Disclosure of Invention
The invention aims to provide a preparation method of a catalyst for removing organic chlorine in pyrolysis gasification of garbage, which utilizes the characteristic that gasification gas of the pyrolysis gas of the garbage is rich in H 2, directionally converts the organic chlorine into HCl under high temperature (600-800 ℃) and adsorbs and removes the HCl in situ, can cut off a dioxin generation path from the source, and simultaneously avoids the problem of equipment corrosion caused by the HCl.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the preparation method of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage comprises the following steps:
firstly, natural dolomite and Al (OH) 3 are taken as raw materials, and are mixed and ground; calcining the powder obtained by grinding in a muffle furnace, and cooling to room temperature; dispersing the cooled product, regulating the pH value of the cooled product, filtering, collecting precipitate, washing the precipitate, and freeze-drying to obtain hydrotalcite with a layered structure;
Step two, preparing metal nickel phosphide
Drying Ni (CH 3COO)2·4H2 O to obtain nickel acetate, namely a nickel source, putting nickel acetate and hypophosphorous acid into a tubular reactor, introducing nitrogen into the tubular reactor, controlling the temperature to be 120-300 ℃ for reaction, cooling after the reaction is finished, stopping introducing nitrogen, and passivating the obtained nickel phosphide;
and thirdly, placing the hydrotalcite prepared in the first step into the nickel phosphide prepared in the second step, adding molybdenum phosphide for impregnation, loading nickel and molybdenum on the hydrotalcite at the impregnation temperature of 50-70 ℃, and drying, granulating, crushing and screening to obtain the catalyst.
The technical scheme directly brings the following beneficial technical effects:
The hydrotalcite with the layered structure is obtained by modifying natural dolomite serving as a raw material and is used as a carrier of a garbage pyrolysis gasification catalyst, and the hydrotalcite with the layered structure has large specific surface area and alkaline sites, so that the hydrotalcite is beneficial to capturing gas HCl with acidic properties; in addition, by loading nickel phosphide and molybdenum phosphide on the carrier, phosphate formed in the process of disproportionation of hypophosphite remains in the first phosphorus-containing container, so that metal phosphide products are not polluted and holes of the carrier are not blocked; by utilizing the characteristic that the garbage pyrolysis gasification gas is rich in H 2, organic chlorine is directionally converted into HCl and is adsorbed and removed in situ under the high temperature condition, so that the organic chlorine can be obviously removed, and the service life of the catalyst is effectively prolonged.
The preparation method of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage comprises the step of preparing the catalyst, wherein the total loading amount of nickel and molybdenum is 5-15%.
In the preparation method of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage, in the first step, the molar ratio of magnesium to aluminum is 2.0, and the calcination temperature in a muffle furnace is 800-1000 ℃.
In the first step, nitric acid is added to adjust the pH to 10.0+/-0.2.
In the second step, nickel acetate is placed in a separate ceramic container in a tubular reactor, and when nitrogen flows through the tubular reactor, a container for placing a phosphorus source is positioned upstream of the container for placing the nickel source.
In the second step, the temperature of the tubular reactor is kept at 120 ℃ for 0.5-1.5 h, then the tubular reactor is further heated to 300 ℃ in -1 min at 2 ℃ and kept at 300 ℃ for 0.5-1.5 h.
In the third step, the drying temperature is 110-130 ℃ and the drying time is 10-14 h.
In the third step, the catalyst with the particle size of 20-40 meshes is crushed and sieved.
The preparation method of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage comprises the steps of (1) in nickel phosphide, according to a molar ratio, ni/P=2; in MoP, P/mo=1 in terms of molar ratio.
The mechanism of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage is as follows:
CxHyClz+zH2→CxHy+z+zHCl
and under the high-temperature condition, the H atoms are utilized to attack the C-Cl bond and combine with the Cl atoms to form a stable H-Cl bond, and meanwhile, the H atoms fill the vacancies left by the Cl atoms and combine with the C atoms to form a relatively stable C-H bond.
Compared with the prior art, the invention has the following beneficial technical effects:
the invention solves the technical problem of low chlorine poisoning resistance of the catalyst in the prior art, and the invention is helpful for the activity of the catalyst to show the chlorine poisoning resistance of nickel phosphide due to the electronic defect of nickel and rich hydrogen species (especially those overflowed hydrogen species).
The method removes HCl and organic chlorine in the gas at a high temperature stage (600-800 ℃) after gasification of the organic solid waste, can effectively avoid the problem of high-temperature corrosion caused by HCl, and can cut off a chlorine source for synthesizing dioxin from the source.
The catalyst of the invention has good catalytic activity and stability in the directional catalytic conversion reaction of organochlorine hydrogenation, which can not be achieved by the existing catalyst.
The support in the process of the invention is modified from dolomite, which has been proposed as a more efficient sorbent alternative than limestone, since the uniform distribution in the inert MgO dolomite-based sorbent effectively prevents sintering of CaO crystallites, which stands out in terms of cost effectiveness and natural abundance.
The hydrodechlorination technology disclosed by the invention is wide in application range and excellent in pollutant removal efficiency. The beneficial technical effects of the invention can be further embodied by specific embodiments.
Detailed Description
The invention discloses a preparation method of a catalyst for removing organic chlorine in pyrolysis gasification of garbage, and in order to make the advantages and the technical scheme of the catalyst clearer and more definite, the invention is further described below by combining specific embodiments.
The raw materials required by the invention can be purchased through commercial sources.
The method for removing the organic chlorine by the catalyst prepared in the invention comprises the following steps:
Because the garbage gasification fuel gas is rich in H 2, the active components of nickel phosphide and added molybdenum phosphide in the catalyst prepared by the invention have good hydrodechlorination effect, chlorine in organic chlorine is replaced by hydrogen at high temperature, and HCl converted after dechlorination is adsorbed by carrier hydrotalcite in situ, so that good hydrodechlorination effect is achieved.
The components and contents of the pyrolysis gasification of the kitchen waste are shown in table 1:
TABLE 1
| Project |
Composition of the components |
Mass fraction/% |
| 1 |
Moisture content |
13.1 |
| 2 |
Volatile matters |
53.1 |
| 3 |
Fixed carbon |
11.1 |
| 4 |
Ash content |
35.3 |
| 5 |
C |
31 |
| 6 |
H |
3.84 |
| 7 |
O |
15.1 |
| 8 |
N |
16.4 |
| 9 |
S |
0.17 |
| 10 |
Cl |
0.15 |
Example 1:
the preparation method of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage specifically comprises the following steps:
Firstly, weighing natural dolomite and Al (OH) 3, giving a Mg/Al molar ratio of 2.0, physically mixing, and grinding in a mortar; the milled powder was then heated to 900 ℃ in muffle TME 2200 at a rate of 10 ℃/min, maintained at 900 ℃ for 3 hours, and allowed to stand to cool to room temperature; subsequently, the product was dispersed in 100mL of 0.25M Na 2CO 3 for 3 hours under stirring; adding the obtained product into 1M HNO 3 solution, and regulating the pH value of the solution to 9.8; filtering, collecting precipitate, washing with deionized water, and freeze drying overnight; obtaining layered hydrotalcite.
Step two, P source i.e. hypophosphorous acid (H 3PO2, 50wt.% aqueous solution) and Ni source i.e. nickel acetate obtained by drying Ni (CH 3COO)2·4H2 O over 12H at 120 ℃, put into a separate ceramic vessel in a tubular reactor in a furnace, N 2 flowing through the reactor and the vessel with P source being located upstream of the vessel with Ni source, heating the vessel in a 10ml·min -1N2 flow from room temperature to 120 ℃ at 2 ℃ min -1, holding for 1H at 120 ℃ to dehydrate the metal salts, further heating to 300 ℃ at 2 ℃ min -1, and holding for 1H at 300 ℃, after cooling to below 35 ℃, terminating the N 2 flow and passivating the nickel phosphide in H 2 (flowing in 10mL min -1) containing 10vol% H 2 S for 1H;
And step three, loading, namely, impregnating hydrotalcite (LDH) with nickel phosphide and MoP obtained in the step two at 60 ℃ so that the Ni and Mo loading of 10 weight percent can be achieved through one impregnation step. After dipping, the samples were left overnight in air and dried at 120 ℃ for 12h. The dried samples were granulated, crushed and sieved to 20 mesh size. Placing the resulting granules in a ceramic vessel, placing the P source in another vessel, and placing both vessels in a furnace as described above;
the PH 3 in the outlet gas is directed through an absorber bottle (first MnO 2, then NaOH solution) where it reacts to a solution of sodium phosphate and phosphite.
Example 2:
The difference from example 1 is that:
in the third step, the total loading of Ni and Mo is 15%.
Example 3:
The difference from example 1 is that:
In the third step, the total loading of Ni and Mo is 5%.
Example 4:
the preparation method of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage specifically comprises the following steps:
Firstly, weighing natural dolomite and Al (OH) 3, giving a Mg/Al molar ratio of 2.0, physically mixing, and grinding in a mortar; the milled powder was then heated to 800 ℃ in muffle TME 2200 at a rate of 10 ℃/min, maintained at 800 ℃ for 3 hours, and allowed to stand to cool to room temperature; subsequently, the product was dispersed in 100mL of 0.25M Na 2CO 3 for 3 hours under stirring; adding the obtained product into 1M HNO 3 solution, and regulating the pH value of the solution to 10.2; filtering, collecting precipitate, washing with deionized water, and freeze drying overnight; obtaining layered hydrotalcite.
Step two, P source i.e. hypophosphorous acid (H 3PO2, 50wt.% aqueous solution) and Ni source i.e. nickel acetate obtained by drying Ni (CH 3COO)2·4H2 O over 12H at 120 ℃, put into a separate ceramic vessel in a tubular reactor in a furnace, N 2 flowing through the reactor and the vessel with P source being located upstream of the vessel with Ni source, heating the vessel in a 10ml·min -1N2 flow from room temperature to 120 ℃ at 2 ℃ min -1, holding for 1H at 120 ℃ to dehydrate the metal salts, further heating to 300 ℃ at 2 ℃ min -1, and holding for 1H at 300 ℃, after cooling to below 35 ℃, terminating the N 2 flow and passivating the nickel phosphide in H 2 (flowing in 10mL min -1) containing 10vol% H 2 S for 1H;
and step three, loading, namely, impregnating hydrotalcite (LDH) with nickel phosphide and MoP obtained in the step two at 50 ℃ so that the Ni and Mo loading of 10 weight percent can be achieved through one impregnation step. After dipping, the samples were left overnight in air and dried at 110 ℃ for 12h. The dried samples were granulated, crushed and sieved to 20 mesh size. Placing the resulting granules in a ceramic vessel, placing the P source in another vessel, and placing both vessels in a furnace as described above;
the PH 3 in the outlet gas is directed through an absorber bottle (first MnO 2, then NaOH solution) where it reacts to a solution of sodium phosphate and phosphite.
Example 5:
the preparation method of the catalyst for removing the organic chlorine in the pyrolysis gasification of the garbage specifically comprises the following steps:
Firstly, weighing natural dolomite and Al (OH) 3, giving a Mg/Al molar ratio of 2.0, physically mixing, and grinding in a mortar; the milled powder was then heated to 1000 ℃ in muffle TME 2200 at a rate of 10 ℃/min, maintained at 1000 ℃ for 3 hours, and allowed to stand to cool to room temperature; subsequently, the product was dispersed in 100mL of 0.25M Na 2CO 3 for 3 hours under stirring; adding the obtained product into 1M HNO 3 solution, and regulating the pH value of the solution to 10; filtering, collecting precipitate, washing with deionized water, and freeze drying overnight; obtaining layered hydrotalcite.
Step two, P source i.e. hypophosphorous acid (H 3PO2, 50wt.% aqueous solution) and Ni source i.e. nickel acetate obtained by drying Ni (CH 3COO)2·4H2 O over 12H at 120 ℃, put into a separate ceramic vessel in a tubular reactor in a furnace, N 2 flowing through the reactor and the vessel with P source being located upstream of the vessel with Ni source, heating the vessel in a 10ml·min -1N2 flow from room temperature to 120 ℃ at 2 ℃ min -1, holding for 1H at 120 ℃ to dehydrate the metal salts, further heating to 300 ℃ at 2 ℃ min -1, and holding for 1H at 300 ℃, after cooling to below 35 ℃, terminating the N 2 flow and passivating the nickel phosphide in H 2 (flowing in 10mL min -1) containing 10vol% H 2 S for 1H;
and step three, loading, namely, impregnating hydrotalcite (LDH) with nickel phosphide and MoP obtained in the step two at 70 ℃ so that the Ni and Mo loading of 10 weight percent can be achieved through one impregnation step. After dipping, the samples were left overnight in air and dried at 130 ℃ for 12h. The dried samples were granulated, crushed and sieved to 20 mesh size. Placing the resulting granules in a ceramic vessel, placing the P source in another vessel, and placing both vessels in a furnace as described above;
the PH 3 in the outlet gas is directed through an absorber bottle (first MnO 2, then NaOH solution) where it reacts to a solution of sodium phosphate and phosphite.
Comparative example 1:
The difference from example 1 is that:
Directly adopting dolomite as a carrier; the remaining steps are the same.
Comparative example 2:
The difference from example 1 is that:
only nickel phosphide is loaded;
Firstly, weighing natural dolomite and Al (OH) 3, giving a Mg/Al molar ratio of 2.0, physically mixing, and grinding in a mortar; the milled powder was then heated to 1000 ℃ in muffle TME 2200 at a rate of 10 ℃/min, maintained at 1000 ℃ for 3 hours, and allowed to stand to cool to room temperature; subsequently, the product was dispersed in 100mL of 0.25M Na 2CO 3 for 3 hours under stirring; adding the obtained product into 1M HNO 3 solution, and regulating the pH value of the solution to 10; filtering, collecting precipitate, washing with deionized water, and freeze drying overnight; obtaining layered hydrotalcite.
Step two, P source i.e. hypophosphorous acid (H 3PO2, 50wt.% aqueous solution) and Ni source i.e. nickel acetate obtained by drying Ni (CH 3COO)2·4H2 O over 12H at 120 ℃, put into a separate ceramic vessel in a tubular reactor in a furnace, N 2 flowing through the reactor and the vessel with P source being located upstream of the vessel with Ni source, heating the vessel in a 10ml·min -1N2 flow from room temperature to 120 ℃ at 2 ℃ min -1, holding for 1H at 120 ℃ to dehydrate the metal salts, further heating to 300 ℃ at 2 ℃ min -1, and holding for 1H at 300 ℃, after cooling to below 35 ℃, terminating the N 2 flow and passivating the nickel phosphide in H 2 (flowing in 10mL min -1) containing 10vol% H 2 S for 1H;
and step three, loading, namely, carrying out the nickel phosphide-impregnated hydrotalcite (LDH) obtained in the step two at 70 ℃ so as to achieve the Ni loading of 10 weight percent through one impregnation step. After dipping, the samples were left overnight in air and dried at 130 ℃ for 12h. The dried samples were granulated, crushed and sieved to 20 mesh size. Placing the resulting granules in a ceramic vessel, placing the P source in another vessel, and placing both vessels in a furnace as described above;
the PH 3 in the outlet gas is directed through an absorber bottle (first MnO 2, then NaOH solution) where it reacts to a solution of sodium phosphate and phosphite.
Comparative example 3:
The difference from example 1 is that:
Only molybdenum phosphide is loaded;
Firstly, weighing natural dolomite and Al (OH) 3, giving a Mg/Al molar ratio of 2.0, physically mixing, and grinding in a mortar; the milled powder was then heated to 1000 ℃ in muffle TME 2200 at a rate of 10 ℃/min, maintained at 1000 ℃ for 3 hours, and allowed to stand to cool to room temperature; subsequently, the product was dispersed in 100mL of 0.25MNa 2CO3 for 3 hours under stirring; adding the obtained product into 1M HNO 3 solution, and regulating the pH value of the solution to 10; filtering, collecting precipitate, washing with deionized water, and freeze drying overnight; obtaining layered hydrotalcite.
Step two, loading, impregnation of hydrotalcite (LDH) with MoP is performed at 70 ℃ so that Mo loading of 10wt% can be achieved by one impregnation step. After dipping, the samples were left overnight in air and dried at 130 ℃ for 12h. The dried samples were granulated, crushed and sieved to 20 mesh size.
Comparative example 4:
The difference from example 1 is that:
Nickel phosphide and cobalt phosphide are loaded;
Firstly, weighing natural dolomite and Al (OH) 3, giving a Mg/Al molar ratio of 2.0, physically mixing, and grinding in a mortar; the milled powder was then heated to 1000 ℃ in muffle TME 2200 at a rate of 10 ℃/min, maintained at 1000 ℃ for 3 hours, and allowed to stand to cool to room temperature; subsequently, the product was dispersed in 100mL of 0.25M Na 2CO3 for 3 hours under stirring; adding the obtained product into 1M HNO 3 solution, and regulating the pH value of the solution to 10; filtering, collecting precipitate, washing with deionized water, and freeze drying overnight; obtaining layered hydrotalcite.
Step two, P source i.e. hypophosphorous acid (H 3PO2, 50wt.% aqueous solution) and Ni source i.e. nickel acetate obtained by drying Ni (CH 3COO)2·4H2 O over 12H at 120 ℃, put into a separate ceramic vessel in a tubular reactor in a furnace, N 2 flowing through the reactor and the vessel with P source being located upstream of the vessel with Ni source, heating the vessel in a 10ml·min -1N2 flow from room temperature to 120 ℃ at 2 ℃ min -1, holding for 1H at 120 ℃ to dehydrate the metal salts, further heating to 300 ℃ at 2 ℃ min -1, and holding for 1H at 300 ℃, after cooling to below 35 ℃, terminating the N 2 flow and passivating the nickel phosphide in H 2 (flowing in 10mL min -1) containing 10vol% H 2 S for 1H;
And step three, loading, namely, impregnating hydrotalcite (LDH) with nickel phosphide and CoP obtained in the step two at 70 ℃ so that the Ni and Co loading of 10 weight percent can be achieved through one impregnation step. After dipping, the samples were left overnight in air and dried at 130 ℃ for 12h. The dried samples were granulated, crushed and sieved to 20 mesh size. Placing the resulting granules in a ceramic vessel, placing the P source in another vessel, and placing both vessels in a furnace as described above;
the PH 3 in the outlet gas is directed through an absorber bottle (first MnO 2, then NaOH solution) where it reacts to a solution of sodium phosphate and phosphite.
The catalysts prepared in the above examples 1 to 5, comparative examples 1 to 4 were tested and applied to the removal of organic chlorine in pyrolysis gasification of garbage, and the removal efficiency thereof is shown in table 2.
TABLE 2
| Project |
Example 1 |
Example 2 |
Example 3 |
Example 4 |
Example 5 |
Comparative example 1 |
Comparative example 2 |
Comparative example 3 |
Comparative example 4 |
| Removal efficiency/% |
95 |
90 |
88 |
92 |
91 |
82 |
90 |
70 |
72 |
It will be appreciated by persons skilled in the art that the above embodiments have been provided for the purpose of illustrating the application and are not to be construed as limiting the application, and that suitable modifications and variations of the above embodiments are within the scope of the application as claimed.