CN116404206B - A kind of cathode open type hydrogen fuel cell system control device and control method - Google Patents
A kind of cathode open type hydrogen fuel cell system control device and control method Download PDFInfo
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Abstract
本发明属于燃料电池系统控制技术领域,公开了一种阴极开放式氢燃料电池系统控制装置及控制方法,包括控制模块、电源滤波转换电路、数据采样电路和驱动电路;所述控制模块分别与电源滤波转换电路、数据采样电路、驱动电路相连,电源滤波转换电路与数据采样电路、驱动电路相连,数据采样电路连接有传感器和分压采样电路,驱动电路与受控器件和外部设备相连。本发明提供的阴极开放式氢燃料电池系统控制装置能够监测燃料电池系统运行环境并进行启停保护,同时设计电池短路电路延长工作寿命,实现燃料电池系统的长久运行;有效避免了系统运行过程中的低压、过流、高温和漏氢问题,保证燃料电池系统安全稳定运行。
The invention belongs to the technical field of fuel cell system control, and discloses a cathode open type hydrogen fuel cell system control device and control method, including a control module, a power filter conversion circuit, a data sampling circuit and a drive circuit; the control module is connected to the power supply respectively. The filter conversion circuit, the data sampling circuit, and the driving circuit are connected, the power filter conversion circuit is connected with the data sampling circuit, and the driving circuit, the data sampling circuit is connected with a sensor and a voltage division sampling circuit, and the driving circuit is connected with controlled devices and external equipment. The control device of the cathode open hydrogen fuel cell system provided by the present invention can monitor the operating environment of the fuel cell system and perform start-stop protection, and at the same time design a battery short-circuit circuit to prolong the working life and realize the long-term operation of the fuel cell system; The problems of low voltage, overcurrent, high temperature and hydrogen leakage ensure the safe and stable operation of the fuel cell system.
Description
技术领域technical field
本发明属于燃料电池系统控制技术领域,尤其涉及一种阴极开放式氢燃料电池系统控制装置及控制方法。The invention belongs to the technical field of fuel cell system control, and in particular relates to a control device and a control method for an open-cathode hydrogen fuel cell system.
背景技术Background technique
目前,随着人类社会文明的不断进步,能源消费日益增长,环境污染日趋严重。氢能作为一种绿色清洁能源逐渐走进大众的视野,是解决人类能源危机问题的有效方案。氢燃料电池(Hydrogen Fuel Cell)是指利用氢气和氧气发生电化学反应,将内部化学能直接转变为电能的装置。其反应过程中只产生水和热,具有零污染、低噪声、高热值等优点,是一种高效、安全、清洁、灵活的新型发电技术。At present, with the continuous progress of human civilization, energy consumption is increasing, and environmental pollution is becoming more and more serious. As a green and clean energy, hydrogen energy has gradually entered the public's field of vision and is an effective solution to the human energy crisis. A hydrogen fuel cell (Hydrogen Fuel Cell) refers to a device that uses hydrogen and oxygen to undergo an electrochemical reaction to directly convert internal chemical energy into electrical energy. Only water and heat are produced in the reaction process, which has the advantages of zero pollution, low noise, and high calorific value. It is a new type of power generation technology that is efficient, safe, clean, and flexible.
阴极开放式氢燃料电池具有较为简单的辅助系统,无需在阴极利用空压机进行氧气供应,而是直接利用风扇组件抽入氧气,同时达到对电池散热的目的,降低了结构复杂度与制造成本。系统控制装置是用来监测燃料电池运行状态,依据现实负载功率需求及时调整系统内部状态,保持最佳功率输出环境的最小控制系统。燃料电池在运行过程中,其内部进行着非常复杂的物理化学反应,若控制装置保护措施不完善或控制方式不可靠时,会严重影响燃料电池的输出性能与寿命,更甚者会造成燃料电池的永久损坏。当前市场上的燃料电池价格昂贵,控制装置随燃料电池配套出售,若因操作不当造成装置损坏,其维修过程繁琐且成本较高,同时受限于厂商技术保密,个人无法进行二次开发设计。The cathode open hydrogen fuel cell has a relatively simple auxiliary system. It does not need to use an air compressor to supply oxygen at the cathode, but directly uses the fan assembly to draw in oxygen, and at the same time achieves the purpose of cooling the battery, reducing structural complexity and manufacturing costs. . The system control device is a minimum control system used to monitor the operating state of the fuel cell, adjust the internal state of the system in time according to the actual load power demand, and maintain the best power output environment. During the operation of the fuel cell, very complex physical and chemical reactions are going on inside. If the protection measures of the control device are not perfect or the control method is unreliable, the output performance and life of the fuel cell will be seriously affected, and even the fuel cell will be damaged. permanent damage. Fuel cells currently on the market are expensive, and the control device is sold together with the fuel cell. If the device is damaged due to improper operation, the maintenance process is cumbersome and the cost is high. At the same time, due to the technical confidentiality of the manufacturer, individuals cannot carry out secondary development and design.
通过上述分析,现有技术存在的问题及缺陷为:Through the above analysis, the problems and defects in the prior art are:
现有的燃料电池系统控制装置都与同品牌燃料电池配套出售,其价格昂贵、安全可靠性低、技术保密、二次开发设计难度较高、损坏后不易维修。The existing fuel cell system control devices are sold together with fuel cells of the same brand, which are expensive, low in safety and reliability, technically confidential, difficult in secondary development and design, and difficult to repair after damage.
发明内容Contents of the invention
针对现有技术存在的问题,本发明提供了一种阴极开放式氢燃料电池系统控制装置及控制方法。Aiming at the problems existing in the prior art, the present invention provides a control device and a control method for an open-cathode hydrogen fuel cell system.
本发明是通过信号采集电路采集燃料电池系统电压、电流、温度、驱动等信号,由控制模块分析处理后向相关驱动电路发出控制信号,调整燃料电池运行状态,完成系统的安全稳定控制目标。一种阴极开放式氢燃料电池系统控制装置包括:The present invention collects fuel cell system voltage, current, temperature, drive and other signals through a signal acquisition circuit, and sends control signals to related drive circuits after analysis and processing by a control module to adjust the operating state of the fuel cell and complete the safety and stability control goal of the system. A control device for an open-cathode hydrogen fuel cell system includes:
控制模块、电源滤波转换电路、数据采样电路、驱动电路;Control module, power filter conversion circuit, data sampling circuit, drive circuit;
所述控制模块分别与电源滤波转换电路、数据采样电路、驱动电路相连,电源滤波转换电路与数据采样电路、驱动电路相连,数据采样电路连接有传感器和分压采样电路,驱动电路与受控器件和外部设备相连;The control module is respectively connected with the power filter conversion circuit, the data sampling circuit and the driving circuit, the power filter conversion circuit is connected with the data sampling circuit and the driving circuit, the data sampling circuit is connected with a sensor and a voltage dividing sampling circuit, and the driving circuit is connected with the controlled device Connect with external equipment;
所述控制模块用于接收来自数据采样电路的采样数据,经分析处理后向相关驱动电路发出控制指令;The control module is used to receive the sampling data from the data sampling circuit, and send a control command to the relevant driving circuit after analysis and processing;
所述数据采样电路用于进行数据采集,并将采集数据输入至控制模块,由控制模块分析处理后输出至驱动电路;The data sampling circuit is used for data collection, and the collected data is input to the control module, which is analyzed and processed by the control module and then output to the driving circuit;
所述驱动电路用于在控制指令的作用下,控制受控器件和外部设备完成指令操作。The drive circuit is used to control the controlled device and external equipment to complete the instruction operation under the action of the control instruction.
进一步,数据采样电路包括开关信号采样电路、输入电压采样电路、输入电流采样电路、电池温度采样电路、装置供电采样电路、氢气检测采样电路、短路信号采样电路;Further, the data sampling circuit includes a switching signal sampling circuit, an input voltage sampling circuit, an input current sampling circuit, a battery temperature sampling circuit, a device power supply sampling circuit, a hydrogen detection sampling circuit, and a short circuit signal sampling circuit;
驱动电路包括开关驱动电路、警报驱动电路、输入输出驱动电路、氢供阀驱动电路、吹扫阀驱动电路、风扇驱动电路、短路驱动电路。The drive circuit includes a switch drive circuit, an alarm drive circuit, an input and output drive circuit, a hydrogen supply valve drive circuit, a purge valve drive circuit, a fan drive circuit, and a short circuit drive circuit.
进一步,开关信号采样电路与开关驱动电路具体为:12V供电电源滤波与保护电路中的二极管D1负极输出端与复位开关S1、三极管QP1的发射极相连,复位开关S1两端并联电容C3,复位开关S1另一端经二极管D2后接三极管QP1的集电极,复位开关S1另一端同时分别经电阻R1和R2接地,电阻R1和R2之间引出采样口接入控制模块GPIO64引脚,三极管QP1的基极与发射极间接电阻R3,三极管QP1的基极还与三极管QN1的集电极相连,三极管QP1的集电极还引出+12V电源端口并经电解质电容C4后接地,控制模块GPIO65经电阻R4接三极管QN1的基极,QN1的发射极接地。Further, the switching signal sampling circuit and the switching driving circuit are specifically: the negative output terminal of the diode D1 in the 12V power supply filtering and protection circuit is connected to the reset switch S1 and the emitter of the triode QP1, and a capacitor C3 is connected in parallel at both ends of the reset switch S1, and the reset switch The other end of S1 is connected to the collector of triode QP1 through diode D2, and the other end of reset switch S1 is grounded through resistors R1 and R2 respectively. The sampling port between resistors R1 and R2 is connected to the GPIO64 pin of the control module. Indirect resistor R3 with the emitter, the base of the transistor QP1 is also connected to the collector of the transistor QN1, the collector of the transistor QP1 also leads to the +12V power supply port and is grounded after the electrolytic capacitor C4, and the control module GPIO65 is connected to the transistor QN1 through the resistor R4 base, and the emitter of QN1 is grounded.
进一步,输入电压采样电路与输入输出驱动电路具体为:装置正极输入Vin+依次经过电阻R5、可调电阻R6和电阻R7接地,同时电容C5并联在电阻R7两端,可调电阻R6的滑动触点和电阻R7相连,同时接入控制模块ADCINA0引脚;N沟道增强型场效应管M1、M2、M3和M4分别两两并联且源极共同连接模拟地AGND,装置正极输入Vin+接N沟道增强型场效应管M1和M2的漏极,装置正极输出Vout+接N沟道增强型场效应管M3和M4的漏极;控制模块GPIO66引脚经电阻R9连接光耦隔离元件U4的AN引脚,光耦隔离元件U4的CAT引脚直接接地,光耦隔离元件U4的COL引脚连接隔离供电12V与三极管QN2的集电极,光耦隔离元件U4的EM引脚同时连接三极管QN2与三极管QP2的基极,且经电阻R10连接至三极管QP2的集电极最后共同连接模拟地AGND,三极管QN2的发射极和三极管QP2的发射极相连,同时连接N沟道增强型场效应管M1、M2、M3和M4的栅极,且经电阻R8连接至四个N沟道增强型场效应管的源极。Further, the input voltage sampling circuit and the input and output driving circuit are specifically: the positive input Vin+ of the device is grounded through the resistor R5, the adjustable resistor R6 and the resistor R7 in turn, and the capacitor C5 is connected in parallel to both ends of the resistor R7, and the sliding contact of the adjustable resistor R6 Connect to resistor R7, and connect to the ADCINA0 pin of the control module at the same time; N-channel enhanced field effect transistors M1, M2, M3 and M4 are connected in parallel and the sources are connected to the analog ground AGND, and the positive input Vin+ of the device is connected to the N-channel The drains of the enhanced field effect transistors M1 and M2, the positive output Vout+ of the device are connected to the drains of the N-channel enhanced field effect transistors M3 and M4; the GPIO66 pin of the control module is connected to the AN pin of the optocoupler isolation element U4 through the resistor R9 , the CAT pin of the optocoupler isolation element U4 is directly grounded, the COL pin of the optocoupler isolation element U4 is connected to the isolated power supply 12V and the collector of the transistor QN2, and the EM pin of the optocoupler isolation element U4 is connected to the transistor QN2 and the transistor QP2 at the same time The base, and connected to the collector of the transistor QP2 through the resistor R10, and finally connected to the analog ground AGND, the emitter of the transistor QN2 is connected to the emitter of the transistor QP2, and connected to the N-channel enhanced field effect transistors M1, M2, M3 and The gate of M4 is connected to the sources of four N-channel enhancement type field effect transistors through resistor R8.
进一步,输入电流采样电路具体为:电流传感器U6的输入端口接燃料电池正极Vfc_in,输出端口接装置正极输入Vin+,电流传感器U6的正负极供电引脚分别连接+5V电源端口和地,采样数据输出引脚Sfc经电阻R12连接运算放大器U7的同相输入端与电阻R13,电阻R13另一端接地,电容C6两端分别连接+5V电源端口和地,+5V电源端口依次经电阻R14、可变电阻R15、电阻R17接运算放大器U7的反相输入端,可变电阻R15的滑动触点与电阻R17相连,同时经电阻R16后接地,电阻R18与电容C7并联且分别连接运算放大器U7的反相输入端和输出端,运算放大器U7的正负极供电分别连接+5V电源端口和地,运算放大器U7的输出端接入控制模块ADCINA1引脚。Further, the input current sampling circuit is specifically: the input port of the current sensor U6 is connected to the positive pole Vfc_in of the fuel cell, the output port is connected to the positive pole input Vin+ of the device, the positive and negative power supply pins of the current sensor U6 are respectively connected to the +5V power supply port and the ground, and the sampling data The output pin Sfc is connected to the non-inverting input terminal of the operational amplifier U7 and the resistor R13 through the resistor R12. R15 and resistor R17 are connected to the inverting input terminal of the operational amplifier U7, the sliding contact of the variable resistor R15 is connected to the resistor R17, and at the same time grounded after the resistor R16, the resistor R18 is connected in parallel with the capacitor C7 and respectively connected to the inverting input of the operational amplifier U7 The positive and negative power supplies of the operational amplifier U7 are respectively connected to the +5V power supply port and the ground, and the output terminal of the operational amplifier U7 is connected to the ADCINA1 pin of the control module.
进一步,电池温度采样电路具体为:+5V电源端口经电阻R19和热敏电阻RT1接地,电容C8两端分别连接+5V电源端口和地,电阻R19与热敏电阻RT1连接端接入运算放大器U8的同相输入端,+5V电源端口经可变电阻R20和电阻R21接地,可变电阻R20的滑动触点也连接电阻R21且经电阻R22后与运算放大器U8的反相输入端相连,电阻R23与电容C9并联且分别连接运算放大器U8的反相输入端和输出端,运算放大器U8的正负极供电分别连接+5V电源端口和地,运算放大器U8的输出端接入控制模块ADCINA2引脚。Further, the battery temperature sampling circuit is specifically: the +5V power port is grounded through the resistor R19 and the thermistor RT1, the two ends of the capacitor C8 are respectively connected to the +5V power port and the ground, and the connection end of the resistor R19 and the thermistor RT1 is connected to the operational amplifier U8 The non-inverting input terminal of the +5V power supply port is grounded through the variable resistor R20 and the resistor R21. The sliding contact of the variable resistor R20 is also connected to the resistor R21 and connected to the inverting input terminal of the operational amplifier U8 after the resistor R22. The resistor R23 and Capacitor C9 is connected in parallel and respectively connected to the inverting input terminal and output terminal of the operational amplifier U8, the positive and negative power supplies of the operational amplifier U8 are respectively connected to the +5V power supply port and ground, and the output terminal of the operational amplifier U8 is connected to the ADCINA2 pin of the control module.
进一步,装置供电采样电路具体为:供电电源Vs_12V与电解质电容C10正极相连,电解质电容C10负极接地,供电电源Vs_12V经电阻R24、可变电阻R25与运算放大器U9的同相输入端相连,可变电阻R25的滑动触点与运算放大器U9的同相输入端相连,电阻R26两端分别连接运算放大器U9的同相输入端和地,运算放大器U9的正负极供电分别连接+5V电源端口和地,运算放大器U9的反相输入端与输出端相连,且输出端接入控制模块ADCINA3引脚;Further, the power supply sampling circuit of the device is specifically: the power supply Vs_12V is connected to the positive pole of the electrolytic capacitor C10, the negative pole of the electrolytic capacitor C10 is grounded, the power supply Vs_12V is connected to the non-inverting input terminal of the operational amplifier U9 through the resistor R24 and the variable resistor R25, and the variable resistor R25 The sliding contact of the operational amplifier U9 is connected to the non-inverting input terminal of the operational amplifier U9, and the two ends of the resistor R26 are respectively connected to the non-inverting input terminal of the operational amplifier U9 and the ground. The inverting input terminal of is connected to the output terminal, and the output terminal is connected to the ADCINA3 pin of the control module;
短路信号采样与短路驱动电路具体为:+5V电源端口经电阻R27、电源开关S2和电阻R28后接地,电容C11并联在电源开关S2的两端,电源开关S2与电阻R28之间引出采样口接入控制模块GPIO68引脚;+12V电源端口接电解质电容C12的正极,电解质电容C12的负极接地,+12V电源端口经电阻R29后分别与三极管QN4的基极和三极管QN5的集电极相连,电阻R30连接三极管QN4的基极和发射极,控制模块GPIO69引脚经电阻R31后与三极管QN5的基极相连,电阻R32连接三极管QN5的基极和发射极,三极管QN4的发射极和三极管QN5的发射极相连接地,装置正极输入Vin+与电解质电容C13正极相连,电解质电容C13负极接地,N沟道增强型场效应管M5和M6并联,装置正极输入Vin+与N沟道增强型场效应管M5和M6的漏极相连,N沟道增强型场效应管M5和M6的源极接地,+12V电源端口经电阻R33后与N沟道增强型场效应管M5和M6的栅极相连。The short-circuit signal sampling and short-circuit driving circuit are as follows: +5V power port is grounded after resistor R27, power switch S2 and resistor R28, capacitor C11 is connected in parallel to both ends of power switch S2, and the sampling port is connected between power switch S2 and resistor R28. input control module GPIO68 pin; +12V power port is connected to the positive pole of electrolytic capacitor C12, and the negative pole of electrolytic capacitor C12 is grounded; the +12V power port is respectively connected to the base of triode QN4 and the collector of triode QN5 through resistor R29; resistor R30 Connect the base and emitter of the transistor QN4, the GPIO69 pin of the control module is connected to the base of the transistor QN5 through the resistor R31, the resistor R32 is connected to the base and emitter of the transistor QN5, the emitter of the transistor QN4 and the emitter of the transistor QN5 Connected to ground, the positive input Vin+ of the device is connected to the positive electrode of the electrolytic capacitor C13, the negative electrode of the electrolytic capacitor C13 is grounded, the N-channel enhanced field effect transistors M5 and M6 are connected in parallel, the positive input Vin+ of the device is connected to the N-channel enhanced field effect transistors M5 and M6 The drains are connected, the sources of the N-channel enhanced field effect transistors M5 and M6 are grounded, and the +12V power port is connected to the gates of the N-channel enhanced field effect transistors M5 and M6 through the resistor R33.
进一步,氢供阀驱动电路具体为:+12V电源端口接电解质电容C14的正极,电解质电容C14的负极接地,+12V电源端口与三极管QN6的集电极相连,控制模块GPIO70引脚经电阻R34后与三极管QN6和三极管QP3的基极相连,三极管QN6的发射极与三极管QP3的发射极相连,+12V电源端口接氢供阀U11的正极与二极管D3的负极,氢供阀U11的负极与二极管D3的正极相连,同时连接至N沟道增强型场效应管M7和M8的漏极,N沟道增强型场效应管M7和M8的源极接地,三极管QN6的发射极与三极管QP3的发射极经电阻R35与N沟道增强型场效应管M7和M8的栅极相连。Further, the hydrogen supply valve driving circuit is specifically as follows: +12V power supply port is connected to the positive pole of the electrolyte capacitor C14, the negative pole of the electrolyte capacitor C14 is grounded, the +12V power supply port is connected to the collector of the triode QN6, and the GPIO70 pin of the control module is connected to the The transistor QN6 is connected to the base of the transistor QP3, the emitter of the transistor QN6 is connected to the emitter of the transistor QP3, the +12V power supply port is connected to the positive electrode of the hydrogen supply valve U11 and the negative electrode of the diode D3, and the negative electrode of the hydrogen supply valve U11 is connected to the negative electrode of the diode D3. The positive electrode is connected to the drains of the N-channel enhanced field effect transistors M7 and M8 at the same time, the sources of the N-channel enhanced field effect transistors M7 and M8 are grounded, and the emitter of the transistor QN6 and the emitter of the transistor QP3 are connected through a resistor R35 is connected to the gates of N-channel enhanced field effect transistors M7 and M8.
进一步,吹扫阀驱动电路具体为:+12V电源端口接电解质电容C15的正极,电解质电容C15的负极接地,+12V电源端口与三极管QN7的集电极相连,控制模块GPIO71引脚经电阻R36后与三极管QN7和三极管QP4的基极相连,三极管QN7的发射极与三极管QP4的发射极相连,+12V电源端口接吹扫阀U12的正极与二极管D4的负极,吹扫阀U12的负极与二极管D4的正极相连,同时连接至N沟道增强型场效应管M9和M10的漏极,N沟道增强型场效应管M9和M10的源极接地,三极管QN7的发射极与三极管QP4的发射极经电阻R37与N沟道增强型场效应管M9和M10的栅极相连。Further, the drive circuit of the purge valve is specifically: +12V power supply port is connected to the positive pole of the electrolyte capacitor C15, the negative pole of the electrolyte capacitor C15 is grounded, the +12V power supply port is connected to the collector of the triode QN7, and the GPIO71 pin of the control module is connected to the The transistor QN7 is connected to the base of the transistor QP4, the emitter of the transistor QN7 is connected to the emitter of the transistor QP4, the +12V power supply port is connected to the anode of the purge valve U12 and the cathode of the diode D4, and the cathode of the purge valve U12 is connected to the cathode of the diode D4. The positive electrode is connected to the drains of the N-channel enhanced field effect transistors M9 and M10 at the same time, the sources of the N-channel enhanced field effect transistors M9 and M10 are grounded, the emitter of the transistor QN7 and the emitter of the transistor QP4 are connected through a resistor R37 is connected with the gates of N-channel enhanced field effect transistors M9 and M10.
进一步,风扇驱动电路具体为:控制模块GPIO10引脚经电阻R38连接光耦隔离元件U13的Vin+引脚,光耦隔离元件U13的Vin-引脚与数字地DGND相连,+12V电源端口与光耦隔离元件U13的Vcc引脚相连且经电解质电容C16连接GND引脚并接地,光耦隔离元件U13的Vo引脚分别与电阻R39和R40相连,电阻R39另一端接地,电阻R40另一端接N沟道增强型场效应管M11和M12的栅极,+12V电源端口接风扇U14的正极与二极管D5的负极,风扇U14的负极与二极管D5的正极相连,同时连接至N沟道增强型场效应管M11和M12的漏极,N沟道增强型场效应管M11和M12的源极接地。Further, the fan driving circuit is specifically: the GPIO10 pin of the control module is connected to the Vin+ pin of the optocoupler isolation element U13 through the resistor R38, the Vin- pin of the optocoupler isolation element U13 is connected to the digital ground DGND, and the +12V power port is connected to the optocoupler The Vcc pin of the isolation element U13 is connected to the GND pin and grounded through the electrolytic capacitor C16, the Vo pin of the optocoupler isolation element U13 is connected to the resistors R39 and R40 respectively, the other end of the resistor R39 is grounded, and the other end of the resistor R40 is connected to the N ditch The gates of channel enhanced field effect transistors M11 and M12, the +12V power supply port is connected to the positive pole of fan U14 and the negative pole of diode D5, the negative pole of fan U14 is connected to the positive pole of diode D5, and connected to the N-channel enhanced field effect transistor The drains of M11 and M12, and the sources of the N-channel enhancement type field effect transistors M11 and M12 are grounded.
本发明的另一目的在于提供一种阴极开放式氢燃料电池系统控制方法,所述阴极开放式氢燃料电池系统控制方法包括:Another object of the present invention is to provide a cathode open hydrogen fuel cell system control method, the cathode open hydrogen fuel cell system control method includes:
步骤一,利用数据采样电路进行数据采集,并将采集数据输入至控制模块,由控制模块分析处理后输出至驱动电路;Step 1, using the data sampling circuit to collect data, inputting the collected data to the control module, and outputting the collected data to the driving circuit after being analyzed and processed by the control module;
步骤二,驱动电路在控制指令的作用下,控制受控器件和外部设备完成指令操作,实现燃料电池系统的控制。Step 2, under the action of the control command, the drive circuit controls the controlled device and the external equipment to complete the command operation, so as to realize the control of the fuel cell system.
结合上述的技术方案和解决的技术问题,本发明所要保护的技术方案所具备的优点及积极效果为:Combining the above-mentioned technical solutions and technical problems to be solved, the advantages and positive effects of the technical solutions to be protected in the present invention are as follows:
第一,针对现今市场上的燃料电池控制装置功能简单,相关安全保护措施不完善和运行不智能等问题,本方案的优点及积极效果具体描述如下:First, in view of the simple functions of fuel cell control devices on the market today, imperfect related safety protection measures and unintelligent operation, the advantages and positive effects of this solution are described in detail as follows:
本发明提供的阴极开放式氢燃料电池系统控制装置能够在燃料电池系统启动前监测其采样数据,判断当前环境是否满足规定要求,根据判断结果进行有效的启停保护,保证了燃料电池系统有效的启动与停止;The control device of the cathode open hydrogen fuel cell system provided by the present invention can monitor the sampling data of the fuel cell system before starting, judge whether the current environment meets the specified requirements, and perform effective start-stop protection according to the judgment result, ensuring the effective operation of the fuel cell system start and stop;
本发明提供的阴极开放式氢燃料电池系统控制装置能够根据燃料电池系统自身运行特点,设计短路电路来优化燃料电池内部环境,延长其工作寿命,实现燃料电池系统的长寿命运行;The control device of the cathode open hydrogen fuel cell system provided by the present invention can design a short-circuit circuit to optimize the internal environment of the fuel cell according to the operating characteristics of the fuel cell system itself, prolong its working life, and realize the long-life operation of the fuel cell system;
本发明提供的阴极开放式氢燃料电池系统控制装置能够在燃料电池系统运行过程中通过信号采集电路精确地采集燃料电池电压、电流、温度和环境氢气含量四种信号,利用高性能控制芯片实时监测分析处理采样数据,控制相应驱动电路,有效避免了系统运行过程中的低压、过流、高温和漏氢问题,保证燃料电池系统安全稳定运行;The open-cathode hydrogen fuel cell system control device provided by the present invention can accurately collect four kinds of signals of fuel cell voltage, current, temperature and ambient hydrogen content through the signal acquisition circuit during the operation of the fuel cell system, and use the high-performance control chip to monitor in real time Analyze and process the sampling data, control the corresponding drive circuit, effectively avoid the problems of low voltage, overcurrent, high temperature and hydrogen leakage during the operation of the system, and ensure the safe and stable operation of the fuel cell system;
本发明提供的阴极开放式氢燃料电池系统控制装置能及时采集并处理异常信号,迅速执行相关驱动电路进行停机操作,避免对燃料电池造成不可逆的损伤。The control device of the cathode open hydrogen fuel cell system provided by the present invention can collect and process abnormal signals in time, quickly execute related drive circuits to shut down, and avoid irreversible damage to the fuel cell.
第二,针对本发明所要保护的技术方案具备的技术效果和优点,具体描述如下:Second, the technical effects and advantages of the technical solution to be protected by the present invention are described in detail as follows:
本发明具备集成度高、成本低、安全性高、性能可靠、二次开发设计简单等特点,能够实现燃料电池系统从启动到停机整个运行周期的实时状态监测、分析处理和调整控制,实现燃料电池系统的安全智能运行。The invention has the characteristics of high integration, low cost, high safety, reliable performance, and simple secondary development and design, and can realize real-time state monitoring, analysis, processing, and adjustment control of the fuel cell system throughout the entire operating cycle from startup to shutdown, and realize fuel cell Safe and intelligent operation of the battery system.
第三,针对本发明技术方案转化后的预期收益和商业价值为:本发明所属的燃料电池控制领域技术门槛高,市场需求大,可为燃料电池系统控制装置智能化设计提供技术基础,具有巨大的商业价值。Third, the expected income and commercial value after the transformation of the technical solution of the present invention are: the technical threshold of the fuel cell control field to which the present invention belongs is high, and the market demand is large, which can provide a technical basis for the intelligent design of the fuel cell system control device and has huge potential. commercial value.
附图说明Description of drawings
图1是本发明实施例提供的阴极开放式氢燃料电池系统控制装置与阴极开放式氢燃料电池系统的连接示意图;Figure 1 is a schematic diagram of the connection between the cathode open hydrogen fuel cell system control device and the cathode open hydrogen fuel cell system provided by the embodiment of the present invention;
图2是本发明实施例提供的阴极开放式氢燃料电池系统控制装置的电路连接原理图;Fig. 2 is a circuit connection schematic diagram of a cathode open hydrogen fuel cell system control device provided by an embodiment of the present invention;
图3为本发明实施例提供的电源转换电路图;Fig. 3 is a power conversion circuit diagram provided by an embodiment of the present invention;
图4为本发明实施例提供的12V电源滤波保护与开关信号采样驱动电路图;4 is a 12V power supply filter protection and switching signal sampling driving circuit diagram provided by an embodiment of the present invention;
图5为本发明实施例提供的输入电压采样与输入输出驱动电路图;FIG. 5 is a circuit diagram of input voltage sampling and input and output driving provided by an embodiment of the present invention;
图6为本发明实施例提供的蜂鸣器驱动电路图;6 is a circuit diagram of a buzzer drive provided by an embodiment of the present invention;
图7为本发明实施例提供的输入电流采样电路图;FIG. 7 is a circuit diagram of an input current sampling provided by an embodiment of the present invention;
图8为本发明实施例提供的电池温度采样电路图;FIG. 8 is a circuit diagram of a battery temperature sampling provided by an embodiment of the present invention;
图9为本发明实施例提供的装置12V供电采样电路图;FIG. 9 is a circuit diagram of a 12V power supply sampling device provided by an embodiment of the present invention;
图10为本发明实施例提供的氢气检测采样电路图;Fig. 10 is a hydrogen detection sampling circuit diagram provided by an embodiment of the present invention;
图11为本发明实施例提供的短路信号采样与驱动电路图;Fig. 11 is a short-circuit signal sampling and driving circuit diagram provided by an embodiment of the present invention;
图12为本发明实施例提供的氢供阀驱动电路图;Fig. 12 is a driving circuit diagram of the hydrogen supply valve provided by the embodiment of the present invention;
图13为本发明实施例提供的吹扫阀驱动电路图;Fig. 13 is a driving circuit diagram of the purge valve provided by the embodiment of the present invention;
图14为本发明实施例提供的风扇驱动电路图;Fig. 14 is a fan driving circuit diagram provided by an embodiment of the present invention;
图15为本发明实施例提供的控制逻辑流程图。Fig. 15 is a flow chart of control logic provided by the embodiment of the present invention.
实施方式Implementation
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
为了使本领域技术人员充分了解本发明如何具体实现,该部分是对技术方案进行展开说明的解释说明实施例。In order to make those skilled in the art fully understand how to implement the present invention, this part is an explanatory embodiment for explaining the technical solution.
如图1和图2所示,本发明实施例提供的阴极开放式氢燃料电池系统控制装置包括控制模块、电源滤波转换电路、数据采样电路、驱动电路。As shown in Figures 1 and 2, the control device for an open-cathode hydrogen fuel cell system provided by an embodiment of the present invention includes a control module, a power filter conversion circuit, a data sampling circuit, and a driving circuit.
控制模块分别与电源滤波转换电路、数据采样电路、驱动电路相连,控制模块采用TMS320F28335作为主控芯片;电源滤波转换电路与数据采样电路、驱动电路相连,电源滤波转换电路用于滤除当前电路的信号干扰并给部分电路供电;数据采样电路与燃料电池系统控制装置中的传感器和分压采样电路相连,用于采集燃料电池系统的开关、电压、电流、温度、装置供电、氢气、短路信号;驱动电路与装置中的受控器件和外部设备相连,具体实施过程中,控制模块接收来自数据采样电路的采样数据,经分析处理后向相关驱动电路发出控制指令,驱动电路在指令信号的作用下,控制受控器件和外部设备完成指令操作,实现燃料电池系统的控制。The control module is connected with the power filter conversion circuit, data sampling circuit and drive circuit respectively, and the control module uses TMS320F28335 as the main control chip; the power filter conversion circuit is connected with the data sampling circuit and drive circuit, and the power filter conversion circuit is used to filter out the current circuit The signal interferes and supplies power to some circuits; the data sampling circuit is connected to the sensor in the fuel cell system control device and the partial pressure sampling circuit to collect the switch, voltage, current, temperature, device power supply, hydrogen, and short circuit signals of the fuel cell system; The drive circuit is connected to the controlled device and external equipment in the device. During the specific implementation process, the control module receives the sampled data from the data sampling circuit, and after analysis and processing, sends a control command to the relevant drive circuit, and the drive circuit under the action of the command signal , control the controlled device and external equipment to complete the instruction operation, and realize the control of the fuel cell system.
如图3所示,电源转换电路包括12V电压隔离稳压模块、12V转5V电压转换模块、5V转3.3V电压隔离转换模块;12V电压隔离稳压模块U1的正输入端接+12V电源端口,负输入端接地,正输出端接隔离供电12V,负输出端接模拟地AGND,在具体实施中,12V电压隔离稳压模块U1型号为TD6-12S12;12V转5V电压转换模块U2的正输入端接+12V电源端口,接地端口接地,正输出端接+5V电源端口,+5V电源端口经电阻R41与发光二极管LED1正极相接,LED1负极接地,在具体实施中,发光二极管LED1用于检验12V转5V电压转换模块U2是否正常工作,12V转5V电压转换模块U2型号为K7805;5V转3.3V电压隔离转换模块U3的正输入端接+5V电源端口,负输入端接地,正输出端接+3.3V电源端口,负输出端连接数字地DGND,+3.3V电源端口经电阻R42与发光二极管LED2正极相接,LED2负极接模拟地,具体实施中,发光二极管LED2用于检验5V转3.3V电压隔离转换模块U3是否正常工作,5V转3.3V电压隔离转换模块U3的型号为B0503S;在地GND与数字地DGND之间连接0欧电阻R43,用以有效屏蔽装置内功率信号与控制信号之间的干扰。As shown in Figure 3, the power conversion circuit includes a 12V voltage isolation regulator module, a 12V to 5V voltage conversion module, and a 5V to 3.3V voltage isolation conversion module; the positive input terminal of the 12V voltage isolation regulator module U1 is connected to the +12V power port, The negative input terminal is grounded, the positive output terminal is connected to the isolated power supply 12V, and the negative output terminal is connected to the analog ground AGND. In the specific implementation, the model of the 12V voltage isolation regulator module U1 is TD6-12S12; the positive input terminal of the 12V to 5V voltage conversion module U2 Connect to the +12V power port, the ground port is grounded, the positive output terminal is connected to the +5V power port, the +5V power port is connected to the positive pole of the light-emitting diode LED1 through the resistor R41, and the negative pole of the LED1 is grounded. In the specific implementation, the light-emitting diode LED1 is used to test the 12V Is the 5V to 5V voltage conversion module U2 working normally? The model of the 12V to 5V voltage conversion module U2 is K7805; the positive input terminal of the 5V to 3.3V voltage isolation conversion module U3 is connected to the +5V power port, the negative input terminal is grounded, and the positive output terminal is connected to + 3.3V power supply port, the negative output terminal is connected to the digital ground DGND, the +3.3V power supply port is connected to the positive pole of the light-emitting diode LED2 through the resistor R42, and the negative pole of LED2 is connected to the analog ground. Whether the isolation conversion module U3 is working normally, the model of the 5V to 3.3V voltage isolation conversion module U3 is B0503S; connect a 0 ohm resistor R43 between the ground GND and the digital ground DGND to effectively shield the power signal and the control signal in the device interference.
如图4所示,所述12V供电电源滤波与保护电路由滤波电容C1和C2、瞬态电压抑制二极管DZ1、自恢复保险丝F1、二极管D1组成;供电电源Vs_12V分别与电解质电容C1的正极、瞬态电压抑制二极管DZ1的负极、自恢复保险丝F1的一端相接,C1负极与瞬态电压抑制二极管DZ1的正极接地,F1另一端接D1正极,D1负极接电解质电容C2的正极,C2负极接地。具体实施中,瞬态电压抑制二极管DZ1的型号为SMBJ12A,自恢复保险丝F1最大耐受电流为5A,瞬态电压抑制二极管DZ1和自恢复保险丝F1对输入电路进行有效保护,可避免瞬态高电压和大电流对装置造成损伤,电解质电容C1和C2能有效滤除输入电路的杂波干扰,并稳定输入电压,二极管D1用于防止功率反向流动。As shown in Figure 4, the 12V power supply filter and protection circuit is composed of filter capacitors C1 and C2, transient voltage suppression diode DZ1, self-recovery fuse F1, and diode D1; The negative pole of the state voltage suppression diode DZ1 is connected to one end of the self-recovery fuse F1, the negative pole of C1 is connected to the positive pole of the transient voltage suppression diode DZ1, the other end of F1 is connected to the positive pole of D1, the negative pole of D1 is connected to the positive pole of the electrolytic capacitor C2, and the negative pole of C2 is grounded. In the specific implementation, the model of the transient voltage suppression diode DZ1 is SMBJ12A, and the maximum withstand current of the self-recovery fuse F1 is 5A. The transient voltage suppression diode DZ1 and the self-recovery fuse F1 can effectively protect the input circuit and avoid transient high voltage. And high current will cause damage to the device. Electrolytic capacitors C1 and C2 can effectively filter out the clutter interference of the input circuit and stabilize the input voltage. Diode D1 is used to prevent reverse flow of power.
数据采样电路包括开关信号采样电路、输入电压采样电路、输入电流采样电路、电池温度采样电路、装置供电采样电路、氢气检测采样电路、短路信号采样电路;驱动电路包括开关驱动电路、警报驱动电路、输入输出驱动电路、氢供阀驱动电路、吹扫阀驱动电路、风扇驱动电路、短路驱动电路。具体实施过程中,上述所有数据采样电路均输入至控制芯片,实时监测燃料电池系统状态,控制芯片依据采样数据,分析处理后发出控制指令作用于相应的驱动电路,实现燃料电池系统的智能控制。The data sampling circuit includes a switch signal sampling circuit, an input voltage sampling circuit, an input current sampling circuit, a battery temperature sampling circuit, a device power supply sampling circuit, a hydrogen detection sampling circuit, and a short circuit signal sampling circuit; the driving circuit includes a switch driving circuit, an alarm driving circuit, Input and output drive circuit, hydrogen supply valve drive circuit, purge valve drive circuit, fan drive circuit, short circuit drive circuit. During the specific implementation process, all the above-mentioned data sampling circuits are input to the control chip to monitor the status of the fuel cell system in real time. The control chip analyzes and processes the sampled data and issues control commands to act on the corresponding drive circuits to realize the intelligent control of the fuel cell system.
如图4所示,开关信号采样与驱动电路具体为:12V供电电源滤波与保护电路中的二极管D1负极输出端与复位开关S1、三极管QP1的发射极相连,复位开关S1两端并联电容C3,电容C3用于消除复位开关S1闭合与断开过程中造成的电路抖动,复位开关S1另一端经二极管D2后接三极管QP1的集电极,二极管D2用于防止功率反向流动,复位开关S1另一端同时分别经电阻R1和R2接地,电阻R1和R2用于对供电电源Vs_12V进行分压采样,电阻R1和R2之间引出采样口接入控制模块GPIO64引脚;三极管QP1的基极与发射极间接电阻R3,电阻R3用于保证三极管QP1可靠关断,三极管QP1的型号为2SB1386R,三极管QP1的基极还与三极管QN1的集电极相连,三极管QP1的集电极还引出+12V电源端口并经电解质电容C4后接地,电容C4用于+12V电源端口的滤波与稳压,控制模块GPIO65经电阻R4接三极管QN1的基极,电阻R4用于限流,QN1的发射极接地,三极管QN1的型号为SS8050。As shown in Figure 4, the switching signal sampling and driving circuit is specifically: the negative output terminal of the diode D1 in the 12V power supply filter and protection circuit is connected to the reset switch S1 and the emitter of the triode QP1, and the capacitor C3 is connected in parallel at both ends of the reset switch S1. Capacitor C3 is used to eliminate the circuit jitter caused by the closing and opening of the reset switch S1. The other end of the reset switch S1 is connected to the collector of the transistor QP1 after the diode D2. The diode D2 is used to prevent the reverse flow of power. The other end of the reset switch S1 At the same time, the resistors R1 and R2 are respectively grounded. The resistors R1 and R2 are used to divide the voltage and sample the power supply Vs_12V. The sampling port between the resistors R1 and R2 is connected to the GPIO64 pin of the control module; Resistor R3 and resistor R3 are used to ensure that the transistor QP1 is turned off reliably. The model of the transistor QP1 is 2SB1386R. The base of the transistor QP1 is also connected to the collector of the transistor QN1. After C4 is grounded, capacitor C4 is used for filtering and stabilizing the +12V power supply port, the control module GPIO65 is connected to the base of transistor QN1 through resistor R4, resistor R4 is used for current limiting, the emitter of QN1 is grounded, and the model of transistor QN1 is SS8050 .
如图5所示,输入电压采样电路与输入输出驱动电路具体为:装置正极输入Vin+依次经过电阻R5、可调电阻R6和电阻R7接地,同时电容C5并联在电阻R7两端,用于电源去耦滤波,可调电阻R6的滑动触点和电阻R7相连,同时接入控制模块ADCINA0引脚,电阻R5~R7用于装置正极输入Vin+的分压采样,可根据实际输入电压范围,灵活改变可调电阻R6的阻值,保证采样精准性;N沟道增强型场效应管M1、M2、M3和M4分别两两并联且源极共同连接模拟地AGND,场效应管两两并联用于均分电路电流,降低场效应管的应力,提高装置稳定性,装置正极输入Vin+接N沟道增强型场效应管M1和M2的漏极,装置正极输出Vout+接N沟道增强型场效应管M3和M4的漏极;控制模块GPIO66引脚经电阻R9连接光耦隔离元件U4的AN引脚,电阻R9用于限流,光耦隔离元件U4的CAT引脚直接接地,光耦隔离元件U4的COL引脚连接隔离供电12V与三极管QN2的集电极,光耦隔离元件U4的EM引脚同时连接三极管QN2与三极管QP2的基极,且经电阻R10连接至三极管QP2的集电极最后共同连接模拟地AGND,电阻R10保证三极管QP2可靠关断,三极管QN2的发射极和三极管QP2的发射极相连,三极管QN2与三极管QP2构成推挽电路,同时连接N沟道增强型场效应管M1、M2、M3和M4的栅极,且经电阻R8连接至四个N沟道增强型场效应管的源极,电阻R8保证四个场效应管可靠关断。在具体实施过程中,根据燃料电池系统内单电池数量,调整可调电阻R6,监测系统老化状态确保平均单电池电压不低于0.5V,光耦隔离元件U4的型号为PC817,三极管QN2的型号为2SD1628,三极管QP2的型号为2SB1386R,N沟道增强型场效应管M1、M2、M3和M4的型号为IRFP4110PbF。As shown in Figure 5, the input voltage sampling circuit and the input and output drive circuit are as follows: the positive input Vin+ of the device is grounded through the resistor R5, the adjustable resistor R6 and the resistor R7 in turn, and the capacitor C5 is connected in parallel to both ends of the resistor R7 for power removal. Coupled filtering, the sliding contact of the adjustable resistor R6 is connected to the resistor R7, and at the same time connected to the ADCINA0 pin of the control module, the resistors R5~R7 are used for the partial voltage sampling of the positive input Vin+ of the device, which can be flexibly changed according to the actual input voltage range. Adjust the resistance of resistor R6 to ensure sampling accuracy; N-channel enhanced field effect transistors M1, M2, M3, and M4 are connected in parallel in pairs and the sources are connected to the analog ground AGND, and the field effect transistors are connected in parallel in pairs for equal distribution. The circuit current reduces the stress of the field effect tube and improves the stability of the device. The positive input Vin+ of the device is connected to the drains of the N-channel enhanced field effect transistors M1 and M2, and the positive output of the device Vout+ is connected to the N-channel enhanced field effect transistor M3 and The drain of M4; the GPIO66 pin of the control module is connected to the AN pin of the optocoupler isolation element U4 through the resistor R9, the resistor R9 is used for current limiting, the CAT pin of the optocoupler isolation element U4 is directly grounded, and the COL of the optocoupler isolation element U4 The pin is connected to the isolated power supply 12V and the collector of the transistor QN2, and the EM pin of the optocoupler isolation element U4 is connected to the base of the transistor QN2 and the transistor QP2 at the same time, and connected to the collector of the transistor QP2 through the resistor R10, and finally connected to the analog ground AGND , the resistor R10 ensures that the triode QP2 is turned off reliably, the emitter of the triode QN2 is connected to the emitter of the triode QP2, the triode QN2 and the triode QP2 form a push-pull circuit, and are connected to the N-channel enhanced field effect transistors M1, M2, M3 and M4 at the same time The grid is connected to the sources of the four N-channel enhancement type field effect transistors through the resistor R8, and the resistor R8 ensures that the four field effect transistors are turned off reliably. In the specific implementation process, adjust the adjustable resistor R6 according to the number of single cells in the fuel cell system, monitor the aging state of the system to ensure that the average single cell voltage is not lower than 0.5V, the model of the optocoupler isolation element U4 is PC817, and the model of the transistor QN2 It is 2SD1628, the model of transistor QP2 is 2SB1386R, and the model of N-channel enhanced field effect transistors M1, M2, M3 and M4 is IRFP4110PbF.
如图6所示,蜂鸣器驱动电路具体为:+12V电源端口连接蜂鸣器U5的正极,蜂鸣器U5的负极与三极管QN3的集电极相连,三极管QN3的发射极接地,控制模块GPIO67引脚经电阻R11接三极管QN3的基极,电阻R11用于限流。具体实施中,蜂鸣器U5的型号为FT12095有源蜂鸣器,三极管QN3的型号为SS8050。As shown in Figure 6, the buzzer drive circuit is as follows: the +12V power port is connected to the positive pole of the buzzer U5, the negative pole of the buzzer U5 is connected to the collector of the triode QN3, the emitter of the triode QN3 is grounded, and the control module GPIO67 The pin is connected to the base of the transistor QN3 through the resistor R11, and the resistor R11 is used for current limiting. In specific implementation, the model of the buzzer U5 is FT12095 active buzzer, and the model of the transistor QN3 is SS8050.
如图7所示,输入电流采样电路具体为:电流传感器U6的输入端口接燃料电池正极Vfc_in,输出端口接装置正极输入Vin+,电流传感器U6的正负极供电引脚分别连接+5V电源端口和地,采样数据输出引脚Sfc经电阻R12连接运算放大器U7的同相输入端与电阻R13,电阻R13另一端接地,电容C6两端分别连接+5V电源端口和地,电容C6用于滤波和稳压,+5V电源端口依次经电阻R14、可变电阻R15、电阻R17接运算放大器U7的反相输入端,可变电阻R15的滑动触点与电阻R17相连,同时经电阻R16后接地,电阻R18与电容C7并联且分别连接运算放大器U7的反相输入端和输出端,电容C7用于降低运算放大器U7的寄生电容耦合影响,增加稳定性,运算放大器U7的正负极供电分别连接+5V电源端口和地,运算放大器U7的输出端接入控制模块ADCINA1引脚。具体实施中,电阻R12~R18用于调整运算放大器U7的输出信号范围,电流传感器U6的型号为LTS50-NP,运算放大器U7的型号为LMV771MG,依据燃料电池实际工作电流范围,调整可变电阻R15的阻值,实现电流精确采样。根据电路关系,运算放大器U7的输出端信号大小与电路关系可由下式表示:As shown in Figure 7, the input current sampling circuit is specifically: the input port of the current sensor U6 is connected to the positive pole Vfc_in of the fuel cell, the output port is connected to the positive pole input Vin+ of the device, and the positive and negative power supply pins of the current sensor U6 are respectively connected to the +5V power supply port and Ground, the sampling data output pin Sfc is connected to the non-inverting input terminal of the operational amplifier U7 and the resistor R13 through the resistor R12, the other end of the resistor R13 is grounded, and the two ends of the capacitor C6 are respectively connected to the +5V power supply port and the ground, and the capacitor C6 is used for filtering and voltage stabilization , the +5V power supply port is connected to the inverting input terminal of the operational amplifier U7 through the resistor R14, the variable resistor R15, and the resistor R17 in turn, the sliding contact of the variable resistor R15 is connected to the resistor R17, and at the same time, it is connected to the ground after the resistor R16, and the resistor R18 is connected to the resistor R17. Capacitor C7 is connected in parallel and connected to the inverting input terminal and output terminal of operational amplifier U7 respectively. Capacitor C7 is used to reduce the influence of parasitic capacitive coupling of operational amplifier U7 and increase stability. The positive and negative power supplies of operational amplifier U7 are respectively connected to +5V power supply port and ground, the output terminal of the operational amplifier U7 is connected to the ADCINA1 pin of the control module. In the specific implementation, the resistors R12~R18 are used to adjust the output signal range of the operational amplifier U7. The model of the current sensor U6 is LTS50-NP, and the model of the operational amplifier U7 is LMV771MG. According to the actual working current range of the fuel cell, adjust the variable resistor R15 The resistance value realizes accurate current sampling. According to the circuit relationship, the signal magnitude of the output terminal of the operational amplifier U7 and the circuit relationship can be expressed by the following formula:
(1); (1);
其中ADCINA1表示输入到控制模块ADCINA1引脚的装置输入电流采样值,Sfc表示电流传感器U6的采样输出值,5V表示5V电压值,R12、R13、R14、R16、R17、R18分别表示电阻R12、R13、R14、R16、R17、R18的阻值,R15表示可变电阻R15实际参与到电路中的阻值。Among them, ADCINA1 represents the device input current sampling value input to the ADCINA1 pin of the control module, Sfc represents the sampling output value of the current sensor U6, 5V represents the 5V voltage value, and R12, R13, R14, R16, R17, R18 represent the resistors R12 and R13 respectively , R14, R16, R17, R18 resistance value, R15 represents the resistance value of the variable resistor R15 actually participating in the circuit.
如图8所示,电池温度采样电路具体为:+5V电源端口经电阻R19和热敏电阻RT1接地,电容C8两端分别连接+5V电源端口和地,电容C8用于滤波和稳压,电阻R19与热敏电阻RT1连接端接入运算放大器U8的同相输入端,+5V电源端口经可变电阻R20和电阻R21接地,可变电阻R20的滑动触点也连接电阻R21且经电阻R22后与运算放大器U8的反相输入端相连,电阻R23与电容C9并联且分别连接运算放大器U8的反相输入端和输出端,电容C9用于降低运算放大器U8的寄生电容耦合影响,增加稳定性,运算放大器U8的正负极供电分别连接+5V电源端口和地,运算放大器U8的输出端接入控制模块ADCINA2引脚。具体实施中,电阻R19~R23用于调整运算放大器U8的输出信号范围,热敏电阻RT1的精度为1%,运算放大器U8的型号为LMV771MG,依据燃料电池实际温度变化,调整可变电阻R20的阻值,实现温度信号精确采样。根据电路关系,运算放大器U8的输出端信号大小与电路关系可由下式表示:As shown in Figure 8, the battery temperature sampling circuit is as follows: the +5V power port is grounded through the resistor R19 and the thermistor RT1, and the two ends of the capacitor C8 are respectively connected to the +5V power port and the ground, and the capacitor C8 is used for filtering and voltage stabilization. The connection between R19 and thermistor RT1 is connected to the non-inverting input of the operational amplifier U8, the +5V power supply port is grounded through the variable resistor R20 and the resistor R21, and the sliding contact of the variable resistor R20 is also connected to the resistor R21 and connected to the resistor R22. The inverting input terminal of the operational amplifier U8 is connected, the resistor R23 is connected in parallel with the capacitor C9 and respectively connected to the inverting input terminal and the output terminal of the operational amplifier U8, and the capacitor C9 is used to reduce the influence of parasitic capacitive coupling of the operational amplifier U8, increase stability, and operate The positive and negative power supplies of the amplifier U8 are respectively connected to the +5V power supply port and the ground, and the output terminal of the operational amplifier U8 is connected to the ADCINA2 pin of the control module. In the specific implementation, the resistors R19~R23 are used to adjust the output signal range of the operational amplifier U8. The accuracy of the thermistor RT1 is 1%. The model of the operational amplifier U8 is LMV771MG. According to the actual temperature change of the fuel cell, adjust the variable resistor R20 The resistance value realizes accurate sampling of the temperature signal. According to the circuit relationship, the signal size of the output terminal of the operational amplifier U8 and the circuit relationship can be expressed by the following formula:
(2); (2);
其中,ADCINA2表示输入到控制模块ADCINA2引脚的装置温度采样值,5V表示5V电压值,RT1表示热敏电阻的阻值,R19、R21、R22、R23分别表示电阻R19、R21、R22、R23的阻值,R20表示可变电阻R20实际参与到电路中的阻值。Among them, ADCINA2 represents the temperature sampling value of the device input to the ADCINA2 pin of the control module, 5V represents the 5V voltage value, RT1 represents the resistance value of the thermistor, R19, R21, R22, and R23 represent the resistors R19, R21, R22, and R23 respectively. Resistance value, R20 represents the resistance value of the variable resistor R20 actually participating in the circuit.
如图9所示,装置供电采样电路具体为:供电电源Vs_12V与电解质电容C10正极相连,电解质电容C10负极接地,电解质电容C10用于滤波和稳压,供电电源Vs_12V经电阻R24、可变电阻R25与运算放大器U9的同相输入端相连,可变电阻R25的滑动触点与运算放大器U9的同相输入端相连,电阻R26两端分别连接运算放大器U9的同相输入端和地,运算放大器U9的正负极供电分别连接+5V电源端口和地,运算放大器U9的反相输入端与输出端相连,构成电压跟随器,且输出端接入控制模块ADCINA3引脚。具体实施中,供电电源Vs_12V为11V~13V即可正常工作,电阻R24~R26用于调整运算放大器U9的输出信号范围,运算放大器U9的型号为LMV771MG,依据供电装置供电最大允许变化范围,调整可变电阻R25的阻值,实现装置供电信号的精确采样。根据电路关系,运算放大器U9的输出端信号大小与电路关系可由下式表示:As shown in Figure 9, the power supply sampling circuit of the device is specifically: the power supply Vs_12V is connected to the positive pole of the electrolytic capacitor C10, the negative pole of the electrolytic capacitor C10 is grounded, the electrolytic capacitor C10 is used for filtering and voltage stabilization, and the power supply Vs_12V is passed through the resistor R24 and the variable resistor R25 It is connected to the non-inverting input terminal of the operational amplifier U9, the sliding contact of the variable resistor R25 is connected to the non-inverting input terminal of the operational amplifier U9, the two ends of the resistor R26 are respectively connected to the non-inverting input terminal of the operational amplifier U9 and ground, the positive and negative terminals of the operational amplifier U9 The pole power supply is respectively connected to the +5V power supply port and the ground, the inverting input terminal of the operational amplifier U9 is connected to the output terminal to form a voltage follower, and the output terminal is connected to the ADCINA3 pin of the control module. In the specific implementation, the power supply Vs_12V is 11V~13V and can work normally, and the resistors R24~R26 are used to adjust the output signal range of the operational amplifier U9. The model of the operational amplifier U9 is LMV771MG, and the adjustment can The resistance value of the variable resistor R25 realizes accurate sampling of the power supply signal of the device. According to the circuit relationship, the signal size of the output terminal of the operational amplifier U9 and the circuit relationship can be expressed by the following formula:
(3); (3);
其中,ADCINA3表示输入到控制模块ADCINA3引脚的装置供电电压采样值,R24、R26分别表示电阻R24、R26的阻值,R25表示可变电阻R25实际参与到电路中的阻值。Among them, ADCINA3 represents the sampling value of the power supply voltage of the device input to the ADCINA3 pin of the control module, R24 and R26 represent the resistance values of the resistors R24 and R26 respectively, and R25 represents the resistance value of the variable resistor R25 actually participating in the circuit.
如图10所示,氢气检测采样电路具体为:氢气传感器U10的正负极供电引脚分别接5V转3.3V电压隔离转换模块输出端的+3.3V电源端口和数字地DGND,氢气传感器U10的AO输出端接入控制模块ADCINA4引脚。具体实施中,氢气传感器U10的型号为MQ-8,氢气传感器U10一般置放于燃料电池系统氢供阀处,根据实际需求,可将多个传感器放置在系统各级进气阀门处。As shown in Figure 10, the hydrogen detection sampling circuit is specifically: the positive and negative power supply pins of the hydrogen sensor U10 are respectively connected to the +3.3V power supply port of the output terminal of the 5V to 3.3V voltage isolation conversion module and the digital ground DGND, and the AO of the hydrogen sensor U10 The output terminal is connected to the ADCINA4 pin of the control module. In specific implementation, the model of the hydrogen sensor U10 is MQ-8, and the hydrogen sensor U10 is generally placed at the hydrogen supply valve of the fuel cell system. According to actual needs, multiple sensors can be placed at the intake valves at all levels of the system.
如图11所示,短路信号采样与驱动电路具体为:+5V电源端口经电阻R27、电源开关S2和电阻R28后接地,电容C11并联在电源开关S2的两端,电容C11用于消除电源开关S2在闭合与断开过程中造成的电路抖动,电源开关S2与电阻R28之间引出采样口接入控制模块GPIO68引脚;+12V电源端口接电解质电容C12的正极,电解质电容C12的负极接地,电解质电容C12用于滤波和稳压,+12V电源端口经电阻R29后分别与三极管QN4的基极和三极管QN5的集电极相连,电阻R30连接三极管QN4的基极和发射极,控制模块GPIO69引脚经电阻R31后与三极管QN5的基极相连,电阻R32连接三极管QN5的基极和发射极,三极管QN4的发射极和三极管QN5的发射极相连接地,电阻R29、R31和R33用于限流,电阻R30和R32用于保证三极管可靠关断;装置正极输入Vin+与电解质电容C13正极相连,电解质电容C13负极接地,电解质电容C13用于滤波和稳压,N沟道增强型场效应管M5和M6并联,装置正极输入Vin+与N沟道增强型场效应管M5和M6的漏极相连,N沟道增强型场效应管M5和M6的源极接地,+12V电源端口经电阻R33后与N沟道增强型场效应管M5和M6的栅极相连。具体实施中,短路周期性动作且时间短暂,用于给膜加湿延长燃料电池寿命,三极管QN4的型号为2SD1628,三极管QN5的型号为SS8050,N沟道增强型场效应管M5和M6的型号为IRFP4110PbF。As shown in Figure 11, the short-circuit signal sampling and driving circuit is as follows: +5V power port is grounded after resistor R27, power switch S2 and resistor R28, capacitor C11 is connected in parallel to both ends of power switch S2, and capacitor C11 is used to eliminate power switch The circuit jitter caused by S2 in the process of closing and disconnecting, the sampling port between the power switch S2 and the resistor R28 is connected to the GPIO68 pin of the control module; the +12V power port is connected to the positive pole of the electrolytic capacitor C12, and the negative pole of the electrolytic capacitor C12 is grounded. The electrolytic capacitor C12 is used for filtering and voltage stabilization. The +12V power supply port is connected to the base of the transistor QN4 and the collector of the transistor QN5 respectively through the resistor R29. The resistor R30 is connected to the base and emitter of the transistor QN4. The control module GPIO69 pin After the resistor R31 is connected to the base of the transistor QN5, the resistor R32 is connected to the base and emitter of the transistor QN5, the emitter of the transistor QN4 and the emitter of the transistor QN5 are connected to ground, and the resistors R29, R31 and R33 are used for current limiting. R30 and R32 are used to ensure the reliable shutdown of the triode; the positive input Vin+ of the device is connected to the positive electrode of the electrolytic capacitor C13, the negative electrode of the electrolytic capacitor C13 is grounded, the electrolytic capacitor C13 is used for filtering and voltage stabilization, and the N-channel enhanced field effect transistors M5 and M6 are connected in parallel , the positive input Vin+ of the device is connected to the drains of the N-channel enhanced field effect transistors M5 and M6, the sources of the N-channel enhanced field effect transistors M5 and M6 are grounded, and the +12V power port is connected to the N-channel through the resistor R33. The gates of the enhanced field effect transistors M5 and M6 are connected. In the specific implementation, the short-circuit operates periodically and the time is short, which is used to humidify the membrane and prolong the life of the fuel cell. The model of the transistor QN4 is 2SD1628, the model of the transistor QN5 is SS8050, and the models of the N-channel enhanced field effect transistors M5 and M6 are IRFP4110PbF.
如图12所示,氢供阀驱动电路具体为:+12V电源端口接电解质电容C14的正极,电解质电容C14的负极接地,电解质电容C14用于滤波和稳压,+12V电源端口与三极管QN6的集电极相连,控制模块GPIO70引脚经电阻R34后与三极管QN6和三极管QP3的基极相连,三极管QN6的发射极与三极管QP3的发射极相连,三极管QN6和三极管QP3构成推挽电路,确保场效应管稳定导通和可靠关断,+12V电源端口接氢供阀U11的正极与二极管D3的负极,氢供阀U11的负极与二极管D3的正极相连,二极管D3用于保护电路,同时连接至N沟道增强型场效应管M7和M8的漏极,N沟道增强型场效应管M7和M8的源极接地,三极管QN6的发射极与三极管QP3的发射极经电阻R35与N沟道增强型场效应管M7和M8的栅极相连,电阻R34和电阻R35用于限流。具体实施中,三极管QN6的型号为SS8050,三极管QP3的型号为S8550,N沟道增强型场效应管M7和M8的型号为IRF1407,二极管D3的型号为IN5824,氢供阀的型号为2V025-08气动电磁阀。As shown in Figure 12, the hydrogen supply valve drive circuit is specifically: the +12V power port is connected to the positive electrode of the electrolytic capacitor C14, the negative electrode of the electrolytic capacitor C14 is grounded, the electrolytic capacitor C14 is used for filtering and voltage stabilization, and the +12V power port is connected to the transistor QN6. The collector is connected, the control module GPIO70 pin is connected to the base of the transistor QN6 and the transistor QP3 through the resistor R34, the emitter of the transistor QN6 is connected to the emitter of the transistor QP3, and the transistor QN6 and the transistor QP3 form a push-pull circuit to ensure field effect The tube is turned on and turned off reliably, the +12V power port is connected to the anode of the hydrogen supply valve U11 and the cathode of the diode D3, the cathode of the hydrogen supply valve U11 is connected to the anode of the diode D3, and the diode D3 is used to protect the circuit and is connected to the N The drains of the channel enhanced field effect transistors M7 and M8, the sources of the N channel enhanced field effect transistors M7 and M8 are grounded, the emitter of the triode QN6 and the emitter of the triode QP3 are connected to the N channel enhanced field effect transistor through the resistor R35 The gates of the field effect transistors M7 and M8 are connected, and the resistors R34 and R35 are used for current limiting. In specific implementation, the model of transistor QN6 is SS8050, the model of transistor QP3 is S8550, the model of N-channel enhanced field effect transistors M7 and M8 is IRF1407, the model of diode D3 is IN5824, and the model of hydrogen supply valve is 2V025-08 Pneumatic solenoid valve.
如图13所示,吹扫阀驱动电路与氢供阀驱动电路类似,具体为:+12V电源端口接电解质电容C15的正极,电解质电容C15的负极接地,电解质电容C15用于滤波和稳压,+12V电源端口与三极管QN7的集电极相连,控制模块GPIO71引脚经电阻R36后与三极管QN7和三极管QP4的基极相连,三极管QN7的发射极与三极管QP4的发射极相连,三极管QN7和三极管QP4构成推挽电路,确保场效应管稳定导通和可靠关断,+12V电源端口接吹扫阀U12的正极与二极管D4的负极,吹扫阀U12的负极与二极管D4的正极相连,二极管D4用于保护电路,同时连接至N沟道增强型场效应管M9和M10的漏极,N沟道增强型场效应管M9和M10的源极接地,三极管QN7的发射极与三极管QP4的发射极经电阻R37与N沟道增强型场效应管M9和M10的栅极相连,电阻R36和电阻R37用于限流。具体实施中,三极管QN7的型号为SS8050,三极管QP4的型号为S8550,N沟道增强型场效应管M9和M10的型号为IRF1407,二极管D4的型号为IN5824,吹扫阀U12的型号为0520D常闭式电磁排气阀,其吹扫出口置于室外。As shown in Figure 13, the driving circuit of the purge valve is similar to the driving circuit of the hydrogen supply valve, specifically: the +12V power port is connected to the positive pole of the electrolytic capacitor C15, the negative pole of the electrolytic capacitor C15 is grounded, and the electrolytic capacitor C15 is used for filtering and voltage stabilization. The +12V power supply port is connected to the collector of the transistor QN7, the GPIO71 pin of the control module is connected to the base of the transistor QN7 and the transistor QP4 through the resistor R36, the emitter of the transistor QN7 is connected to the emitter of the transistor QP4, and the transistor QN7 and the transistor QP4 Constitute a push-pull circuit to ensure the stable conduction and reliable shutdown of the FET. The +12V power port is connected to the positive pole of the purge valve U12 and the negative pole of the diode D4. The negative pole of the purge valve U12 is connected to the positive pole of the diode D4. The diode D4 is used In the protection circuit, it is connected to the drains of the N-channel enhanced field effect transistors M9 and M10 at the same time, the sources of the N-channel enhanced field effect transistors M9 and M10 are grounded, and the emitter of the transistor QN7 and the emitter of the transistor QP4 pass through Resistor R37 is connected to gates of N-channel enhanced field effect transistors M9 and M10, and resistors R36 and R37 are used for current limiting. In specific implementation, the model of transistor QN7 is SS8050, the model of transistor QP4 is S8550, the model of N-channel enhanced field effect transistors M9 and M10 is IRF1407, the model of diode D4 is IN5824, and the model of purge valve U12 is 0520D. Closed electromagnetic exhaust valve, its purge outlet is placed outdoors.
如图14所示,风扇驱动电路具体为:控制模块GPIO10引脚经电阻R38连接光耦隔离元件U13的Vin+引脚,光耦隔离元件U13的Vin-引脚与数字地DGND相连,+12V电源端口与光耦隔离元件U13的Vcc引脚相连且经电解质电容C16连接GND引脚并接地,电解质电容C16用于滤波和稳压,光耦隔离元件U13的Vo引脚分别与电阻R39和R40相连,电阻R39另一端接地,电阻R40另一端接N沟道增强型场效应管M11和M12的栅极,+12V电源端口接风扇U14的正极与二极管D5的负极,风扇U14的负极与二极管D5的正极相连,二极管D5用于保护电路,同时连接至N沟道增强型场效应管M11和M12的漏极,N沟道增强型场效应管M11和M12的源极接地,电阻R38和电阻R40用于限流。具体实施中,风扇U14依据温度与电流信号,结合燃料电池出厂特性数据,闭环调整转速保证燃料电池工作在该工况下的最适温度,光耦隔离元件U13的型号为TLP250,N沟道增强型场效应管M11和M12的型号为IRF1407,风扇U14的型号为PFR0912XHE,二极管D4的型号为IN5824。As shown in Figure 14, the fan drive circuit is specifically: the GPIO10 pin of the control module is connected to the Vin+ pin of the optocoupler isolation element U13 through the resistor R38, the Vin- pin of the optocoupler isolation element U13 is connected to the digital ground DGND, and the +12V power supply The port is connected to the Vcc pin of the optocoupler isolation element U13 and connected to the GND pin and grounded through the electrolytic capacitor C16. The electrolytic capacitor C16 is used for filtering and voltage stabilization. The Vo pin of the optocoupler isolation element U13 is connected to the resistors R39 and R40 respectively. , the other end of resistor R39 is grounded, the other end of resistor R40 is connected to the gates of N-channel enhanced field effect transistors M11 and M12, the +12V power port is connected to the positive pole of fan U14 and the negative pole of diode D5, the negative pole of fan U14 is connected to the negative pole of diode D5 The anode is connected, the diode D5 is used to protect the circuit, and it is connected to the drains of the N-channel enhanced field effect transistors M11 and M12 at the same time, the sources of the N-channel enhanced field effect transistors M11 and M12 are grounded, and the resistors R38 and R40 are used in current limiting. In the specific implementation, the fan U14 adjusts the rotation speed in a closed loop to ensure the optimum temperature of the fuel cell under this working condition according to the temperature and current signals, combined with the factory characteristic data of the fuel cell. The model of the type FET M11 and M12 is IRF1407, the model of the fan U14 is PFR0912XHE, and the model of the diode D4 is IN5824.
本具体实施方案针对不同功率等级与特性的阴极开放式氢燃料电池,可灵活调整电路中相关元器件的型号与参数,实现对各类功率等级的阴极开放式氢燃料电池系统的智能控制,具备设计合理,普适性强,装置高度集成,安全可靠,成本低,二次开发利用简单等特点。This specific implementation plan is aimed at open-cathode hydrogen fuel cells with different power levels and characteristics, and can flexibly adjust the models and parameters of related components in the circuit to realize intelligent control of open-cathode hydrogen fuel cell systems with various power levels. Reasonable design, strong universality, highly integrated device, safe and reliable, low cost, simple secondary development and utilization, etc.
如图15所示,装置控制逻辑具体应用实施中:当按下复位开关S1持续3s时,开关信号采样电路持续采样到3s高电平信号的同时,输入电流采样电路、电池温度采样电路和装置供电采样电路进行数据采样,经控制芯片分析处理判断是否满足规定要求,若满足装置设定要求则正常启动,若不满足条件则蜂鸣器响2s警示无法启动,启动过程所设定的条件为环境温度低于45摄氏度、控制器供电电压为11~13V、氢气采样检测无漏氢信号;在正常启动初始时间,吹扫阀工作3s将系统内多余空气排出,蜂鸣器响1s提示进入正常启动程序,电池在10s内短路5次,每次0.1s,用于加湿系统内部,利于高效运行;完成启动操作后,燃料电池系统进入正常工作状态,若满足燃料电池运行环境要求,吹扫阀每10s工作1次,每次吹扫1s,用于吹扫系统内未参与反应的气体和反应生成的水汽,输入输出电路导通接入负载,氢供阀常开提供反应所需氢气,风扇依据温度和电流信号经控制芯片处理闭环调整转速,进行氧气补充并给系统降温;当燃料电池性能衰减,可选择闭合短路开关,则电池每10s短路1次,每次0.1s,用于延长系统工作寿命,提高系统效率;当采样数据经控制芯片判断不符合燃料电池运行环境要求,则迅速驱动相关电路进入关机执行过程,造成无法正常运行所设定的条件为电池电流大于45A、电池温度高于70摄氏度、单个电池电压小于0.5V、氢气采样检测有漏氢;正常关机触发过程为按下复位开关持续5s,关机执行过程为蜂鸣器响2s提示进入关机程序,氢供阀关闭停止供氢,吹扫阀工作5s用于吹扫出系统内剩余气体,其余驱动电路持续正常工作直到+12V供电端口停止供电,装置关机。As shown in Figure 15, the specific application of the device control logic is being implemented: when the reset switch S1 is pressed for 3s, the switch signal sampling circuit continues to sample a high-level signal for 3s, and at the same time, the input current sampling circuit, battery temperature sampling circuit and device The power supply sampling circuit performs data sampling, and the control chip analyzes and processes to judge whether it meets the specified requirements. If the device setting requirements are met, it will start normally. If the conditions are not met, the buzzer will sound for 2 seconds to warn that it cannot start. The conditions set in the startup process are: The ambient temperature is lower than 45 degrees Celsius, the power supply voltage of the controller is 11~13V, and there is no hydrogen leakage signal in the hydrogen sampling test; at the initial time of normal startup, the purge valve works for 3 seconds to discharge excess air in the system, and the buzzer sounds for 1 second to indicate that it has entered the normal state. In the start-up procedure, the battery is short-circuited 5 times within 10s, each time for 0.1s, which is used in the humidification system to facilitate efficient operation; after the start-up operation is completed, the fuel cell system enters a normal working state. If the fuel cell operating environment requirements are met, the purge valve It works once every 10s, and purges for 1s each time. It is used to purge the gas that does not participate in the reaction and the water vapor generated by the reaction in the system. The input and output circuits are connected to the load. The hydrogen supply valve is always open to provide the hydrogen required for the reaction. The fan According to the temperature and current signal, the closed-loop adjustment of the speed is processed by the control chip to supplement oxygen and cool down the system; when the performance of the fuel cell is attenuated, the short-circuit switch can be selected to be closed, and the battery is short-circuited once every 10s, each time 0.1s, which is used to prolong the system Working life, improve system efficiency; when the sampling data is judged by the control chip not to meet the requirements of the fuel cell operating environment, it will quickly drive the relevant circuits to enter the shutdown execution process, resulting in failure to operate normally. The set conditions are that the battery current is greater than 45A and the battery temperature is high. At 70 degrees Celsius, the voltage of a single battery is less than 0.5V, and there is hydrogen leakage detected by hydrogen sampling; the trigger process of normal shutdown is to press the reset switch for 5s, and the shutdown execution process is that the buzzer sounds for 2s to prompt to enter the shutdown procedure, and the hydrogen supply valve is closed to stop the supply For hydrogen, the purge valve works for 5s to purge out the remaining gas in the system, and the rest of the drive circuits continue to work normally until the +12V power supply port stops supplying power and the device shuts down.
应当注意,本发明的实施方式可以通过硬件、软件或者软件和硬件的结合来实现。硬件部分可以利用专用逻辑来实现;软件部分可以存储在存储器中,由适当的指令执行系统,例如微处理器或者专用设计硬件来执行。本领域的普通技术人员可以理解上述的设备和方法可以使用计算机可执行指令和/或包含在处理器控制代码中来实现,例如在诸如磁盘、CD或DVD-ROM的载体介质、诸如只读存储器(固件)的可编程的存储器或者诸如光学或电子信号载体的数据载体上提供了这样的代码。本发明的设备及其模块可以由诸如超大规模集成电路或门阵列、诸如逻辑芯片、晶体管等的半导体、或者诸如现场可编程门阵列、可编程逻辑设备等的可编程硬件设备的硬件电路实现,也可以用由各种类型的处理器执行的软件实现,也可以由上述硬件电路和软件的结合例如固件来实现。It should be noted that the embodiments of the present invention can be realized by hardware, software, or a combination of software and hardware. The hardware part can be implemented using dedicated logic; the software part can be stored in memory and executed by a suitable instruction execution system such as a microprocessor or specially designed hardware. Those of ordinary skill in the art will understand that the above-described devices and methods can be implemented using computer-executable instructions and/or contained in processor control code, for example, on a carrier medium such as a magnetic disk, CD or DVD-ROM, such as a read-only memory Such code is provided on a programmable memory (firmware) or on a data carrier such as an optical or electronic signal carrier. The device and its modules of the present invention may be implemented by hardware circuits such as VLSI or gate arrays, semiconductors such as logic chips, transistors, etc., or programmable hardware devices such as field programmable gate arrays, programmable logic devices, etc., It can also be realized by software executed by various types of processors, or by a combination of the above-mentioned hardware circuits and software such as firmware.
本发明在具体实施过程中,所设计的控制模块、电源滤波转换电路、数据采样电路和驱动电路都具备科学合理的特点,和现有技术相比具有很大优势。为避免燃料电池系统在工作过程中出现电压过低、电流较大、温度较高、氢气泄露等安全问题,分别设计电压、电流、温度、氢气数据采样电路,利用高性能芯片实时监测处理采样数据,确保燃料电池系统安全稳定智能运行;为确保燃料电池系统可靠启动,利用复位开关和采样电路检测采样数据是否满足启动条件;为延长燃料电池系统使用寿命,设计短路电路优化燃料电池内部状态;为有效屏蔽信号间的干扰,采取使用相关隔离模块和接0欧电阻的措施;为提高系统工作可靠性,将关键驱动器件都采取冗余设计,不仅降低了器件的工作应力,还避免了因一个器件故障造成整个系统停机的事故发生;为降低电源输入带来的杂波对电路造成的影响,将电源输入端与地之间接入电容进行滤波处理;为确保开关器件进行可靠导通与关断,采取推挽形式的驱动电路;为消除开关在导通与关断瞬间造成的电路抖动问题,采取将电容并联在开关两端,用于硬件消除抖动;为提高电池电流采样数据、电池温度采样数据、装置供电采样数据的采样精度,在其运算放大器的同相输入端与反相输入端分别运用电阻进行信号分压处理,同时运用可变电阻进行微调,确保信号输出区间被完全分配到控制芯片的采样输入区间;为避免装置供电接口电压或电流过高对控制装置造成直接破坏,在供电电源接口处分别接入自恢复保险丝F1和瞬态电压抑制二极管DZ1,可避免瞬态高电压和大电流对控制装置造成损伤。In the specific implementation process of the present invention, the designed control module, power supply filter conversion circuit, data sampling circuit and driving circuit all have scientific and reasonable characteristics, and have great advantages compared with the prior art. In order to avoid safety problems such as low voltage, high current, high temperature, and hydrogen leakage during the working process of the fuel cell system, the voltage, current, temperature, and hydrogen data sampling circuits are designed separately, and the high-performance chips are used to monitor and process the sampled data in real time , to ensure the safe, stable and intelligent operation of the fuel cell system; to ensure the reliable start of the fuel cell system, the reset switch and sampling circuit are used to detect whether the sampling data meets the start-up conditions; to prolong the service life of the fuel cell system, a short circuit is designed to optimize the internal state of the fuel cell; Effectively shield the interference between signals, and take measures to use relevant isolation modules and 0-ohm resistors; in order to improve the reliability of the system, the key drive components are all designed with redundancy, which not only reduces the working stress of the components, but also avoids a Accidents caused by device failures that cause the entire system to shut down; in order to reduce the impact of clutter brought by the power input on the circuit, a capacitor is connected between the power input terminal and the ground for filtering; in order to ensure reliable conduction and shutdown of the switching device , using a push-pull drive circuit; in order to eliminate the circuit jitter problem caused by the switch at the moment of turning on and off, a capacitor is connected in parallel to the two ends of the switch for hardware to eliminate jitter; in order to improve the battery current sampling data, battery temperature sampling For the sampling accuracy of data and device power supply sampling data, resistors are used at the non-inverting input and inverting input of the operational amplifier for signal voltage division processing, and variable resistors are used for fine-tuning to ensure that the signal output range is completely allocated to the control chip. In order to avoid direct damage to the control device caused by the high voltage or current of the power supply interface of the device, a self-recovery fuse F1 and a transient voltage suppression diode DZ1 are respectively connected to the power supply interface to avoid transient high voltage and large Electric current can damage the control unit.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,都应涵盖在本发明的保护范围之内。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, whoever is within the spirit and principles of the present invention Any modifications, equivalent replacements and improvements made within shall fall within the protection scope of the present invention.
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