CN116408004A - High temperature resistant black spandex continuous polymerization reactor feed inlet self-cleaning mechanism - Google Patents
High temperature resistant black spandex continuous polymerization reactor feed inlet self-cleaning mechanism Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/007—Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/045—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/047—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
本发明公开了耐高温黑色氨纶连续聚合反应器进料口自清理机构,包括管状的进料器,进料器的内部配置有内外套设的第一进料通道和第二进料通道;进料器的出口端配置有防结胶组件,防结胶组件包括可转动的刮板主体,刮板主体配置有辅助刮条,辅助刮条的一端与刮板主体抵接,辅助刮条的另一端与进料器的外壁弹性连接。本发明通过刮板主体在进料器的出口端进行搅拌和剐蹭,并通过辅助刮条对刮板主体进行清洁,能够减轻结胶的情况,避免物料堵塞通道,使物料在进入反应器的过程中避免出现不规则地压力波动,提高了产品质量的均一性,在生产中还可减少清洗的频率,提高了生产效率。
The invention discloses a self-cleaning mechanism for a feed port of a high-temperature-resistant black spandex continuous polymerization reactor, which includes a tubular feeder, and the inside of the feeder is equipped with a first feed channel and a second feed channel arranged inside and outside; The outlet end of the feeder is equipped with an anti-glue component. The anti-glue component includes a rotatable scraper body. The scraper body is equipped with an auxiliary scraper. One end of the auxiliary scraper contacts the scraper body. The other end of the auxiliary scraper One end is elastically connected with the outer wall of the feeder. In the present invention, the scraper main body is stirred and scratched at the outlet end of the feeder, and the scraper main body is cleaned by the auxiliary scraper, which can reduce the situation of gelling, avoid the material from blocking the channel, and make the material enter the reactor. Avoid irregular pressure fluctuations in the process, improve the uniformity of product quality, reduce the frequency of cleaning during production, and improve production efficiency.
Description
技术领域technical field
本发明属于氨纶聚合技术领域,具体涉及一种耐高温黑色氨纶连续聚合反应器进料口自清理机构。The invention belongs to the technical field of spandex polymerization, and in particular relates to a self-cleaning mechanism for a feed port of a high-temperature-resistant black spandex continuous polymerization reactor.
背景技术Background technique
生产氨纶丝所用的聚氨基甲酸酯溶液是通过两步反应来实现的:第一步,两种主要原料二异氰酸酯(MDI)与聚四亚甲基醚二醇(PTMEG)先以一定摩尔比输送至预聚反应器内进行混合、预聚、冷却,生成异氰酸酯封端的低分子量的预聚物;第二步,将预聚物输送到扩链反应器中同时加入溶剂二甲基乙酰胺(DMAC)和扩链剂、链终止剂进行链增长反应,通过调整混合胺的化学计量,使聚合物分子的扩链反应及时中止,从而得到理想的聚氨基甲酸酯聚合物溶液,即氨纶纺丝原液。The polyurethane solution used in the production of spandex yarn is realized through a two-step reaction: in the first step, the two main raw materials, diisocyanate (MDI) and polytetramethylene ether glycol (PTMEG), are first mixed in a certain molar ratio Transported to the prepolymerization reactor for mixing, prepolymerization, and cooling to generate isocyanate-terminated low-molecular-weight prepolymers; in the second step, the prepolymers were transported to the chain extension reactor while adding solvent dimethylacetamide ( DMAC) and chain extender, chain terminator for chain growth reaction, by adjusting the stoichiometry of mixed amines, the chain extension reaction of polymer molecules is stopped in time, so as to obtain the ideal polyurethane polymer solution, that is, spandex spinning Silk stock solution.
现有技术中,用于实现上述第二步反应的核心设备的第二反应器上设置有进料管,进料管用于将第一步反应中的预聚物溶液(预聚物提前溶解在DMAC中形成溶液)送入第二反应器中。但是传统的进料管一直存在着缺陷,主要表现在预聚物溶液(简称PPs)与二胺混合物溶液(简称Anmine)在从进料管出料端流出的瞬间即发生剧烈的反应,使得进料管的出料端经常出现凝胶(凝液)现象,结胶过程缓慢且始终不停顿,这样就使得凝胶在生产过程中不断加重,堵塞进料通道,使物料在进入反应器的过程中出现流量波动,从而影响产品质量的均一性,而不断发生的凝胶使设备清洗周期大大缩短,导致在生产中经常不得不因为进料管堵塞的问题而停车清洗,由此会影响产品质量以及生产效率,同时清洗排废时会产生有害的固体废物。In the prior art, the second reactor of the core equipment used to realize the above-mentioned second step reaction is provided with a feed pipe, and the feed pipe is used to dissolve the prepolymer solution in the first step reaction (the prepolymer is dissolved in the solution in DMAC) into the second reactor. However, the traditional feeding pipe has always had defects, mainly in the violent reaction between the prepolymer solution (referred to as PPs) and the diamine mixture solution (referred to as Anmine) at the moment of flowing out from the outlet end of the feeding pipe, making the feeder The gel (condensate) phenomenon often occurs at the discharge end of the feed pipe, and the gelation process is slow and does not stop, which makes the gel continue to increase during the production process, blocking the feed channel, and making the material enter the reactor. Fluctuations in the flow rate occur in the medium, which affects the uniformity of product quality, and the continuous occurrence of gel greatly shortens the cleaning cycle of the equipment, resulting in the fact that the production often has to be stopped for cleaning due to the blockage of the feed pipe, which will affect the product quality. As well as production efficiency, harmful solid waste will be generated during cleaning and discharge.
为了克服现有技术的不足,人们经过不断探索,提出了各种各样的解决方案,例如:公告号为CN102391452B的发明专利涉及一种氨纶连续聚合生产的反应器进料管,包括进料管本体、混合胺进料管、预聚物进料管、端面法兰盖和手动刮片系统;该发明用手柄人工操作,可以使刮片以混合胺管为旋转中心,同时也可推拉手柄,使刮片沿混合胺管前后作往复运动。正是这种运动使进料管插入到反应器中一侧的端面不时处于被扰动的环境中,在生产中可以防止结胶不断产生。然而,该发明需要手动操作,并且在使用过程中仍然容易出现结胶的情况。公告号为CN216964534U的实用新型涉及一种氨纶连续反应器进料口的防凝装置,包括主进料管和副进料管,通过特殊设计的套筒式搅拌头由伸缩旋转控制部件的带动实现往复转动和进退,可以有效防止反应器入口处凝液的产生,由此保证了反应器内扩链反应的正常进行,并克服了传统反应器入口因堵塞而需要经常停机清洗而导致生产效率低的弊端。然而,该装置结构复杂,不易加工,并且容易导致主进料管、副进料管的磨损,影响反应器的使用寿命。In order to overcome the deficiencies of the prior art, people have been exploring and proposing various solutions, for example: the invention patent with the notification number CN102391452B relates to a reactor feed pipe for the continuous polymerization of spandex, including the feed pipe Body, mixed amine feed pipe, prepolymer feed pipe, end face flange cover and manual scraper system; this invention is manually operated with a handle, which can make the scraper take the mixed amine pipe as the center of rotation, and at the same time push and pull the handle, Make the scraper reciprocate back and forth along the mixed amine tube. It is this movement that keeps the end face of the feed pipe inserted into the reactor in a disturbed environment from time to time, which can prevent the continuous generation of gelatin during production. However, this invention requires manual operation and is still prone to gumming during use. The utility model with the notification number CN216964534U relates to an anti-coagulation device for the feed port of the spandex continuous reactor, including the main feed pipe and the auxiliary feed pipe, which are realized by a specially designed sleeve-type stirring head driven by a telescopic rotating control part. Reciprocating rotation and advance and retreat can effectively prevent the generation of condensate at the reactor inlet, thereby ensuring the normal progress of the chain extension reaction in the reactor, and overcoming the low production efficiency caused by the frequent shutdown and cleaning of the traditional reactor inlet due to blockage disadvantages. However, the device has a complex structure, is not easy to process, and easily causes wear of the main feeding pipe and the auxiliary feeding pipe, which affects the service life of the reactor.
发明内容Contents of the invention
本发明的目的在于提供一种结构简单、易加工,并且进料器磨损率低的耐高温黑色氨纶连续聚合反应器进料口自清理机构,能够减轻结胶的情况,避免物料堵塞通道,并能避免进料过程中产生不规则的压力波动,提高产品质量的均一性。The purpose of the present invention is to provide a self-cleaning mechanism for the feeding port of a high-temperature-resistant black spandex continuous polymerization reactor with simple structure, easy processing, and low feeder wear rate, which can reduce the situation of gelling, avoid material blocking the passage, and It can avoid irregular pressure fluctuations in the feeding process and improve the uniformity of product quality.
本发明为实现上述目的所采取的技术方案为:The technical scheme that the present invention takes for realizing the above object is:
耐高温黑色氨纶连续聚合反应器进料口自清理机构,包括管状的进料器,进料器的内部配置有内外套设的第一进料通道和第二进料通道;进料器的出口端配置有防结胶组件;The self-cleaning mechanism of the feed port of the high-temperature-resistant black spandex continuous polymerization reactor includes a tubular feeder, and the inside of the feeder is equipped with a first feed channel and a second feed channel set inside and outside; the outlet of the feeder The end is equipped with anti-glue components;
防结胶组件包括可转动的刮板主体,刮板主体配置有辅助刮条,辅助刮条的一端用于与刮板主体抵接,辅助刮条的另一端与进料The anti-glue assembly includes a rotatable scraper body, the scraper body is equipped with an auxiliary scraper, one end of the auxiliary scraper is used to abut against the scraper body, the other end of the auxiliary scraper is connected to the feeder
器的外壁弹性连接。The outer wall of the device is elastically connected.
采用上述技术方案,二胺混合物溶液(简称Anmine)通过套设在内层的第一进料通道进料,预聚物溶液(简称PPs)通过套设在外层的第二进料通道投料,当物料投放一定时间后,通过防结胶组件中可转动的刮板主体对进料器的出口端进行搅拌和剐蹭,可减轻结胶情况,避免物理堵塞进料器内部的通道。此外,辅助刮条的一端与刮板主体的外表面可进行间歇性抵接,可对刮板主体进行清洁,防止物料粘附在刮板主体的表面,进一步降低物料结胶的几率。此外,刮板主体的转动以及辅助刮条通过弹性件与进料器相连,可在进料器的出口端产生一定的振动,从而有助于提高进料器出口端物料的流动性,防止物料粘附在进料器的内壁上或是防结胶组件的表面;并且在振动能量传递的过程中可使物料在进入反应器的过程中避免出现不规则地压力波动,提高产品质量的均一性。通过防结胶组件的设置,在生产中可减少清洗的频率,避免停车清洗的问题,可大幅提高生产效率。Using the above technical scheme, the diamine mixture solution (Anmine for short) is fed through the first feeding channel set in the inner layer, and the prepolymer solution (PPs for short) is fed through the second feeding channel set in the outer layer. After the material is put in for a certain period of time, the outlet end of the feeder is stirred and scratched by the rotatable scraper main body in the anti-glue assembly, which can reduce the gelation and avoid physically blocking the passage inside the feeder. In addition, one end of the auxiliary scraper can be intermittently contacted with the outer surface of the scraper main body, which can clean the scraper main body, prevent materials from adhering to the surface of the scraper main body, and further reduce the chance of material sticking. In addition, the rotation of the main body of the scraper and the connection of the auxiliary scraper with the feeder through elastic parts can generate a certain vibration at the outlet end of the feeder, which helps to improve the fluidity of the material at the outlet end of the feeder and prevents the material from Adhering to the inner wall of the feeder or the surface of the anti-glue component; and in the process of vibration energy transmission, it can avoid irregular pressure fluctuations when the material enters the reactor, and improve the uniformity of product quality . Through the setting of the anti-glue component, the frequency of cleaning can be reduced in production, the problem of parking for cleaning can be avoided, and the production efficiency can be greatly improved.
根据本发明的一种实施方式,防结胶组件包括转轴、环状挡板和连接环体;转轴与环状挡板均设于连接环体的内部,连接环体与进料器的外壁相配合;转轴设于第一进料通道的内部,环状挡板套设在转轴的外部,并且转轴的一端与刮板主体相连;环状挡板配置有缺口,用于与第二进料通道的出口端相配合。According to one embodiment of the present invention, the anti-glue assembly includes a rotating shaft, an annular baffle and a connecting ring; Matching; the rotating shaft is set inside the first feeding channel, the annular baffle is sleeved outside the rotating shaft, and one end of the rotating shaft is connected to the main body of the scraper; the annular baffle is equipped with a gap for connecting with the second feeding channel matched with the outlet port.
进一步的,环状挡板与进料器的出口端相贴合,用于遮挡第二进料通道,物料可通过其上设置的缺口排放。缺口远离辅助刮条设置。Further, the annular baffle is attached to the outlet end of the feeder, and is used to block the second feeding channel, and the material can be discharged through the gap provided thereon. The notch is positioned away from the auxiliary scraper.
由此,刮板主体与转轴相连,转轴上远离刮板主体的一端与伺服电机的输出端相连,如此,可实现刮板主体的自动转动,或根据实际需要设置刮板主体程序性转动。Thus, the scraper body is connected to the rotating shaft, and the end of the rotating shaft away from the scraper body is connected to the output end of the servo motor. In this way, the automatic rotation of the scraper body can be realized, or the scraper body can be programmed to rotate according to actual needs.
环状挡板的设置,将两种不同物料(PPs和Anmine)的出口端彼此分隔开来,从而降低物料在进料器出口端混合的几率。并且,还可以根据实际情况设置环状挡板上缺口的尺寸大小,从而控制PPs的投料速率,使之与Anmine的按照一定的比例投料,有助于氨纶连续反应的正向进行,减少物料浪费。The setting of the annular baffle separates the outlet ports of two different materials (PPs and Anmine) from each other, thereby reducing the probability of materials mixing at the outlet port of the feeder. Moreover, the size of the gap on the annular baffle can also be set according to the actual situation, so as to control the feeding rate of PPs, so that it can be fed in a certain proportion with Anmine, which is conducive to the positive progress of the continuous reaction of spandex and reduces material waste .
环状挡板上的缺口远离辅助刮条设置,可避免物料投放的过程中粘附到辅助刮条的表面,降低物料混合的概率。由于辅助刮条的一端通过弹性件与进料器的外壁弹性连接,从而在转轴带动刮板主体转动的过程中,辅助刮条剐蹭刮板主体的表面的不同区域,避免物料或胶状物的粘附。并且,在辅助刮条与刮板主体抵接、彼此相互移动、脱离的过程中弹性件将部分振动能量传递至进料管的外壁,可提高进料器内部物料的均一性和流动性。The gap on the annular baffle is set away from the auxiliary scraper, which can prevent the material from adhering to the surface of the auxiliary scraper during feeding and reduce the probability of material mixing. Since one end of the auxiliary scraper is elastically connected to the outer wall of the feeder through an elastic member, when the rotating shaft drives the scraper body to rotate, the auxiliary scraper scrapes against different areas of the surface of the scraper body to avoid material or jelly Adhesion. In addition, during the abutment, mutual movement and detachment process between the auxiliary scraper and the scraper main body, the elastic member transmits part of the vibration energy to the outer wall of the feed pipe, which can improve the uniformity and fluidity of the material inside the feeder.
防结胶组件通过连接环体与进料器的外壁相连,可提高整体结构的稳定性,防止刮板主体等部件脱落。转轴带动刮板主体转动,辅助刮条剐蹭刮板主体的表面,在此过程中产生的振动能量可传递至环状挡板、连接环体,并进一步向进料器传递,一方面促进物料的流动,防止粘附,另一方面通过不同部件之间的碰撞、敲击等还能提高防结胶组件中不同部件之间的配合适宜度,防止出现零件错位。The anti-glue component is connected with the outer wall of the feeder through the connecting ring body, which can improve the stability of the overall structure and prevent parts such as the main body of the scraper from falling off. The rotating shaft drives the main body of the scraper to rotate, and the auxiliary scraper scrapes against the surface of the main body of the scraper. The vibration energy generated during this process can be transmitted to the annular baffle, the connecting ring, and further to the feeder. On the one hand, it promotes the flow of materials Flow and prevent adhesion. On the other hand, through collision and knocking between different parts, it can also improve the fit between different parts in the anti-glue assembly and prevent parts from being misaligned.
进一步的,转轴能够带动刮板主体沿轴线往返移动。Further, the rotating shaft can drive the scraper main body to move back and forth along the axis.
根据本发明的一种实施方式,刮板主体的边缘配置有台阶部,台阶部与第一进料通道的内壁以及环状挡板的内径相配合。According to an embodiment of the present invention, the edge of the scraper main body is provided with a stepped portion, and the stepped portion matches the inner wall of the first feeding channel and the inner diameter of the annular baffle.
由此,刮板主体上的台阶部与第一进料通道的内壁以及环状挡板的内径相贴合,一方面可避免出现清洁死角,另一方面还能提高环状挡板与进料器出口端的贴合紧密度,防止物料泄漏。此外,刮板主体与环状挡板相配合,可减少刮板主体转动中与进料器的接触面积,尤其是可避免刮板主体与进料器的外壁的直接接触,从而可防止进料器外壁的磨损,进而有助于保证防结胶组件与进料器的连接稳定性,尤其是可大幅降低连接环体脱落的概率,保证反应器进料口自清过程的顺利进行。Thus, the step on the main body of the scraper fits the inner wall of the first feed channel and the inner diameter of the annular baffle. The fit tightness of the outlet end of the device to prevent material leakage. In addition, the cooperation between the scraper body and the ring-shaped baffle can reduce the contact area between the scraper body and the feeder during rotation, especially to avoid direct contact between the scraper body and the outer wall of the feeder, thereby preventing the feeding The wear of the outer wall of the reactor helps to ensure the stability of the connection between the anti-glue component and the feeder, especially the probability of the connection ring falling off is greatly reduced, and the self-cleaning process of the reactor feed port is ensured.
进一步的,刮板主体的宽度沿径向从内向外依次递减,在刮板主体的外缘处形成尖角。如此,第一进料通道内的物料在经由刮板主体的表面流动的过程中,会较少的蔓延到刮板主体的两端边缘,从而降低其与第二进料通道内物料混合的几率,从而防止产生结胶现象。Further, the width of the scraper main body gradually decreases radially from the inside to the outside, forming sharp corners at the outer edge of the scraper main body. In this way, the material in the first feed channel will less spread to the two ends of the scraper body when flowing through the surface of the scraper body, thereby reducing the probability of mixing with the material in the second feed channel , so as to prevent the phenomenon of gelling.
进一步的,刮板主体的侧面至少与辅助刮条相配合的部分为曲面。如此,可便于辅助刮条与刮板主体侧面的接触,并且在二者接触的过程中,与辅助刮条相连的弹性件受力不均匀,可避免发生弹性疲劳,保证使用寿命。Further, at least the part of the side of the main body of the scraper that cooperates with the auxiliary scraper is a curved surface. In this way, the contact between the auxiliary scraper and the side of the main body of the scraper can be facilitated, and during the contact process, the elastic member connected to the auxiliary scraper is not uniformly stressed, which can avoid elastic fatigue and ensure the service life.
进一步的,刮板主体远离进料器的一端设置有引导斜面或引导曲面,有助于引导物料的流动,缩小物料飞溅的范围。Further, the end of the scraper body away from the feeder is provided with a guiding slope or a guiding curved surface, which helps to guide the flow of materials and reduce the range of material splashing.
根据本发明的一种实施方式,辅助刮条上远离刮板主体的一端通过弹簧与连接环体相连,并且辅助刮条的长度方向与连接环体的径向相交。According to an embodiment of the present invention, the end of the auxiliary scraping strip away from the scraper main body is connected to the connecting ring body through a spring, and the length direction of the auxiliary scraping strip intersects the radial direction of the connecting ring body.
进一步的,连接环体的内部固定连接有向内延伸的导向短杆,导向短杆的一端与连接环体的内壁相连,导向短杆的另一端沿与径向相交的方向向内延伸,弹簧套设在导向短杆的外部。Further, the inside of the connecting ring body is fixedly connected with a short guiding rod extending inward, one end of the short guiding rod is connected to the inner wall of the connecting ring body, the other end of the short guiding rod extends inward along the direction intersecting the radial direction, and the spring Sleeved on the outside of the short guide rod.
由此,通过弹簧与导向短杆的配合,既可以保证辅助刮条的延伸方向,又可以通过连接环体实现辅助刮条与进料器外壁的弹性连接。Therefore, through the cooperation of the spring and the short guide rod, the extending direction of the auxiliary scraping strip can be ensured, and the elastic connection between the auxiliary scraping strip and the outer wall of the feeder can be realized through the connecting ring body.
根据本发明的一种实施方式,连接环体远离刮板主体的一侧配置有延伸段,用于与进料器的外壁相配合;延伸段的内壁配置有环状凸棱,进料器的外壁配置有环槽,环状凸棱能够嵌合在环槽内。According to one embodiment of the present invention, the side of the connecting ring body away from the scraper main body is provided with an extension section for matching with the outer wall of the feeder; the inner wall of the extension section is provided with an annular rib, and the feeder The outer wall is configured with a ring groove, and the ring-shaped convex rib can be embedded in the ring groove.
环状凸棱的设置,一方面与环槽配合,保证连接环体与进料器外壁的连接,另一方面也对进料器的出口端进行了密封,可防止物料沿连接环体的延伸段向外流动。On the one hand, the setting of the ring-shaped ribs cooperates with the ring groove to ensure the connection between the connecting ring body and the outer wall of the feeder, and on the other hand, it also seals the outlet end of the feeder to prevent the material from extending along the connecting ring body. segments flow outward.
进一步的,延伸段的末端配置有紧固夹爪,进料器的外壁配置有锁止环,紧固夹爪能够卡合在锁止环的内部。Further, the end of the extension section is provided with a fastening jaw, and the outer wall of the feeder is provided with a locking ring, and the fastening jaw can be engaged inside the locking ring.
由此,通过延伸段可扩大连接环体与进料器外壁的接触面积,再通过紧固夹爪与锁止环的配合,提高连接环体与进料器之间的连接紧密度,避免防结胶组件因意外脱落。此外,紧固夹爪的设置,使得连接环体的延伸段与进料器的外壁之间留有一定的空间,有助于多余振动能量的消散,可避免进料器出口端局部温度过高,降低防结胶组件对物料影响。Therefore, the contact area between the connecting ring body and the outer wall of the feeder can be enlarged through the extension section, and the tightness of the connection between the connecting ring body and the feeder can be improved through the cooperation of the fastening jaws and the locking ring, so as to avoid the The glued components came off by accident. In addition, the setting of the fastening jaws leaves a certain space between the extension of the connecting ring and the outer wall of the feeder, which helps to dissipate excess vibration energy and avoid excessive local temperature at the outlet of the feeder , reduce the impact of anti-glue components on materials.
根据本发明的一种实施方式,进料器的外壁配置有定位环,定位环的内壁与进料器的外壁螺纹配合,定位环的外壁与紧固夹爪的内壁相贴合。According to one embodiment of the present invention, the outer wall of the feeder is provided with a positioning ring, the inner wall of the positioning ring is threadedly matched with the outer wall of the feeder, and the outer wall of the positioning ring is fitted with the inner wall of the fastening jaw.
定位环的外壁环绕配置有第一凸棱,紧固夹爪的内壁配置有第一凹槽,第一凸棱卡合在第一凹槽内。定位环的一端与延伸段的内壁抵接,另一端与锁止环的内壁抵接。The outer wall of the positioning ring is provided with a first rib, the inner wall of the fastening jaw is provided with a first groove, and the first rib is engaged in the first groove. One end of the positioning ring abuts against the inner wall of the extension section, and the other end abuts against the inner wall of the locking ring.
如此,连接环体上的延伸段与锁止环、定位环形成多层包裹的结构,可提高三者之间的连接紧密度,一方面可防止连接环体脱落,另一方面有助于连接环体端产生的振动能量向锁止环、定位环传递的效率,从而可在短时间内实现振动能量的传递和消耗,从而提高进料器出口端的稳定性,降低防结胶组件对进料的影响,避免进料过程中产生不规则的压力波动,提高产品质量的均一性。In this way, the extension section on the connecting ring body, the locking ring and the positioning ring form a multi-layer wrapped structure, which can improve the connection tightness between the three. On the one hand, it can prevent the connecting ring body from falling off, and on the other hand, it helps the connection The transmission efficiency of the vibration energy generated at the end of the ring body to the locking ring and the positioning ring can realize the transmission and consumption of vibration energy in a short time, thereby improving the stability of the outlet end of the feeder and reducing the impact of the anti-glue component on the feed. The impact of the feeding process can avoid irregular pressure fluctuations and improve the uniformity of product quality.
进一步的,定位环的外壁环绕配置有多个沿轴线延伸的滑槽,紧固夹爪的内壁配置有用于与滑槽相配合的第二凸块。由此,可通过滑槽与第二凸块的配合实现定位环与紧固夹爪的定位配合,防止连接环体移位、错位或脱落。此外,滑槽与第二凸块的配合,进一步扩大紧固夹爪与定位环的接触面积,有助于将延伸段的振动能量向进料器外壁方向传递,从而提高内部物料的流动性。Further, the outer wall of the positioning ring is surrounded by a plurality of sliding grooves extending along the axis, and the inner wall of the fastening jaw is configured with a second protrusion for matching with the sliding grooves. Thus, the positioning and matching of the positioning ring and the fastening jaw can be realized through the cooperation of the slide groove and the second protrusion, preventing the connecting ring body from shifting, misaligning or falling off. In addition, the cooperation between the chute and the second protrusion further expands the contact area between the fastening jaw and the positioning ring, which helps to transmit the vibration energy of the extension section to the outer wall of the feeder, thereby improving the fluidity of the internal material.
进一步的,定位环靠近进料器出口端的一侧包括多个外径依次递增的环体,多个环体均与紧固夹爪的内壁相贴合。Further, the side of the positioning ring close to the outlet end of the feeder includes a plurality of ring bodies with successively increasing outer diameters, and the plurality of ring bodies are all attached to the inner wall of the fastening jaw.
由此,可进一步扩大定位环与紧固夹爪的接触面积,并可防止连接环体掉落。Thus, the contact area between the positioning ring and the fastening jaw can be further enlarged, and the connecting ring body can be prevented from falling.
根据本发明的一种实施方式,锁止环的内部配置有避空槽;避空槽的内部设置有弹性抵接圆环,弹性抵接圆环套设在进料器的外壁上,并且弹性抵接圆环与定位环的端部贴合设置。According to one embodiment of the present invention, the inside of the locking ring is provided with an avoidance groove; the inside of the avoidance groove is provided with an elastic abutment ring, and the elastic abutment ring is sleeved on the outer wall of the feeder, and elastically The abutment ring and the end of the positioning ring are arranged in close contact.
如此,防结胶组件中刮板主体的转动产生的能量以及辅助刮条产生的振动能量传递至连接环体的延伸段以及定位环后,弹性抵接圆环可带动定位环进行位置调节,同时由于其具备弹力,可使得定位环自动复位。In this way, the energy generated by the rotation of the main body of the scraper in the anti-glue assembly and the vibration energy generated by the auxiliary scraper are transmitted to the extension of the connecting ring and the positioning ring, and the elastic abutment ring can drive the positioning ring to adjust the position, and at the same time Due to its elastic force, the positioning ring can be reset automatically.
相对于现有技术而言,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.防结胶组件结构简单、易加工,适配性好。1. The anti-glue component has a simple structure, easy processing and good adaptability.
2.当物料投放一定时间后,通过防结胶组件中可转动的刮板主体对进料器的出口端进行搅拌和剐蹭,可减轻结胶情况,避免物理堵塞进料器内部的通道;采用刮板主体与辅助刮条配合,可以防止物料粘附在刮板主体的表面,进一步降低物料结胶的几率。2. After the material is put in for a certain period of time, the outlet end of the feeder is stirred and scratched by the rotatable scraper main body in the anti-glue assembly, which can reduce the gelation and avoid physical blockage of the inner channel of the feeder; The main body of the scraper cooperates with the auxiliary scraper to prevent the material from adhering to the surface of the main body of the scraper and further reduce the chance of the material becoming glued.
3.刮板主体的转动以及辅助刮条通过弹性件与进料器相连,可在进料器的出口端产生一定的振动,从而有助于提高进料器出口端物料的流动性,防止物料粘附在进料器的内壁上或是防结胶组件的表面;并且在振动能量传递的过程中可使物料在进入反应器的过程中避免出现不规则地压力波动,提高产品质量的均一性。3. The rotation of the main body of the scraper and the auxiliary scraper are connected to the feeder through elastic parts, which can generate a certain vibration at the outlet end of the feeder, which helps to improve the fluidity of the material at the outlet end of the feeder and prevents the material from Adhering to the inner wall of the feeder or the surface of the anti-glue component; and in the process of vibration energy transmission, it can avoid irregular pressure fluctuations when the material enters the reactor, and improve the uniformity of product quality .
4.连接环体上的延伸段与锁止环以及定位环的配合,可提高防结胶组件的稳定性,避免脱落。4. The extension section on the connecting ring body cooperates with the locking ring and the positioning ring to improve the stability of the anti-glue assembly and avoid falling off.
因此,本发明是一种结构简单、易加工,并且进料器磨损率低的耐高温黑色氨纶连续聚合反应器进料口自清理机构,能够减轻结胶的情况,避免物料堵塞通道,并能提高产品质量的均一性。Therefore, the present invention is a self-cleaning mechanism for the feeding port of a high-temperature-resistant black spandex continuous polymerization reactor with simple structure, easy processing, and low feeder wear rate, which can reduce the situation of gelling, avoid material blocking the passage, and can Improve the uniformity of product quality.
附图说明Description of drawings
图1为根据本发明实施例1的耐高温黑色氨纶连续聚合反应器进料器的结构示意图;Fig. 1 is the structural representation of the feeder of the high temperature resistant black spandex continuous polymerization reactor according to embodiment 1 of the present invention;
图2为图1所示进料器的一种角度的剖面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of a kind of angle of feeder shown in Fig. 1;
图3为图1所示进料器的另一角度的剖面结构示意图;Fig. 3 is the sectional structural representation of another angle of feeder shown in Fig. 1;
图4为图1所示进料器的出料口端的正视图;Fig. 4 is the front view of the outlet end of the feeder shown in Fig. 1;
图5为图4中A部的局部放大结构示意图;Fig. 5 is a partial enlarged structural schematic diagram of part A in Fig. 4;
图6为图1所示进料器的防结胶组件的结构示意图;Fig. 6 is a schematic structural view of the anti-glue assembly of the feeder shown in Fig. 1;
图7为图6所示防结胶组件中刮板主体与转轴的配合结构示意图;Fig. 7 is a schematic diagram of the cooperative structure of the scraper main body and the rotating shaft in the anti-gluing assembly shown in Fig. 6;
图8为图7中B部的局部放大示意图;Fig. 8 is a partially enlarged schematic diagram of part B in Fig. 7;
图9为根据本发明实施例2的防结胶组件中刮板主体与转轴的配合结构示意图;Fig. 9 is a schematic diagram of the cooperative structure of the scraper body and the rotating shaft in the anti-glue assembly according to Embodiment 2 of the present invention;
图10为图9所示刮板主体的正视图;Figure 10 is a front view of the main body of the scraper shown in Figure 9;
图11为根据本发明实施例3的耐高温黑色氨纶连续聚合反应器进料器的结构示意图;Fig. 11 is a schematic structural view of a feeder for a high-temperature-resistant black spandex continuous polymerization reactor according to Example 3 of the present invention;
图12为图11所示进料器的一种角度的剖面结构示意图;Fig. 12 is a schematic cross-sectional structure diagram of an angle of the feeder shown in Fig. 11;
图13为图11所示进料器的另一角度的剖面结构示意图;Fig. 13 is a schematic cross-sectional structure diagram of another angle of the feeder shown in Fig. 11;
图14为图11所示防结胶组件中连接环体、定位环与锁止件的拆卸结构示意图;Fig. 14 is a schematic diagram of the disassembly structure of the connecting ring body, the positioning ring and the locking member in the anti-gluing assembly shown in Fig. 11;
图15为图14所示连接环体的结构示意图。FIG. 15 is a schematic structural diagram of the connecting ring shown in FIG. 14 .
附图标号:第一进料管10;第一进料部11;第一进料通道12;第二进料管13;第二进料部14;第二进料通道15;隔板16;刮板主体21;台阶部211;引导曲面212;转轴22;环状挡板23;缺口231;连接环体24;辅助刮条25;弹簧26;导向短杆27;延伸段30;环状凸棱31;紧固夹爪32;第一凹槽33;第二凸块34;锁止环40;第一凸块41;避空槽42;弹性抵接圆环43;定位环50;第一凸棱51;滑槽52;环体53。Reference numerals: first feeding
具体实施方式Detailed ways
以下结合具体实施方式和附图对本发明的技术方案作进一步详细描述。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The technical solution of the present invention will be further described in detail below in conjunction with specific embodiments and accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1Example 1
图1~图8示意性的显示了根据本发明一实施方式的耐高温黑色氨纶连续聚合反应器进料口自清理机构。如图所示,反应器设有管状的进料器,进料器包括内部中空的第一进料管10和第二进料管13,第一进料管10套设在第二进料管13的内部,第一进料管10的内部为第一进料通道12,第二进料管13的内壁与第二进料管13的外壁之间即为第二进料通道15。第一进料管10上设有第一进料部11,第一进料部11与第一进料通道12相连通,用于二胺混合物Anmine的进料,并且第一进料通道12内设有隔板16,隔板16设于第一进料部11远离出口端的一侧,用于阻隔二胺混合物Anmine逆向流动;第二进料管13上设有第二进料部14,第二进料部14与第二进料通道15相连通,用于预聚物PPs的进料。Figures 1 to 8 schematically show the self-cleaning mechanism of the feeding port of a high-temperature-resistant black spandex continuous polymerization reactor according to an embodiment of the present invention. As shown in the figure, the reactor is provided with a tubular feeder, the feeder includes a hollow
进料器的出口端配置有防结胶组件,防结胶组件包括刮板主体21、转轴22、环状挡板23和连接环体24。刮板主体21与转轴22可采用焊接等方式固定连接,转轴22上远离刮板主体21的一端与伺服电机的输出端相连,如此,可通过转轴22带动刮板主体21进行自动转动,并且转轴22还能够带动刮板主体21沿轴线往返移动。转轴22与环状挡板23均设于连接环体24的内部,环状挡板23的外壁与连接环体24的内壁相连,连接环体24与进料器的外壁相连。在一些实施例中,环状挡板23可与连接环体24一体成型。转轴22设于第一进料通道12的内部,环状挡板23套设在转轴22的外部,并且转轴22的一端与刮板主体21相连;环状挡板23配置有缺口231,用于与第二进料通道15的出口端相配合。环状挡板23与第二进料管13的出口端相贴合,用于部分遮挡第二进料通道15。The outlet end of the feeder is equipped with an anti-glue assembly, which includes a scraper
当需要将预聚物PPs和二胺混合物Anmine进行混合时,将预聚物PPs通过第二进料部14注入至第二进料通道15内,并通过环状挡板23上的缺口231排出;将二胺混合物Anmine通过第一进料部11注入至第一进料通道12内。防结胶组件与进料器出口端的位置相对应,当混合一端时间后,通过转轴22转动刮片主体,对进料器的出料端进行搅拌,减轻结胶的情况,避免物料堵塞通道,使物料在进入反应器的过程中避免出现不规则地压力波动,提高了产品质量的均一性,在生产中还可减少清洗的频率,提高了生产效率。When the prepolymer PPs and the diamine mixture Anmine need to be mixed, the prepolymer PPs is injected into the
此外,刮板主体21配置有辅助刮条25。具体的,辅助刮条25的一端用于与刮板主体21抵接,辅助刮条25的另一端通过弹簧26与连接环体24相连,并且辅助刮条25的长度方向与连接环体24的径向相交。连接环体24的内部设有导向短杆27,导向短杆27的一端与连接环体24的内壁相连,导向短杆27的另一端沿与径向相交的方向向内延伸,弹簧26套设在导向短杆27的外部。通过弹簧26与导向短杆27的配合,既可以保证辅助刮条25的延伸方向,又可以通过连接环体24实现辅助刮条25与进料器外壁的弹性连接。In addition, the
转轴22在伺服电机的驱动下转动,在此过程中辅助刮条25可与转动中的刮板主体21的侧面进行间隙性的抵接-移动剐蹭-脱离,并在此过程中清理刮板主体21的表面,避免物料或者胶状物粘附。辅助刮条25的一端通过弹簧26以及连接环体24实现与进料器外壁的弹性连接,并且在转轴22带动刮板主体21转动的过程中,辅助刮条25受弹簧26的作用可剐蹭刮板主体21的表面的不同区域,而并非是与刮板主体21的某一位点接触,扩大清理面积。此外,在辅助刮条25与刮板主体21抵接-相互移动-脱离的过程中弹簧26将部分振动能量传递至进料管的外壁,可提高进料器内部物料的均一性和流动性。The rotating
进一步的,刮板主体21为片状结构,并且刮板主体21的侧面至少与辅助刮条25相配合的部分为曲面。如此,可便于辅助刮条25与刮板主体21侧面的接触,并且在二者接触的过程中,与辅助刮条25相连的弹性件受力不均匀,可避免发生弹性疲劳,保证使用寿命。刮板主体21两侧的边缘配置有台阶部211,台阶部211与第一进料通道12的内壁以及环状挡板23的内径相配合。由此,刮板主体21上的台阶部211与第一进料通道12的内壁以及环状挡板23的内径相贴合,一方面可避免出现清洁死角,另一方面还能提高环状挡板23与进料器出口端的贴合紧密度,防止物料泄漏。Further, the scraper
实施例2Example 2
图9和图10示意性的显示了根据本发明另一实施方式的耐高温黑色氨纶连续聚合反应器进料口自清理机构中的刮板主体21,与实施例1的不同之处在于:Figure 9 and Figure 10 schematically show the scraper
刮板主体21的宽度沿径向从内向外依次递减,在刮板主体21的外缘处形成尖角。如此,第一进料通道12内的物料在经由刮板主体21的表面流动的过程中,会较少的蔓延到刮板主体21的两端边缘,从而降低其与第二进料通道15内物料混合的几率,从而防止产生结胶现象。The width of the
此外,刮板主体21沿进料器出口端向远离远离进料器的方向,厚度逐渐递减,形成引导曲面212,有助于引导二胺混合物Anmine的流动,缩小物料飞溅的范围。In addition, the thickness of the scraper
实施例3Example 3
图11~图15示意性的显示了根据本发明另一实施方式的耐高温黑色氨纶连续聚合反应器进料口自清理机构,与实施例1的不同之处在于:Figures 11 to 15 schematically show the self-cleaning mechanism of the feeding port of the high-temperature-resistant black spandex continuous polymerization reactor according to another embodiment of the present invention, the difference from Example 1 is:
连接环体24远离刮板主体21的一侧配置有延伸段30,用于与进料器的外壁相配合;延伸段30的内壁配置有环状凸棱31,进料器的外壁配置有环槽,环状凸棱31能够嵌合在环槽内。环状凸棱31的设置,一方面与环槽配合,保证连接环体24与进料器外壁的连接,另一方面也对进料器的出口端进行了密封,可防止物料沿连接环体24的延伸段30向外流动。The side of the connecting
延伸段30的末端环绕配置有多个紧固夹爪32,进料器的外壁配置有锁止环40,紧固夹爪32能够卡合在锁止环40的内部。锁止环40的内壁上环绕配置有多个第一凸块41,第一凸块41恰好能够卡合在相邻设置的两个紧固夹爪32之间。A plurality of
由此,通过延伸段30可扩大连接环体24与进料器外壁的接触面积,再通过紧固夹爪32与锁止环40的配合,提高连接环体24与进料器之间的连接紧密度,避免防结胶组件因意外脱落。Thus, the contact area between the connecting
进料器的外壁配置有定位环50,定位环50的内壁与进料器的外壁螺纹配合,定位环50的外壁与紧固夹爪32的内壁相贴合,并且,定位环50的一端与延伸段30的内壁抵接,另一端与锁止环40的内壁抵接。The outer wall of the feeder is equipped with a locating
定位环50的外壁环绕配置有第一凸棱51,紧固夹爪32的内壁配置有第一凹槽33,第一凸棱51卡合在第一凹槽33内。The outer wall of the
进一步的,定位环50的外壁环绕配置有多个沿轴线延伸的滑槽52,紧固夹爪32的内壁配置有用于与滑槽52相配合的第二凸块34。如图所示,滑槽52设置为三角形,具有倾斜面,第二凸块34设置为与之相匹配的三角状凸起,如此,一方面便于滑槽52与第二凸块34配合,另一方面也可防止紧固夹爪32脱落。通过滑槽52与第二凸块34的配合实现定位环50与紧固夹爪32的定位配合,防止移位、错位或脱落。本实施例中,滑槽52设置在第一凸棱51上,在其他实施例中,滑槽52还可设置在定位环50的其他位置。此外,在其他实施例中,滑槽52可设置为弧形,并且可使滑槽52的内径沿靠近进料器出口端的方向逐渐缩小,相应的,第二凸块34的外径沿靠近进料器出口端的方向逐渐缩小。Further, the outer wall of the
此外,定位环50靠近进料器出口端的一侧包括多个外径依次递增的环体53,多个环体53均与紧固夹爪32的内壁相贴合。由此,进一步扩大定位环50与紧固夹爪32的接触面积,并可防止连接环体24掉落。In addition, the side of the
锁止环40的内部配置有避空槽42;避空槽42的内部设置有弹性抵接圆环43,弹性抵接圆环43套设在进料器的外壁上,并且弹性抵接圆环43与定位环50的端部贴合设置。The interior of the locking
如此,防结胶组件中刮板主体21的转动产生的能量以及辅助刮条25产生的振动能量传递至连接环体24的延伸段30以及定位环50后,弹性抵接圆环43可带动定位环50进行位置调节,同时由于其具备弹力,可使得定位环50自动复位。In this way, after the energy generated by the rotation of the scraper
本发明的操作步骤中的常规操作为本领域技术人员所熟知,在此不进行赘述。Conventional operations in the operation steps of the present invention are well known to those skilled in the art and will not be repeated here.
以上所述的实施例对本发明的技术方案进行了详细说明,应理解的是以上所述仅为本发明的具体实施例,并不用于限制本发明,凡在本发明的原则范围内所做的任何修改、补充或类似方式替代等,均应包含在本发明的保护范围之内。The embodiments described above have described the technical solutions of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. All done within the principle scope of the present invention Any modification, supplement or substitution in a similar manner shall be included within the protection scope of the present invention.
Claims (7)
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