CN116394460A - Electronic detonator module sealing method and sealing system - Google Patents
Electronic detonator module sealing method and sealing system Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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Abstract
本发明公开了一种电子雷管模组封胶方法及封胶系统,属于电子雷管技术领域。电子雷管模组封胶方法包括:将设有多个待进行封胶的电子雷管模组的基板放入电子雷管模组封胶系统中的封胶模具的收纳腔体内,其中,基板上设有多个基板条,多个基板条上分别布设有连接导线和电子元件形成电子雷管模组;对封胶模具进行合模,将待进行封胶的多个电子雷管模组限定在封胶模具合模后形成的待注胶腔体内,多个电子雷管模组的待封胶部分分别位于待注胶腔体内;向多个待注胶腔体内注入热胶体,热胶体填充在多个待注胶腔体内并将电子雷管模组的待封胶部分裹覆;进行脱模。本发明的电子雷管模组封胶方法有利于对多个电子雷管模组进行封胶且提高封胶品质。
The invention discloses a glue sealing method and a glue sealing system for an electronic detonator module, belonging to the technical field of electronic detonators. The electronic detonator module sealing method includes: putting the substrate of a plurality of electronic detonator modules to be sealed into the storage cavity of the sealing mold in the electronic detonator module sealing system, wherein the substrate is provided with A plurality of substrate strips, the plurality of substrate strips are respectively arranged with connecting wires and electronic components to form an electronic detonator module; the sealing mold is molded, and the plurality of electronic detonator modules to be sealed are limited in the sealing mold. In the cavity to be injected after the mold is formed, the parts to be sealed of multiple electronic detonator modules are respectively located in the cavity to be injected; hot colloid is injected into the cavities to be injected, and the hot colloid is filled in the multiple cavities to be injected. In the cavity and wrap the part of the electronic detonator module to be sealed; demoulding. The electronic detonator module sealing method of the present invention is beneficial to sealing a plurality of electronic detonator modules and improving the sealing quality.
Description
技术领域technical field
本发明涉及电子雷管技术领域,尤其涉及一种电子雷管模组封胶方法及封胶系统。The invention relates to the technical field of electronic detonators, in particular to a sealing method and a sealing system for an electronic detonator module.
背景技术Background technique
目前,电子雷管广泛应用于隧道掘进、排危爆破、拆除爆破、矿岩分离、露天矿爆破等场合,而电子雷管中的电子雷管模组是电子雷管的起爆控制部分,电子雷管模组的稳定性会直接影响电子雷管的稳定性,电子雷管模组主要包括安装在电路板上的集成控制芯片、点火件、储能电容等电子元件;另外,电子雷管在生产的过程中,需要对电子雷管模组进行封胶,以实现对安装在电路板上的电子元件进行保护,使其具有防潮以及防尘等功能。At present, electronic detonators are widely used in tunnel excavation, hazard blasting, demolition blasting, ore-rock separation, open-pit mine blasting, etc., and the electronic detonator module in the electronic detonator is the initiation control part of the electronic detonator. The stability of the electronic detonator module The stability of the electronic detonator will directly affect the stability of the electronic detonator. The electronic detonator module mainly includes electronic components such as integrated control chips, ignition parts, and energy storage capacitors installed on the circuit board; The module is sealed with glue to protect the electronic components mounted on the circuit board, making it moisture-proof and dust-proof.
但是,在采用现有技术中的封胶方法对电子雷管模组进行封胶时,在对多个电子雷管模组进行封胶之前,为了提高对电子雷管模组的封胶效率,通常需要通过连接件将多个电子雷管模组连接为一整体,以实现对多个电子雷管模组进行定位,再将由连接件连接为一整体的多个电子雷管模组放置在注塑模具的型腔中进行封胶,但通过连接件将多个电子雷管模组连接为一整体,往往存在连接件对多个电子雷管模组的约束力不足的问题,电子雷管模组在封胶的过程中容易产生偏移,进而导致电子雷管模组的封胶品质降低。However, when sealing electronic detonator modules using the sealing method in the prior art, before sealing multiple electronic detonator modules, in order to improve the sealing efficiency of electronic detonator modules, it is usually necessary to pass The connecting piece connects multiple electronic detonator modules as a whole, so as to realize the positioning of multiple electronic detonator modules, and then places the multiple electronic detonator modules connected as a whole by the connecting piece in the cavity of the injection mold. However, when multiple electronic detonator modules are connected as a whole through connectors, there is often the problem that the binding force of the connectors on multiple electronic detonator modules is insufficient. shift, which in turn leads to a decrease in the quality of the sealant of the electronic detonator module.
进一步的,通过将多个电子雷管模组一一连接在连接件上,还增加了对电子雷管模组进行封胶的工作量。由此,亟需一种有利于对多个电子雷管模组进行封胶且提高封胶品质的封胶方法。Further, by connecting multiple electronic detonator modules one by one to the connector, the workload of sealing the electronic detonator modules is also increased. Therefore, there is an urgent need for a sealing method that is beneficial to sealing a plurality of electronic detonator modules and improving the quality of the sealing.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的至少一个不足,提供一种有利于对多个电子雷管模组进行封胶且提高封胶品质的电子雷管模组封胶方法,另外,还提供一种电子雷管模组封胶系统。The object of the present invention is to overcome at least one deficiency of the above-mentioned prior art, and provide a method for sealing electronic detonator modules that is beneficial to sealing multiple electronic detonator modules and improving the quality of the sealing. In addition, it also provides a Electronic detonator module sealing system.
本发明解决上述技术问题的技术方案如下:The technical scheme that the present invention solves the problems of the technologies described above is as follows:
根据本申请的一方面,提供的一种电子雷管模组封胶方法,包括:According to one aspect of the present application, a method for sealing an electronic detonator module is provided, including:
将设有多个待进行封胶的电子雷管模组的基板放入电子雷管模组封胶系统中的封胶模具的收纳腔体内,其中,所述基板上设有多个基板条,多个所述基板条上分别布设有连接导线和电子元件形成所述电子雷管模组;Put the substrates of a plurality of electronic detonator modules to be sealed into the storage cavity of the sealing mold in the electronic detonator module sealing system, wherein the substrate is provided with a plurality of substrate strips, and a plurality of Connecting wires and electronic components are respectively arranged on the substrate strip to form the electronic detonator module;
对所述封胶模具进行合模,将待进行封胶的多个所述电子雷管模组限定在所述封胶模具合模后形成的待注胶腔体内,多个所述电子雷管模组的待封胶部分分别位于所述待注胶腔体内;Closing the sealing mold, limiting the plurality of electronic detonator modules to be sealed in the cavity to be injected after the sealing mold is closed, and the plurality of electronic detonator modules The parts to be sealed are respectively located in the cavities to be injected;
向多个所述待注胶腔体内注入热胶体,所述热胶体填充在多个所述待注胶腔体内并将所述电子雷管模组的待封胶部分裹覆;Injecting thermal colloid into the plurality of cavities to be injected, the thermal colloid filling in the plurality of cavities to be injected and covering the parts to be sealed of the electronic detonator module;
对封胶完成的多个所述电子雷管模组进行脱模。Demoulding the plurality of electronic detonator modules that have been sealed with glue.
本发明的有益效果是:本实施例的电子雷管模组封胶方法中通过将设有多个待进行封胶的电子雷管模组的基板放入电子雷管模组封胶系统中的封胶模具的收纳腔体内,多个待进行封胶的电子雷管模组连接在基板条上,而基板条是基板的一部分,通过对基板进行固定便实现对多个电子雷管模组进行固定,从而提高对多个电子雷管模组固定的可靠性,避免电子雷管模组在封胶的过程中产生偏移,进而提高电子雷管模组的封胶品质;进一步的,多个待进行封胶的电子雷管模组连接在基板条上,在对封胶完成的电子雷管模组进行脱模的过程中,有利于对基板进行顶推使得连接在基板上的多个电子雷管模组一起脱落,且有利于减小封胶完成的电子雷管模组的在脱模过程产生的形变,进一步的提高电子雷管模组的封胶品质。The beneficial effects of the present invention are: in the electronic detonator module sealing method of this embodiment, by putting the substrates of a plurality of electronic detonator modules to be sealed into the sealing mold in the electronic detonator module sealing system In the storage cavity of the storage chamber, multiple electronic detonator modules to be sealed are connected to the substrate strip, and the substrate strip is a part of the substrate. By fixing the substrate, multiple electronic detonator modules can be fixed, thereby improving the stability of the substrate. The fixed reliability of multiple electronic detonator modules prevents the electronic detonator modules from shifting during the sealing process, thereby improving the sealing quality of the electronic detonator modules; furthermore, multiple electronic detonator modules to be sealed The group is connected to the substrate strip. In the process of demoulding the sealed electronic detonator module, it is beneficial to push the substrate to make the multiple electronic detonator modules connected to the substrate fall off together, and it is beneficial to reduce the The deformation of the electronic detonator module completed by the small sealing glue during the demoulding process further improves the sealing quality of the electronic detonator module.
另外,在上述技术方案的基础上,本发明还可以做如下改进,还可以具有如下附加技术特征。In addition, on the basis of the above technical solutions, the present invention can also be improved as follows, and can also have the following additional technical features.
根据本发明的一个实施例,在所述将设有多个待进行封胶的电子雷管模组的基板放入电子雷管模组封胶系统中的封胶模具的收纳腔体内之前,所述的电子雷管模组封胶方法还包括:在所述基板上间隔开设有多个通口,多个所述通口沿所述基板的长度方向阵列布置,相邻的两个所述通口之间分别形成所述基板条,分别在所述基板条上布设有连接导线和电子元件形成所述电子雷管模组。According to an embodiment of the present invention, before the substrates with multiple electronic detonator modules to be sealed are put into the cavity of the sealing mold in the electronic detonator module sealing system, the The electronic detonator module sealing method further includes: a plurality of openings are arranged at intervals on the substrate, and the plurality of openings are arranged in an array along the length direction of the substrate, and between two adjacent openings The substrate strips are respectively formed, and connecting wires and electronic components are respectively arranged on the substrate strips to form the electronic detonator module.
本实施例中通过在基板上间隔开设有多个通口,进而在基板上形成用于布设有连接导线和电子元件形成电子雷管模组的基板条,便于分别在基板条上布设有连接导线和电子元件形成电子雷管模组,从而便于在基板上制造获得多个电子雷管模组,且能够通过与基板一体连接的基板条对多个电子雷管模组进行支撑以及固定,有利于提高多个电子雷管模组连接以及固定的可靠性,避免电子雷管模组在封胶的过程中产生偏移,进而提高电子雷管模组的封胶品质。In this embodiment, a plurality of openings are arranged at intervals on the substrate, and then a substrate strip for laying connection wires and electronic components to form an electronic detonator module is formed on the substrate, so that the connection wires and the electronic detonator module can be arranged on the substrate strip respectively. The electronic components form an electronic detonator module, so that it is convenient to manufacture and obtain multiple electronic detonator modules on the substrate, and the multiple electronic detonator modules can be supported and fixed by the substrate strip integrally connected with the substrate, which is conducive to improving the efficiency of multiple electronic detonators. The reliability of the connection and fixation of the detonator module prevents the electronic detonator module from shifting during the sealing process, thereby improving the sealing quality of the electronic detonator module.
根据本发明的一个实施例,所述的电子雷管模组封胶方法还包括:在所述基板条长度方向的两端分别设置有预断线,所述预断线用于沿所述预断线将所述基板条断开,获得多个封胶完成的所述电子雷管模组。本实施例中通过在基板条长度方向的两端分别设置有预断线,便于在将电子雷管模组封装完成之后,取出基板,并沿预断线将基板条掰断,进而获得单个封胶完成的电子雷管模组。According to an embodiment of the present invention, the electronic detonator module sealing method further includes: setting pre-breaking lines at both ends of the substrate strip in the length direction, and the pre-breaking lines are used for The substrate strips are disconnected by wires to obtain a plurality of sealed electronic detonator modules. In this embodiment, pre-breaking lines are respectively provided at both ends of the substrate strip in the length direction, so that after the electronic detonator module is packaged, the substrate can be taken out, and the substrate strip can be broken along the pre-breaking line to obtain a single sealant. The completed electronic detonator module.
根据本申请的另一方面,提供的一种电子雷管模组封胶系统,用于实施上述的电子雷管模组封胶方法,所述电子雷管模组封胶系统包括:According to another aspect of the present application, an electronic detonator module sealing system is provided, which is used to implement the above electronic detonator module sealing method, and the electronic detonator module sealing system includes:
基座;base;
所述封胶模具,所述封胶模具包括第一模块和第二模块,所述第一模块和所述第二模块中的一个安装在所述基座上,所述第一模块上设有空间约束结构一,所述第二模块用于与所述第一模块合模的一侧上正对所述空间约束结构一设有空间约束结构二,所述第一模块或/和所述第二模块用于合模的一侧上设有浇道结构;当所述第一模块与所述第二模块合模时,所述空间约束结构一和所述空间约束结构二之间限定形成能够收纳所述基板的所述收纳腔体,所述空间约束结构一和所述空间约束结构二之间还限定形成多个待注入所述热胶体的所述待注胶腔体,多个所述待注胶腔体分别与所述收纳腔体连通,所述浇道结构形成与所述待注胶腔体连通的浇道,且所述基板放置在所述收纳腔体后,所述电子雷管模组的待封胶部分分别位于所述待注胶腔体内;通过所述浇道向所述待注胶腔体内注入所述热胶体,所述热胶体填充在所述待注胶腔体内并将所述电子雷管模组的待封胶部分裹覆;The sealing mold, the sealing mold includes a first module and a second module, one of the first module and the second module is installed on the base, and the first module is provided with Space constraint structure 1, the side of the second module used to mold with the first module is provided with
驱动装置,安装在所述基座上,所述第一模块和所述第二模块中的另一个安装在所述驱动装置上且能够在所述驱动装置的驱动下移动并将所述第一模块与所述第二模块进行合模和开模;a drive device installed on the base, the other of the first module and the second module is mounted on the drive device and can move under the drive of the drive device and move the first The module is mold-closed and mold-opened with the second module;
导向机构,安装在所述基座上,所述第一模块或/和所述第二模块与所述导向机构滑动连接且能够在所述导向机构的导向作用下进行移动;a guide mechanism installed on the base, the first module or/and the second module are slidably connected to the guide mechanism and can move under the guidance of the guide mechanism;
顶推机构,安装在所述基座或所述驱动装置上,所述顶推机构用于在所述第一模块与所述第二模块开模之后将在所述待注胶腔体内封胶完成的多个所述电子雷管模组顶出实现脱模;A pushing mechanism, installed on the base or the driving device, the pushing mechanism is used to seal the glue in the cavity to be injected after the first module and the second module are opened. A plurality of completed electronic detonator modules are ejected to realize demoulding;
注塑机,用于生产所述热胶体并向所述浇道输入所述热胶体。An injection molding machine is used for producing the hot glue and inputting the hot glue into the sprue.
本实施例中的封胶模具包括第一模块和第二模块,当第一模块与第二模块合模时,第一模块上的空间约束结构一和第二模块上的空间约束结构二之间限定形成能够收纳基板的收纳腔体,空间约束结构一和空间约束结构二之间还限定形成多个待注入热胶体的待注胶腔体,便于将基板放入收纳腔体内进而将多个电子雷管模组的待封胶部分分别位于待注胶腔体内,有利于向待注胶腔体内注入热胶体,实现对多个电子雷管模组的待封胶部分进行封胶;进一步的,通过对基板进行固定便实现对多个电子雷管模组进行固定,从而提高对多个电子雷管模组固定的可靠性,避免电子雷管模组在封胶的过程中产生偏移,进而提高电子雷管模组的封胶品质。The sealing mold in this embodiment includes a first module and a second module. When the first module and the second module are molded together, the gap between the space constraint structure 1 on the first module and the
根据本发明的一个实施例,所述空间约束结构一包括:According to an embodiment of the present invention, the space constraint structure- includes:
收纳凹槽,所述收纳凹槽的轮廓与所述基板的轮廓相适配,所述基板能够收纳在所述收纳凹槽内;a storage groove, the profile of the storage groove matches the profile of the substrate, and the substrate can be stored in the storage groove;
封胶塑型凹槽一,与所述收纳凹槽连通,且所述封胶塑型凹槽一用于对所述电子雷管模组的待封胶部分进行塑型;A plastic sealing groove one communicates with the receiving groove, and the plastic sealing groove one is used to shape the part to be sealed of the electronic detonator module;
当所述第一模块与所述第二模块合模时,所述收纳凹槽形成所述收纳腔体,所述封胶塑型凹槽一形成所述待注胶腔体的一部分;When the first module and the second module are molded together, the receiving groove forms the receiving cavity, and the sealing molding groove forms a part of the cavity to be injected;
所述空间约束结构二包括:The space constraint structure two includes:
封胶塑型凹槽二,正对所述封胶塑型凹槽一设置,且用于对所述电子雷管模组的待封胶部分进行塑型;Sealing
所述第一模块与所述第二模块合模后,所述封胶塑型凹槽二形成所述待注胶腔体的另一部分,且所述封胶塑型凹槽一和所述封胶塑型凹槽二限定形成所述待注胶腔体。After the first module and the second module are molded together, the
本实施例中的空间约束结构一包括收纳凹槽和封胶塑型凹槽一,收纳凹槽的轮廓与基板的轮廓相适配,有利于在将基板放入收纳凹槽后,基板收纳在收纳凹槽内,通过收纳凹槽在周侧方向上对基板进行定位;进一步的,当第一模块与第二模块合模时,封胶塑型凹槽一形成待注胶腔体的一部分;另外,本实施例中的空间约束结构二包括封胶塑型凹槽二,封胶塑型凹槽二正对封胶塑型凹槽一设置,封胶塑型凹槽一形成待注胶腔体的另一部分,当第一模块与第二模块合模时,封胶塑型凹槽一和封胶塑型凹槽二限定形成待注胶腔体,有利于对电子雷管模组的待封胶部分进行塑型,进而使得封胶获得的封胶体与待注胶腔体具有相同的轮廓;进一步的,本实施例中的待注胶腔体由位于第一模块上的封胶塑型凹槽一和位于第二模块上的封胶塑型凹槽二限定形成,有利于通过驱动第一模块与第二模块开模,进而便于实现对封胶完成的电子雷管模组进行脱模。The space constraint structure in this embodiment includes a storage groove and a sealing plastic groove. In the storage groove, the substrate is positioned in the peripheral direction through the storage groove; further, when the first module and the second module are molded together, the plastic sealing groove forms a part of the cavity to be injected; In addition, the
根据本发明的一个实施例,所述收纳凹槽包括:According to an embodiment of the present invention, the receiving groove includes:
外围收纳部,用于收纳所述基板的外围部分;a peripheral storage part for storing the peripheral part of the substrate;
基板条收纳部,阵列设有多个,多个所述基板条收纳部分别与所述封胶塑型凹槽一和所述外围收纳部连通,所述基板条收纳部用于收纳所述基板条,且所述基板条收纳部在沿所述基板条收纳部的阵列方向的两侧分别形成限位块,所述基板放置在所述收纳凹槽后,所述基板的外围部分收纳在所述外围收纳部内,所述基板条分别收纳在所述基板条收纳部内,所述限位块分别伸入所述通口内。There are multiple substrate strip storage parts in an array, and the plurality of substrate strip storage parts communicate with the sealing plastic groove one and the peripheral storage part respectively, and the substrate strip storage parts are used to store the substrate strips, and the substrate strip storage part forms limit blocks on both sides along the array direction of the substrate strip storage part. After the substrate is placed in the storage groove, the peripheral part of the substrate is stored in the In the peripheral storage part, the substrate strips are respectively stored in the substrate strip storage part, and the limiting blocks respectively protrude into the through openings.
本实施例中的收纳凹槽包括外围收纳部和基板条收纳部,便于通过外围收纳部来收纳基板的外围部分,通过基板条收纳部收纳基板条,便于将基板放置在收纳凹槽内并在周向方向上对基板限位,便于在周向方向上对基板进行固定;进一步的,基板条收纳部在沿基板条收纳部的阵列方向的两侧分别形成限位块,基板条分别收纳在基板条收纳部内,限位块分别伸入通口内,在周向方向上进一步的提高对基板的限定,有利于在周向方向上对基板进行固定,限位块还避免在对电子雷管模组进行封胶的过程中热胶体流入通口内。The storage groove in this embodiment includes a peripheral storage part and a substrate strip storage part, which is convenient to store the peripheral part of the substrate through the peripheral storage part, and accommodates the substrate strip through the substrate strip storage part, which is convenient for placing the substrate in the storage groove and Limiting the substrate in the circumferential direction is convenient for fixing the substrate in the circumferential direction; further, the substrate strip storage part forms limiting blocks on both sides along the array direction of the substrate strip storage part, and the substrate strips are respectively stored in In the storage part of the substrate strip, the limit blocks extend into the openings respectively, which further improves the limit of the substrate in the circumferential direction, which is beneficial to fix the substrate in the circumferential direction, and the limit block also avoids the electronic detonator module. During the sealing process, hot glue flows into the port.
根据本发明的一个实施例,所述封胶塑型凹槽一的宽度尺寸大于所述基板条收纳部的宽度尺寸,所述基板放置在所述收纳凹槽后,所述基板条的外侧壁分别与所述基板条收纳部的内侧壁止抵接触,所述基板条将所述基板条收纳部填堵并在沿所述基板条的长度方向上对进入所述封胶塑型凹槽一内的所述热胶体进行封堵。According to an embodiment of the present invention, the width dimension of the plastic sealing groove 1 is larger than the width dimension of the substrate strip storage part, the substrate is placed behind the storage groove, and the outer side wall of the substrate strip Respectively contact with the inner side wall of the substrate strip storage part, the substrate strip fills the substrate strip storage part and enters the sealing plastic groove along the length direction of the substrate strip The thermal gel inside is blocked.
本实施例中的封胶塑型凹槽一的宽度尺寸大于基板条收纳部的宽度尺寸,基板放置在收纳凹槽后,基板条的外侧壁分别与基板条收纳部的内侧壁止抵接触,有利于增厚流入封胶塑型凹槽一内热胶体裹覆在电子雷管模组的待封胶部分的厚度,有利于获得厚度适合的封胶体;进一步的,基板条将基板条收纳部填堵并在沿基板条的长度方向上对进入封胶塑型凹槽一内的热胶体进行封堵,有利于避免热胶体在沿基板条的长度方向上从封胶塑型凹槽一内流出。In this embodiment, the width of the plastic-molded groove 1 is larger than the width of the substrate strip storage part. After the substrate is placed in the storage groove, the outer sidewalls of the substrate strip are respectively in contact with the inner sidewalls of the substrate strip storage part. It is conducive to thickening the thickness of the plastic groove that flows into the sealing plastic - the inner thermal colloid is wrapped in the thickness of the part to be sealed in the electronic detonator module, which is conducive to obtaining a sealing body with a suitable thickness; further, the substrate strip fills the substrate strip storage part And block the thermal colloid that enters the sealing plastic molding groove 1 along the length direction of the substrate strip, which is beneficial to prevent the thermal colloid from flowing out of the sealing plastic molding groove 1 along the length direction of the substrate strip.
根据本发明的一个实施例,所述电子元件包括储能电容,所述基板条上设有用于安装所述储能电容的电容安装槽,所述储能电容安装在所述电容安装槽内;According to an embodiment of the present invention, the electronic component includes an energy storage capacitor, the substrate strip is provided with a capacitor installation groove for installing the energy storage capacitor, and the energy storage capacitor is installed in the capacitor installation groove;
所述封胶模具还包括:The sealing mold also includes:
电容定位凸起,连接在所述封胶塑型凹槽一或/和所述封胶塑型凹槽二的内壁上并沿所述第一模块与所述第二模块的开模方向竖直凸起,所述第一模块与所述第二模块合模后,所述电容定位凸起能够与所述储能电容止抵并对所述储能电容进行定位。The capacitor positioning protrusion is connected to the inner wall of the plastic sealing groove 1 or/and the sealing
本实施例中的电子雷管模组封胶塑型模具结构包括电容定位凸起,在对电子雷管模组进行封胶之前,便于通过电容定位凸起对储能电容止抵,将储能电容限定在电容安装槽内并实现定位,有利于在对电子雷管模组进行封胶的过程中,确保储能电容的位置固定,避免在对电子雷管模组进行封胶的过程储能电容产生偏移,有利于确保储能电容功能的稳定性。The electronic detonator module sealing plastic mold structure in this embodiment includes capacitor positioning protrusions. Before the electronic detonator module is sealed, it is convenient to stop the energy storage capacitor through the capacitor positioning protrusions, and the energy storage capacitor is limited. Positioning in the capacitor installation slot is beneficial to ensure that the position of the energy storage capacitor is fixed during the process of sealing the electronic detonator module, and avoids the offset of the energy storage capacitor during the process of sealing the electronic detonator module , which is beneficial to ensure the stability of the energy storage capacitor function.
根据本发明的一个实施例,所述电子元件包括点火件和连接引脚,所述点火件连接在所述基板条的长度方向的一端上,所述连接引脚连接在所述基板条的长度方向的另一端上;According to an embodiment of the present invention, the electronic component includes an ignition element and a connection pin, the ignition element is connected to one end of the length direction of the substrate strip, and the connection pin is connected to the length of the substrate strip. on the other side of the direction;
所述第一模块或所述第二模块上设有用于收纳所述点火件的收纳槽体一,所述第一模块或所述第二模块上还设有用于收纳所述连接引脚的收纳槽体二;The first module or the second module is provided with a storage tank for accommodating the ignition element, and the first module or the second module is also provided with a storage tank for accommodating the connecting pins. tank two;
所述第一模块与所述第二模块合模后,所述点火件伸入并收纳在所述收纳槽体一内,所述连接引脚伸入并收纳在所述收纳槽体二内。After the first module and the second module are molded together, the ignition element is inserted into and accommodated in the first storage tank, and the connecting pin is inserted into and stored in the second storage tank.
本实施例中通过在第一模块或第二模块上设有收纳槽体一和收纳槽体二,便于在将第一模块与第二模块合模后,点火件伸入并收纳在收纳槽体一内,连接引脚伸入并收纳在收纳槽体二内,有利于对点火件和连接引脚进行保护,且避免点火件和连接引脚对电子雷管模组的待封胶部分的封胶过程造成影响,还可以避免点火件和连接引脚对第一模块与第二模块进行合模造成干涉,有利于第一模块与第二模块合模紧贴止抵。In this embodiment, the storage tank 1 and the
根据本发明的一个实施例,所述第一模块包括:According to an embodiment of the present invention, the first module includes:
第一本体,所述收纳凹槽设置在所述第一本体上,所述第一本体上间隔设有多个分别构成所述封胶塑型凹槽一的一部分的凹槽结构一;The first body, the receiving groove is arranged on the first body, and the first body is provided with a plurality of groove structures 1 which respectively constitute a part of the plastic-molded groove 1;
限位滑动块一,所述第一本体上设有滑动导向通槽一,所述滑动导向通槽一与所述凹槽结构一连通,所述限位滑动块一靠近所述凹槽结构一的一端一一对应所述凹槽结构一设有用于构成所述封胶塑型凹槽一的另一部分的凹槽结构二,所述限位滑动块一滑动安装在所述滑动导向通槽一内;Limiting sliding block one, the first body is provided with a sliding guide channel one, the sliding guiding channel one communicates with the groove structure one, and the limit sliding block one is close to the groove structure one One end corresponding to the groove structure one is provided with a groove structure two for constituting the other part of the sealing plastic groove one, and the limit sliding block one is slidably installed in the sliding guide channel one Inside;
所述限位滑动块一相对所述凹槽结构一滑动具有第一对齐匹配位置和第一凸出位置,当所述限位滑动块一位于所述第一对齐匹配位置,所述凹槽结构二的轮廓与所述凹槽结构一的轮廓对齐匹配并限定形成所述封胶塑型凹槽一;当所述限位滑动块一位于所述第一凸出位置,所述凹槽结构二凸出所述凹槽结构一。The limit sliding block one slides relative to the groove structure and has a first alignment matching position and a first protruding position, when the limit sliding block one is located at the first alignment matching position, the groove structure The contour of the two is aligned and matched with the contour of the groove structure one and defines the plastic molding groove one; when the limit sliding block one is located at the first protruding position, the groove structure two protruding from the groove structure one.
本实施例中的第一本体上设有多个凹槽结构一,第一本体上还设有滑动导向通槽一,限位滑动块一滑动安装在滑动导向通槽一内,且限位滑动块一上的一端设有凹槽结构二,当限位滑动块一位于第一对齐匹配位置,凹槽结构二的轮廓与凹槽结构一的轮廓对齐匹配并限定形成封胶塑型凹槽一,便于对电子雷管模组的待封胶部分进行塑型,而封胶塑型凹槽一分为凹槽结构一和凹槽结构二两个部分,当限位滑动块一位于第一凸出位置,凹槽结构二凸出凹槽结构一,限位滑动块一对封胶完成的多个电子雷管模组顶推,便于将封胶完成的电子雷管模组先凹槽结构一分离,有利于减小封胶完成的电子雷管模组与封胶塑型凹槽一的粘结力,进而有利于对封胶完成的电子雷管模组进行脱模,且减小封胶完成的电子雷管模组的在脱模过程产生的形变。In this embodiment, the first body is provided with a plurality of groove structures 1, and the first body is also provided with a sliding guide channel 1, and the limiting sliding block 1 is slidably installed in the sliding guiding channel 1, and the limiting sliding One end of block 1 is provided with
根据本发明的一个实施例,所述第二模块包括:According to an embodiment of the present invention, the second module includes:
第二本体,所述第二本体上间隔设有多个分别构成所述封胶塑型凹槽二的一部分的凹槽结构三;The second body, the second body is provided with a plurality of
限位滑动块二,所述第二本体上设有滑动导向通槽二,所述滑动导向通槽二与所述凹槽结构三连通,所述限位滑动块二靠近所述凹槽结构三的一端一一对应所述凹槽结构三设有用于构成所述封胶塑型凹槽二的另一部分的凹槽结构四,所述限位滑动块二滑动安装在所述滑动导向通槽二内,所述限位滑动块二相对所述凹槽结构二滑动具有第二对齐匹配位置和第二凸出位置,当所述限位滑动块二位于所述第二对齐匹配位置,所述凹槽结构四的轮廓与所述凹槽结构三的轮廓对齐匹配并限定形成所述封胶塑型凹槽二;当所述限位滑动块二位于所述第二凸出位置,所述凹槽结构四凸出所述凹槽结构三。Limiting sliding
本实施例中的第二本体上设有多个凹槽结构三,第二本体上还设有滑动导向通槽二,限位滑动块二滑动安装在滑动导向通槽二内,且限位滑动块二上的一端设有凹槽结构四,当限位滑动块二位于第二对齐匹配位置,凹槽结构四的轮廓与凹槽结构三的轮廓对齐匹配并限定形成封胶塑型凹槽二,便于对电子雷管模组的待封胶部分进行塑型,而封胶塑型凹槽二分为凹槽结构三和凹槽结构四两个部分,当限位滑动块二位于第二凸出位置,凹槽结构四凸出凹槽结构三,限位滑动块二对封胶完成的多个电子雷管模组顶推,便于将封胶完成的电子雷管模组先凹槽结构三分离,有利于减小封胶完成的电子雷管模组与封胶塑型凹槽二的粘结力,进而有利于对封胶完成的电子雷管模组进行脱模,且减小封胶完成的电子雷管模组的在脱模过程产生的形变。The second body in this embodiment is provided with a plurality of
根据本发明的一个实施例,所述第一模块或/和所述第二模块上还设有多个顶推件导向通孔,多个顶推件导向通孔能够与所述收纳腔体连通,多个所述顶推件导向通孔分别用于安装能够对封胶完成的多个所述电子雷管模组进行顶推实现脱模的活动顶推件。According to an embodiment of the present invention, the first module and/or the second module are further provided with a plurality of pusher guide through holes, and the plurality of pusher guide through holes can communicate with the storage cavity The plurality of guide through holes of the ejector are respectively used to install movable ejectors that can push the plurality of electronic detonator modules that have been sealed to achieve demoulding.
本实施例中在第一模块或/和第二模块上还设有多个顶推件导向通孔,便于通过多个活动顶推件来对封胶完成的电子雷管模组进行可靠的脱模,进一步的减小封胶完成的电子雷管模组的在脱模过程产生的形变。In this embodiment, a plurality of pusher guide through holes are also provided on the first module or/and the second module, so as to facilitate the reliable demoulding of the sealed electronic detonator module through a plurality of movable pushers , to further reduce the deformation of the sealed electronic detonator module during the demoulding process.
附图说明Description of drawings
为了更清楚地说明本发明中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the present invention more clearly, the following will briefly introduce the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the application. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明实施例的电子雷管模组封胶方法的流程图;Fig. 1 is the flowchart of the electronic detonator module sealing method of the embodiment of the present invention;
图2为本发明实施例的电子雷管模组封胶塑型模具结构的结构示意图;Fig. 2 is the structural schematic diagram of the electronic detonator module sealing plastic mold structure of the embodiment of the present invention;
图3为本发明实施例的第一模块的结构示意图;Fig. 3 is a schematic structural diagram of a first module of an embodiment of the present invention;
图4为图3中的I区域的放大示图;Figure 4 is an enlarged view of the I region in Figure 3;
图5为图3中的限位滑动块一与第一模块拆装的结构示意图;Fig. 5 is a structural schematic diagram of the disassembly and assembly of the limit sliding block one and the first module in Fig. 3;
图6为本发明实施例的第二模块竖立后的结构示意图;Fig. 6 is a schematic structural diagram of the erected second module of the embodiment of the present invention;
图7为图6中的II区域的放大示图;Figure 7 is an enlarged view of the II region in Figure 6;
图8为图6中的限位滑动块二与第二模块拆装的结构示意图;Fig. 8 is a structural schematic diagram of disassembly and assembly of the
图9为本发明实施例的连接导线和电子元件安装在基板条上形成多个电子雷管模组的结构示意图;Fig. 9 is a schematic structural diagram of connecting wires and electronic components installed on a substrate strip to form a plurality of electronic detonator modules according to an embodiment of the present invention;
图10为图9中的多个电子雷管模组封胶完成的结构示意图。FIG. 10 is a schematic diagram of the structure of a plurality of electronic detonator modules in FIG. 9 after sealing.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present application clearer, the implementation manners of the present application will be further described in detail below in conjunction with the accompanying drawings.
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned purpose, features and advantages of the present invention more clearly, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Therefore, the protection scope of the present invention is not limited by the specific details disclosed below. EXAMPLE LIMITATIONS.
本申请的一方面,提供的一种电子雷管模组封胶方法,如图1所示,包括:In one aspect of the present application, a method for sealing an electronic detonator module is provided, as shown in FIG. 1 , including:
步骤S102,将设有多个待进行封胶的电子雷管模组的基板3放入电子雷管模组封胶系统中的封胶模具的收纳腔体内,其中,基板3上设有多个基板条33,多个基板条33上分别布设有连接导线和电子元件形成电子雷管模组;Step S102, putting the
步骤S104,对封胶模具进行合模,将待进行封胶的多个电子雷管模组限定在封胶模具合模后形成的待注胶腔体内,多个电子雷管模组的待封胶部分分别位于待注胶腔体内;Step S104, closing the sealing mold, limiting the plurality of electronic detonator modules to be sealed in the cavity to be injected formed after the sealing mold is closed, and the parts to be sealed of the plurality of electronic detonator modules They are respectively located in the cavity to be injected;
步骤S106,向多个待注胶腔体内注入热胶体,热胶体填充在多个待注胶腔体内并将电子雷管模组的待封胶部分裹覆;Step S106, injecting thermal colloid into a plurality of cavities to be injected, the thermal colloid filling the multiple cavities to be injected and covering the part of the electronic detonator module to be sealed;
步骤S108,对封胶完成的多个电子雷管模组进行脱模。Step S108, demoulding the plurality of electronic detonator modules that have been sealed with glue.
在本实施例中,如图1和图9所示,本实施例的电子雷管模组封胶方法中通过将设有多个待进行封胶的电子雷管模组的基板3放入电子雷管模组封胶系统中的封胶模具的收纳腔体内,多个待进行封胶的电子雷管模组连接在基板条33上,而基板条33是基板3的一部分,通过对基板3进行固定便实现对多个电子雷管模组进行固定,从而提高对多个电子雷管模组固定的可靠性,避免电子雷管模组在封胶的过程中产生偏移,进而提高电子雷管模组的封胶品质;进一步的,多个电子雷管模组的待封胶部分分别位于待注胶腔体内,便于将基板3放入收纳腔体内,进而将多个电子雷管模组的待封胶部分分别位于待注胶腔体内,有利于向待注胶腔体内注入热胶体,实现对多个电子雷管模组的待封胶部分进行封胶;进一步的,多个待进行封胶的电子雷管模组连接在基板条33上,在对封胶完成的电子雷管模组进行脱模的过程中,有利于对基板3进行顶推使得连接在基板3上的多个电子雷管模组一起脱落,且有利于减小封胶完成的电子雷管模组的在脱模过程产生的形变,进一步的提高电子雷管模组的封胶品质。In this embodiment, as shown in Fig. 1 and Fig. 9, in the electronic detonator module sealing method of the present embodiment, by putting the
本发明的一个实施例,如图9所示,在将设有多个待进行封胶的电子雷管模组的基板3放入电子雷管模组封胶系统中的封胶模具的收纳腔体内之前,电子雷管模组封胶方法还包括:在基板3上间隔开设有多个通口32,多个通口32沿基板3的长度方向阵列布置,相邻的两个通口32之间分别形成基板条33,分别在基板条33上布设有连接导线和电子元件形成电子雷管模组。In one embodiment of the present invention, as shown in FIG. 9 , before the
在本实施例中,如图9所示,通过在基板3上间隔开设有多个通口32,进而在基板3上形成用于布设有连接导线和电子元件形成电子雷管模组的基板条33,便于分别在基板条33上布设有连接导线和电子元件形成电子雷管模组,从而便于在基板3上制造获得多个电子雷管模组,且能够通过与基板3一体连接的基板条33对多个电子雷管模组进行支撑以及固定,有利于提高多个电子雷管模组连接以及固定的可靠性,避免电子雷管模组在封胶的过程中产生偏移,进而提高电子雷管模组的封胶品质。另外,本实施例中的通口32通过激光切割形成,通口32还可以通过其它方式加工形成。In this embodiment, as shown in FIG. 9, a plurality of
本发明的一个实施例,电子雷管模组封胶方法还包括:In one embodiment of the present invention, the electronic detonator module sealing method further includes:
在基板条33长度方向的两端分别设置有预断线,预断线用于沿预断线将基板条33断开,获得多个封胶完成的电子雷管模组。Pre-breaking lines are respectively provided at both ends of the
在本实施例中,通过在基板条33长度方向的两端分别设置有预断线,便于在将电子雷管模组封装完成之后,取出基板3,并沿预断线将基板条33掰断,进而获得单个封胶完成的电子雷管模组。In this embodiment, the two ends of the lengthwise direction of the
需要说明的是,本实施例中对封胶完成的多个电子雷管模组进行脱模的具体操作可参考本领域的注塑方法,且电子雷管模组封胶方法在进行封胶过程的其它操作步骤也可以参考本领域的现有技术。It should be noted that, in this embodiment, the specific operation of demoulding the sealed multiple electronic detonator modules can refer to the injection molding method in the field, and the electronic detonator module sealing method is performing other operations in the sealing process The steps can also refer to the prior art in this field.
本申请的另一方面,提供的一种电子雷管模组封胶系统,用于实施上述的电子雷管模组封胶方法,如图2至图10所示,电子雷管模组封胶系统包括:In another aspect of the present application, an electronic detonator module sealing system is provided, which is used to implement the above electronic detonator module sealing method, as shown in Figures 2 to 10, the electronic detonator module sealing system includes:
基座;base;
封胶模具,封胶模具包括第一模块1和第二模块2,第一模块1和第二模块2中的一个安装在基座上,第一模块1上设有空间约束结构一,第二模块2用于与第一模块1合模的一侧上正对空间约束结构一设有空间约束结构二,第一模块1和第二模块2用于合模的一侧上设有浇道结构;当第一模块1与第二模块2合模时,空间约束结构一和空间约束结构二之间限定形成能够收纳基板3的收纳腔体,空间约束结构一和空间约束结构二之间还限定形成多个待注入热胶体的待注胶腔体,多个待注胶腔体分别与收纳腔体连通,浇道结构形成与待注胶腔体连通的浇道,且基板3放置在收纳腔体后,电子雷管模组的待封胶部分分别位于待注胶腔体内;通过浇道向待注胶腔体内注入热胶体,热胶体填充在待注胶腔体内并将电子雷管模组的待封胶部分裹覆;The sealing mold, the sealing mold includes a first module 1 and a second module 2, one of the first module 1 and the second module 2 is installed on the base, the first module 1 is provided with a space constraint structure 1, the second The side of the module 2 used for mold closing with the first module 1 is directly facing the space constraint structure 1, and the space constraint structure 2 is provided, and the side of the first module 1 and the second module 2 used for mold closing is provided with a sprue structure ; When the first module 1 and the second module 2 are closed, a storage cavity capable of accommodating the substrate 3 is defined between the space constraint structure 1 and the space constraint structure 2, and the space constraint structure 1 and the space constraint structure 2 are also defined A plurality of cavities to be injected with hot glue are formed, and the multiple cavities to be injected are respectively connected to the storage cavity, and the runner structure forms a sprue connected to the cavities to be injected, and the substrate 3 is placed in the storage cavity After the body, the parts to be sealed of the electronic detonator module are respectively located in the cavity to be injected; the thermal colloid is injected into the cavity to be injected through the runner, and the thermal colloid is filled in the cavity to be injected and the electronic detonator module is sealed. The sealing part is covered;
驱动装置,安装在基座上,第一模块1和第二模块2中的另一个安装在驱动装置上且能够在驱动装置的驱动下移动并将第一模块1与第二模块2进行合模和开模;The driving device is installed on the base, the other of the first module 1 and the
导向机构,安装在基座上,第一模块1和第二模块2与导向机构滑动连接且能够在导向机构的导向作用下进行移动;The guide mechanism is installed on the base, the first module 1 and the
顶推机构,安装在驱动装置上,顶推机构用于在第一模块1与第二模块2开模之后将在待注胶腔体内封胶完成的多个电子雷管模组顶出实现脱模;The ejector mechanism is installed on the drive device, and the ejector mechanism is used to eject the multiple electronic detonator modules that have been sealed in the cavity to be injected to realize demoulding after the first module 1 and the
注塑机,用于生产热胶体并向浇道输入热胶体。Injection molding machine for producing hot glue and feeding hot glue to the sprue.
在本实施例中,如图2至图10所示,封胶模具包括第一模块1和第二模块2,当第一模块1与第二模块2合模时,第一模块1上的空间约束结构一和第二模块2上的空间约束结构二之间限定形成能够收纳基板3的收纳腔体,空间约束结构一和空间约束结构二之间还限定形成多个待注入热胶体的待注胶腔体,便于将基板3放入收纳腔体内进而将多个电子雷管模组的待封胶部分分别位于待注胶腔体内,有利于向待注胶腔体内注入热胶体,实现对多个电子雷管模组的待封胶部分进行封胶;进一步的,通过对基板3进行固定便实现对多个电子雷管模组进行固定,从而提高对多个电子雷管模组固定的可靠性,避免电子雷管模组在封胶的过程中产生偏移,进而提高电子雷管模组的封胶品质。In this embodiment, as shown in FIGS. 2 to 10, the sealing mold includes a first module 1 and a
在本实施例中,第一模块1和第二模块2用于合模的一侧上均设有浇道结构;进一步的,也可以只将浇道结构设置在第一模块1或第二模块2上,便于向待注胶腔体注入热胶体便可。In this embodiment, the first module 1 and the
在本实施例中,如图9所示,本实施例中的基板3呈长方形板状结构,本实施例中的收纳腔体呈长方形状结构。进一步的,本实施例中的电子雷管模组封胶塑型模具结构能够同时对两组电子雷管模组进行封胶,两块基板3相连接构成两组待进行封胶的两组电子雷管模组。In this embodiment, as shown in FIG. 9 , the
进一步的,如图9所示,本实施例中的基板3包括支撑板一30、支撑板二31和基板条33,支撑板一30呈U字型结构,支撑板二31呈直板状结构,基板条33连接在支撑板一30和支撑板二31之间。进一步的,支撑板一30和支撑板二31之间设有预断线段311,基板条33分别与支撑板一30和支撑板二31连接的两端也分别设有预断线,在将电子雷管模组封装完成之后,取出基板3,并沿预断线段311将支撑板一30和支撑板二31掰断,再沿基板条33两端的预断线与支撑板一30和支撑板二31掰断,进而获得单个电子雷管模组。进一步的,本实施例中为了便于在将电子元件安装在基板条33上的过程中对基板3进行固定,通过在支撑板一30的左右两端上分别设有两个固定通孔301,在将电子元件安装在基板条33上的过程中,通过固定件穿过固定通孔301将基板3固定。Further, as shown in FIG. 9 , the
进一步的,如图10所示,热胶体填充在待注胶腔体内并将电子雷管模组的待封胶部分裹覆后,电子雷管模组的待封胶部分形成封胶体7,封胶体7裹覆在基板条33以及电子元件的外侧。Further, as shown in Figure 10, after the thermal colloid is filled in the cavity to be injected and the part to be sealed of the electronic detonator module is covered, the part to be sealed of the electronic detonator module forms a sealing body 7, and the sealing body 7 Wrapped on the outside of the
在本实施例中,如图3至图5所示,本实施例中的第一模块1近似呈长方体状结构,第一模块1上设有四个竖直导向孔一10,四个竖直导向孔一10分别靠近第一模块1的四个拐角设置;竖直导向孔一10分别用于安装竖直导向杆;进一步的,本实施例中的第二模块2也近似呈长方体状结构,第二模块2上分别正对四个竖直导向孔一10设有四个竖直导向孔三20,竖直导向杆竖直穿过竖直导向孔一10和竖直导向孔三20,竖直导向杆限定第一模块1和第二模块2竖直移动,避免限定第一模块1和第二模块2周向偏移;另外,本实施例中未对竖直导向杆进行图示。In this embodiment, as shown in Figures 3 to 5, the first module 1 in this embodiment is approximately in the shape of a cuboid, and the first module 1 is provided with four vertical guide holes-10, four vertical The guide holes 10 are arranged near the four corners of the first module 1 respectively; the vertical guide holes 10 are respectively used for installing vertical guide rods; further, the
进一步的,如图3至图5所示,本实施例中为了更好的提高第一模块1竖直移动的稳定性,通过在第一模块1的左右两端分别设有多个竖直导向孔二17,竖直导向孔二17用于与竖直设置有导向杆滑动配合,实现对第一模块1的竖直移动进行导向,便于第一模块1可靠的合模以及开模。Further, as shown in Figures 3 to 5, in order to better improve the stability of the vertical movement of the first module 1 in this embodiment, a plurality of vertical guides are respectively provided at the left and right ends of the first module 1 The
在本实施例中,如图2所示,为了便于将第一模块1和第二模块2水平固定,通过在第一模块1上设有水平安装孔一16,水平安装孔一16沿第一模块1的长度方向水平开设,且水平安装孔一16穿出第一模块1的左右两端;本实施例中的水平安装孔一16设有两个,通过采用两根支撑杆分别穿过水平安装孔一16,便于通过两根支撑杆将第一模块1水平连接。另外,通过在第二模块2上设有水平安装孔二26,水平安装孔二26沿第二模块2的长度方向水平开设,且水平安装孔二26穿出第二模块2的左右两端;本实施例中的水平安装孔二26设有两个,通过采用两根支撑杆分别穿过水平安装孔二26,便于通过两根支撑杆将第二模块2水平连接。In this embodiment, as shown in Figure 2, in order to facilitate the horizontal fixing of the first module 1 and the
需要说明的是,本实施例中的第一模块1和第二模块2还可以设置成其它结构,本实施例中的收纳腔体可以根据需要放置的基板3的结构以及尺寸进行适应性调整设计,本实施例中的待注胶腔体的结构以及尺寸也可以根据需要在电子雷管模组的待封胶部分封胶包裹形成的封胶体7的结构和尺寸进行适应性设计。It should be noted that the first module 1 and the
在本实施例中,如图3至图5所示,本实施例中的第一模块1的前侧中部设有用于对浇注头进行安装避让的避让凹槽一100,第一模块1上正对避让凹槽一100的位置的前侧面上开设有浇口凹槽一101,第一模块1上正对避让凹槽一100的位置的上侧面上开设有与浇口凹槽一101连通的浇道凹槽一102,第一模块1上还沿收纳凹槽11的长度延伸方向开设有两个横向分流凹槽一103,横向分流凹槽一103与浇道凹槽一102连通,第一模块1上还沿收纳凹槽11的长度延伸方向间隔设有多个纵向分流凹槽一104,纵向分流凹槽一104分别与横向分流凹槽一103连通,纵向分流凹槽一104与封胶塑型凹槽一12之间还没有流通口105,封胶塑型凹槽一12通过流通口105与纵向分流凹槽一104连通。In this embodiment, as shown in Fig. 3 to Fig. 5, the middle part of the front side of the first module 1 in this embodiment is provided with an
在本实施例中,如图6至图8所示,本实施例中的第二模块2的前侧中部设有用于对浇注头进行安装避让的避让凹槽二200,第二模块2上正对浇口凹槽一101开设有浇口凹槽二201,第二模块2上正对避让凹槽二200的位置的下侧面上开设有与浇口凹槽二201连通的浇道凹槽二202,浇道凹槽二202与浇道凹槽一102正对设置,第二模块2上还正对两个横向分流凹槽一103开设有两个横向分流凹槽二203,横向分流凹槽二203与浇道凹槽二202连通,第二模块2上还分别正对多个纵向分流凹槽一104间隔设有多个纵向分流凹槽二204,纵向分流凹槽二204分别与横向分流凹槽二203连通。In this embodiment, as shown in Figures 6 to 8, the middle part of the front side of the
进一步的,当第二模块2与第一模块1合模后,浇口凹槽一101与浇口凹槽二201之间限定形成浇口,浇道凹槽一102与浇道凹槽二202之间限定形成主浇道,横向分流凹槽一103与横向分流凹槽二203之间限定形成横向分流浇道,纵向分流凹槽一104与纵向分流凹槽二204之间限定形成纵向分流浇道;由此,本实施例中的浇口、主浇道、横向分流浇道、纵向分流浇道和流通口105构成浇道结构。另外,本实施例中的浇道结构还可以设置成其它的方式,便于向待注胶腔体注入热胶体实现对电子雷管模组的待封胶部分进行封胶便可。Further, when the
进一步的,如图2所示,本实施例中为了便于对浇注头进行安装,通过在第一模块1的前侧设有两个浇注头卡接槽19,两个浇注头卡接槽19分别位于避让凹槽一100的左右两侧,本实施例中的浇注头卡接槽19呈长方体状结构,在将浇注头进行固定的过程中,通过将浇注头的卡接部卡入浇注头卡接槽19内,以便于将浇注头固定,便于在通过浇注头向待注胶腔体内注入热胶体的过程中,使得浇注头可靠的固定。Further, as shown in FIG. 2 , in order to facilitate the installation of the pouring head in this embodiment, two pouring
需要说明的是,本实施例中的“塑型”是指对热胶体的流动以及成型形状进行限定,使得热胶体冷却后形成与待注胶腔体的轮廓匹配的外形结构。It should be noted that the "shaping" in this embodiment refers to restricting the flow and molding shape of the hot glue, so that the hot glue cools down to form a shape that matches the contour of the cavity to be injected.
进一步的,本实施例中的导向机构安装在基座上,第一模块1和第二模块2与导向机构配合滑动连接且能够在导向机构的导向作用下进行移动;另外,也可以只将第一模块1和第二模块2中的一个与导向机构滑动连接,而将第一模块1和第二模块2中的另一个作为固定。进一步的,本实施例中的顶推机构安装在驱动装置上,还可以将顶推机构安装在基座,便于通过顶推机构将在待注胶腔体内封胶完成的多个电子雷管模组顶出实现脱模便可。Further, the guide mechanism in this embodiment is installed on the base, and the first module 1 and the
进一步的,本实施例中的注塑机在向浇道内注入热胶体时采用低压注塑,以使得待注胶腔体的压力适合,避免在对电子雷管模组进行封胶的过程中热胶体对电子雷管模组上的电子元件造成较大的冲击,而造成电子雷管模组上的电子元件松动或产生位移。Further, the injection molding machine in this embodiment adopts low-pressure injection molding when injecting thermal colloid into the runner, so that the pressure of the cavity to be injected is suitable, and avoids the impact of the thermal colloid on the electronic detonator module during the process of sealing the electronic detonator module. The electronic components on the detonator module cause a relatively large impact, which causes loosening or displacement of the electronic components on the electronic detonator module.
在本实施例中,导向机构包括多根竖直导向杆,竖直导向杆竖直穿过竖直导向孔一10和竖直导向孔三20,竖直导向杆限定第一模块1和第二模块2在竖直方向的移动。In this embodiment, the guide mechanism includes a plurality of vertical guide rods, the vertical guide rods vertically pass through the first
需要说明的是,本实施例中未对驱动装置、导向机构、顶推机构和注塑机进行图示,本实施例中的第一模块1和第二模块2的具体连接以及驱动方式可参考现有技术中的注塑模具,本实施例中对电子雷管模组进行封胶的操作也可以参考本领域的注塑技术,在此不再进行赘述。进一步的,上述的电子雷管模组封胶方法还可以通过其它的封胶系统来实施。It should be noted that the driving device, guiding mechanism, pushing mechanism and injection molding machine are not illustrated in this embodiment, and the specific connection and driving method of the first module 1 and the
本发明的一个实施例,如图3和图6所示,空间约束结构一包括:In one embodiment of the present invention, as shown in Figure 3 and Figure 6, the space constraint structure 1 includes:
收纳凹槽11,收纳凹槽11的轮廓与基板3的轮廓相适配,基板3能够收纳在收纳凹槽11内;The receiving
封胶塑型凹槽一12,与收纳凹槽11连通,且封胶塑型凹槽一12用于对电子雷管模组的待封胶部分进行塑型;The
当第一模块1与第二模块2合模时,收纳凹槽11形成收纳腔体,封胶塑型凹槽一12形成待注胶腔体的一部分;When the first module 1 and the
空间约束结构二包括:Space Constraint Structure II includes:
封胶塑型凹槽二21,正对封胶塑型凹槽一12设置,且用于对电子雷管模组的待封胶部分进行塑型;Sealing
第一模块1与第二模块2合模后,封胶塑型凹槽二21形成待注胶腔体的另一部分,且封胶塑型凹槽一12和封胶塑型凹槽二21限定形成待注胶腔体。After the first module 1 and the
在本实施例中,如图3和图6所示,空间约束结构一包括收纳凹槽11和封胶塑型凹槽一12,收纳凹槽11的轮廓与基板3的轮廓相适配,有利于在将基板3放入收纳凹槽11后,基板3收纳在收纳凹槽11内,通过收纳凹槽11在周侧方向上对基板3进行定位;进一步的,当第一模块1与第二模块2合模时,封胶塑型凹槽一12形成待注胶腔体的一部分;另外,本实施例中的空间约束结构二包括封胶塑型凹槽二21,封胶塑型凹槽二21正对封胶塑型凹槽一12设置,封胶塑型凹槽一12形成待注胶腔体的另一部分,当第一模块1与第二模块2合模时,封胶塑型凹槽一12和封胶塑型凹槽二21限定形成待注胶腔体,有利于对电子雷管模组的待封胶部分进行塑型,进而使得封胶获得的封胶体7与待注胶腔体具有相同的轮廓;进一步的,本实施例中的待注胶腔体由位于第一模块1上的封胶塑型凹槽一12和位于第二模块2上的封胶塑型凹槽二21限定形成,有利于通过驱动第一模块1与第二模块2开模,进而便于实现对封胶完成的电子雷管模组进行脱模。In this embodiment, as shown in FIG. 3 and FIG. 6 , the space constraint structure 1 includes a
在本实施例中,如图3所示,本实施例中的基板3呈长方形板状结构,收纳凹槽11呈长方形状结构,收纳凹槽11可以根据需要放置的基板3的结构以及尺寸进行适应性调整设计;进一步的,本实施例中的封胶塑型凹槽一12近似呈半圆柱腔体状结构,封胶塑型凹槽一12的结构也可以根据需要在电子雷管模组的待封胶部分封胶包裹形成的封胶体7的结构和尺寸进行适应性设计。In this embodiment, as shown in Figure 3, the
进一步的,如图6至图8所示,本实施例中的封胶塑型凹槽二21近似呈半圆柱腔体状结构,封胶塑型凹槽二21的结构也可以根据需要在电子雷管模组的待封胶部分封胶包裹形成的封胶体7的结构和尺寸进行适应性设计。Further, as shown in Fig. 6 to Fig. 8, the
本发明的一个实施例,如图3所示,收纳凹槽11包括:In one embodiment of the present invention, as shown in FIG. 3 , the receiving
外围收纳部,用于收纳基板3的外围部分;The peripheral storage part is used to store the peripheral part of the
基板条收纳部,阵列设有多个,多个基板条收纳部分别与封胶塑型凹槽一12和外围收纳部连通,基板条收纳部用于收纳基板条33,且基板条收纳部在沿基板条收纳部的阵列方向的两侧分别形成限位块13,基板3放置在收纳凹槽11后,基板3的外围部分收纳在外围收纳部内,基板条33分别收纳在基板条收纳部内,限位块13分别伸入通口32内。There are a plurality of substrate strip storage parts in the array, and the plurality of substrate strip storage parts are respectively connected with the sealing
在本实施例中,如图3所示,收纳凹槽11包括外围收纳部和基板条收纳部,便于通过外围收纳部来收纳基板3的外围部分,通过基板条收纳部收纳基板条33,便于将基板3放置在收纳凹槽11内并在周向方向上对基板3限位,便于在周向方向上对基板3进行固定;进一步的,基板条收纳部在沿基板条收纳部的阵列方向的两侧分别形成限位块13,基板条33分别收纳在基板条收纳部内,限位块13分别伸入通口32内,在周向方向上进一步的提高对基板3的限定,有利于在周向方向上对基板3进行固定,限位块13还避免在对电子雷管模组进行封胶的过程中热胶体流入通口32内。In this embodiment, as shown in FIG. 3 , the
在本实施例中,如图4和图9所示,本实施例中的基板3上设有的通口32呈长方形状结构,对应的,本实施例中的限位块13呈长条状结构,限位块13与通口32相匹配,限位块13能够卡入通口32内。In this embodiment, as shown in Figure 4 and Figure 9, the
本发明的一个实施例,如图4所示,封胶塑型凹槽一12的宽度尺寸大于基板条收纳部的宽度尺寸,基板3放置在收纳凹槽11后,基板条33的外侧壁分别与基板条收纳部的内侧壁止抵接触,基板条33将基板条收纳部填堵并在沿基板条33的长度方向上对进入封胶塑型凹槽一12内的热胶体进行封堵。In one embodiment of the present invention, as shown in FIG. 4, the width dimension of the sealing
在本实施例中,如图4所示,封胶塑型凹槽一12的宽度尺寸大于基板条收纳部的宽度尺寸,基板3放置在收纳凹槽11后,基板条33的外侧壁分别与基板条收纳部的内侧壁止抵接触,有利于增厚流入封胶塑型凹槽一12内热胶体裹覆在电子雷管模组的待封胶部分的厚度,有利于获得厚度适合的封胶体7;进一步的,基板条33将基板条收纳部填堵并在沿基板条33的长度方向上对进入封胶塑型凹槽一12内的热胶体进行封堵,有利于避免热胶体在沿基板条33的长度方向上从封胶塑型凹槽一12内流出。In this embodiment, as shown in FIG. 4 , the width dimension of the sealing
本发明的一个实施例,如图6、图7和图9所示,电子元件包括储能电容4,基板条33上设有用于安装储能电容4的电容安装槽,储能电容4安装在电容安装槽内;One embodiment of the present invention, as shown in Fig. 6, Fig. 7 and Fig. 9, electronic component comprises
封胶模具还包括:The sealing mold also includes:
电容定位凸起,连接在封胶塑型凹槽二21的内壁上并沿第一模块1与第二模块2的开模方向竖直凸起,第一模块1与第二模块2合模后,电容定位凸起能够与储能电容4止抵并对储能电容4进行定位。The capacitance positioning protrusion is connected to the inner wall of the sealing
在本实施例中,如图6、图7和图9所示,电子雷管模组封胶塑型模具结构包括电容定位凸起,在对电子雷管模组进行封胶之前,便于通过电容定位凸起对储能电容4止抵,将储能电容4限定在电容安装槽内并实现定位,有利于在对电子雷管模组进行封胶的过程中,确保储能电容4的位置固定,避免在对电子雷管模组进行封胶的过程储能电容4产生偏移,有利于确保储能电容4功能的稳定性。In this embodiment, as shown in Fig. 6, Fig. 7 and Fig. 9, the electronic detonator module sealing plastic mold structure includes capacitor positioning protrusions, before the electronic detonator module is sealed, it is convenient to pass through the capacitor positioning protrusions. The
在本实施例中,如图6和图7所示,本实施例中为了便于对储能电容4进行固定,将电容定位凸起设置成包括电容定位凸起一213和电容定位凸起二242,电容定位凸起一213设有两个,两个电容定位凸起一213分别位于封胶塑型凹槽二21中的凹槽段四211和凹槽段五212的内侧壁上;电容定位凸起二242设有两个,两个电容定位凸起二242连接在限位滑动块二24的凹槽段六241的内侧壁上。本实施例中共设有两个电容定位凸起一213和两个电容定位凸起二242,便于对安装在基板条33的不同位置的储能电容4进行固定,提高电容定位凸起对储能电容4限定的灵活性。In this embodiment, as shown in FIG. 6 and FIG. 7 , in order to facilitate fixing the
进一步的,如图6和图7所示,本实施例中的电容定位凸起一213和电容定位凸起二242的结构相同,封胶完成的电子雷管模组的封胶体7上对应形成四个凹陷槽70。另外,本实施例中的电容定位凸起一213和电容定位凸起二242均呈圆环形凸起结构,电容定位凸起一213和电容定位凸起二242也可以设置成其它结构,便于对对储能电容4进行限定便可。Further, as shown in FIG. 6 and FIG. 7 , the structure of the capacitor positioning protrusion 1 213 and the
进一步的,如图6和图7所示,电容定位凸起连接在封胶塑型凹槽二21的内壁上,也可以将电容定位凸起连接在封胶塑型凹槽一12的内壁上,还可以分别在封胶塑型凹槽一12和封胶塑型凹槽二21的内壁上分别连接有电容定位凸起。另外,电容定位凸起设置的数量还可以需求进行适当的调节。Further, as shown in Fig. 6 and Fig. 7, the capacitance positioning protrusion is connected to the inner wall of the sealing plastic groove two 21, and the capacitance positioning protrusion can also be connected to the inner wall of the sealing plastic molding groove one 12 , Capacitance positioning protrusions can also be respectively connected on the inner walls of the plastic-sealed groove one 12 and the plastic-sealed groove two 21. In addition, the number of capacitor positioning protrusions can also be properly adjusted as required.
本发明的一个实施例,如图6和图7所示,电子元件包括点火件6和连接引脚5,点火件6连接在基板条33的长度方向的一端上,连接引脚5连接在基板条33的长度方向的另一端上;One embodiment of the present invention, as shown in Figure 6 and Figure 7, electronic component comprises
第二模块2上设有用于收纳点火件6的收纳槽体一22,第二模块2上还设有用于收纳连接引脚5的收纳槽体二23;The
第一模块1与第二模块2合模后,点火件6伸入并收纳在收纳槽体一22内,连接引脚5伸入并收纳在收纳槽体二23内。After the first module 1 and the
在本实施例中,如图6和图7所示,通过第二模块2上设有收纳槽体一22和收纳槽体二23,便于在将第一模块1与第二模块2合模后,点火件6伸入并收纳在收纳槽体一22内,连接引脚5伸入并收纳在收纳槽体二23内,有利于对点火件6和连接引脚5进行保护,且避免点火件6和连接引脚5对电子雷管模组的待封胶部分的封胶过程造成影响,还可以避免点火件6和连接引脚5对第一模块1与第二模块2进行合模造成干涉,有利于第一模块1与第二模块2合模紧贴止抵。In this embodiment, as shown in FIG. 6 and FIG. 7 , the
进一步的,如图6、图7所示,本实施例中的收纳槽体一22和收纳槽体二23均设置在第二模块2上,另外,也可以将收纳槽体一22和收纳槽体二23中的一个或两个设置在第一模块1上,有利于点火件6伸入并收纳在收纳槽体一22内,连接引脚5伸入并收纳在收纳槽体二23内便可。Further, as shown in Fig. 6 and Fig. 7, the storage tank body 1 22 and the
进一步的,如图6、图7所示,本实施例中的点火件6包括两个连接支脚、封胶块一和点火电阻丝,两个连接支脚的一端连接在基板条33上,点火电阻丝连接在两个连接支脚之间且位于连接支脚的另一端,封胶块一包裹在连接支脚与基板条33连接的一端上。Further, as shown in Fig. 6 and Fig. 7, the
进一步的,如图6、图7所示,本实施例中的收纳槽体一22呈长条状结构,收纳槽体一22沿第二模块2的长度方向延伸,连接支脚、封胶块一和点火电阻丝能够收纳在收纳槽体一22内;另外,收纳槽体一22也可以设置成其它结构,便于对点火件6进行收纳便可。Further, as shown in Fig. 6 and Fig. 7, the receiving
进一步的,如图6、图7所示,本实施例中的连接引脚5设有两支,连接引脚5的一端连接在基板条33上,连接引脚5的另一端形成连接端,连接引脚5与基板条33连接的一端上通过封胶块二包裹。进一步的,本实施例中的收纳槽体二23一一对应多个连接引脚5设有多个,收纳槽体二23呈长方体空腔结构,封胶块二和连接引脚5能够收纳在收纳槽体二23内。另外,收纳槽体二23也可以设置成其它结构,便于对连接引脚5进行收纳便可。Further, as shown in Figure 6 and Figure 7, there are two
本发明的一个实施例,如图5所示,第一模块1包括:One embodiment of the present invention, as shown in Figure 5, the first module 1 includes:
第一本体,收纳凹槽11设置在第一本体上,第一本体上间隔设有多个分别构成封胶塑型凹槽一12的一部分的凹槽结构一;The first body, the receiving
限位滑动块一14,第一本体上设有滑动导向通槽一15,滑动导向通槽一15与凹槽结构一连通,限位滑动块一14靠近凹槽结构一的一端一一对应凹槽结构一设有用于构成封胶塑型凹槽一12的另一部分的凹槽结构二,限位滑动块一14滑动安装在滑动导向通槽一15内;The limit sliding block one 14, the first body is provided with a slide guide through groove one 15, the slide guide through groove one 15 communicates with the groove structure one, and the end of the limit slide block one 14 near the groove structure one corresponds to the concave Groove structure 1 is provided with
限位滑动块一14相对凹槽结构一滑动具有第一对齐匹配位置和第一凸出位置,当限位滑动块一14位于第一对齐匹配位置,凹槽结构二的轮廓与凹槽结构一的轮廓对齐匹配并限定形成封胶塑型凹槽一12;当限位滑动块一14位于第一凸出位置,凹槽结构二凸出凹槽结构一。The limit sliding block one 14 slides relative to the groove structure one and has a first alignment matching position and a first protruding position. When the limit sliding block one 14 is located at the first alignment matching position, the contour of the groove structure two is the same as that of the groove structure one The contours of the grooves are matched and defined to form a sealing plastic groove one 12; when the limit sliding block one 14 is located at the first protruding position, the groove structure two protrudes from the groove structure one.
在本实施例中,如图5所示,第一本体上设有多个凹槽结构一,第一本体上还设有滑动导向通槽一15,限位滑动块一14滑动安装在滑动导向通槽一15内,且限位滑动块一14上的一端设有凹槽结构二,当限位滑动块一14位于第一对齐匹配位置,凹槽结构二的轮廓与凹槽结构一的轮廓对齐匹配并限定形成封胶塑型凹槽一12,便于对电子雷管模组的待封胶部分进行塑型,而封胶塑型凹槽一12分为凹槽结构一和凹槽结构二两个部分,当限位滑动块一14位于第一凸出位置,凹槽结构二凸出凹槽结构一,限位滑动块一14对封胶完成的多个电子雷管模组顶推,便于将封胶完成的电子雷管模组先凹槽结构一分离,有利于减小封胶完成的电子雷管模组与封胶塑型凹槽一12的粘结力,进而有利于对封胶完成的电子雷管模组进行脱模,且减小封胶完成的电子雷管模组的在脱模过程产生的形变。In this embodiment, as shown in Figure 5, the first body is provided with a plurality of groove structures 1, and the first body is also provided with a sliding
在本实施例中,如图2所示,本实施例中为了便于将第一本体进行连接,通过在第一本体的下端设有多个用于连接的连接孔,连接孔具体为螺纹孔,便于将通过螺纹连接第一模块1固定连接。In this embodiment, as shown in Figure 2, in order to facilitate the connection of the first body in this embodiment, a plurality of connection holes for connection are provided at the lower end of the first body, the connection holes are specifically threaded holes, It is convenient to securely connect the first module 1 through screw connection.
在本实施例中,如图4和图5所示,滑动导向通槽一15开设在第一本体的中部,限位滑动块一14安装在滑动导向通槽一15后,限位滑动块一14位于第一本体的中部;凹槽结构一包括凹槽段一121和凹槽段二122,凹槽结构二包括凹槽段三141,限位滑动块一14安装在滑动导向通槽一15且位于第一对齐匹配位置后,凹槽段三141位于凹槽段一121和凹槽段二122之间,且凹槽段一121、凹槽段二122和凹槽段三141共同限定形成封胶塑型凹槽一12。In this embodiment, as shown in Fig. 4 and Fig. 5 , the sliding guide channel one 15 is provided in the middle part of the first body, the limiting sliding block one 14 is installed behind the sliding guiding channel one 15, and the limiting sliding block one 14 is located in the middle of the first body; groove structure one includes groove section one 121 and groove section two 122, groove structure two includes groove section three 141, and limit sliding block one 14 is installed in sliding guide channel one 15 And after the first alignment and matching position, the
在本实施例中,如图4和图5所示,滑动导向通槽一15开设在第一本体的中部,第一本体上的凹槽段一121的两侧分别设有凸块段一131,第一本体上的凹槽段二122的两侧分别设有凸块段二132,限位滑动块一14上的凹槽段三141的两侧分别设有凸块段三142,限位滑动块一14安装在滑动导向通槽一15且位于第一对齐匹配位置后,凸块段三142位于凸块段一131和凸块段二132之间,且凸块段一131、凸块段二132和凸块段三142依次排列形成限位块13。In this embodiment, as shown in FIG. 4 and FIG. 5 , the sliding
在本实施例中,为了便于将限位滑动块一14与驱动结构进行连接,通过在限位滑动块一14的下端设有多个用于连接的连接孔结构;进一步的,如图5所示,本实施例中的滑动导向通槽一15呈长方体状空腔结构,限位滑动块一14呈长方体状结构,另外,滑动导向通槽一15和限位滑动块一14还可以根据需要设置成其它结构。In this embodiment, in order to facilitate the connection between the
本发明的一个实施例,如图8所示,第二模块2包括:One embodiment of the present invention, as shown in Figure 8, the
第二本体,第二本体上间隔设有多个分别构成封胶塑型凹槽二21的一部分的凹槽结构三;The second body, the second body is provided with a plurality of groove structures three respectively constituting a part of the sealing plastic groove two 21 at intervals;
限位滑动块二24,第二本体上设有滑动导向通槽二25,滑动导向通槽二25与凹槽结构三连通,限位滑动块二24靠近凹槽结构三的一端一一对应凹槽结构三设有用于构成封胶塑型凹槽二21的另一部分的凹槽结构四,限位滑动块二24滑动安装在滑动导向通槽二25内,限位滑动块二24相对凹槽结构二滑动具有第二对齐匹配位置和第二凸出位置,当限位滑动块二24位于第二对齐匹配位置,凹槽结构四的轮廓与凹槽结构三的轮廓对齐匹配并限定形成封胶塑型凹槽二21;当限位滑动块二24位于第二凸出位置,凹槽结构四凸出凹槽结构三。Limiting sliding block two 24, the second body is provided with sliding guide through groove two 25, sliding guiding through groove two 25 communicates with groove structure three, and one end of limit sliding block two 24 near groove structure three corresponds to the
在本实施例中,如图8所示,第二本体上设有多个凹槽结构三,第二本体上还设有滑动导向通槽二25,限位滑动块二24滑动安装在滑动导向通槽二25内,且限位滑动块二24上的一端设有凹槽结构四,当限位滑动块二24位于第二对齐匹配位置,凹槽结构四的轮廓与凹槽结构三的轮廓对齐匹配并限定形成封胶塑型凹槽二21,便于对电子雷管模组的待封胶部分进行塑型,而封胶塑型凹槽二21分为凹槽结构三和凹槽结构四两个部分,当限位滑动块二24位于第二凸出位置,凹槽结构四凸出凹槽结构三,限位滑动块二24对封胶完成的多个电子雷管模组顶推,便于将封胶完成的电子雷管模组先凹槽结构三分离,有利于减小封胶完成的电子雷管模组与封胶塑型凹槽二21的粘结力,进而有利于对封胶完成的电子雷管模组进行脱模,且减小封胶完成的电子雷管模组的在脱模过程产生的形变。In this embodiment, as shown in Figure 8, the second body is provided with a plurality of groove structures 3, and the second body is also provided with a sliding guide channel 2 25, and the limiting sliding block 2 24 is slidably installed on the sliding guide In the through groove two 25, and one end on the limit sliding block two 24 is provided with a groove structure four, when the limit slide block two 24 is in the second alignment matching position, the outline of the groove structure four is the same as the outline of the groove structure three Align and match and define the plastic sealing groove 2 21, which is convenient for molding the part to be sealed in the electronic detonator module, and the sealing plastic groove 2 2 is divided into groove structure 3 and groove structure 4 For the first part, when the limit sliding block 2 24 is located at the second protruding position, the groove structure 4 protrudes from the groove structure 3, and the limit sliding block 2 24 pushes the plurality of electronic detonator modules completed by sealing, so as to facilitate the The sealed electronic detonator module is firstly separated from the groove structure three, which is beneficial to reduce the bonding force between the sealed electronic detonator module and the sealed plastic groove 21, which is beneficial to the sealing of the electronic detonator module. The detonator module is demoulded, and the deformation of the sealed electronic detonator module during the demoulding process is reduced.
在本实施例中,如图2、图6所示,本实施例中为了便于将第二本体与驱动结构进行连接,通过在第二本体的上端设有多个用于连接的连接孔一29,连接孔一29具体为螺纹孔且用于与驱动结构螺纹连接,便于将第二模块2固定连接。In this embodiment, as shown in Fig. 2 and Fig. 6, in order to facilitate the connection between the second body and the driving structure in this embodiment, a plurality of connecting
在本实施例中,如图7、图8所示,本实施例中的滑动导向通槽二25开设在第二本体的中部,限位滑动块二24安装在滑动导向通槽二25后,限位滑动块二24位于第二本体的中部;本实施例中的凹槽结构三包括凹槽段四211和凹槽段五212,凹槽结构四包括凹槽段六241,限位滑动块二24安装在滑动导向通槽二25且位于第二对齐匹配位置后,凹槽段六241位于凹槽段四211和凹槽段五212之间,且凹槽段四211、凹槽段五212和凹槽段六241共同限定形成封胶塑型凹槽二21。In this embodiment, as shown in FIG. 7 and FIG. 8 , the sliding
在本实施例中,如图7、图8所示,本实施例中为了便于将限位滑动块二24与驱动结构进行连接,通过在限位滑动块二24的上端设有多个用于连接的连接孔二243,连接孔二243具体为螺纹孔且用于与驱动结构螺纹连接,便于将限位滑动块二24固定连接;进一步的,如图8所示,本实施例中的滑动导向通槽二25呈长方体状空腔结构,限位滑动块二24呈长方体状结构,另外,滑动导向通槽二25和限位滑动块二24还可以根据需要设置成其它结构。In this embodiment, as shown in Fig. 7 and Fig. 8, in order to facilitate the connection of the
本发明的一个实施例,如图2和图3所示,第一模块1和第二模块2上还设有多个顶推件导向通孔,多个顶推件导向通孔能够与收纳腔体连通,多个顶推件导向通孔分别用于安装能够对封胶完成的多个电子雷管模组进行顶推实现脱模的活动顶推件。In one embodiment of the present invention, as shown in Figure 2 and Figure 3, the first module 1 and the
在本实施例中,如图2和图3所示,通过在第一模块1和第二模块2上还设有多个顶推件导向通孔,便于通过多个活动顶推件来对封胶完成的电子雷管模组进行可靠的脱模,进一步的减小封胶完成的电子雷管模组的在脱模过程产生的形变。In this embodiment, as shown in Fig. 2 and Fig. 3, a plurality of pusher guide through holes are provided on the first module 1 and the
在本实施例中,如图3所示,本实施例中在第一模块1设有顶推件导向通孔包括顶推件导向通孔一18,顶推件导向通孔一18沿收纳凹槽11的覆盖范围间隔设置;具体的,本实施例中在收纳凹槽11的前侧和后侧设有两排顶推件导向通孔一18,还在收纳凹槽11的左侧和右侧设有两排顶推件导向通孔一18,有利于分别通过顶推件分别穿过推件导向通孔一向对封胶完成的电子雷管模组施加均匀的向上推力,实现对封胶完成的电子雷管模组从第一模块1上脱模,本实施例中的顶推件具体为顶针。In this embodiment, as shown in FIG. 3 , in this embodiment, the first module 1 is provided with a push piece guide through hole including a push piece guide through
进一步的,如图2和图6所示,本实施例中在第二模块2设有顶推件导向通孔包括顶推件导向通孔二27和顶推件导向通孔三28,顶推件导向通孔三28沿收纳腔体的覆盖范围间隔设置;具体的,本实施例中的顶推件导向通孔二27和顶推件导向通孔三28分别设有两排;有利于分别通过顶推件分别穿过推件导向通孔二和推件导向通孔三向对封胶完成的电子雷管模组施加均匀的向下推力,实现对封胶完成的电子雷管模组从第二模块2上脱模。另外,本实施例中的顶推件导向通孔的设置方式可以具有多种,便于实现将封胶完成的电子雷管模组从第一模块1和第二模块2上脱模便可。Further, as shown in Fig. 2 and Fig. 6, in this embodiment, the
进一步的,本实施例中为了简化模具结构,也可以只在第一模块1或第二模块2上设有多个顶推件导向通孔,便于实现对封胶完成的电子雷管模组进行脱模便可。Further, in order to simplify the mold structure in this embodiment, a plurality of pusher guide through holes may only be provided on the first module 1 or the
另外,除本实施例公开的技术方案以外,对于本发明中的驱动装置、储能电容4、注塑机的结构以及其工作原理等可参考本技术领域的常规技术方案,而这些常规技术方案也并非本发明的重点,本发明在此不进行详细陈述。In addition, in addition to the technical solutions disclosed in this embodiment, reference can be made to conventional technical solutions in the technical field for the structure of the drive device,
在本发明中,术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本申请的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear" etc. is based on the orientation or positional relationship shown in the drawings, and is only for convenience The present application and simplified description are described without indicating or implying that the referred device or unit must have a specific orientation, be constructed and operate in a specific orientation, and therefore, should not be construed as limiting the present application.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in this application In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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