115228569A (en) * | 2022-07-21 | 2022-10-25 | 晏谊 | Cleaning and grinding device and cleaning and grinding method for selenium-rich ganoderma lucidum mycelium powder |
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