CN116379815A - Heat exchanger and electric appliance with same - Google Patents
Heat exchanger and electric appliance with same Download PDFInfo
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- CN116379815A CN116379815A CN202310453097.0A CN202310453097A CN116379815A CN 116379815 A CN116379815 A CN 116379815A CN 202310453097 A CN202310453097 A CN 202310453097A CN 116379815 A CN116379815 A CN 116379815A
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- fluid channel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0037—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the conduits for the other heat-exchange medium also being formed by paired plates touching each other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/04—Producing ice by using stationary moulds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/042—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element
- F28F3/044—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element the deformations being pontual, e.g. dimples
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/08—Elements constructed for building-up into stacks, e.g. capable of being taken apart for cleaning
- F28F3/10—Arrangements for sealing the margins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/24—Arrangements for promoting turbulent flow of heat-exchange media, e.g. by plates
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fluid Mechanics (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明提供了一种换热器及具有其的电器,换热器包括换热组件,换热组件具有进口和出口,换热组件包括:第一板状结构;第二板状结构,与第一板状结构连接且二者之间具有第一流体通道,进口和出口分别与第一流体通道相连通;第二板状结构形成第一流体通道的第一侧具有多个凹陷部和多个凸起部,其中,由进口至出口的方向上,凹陷部和凸起部交替设置,本发明的换热器解决了现有技术中的平板式换热器温度分布不均匀的问题。
The present invention provides a heat exchanger and an electrical appliance thereof. The heat exchanger includes a heat exchange assembly, the heat exchange assembly has an inlet and an outlet, and the heat exchange assembly includes: a first plate-like structure; a second plate-like structure, and the second plate-like structure. A plate-shaped structure is connected with a first fluid channel between the two, and the inlet and outlet are respectively connected with the first fluid channel; the first side of the second plate-shaped structure forming the first fluid channel has a plurality of depressions and a plurality of The convex part, wherein, in the direction from the inlet to the outlet, the concave part and the convex part are arranged alternately. The heat exchanger of the present invention solves the problem of uneven temperature distribution of the flat heat exchanger in the prior art.
Description
技术领域technical field
本发明涉及换热器技术领域,具体而言,涉及一种换热器及具有其的电器。The invention relates to the technical field of heat exchangers, in particular, to a heat exchanger and an electrical appliance having the same.
背景技术Background technique
换热器是用来使热量从热流体传递到冷流体,以满足规定要求的装置。常用的换热器多为间壁式,包括管壳式换热器、翅片管换热器、板式换热器等。应用于散热、制冰、保温、冷藏等特殊场合的换热器,采用平板式结构设计更为适宜。内侧为传热流体,外侧提供平整的冷面或热面,通过导热作用方式实现与冷/热源间的热量交换。A heat exchanger is a device used to transfer heat from a hot fluid to a cold fluid to meet specified requirements. Commonly used heat exchangers are mostly wall-type, including shell-and-tube heat exchangers, finned tube heat exchangers, plate heat exchangers, etc. For heat exchangers used in special occasions such as heat dissipation, ice making, heat preservation, and refrigeration, it is more appropriate to adopt a flat plate structure design. The inner side is a heat transfer fluid, and the outer side provides a flat cold or hot surface, and the heat exchange with the cold/heat source is realized through heat conduction.
目前,现有技术中提供了一种设有制冷剂导管的平板式散热器,通过制冷剂导管内的低温冷媒提供冷面,实现发热器件散热。该方案结构简单,但平板整体温度分布均匀性差,局部易出现超温问题。At present, the prior art provides a flat radiator provided with a refrigerant conduit, and the low-temperature refrigerant in the refrigerant conduit provides a cold surface to realize heat dissipation of the heating element. The structure of this scheme is simple, but the uniformity of the overall temperature distribution of the plate is poor, and local overheating problems are prone to occur.
现有技术中还提供了一种连入环路热管的平板式蒸发器,通过封闭环路内的工质蒸发提供换热器冷面,用于发热器件的散热。该方案需配置风扇系统用于热量的排除,增加安装空间与成本,且散热能力受原始工质充注量限制,不能进行灵活调节。The prior art also provides a flat plate evaporator connected to a loop heat pipe, which provides a cold surface of the heat exchanger through the evaporation of the working fluid in the closed loop for heat dissipation of the heat-generating device. This solution needs to be equipped with a fan system for heat removal, which increases the installation space and cost, and the heat dissipation capacity is limited by the original working fluid charge, so it cannot be flexibly adjusted.
现有技术中还提供了一种液冷平板式散热器,通过设置多个隔板及差异化的散热翅柱,提高平板温度分布均匀性。该方案结构复杂,机加成本高。The prior art also provides a liquid-cooled flat-plate radiator, which improves the uniformity of the temperature distribution of the flat plate by arranging multiple partitions and differentiated cooling fins. The scheme has complex structure and high machining cost.
综上,目前的平板式换热器存在温度分布不均匀和加工成本较高的问题。To sum up, the current plate heat exchanger has the problems of uneven temperature distribution and high processing cost.
发明内容Contents of the invention
本发明的主要目的在于提供一种换热器及具有其的电器,以解决现有技术中的平板式换热器温度分布不均匀的问题。The main purpose of the present invention is to provide a heat exchanger and an electrical appliance having the same, so as to solve the problem of uneven temperature distribution of the flat heat exchanger in the prior art.
为了实现上述目的,根据本发明的一个方面,提供了一种换热器,包括换热组件,换热组件具有进口和出口,换热组件包括:第一板状结构;第二板状结构,与第一板状结构连接且二者之间具有第一流体通道,进口和出口分别与第一流体通道相连通;第二板状结构形成第一流体通道的第一侧具有多个凹陷部和多个凸起部,其中,由进口至出口的方向上,凹陷部和凸起部交替设置;第一流体通道沿垂直于其延伸方向具有相对设置的第一侧壁和第二侧壁;第一流体通道内具有至少一个折流部,至少一个折流部将第一流体通道分隔为至少两个通道段,至少两个通道段沿第一流体通道的延伸方向依次设置;各个折流部均与第一侧壁或第二侧壁之间具有连通口。In order to achieve the above object, according to one aspect of the present invention, a heat exchanger is provided, including a heat exchange assembly, the heat exchange assembly has an inlet and an outlet, and the heat exchange assembly includes: a first plate structure; a second plate structure, It is connected with the first plate-shaped structure and has a first fluid channel between the two, and the inlet and outlet are respectively connected with the first fluid channel; the first side of the second plate-shaped structure forming the first fluid channel has a plurality of depressions and A plurality of raised parts, wherein, in the direction from the inlet to the outlet, the concave parts and the raised parts are arranged alternately; the first fluid channel has a first side wall and a second side wall oppositely arranged along the direction perpendicular to its extension; the second There is at least one baffle in a fluid channel, and the at least one baffle divides the first fluid channel into at least two channel sections, and the at least two channel sections are arranged in sequence along the extending direction of the first fluid channel; each baffle is There is a communication port between the first side wall or the second side wall.
进一步地,凹陷部和凸起部沿第一预设方向交替设置,其中,进口和出口沿第二预设方向依次设置,第一预设方向与第二预设方向相垂直。Further, the recessed parts and the raised parts are arranged alternately along a first preset direction, wherein the inlet and outlet are arranged sequentially along a second preset direction, and the first preset direction is perpendicular to the second preset direction.
进一步地,第二板状结构的部分板段朝向第一板状结构的方向凸出设置形成凸起部;和/或,第二板状结构的部分板段朝向远离第一板状结构的方向凹陷设置形成凹陷部。Further, some plate sections of the second plate-shaped structure protrude toward the direction of the first plate-shaped structure to form a raised portion; and/or, some plate sections of the second plate-shaped structure face a direction away from the first plate-shaped structure The recessed arrangement forms a recessed portion.
进一步地,凸起部的垂直于其凸起方向的截面沿其凸起方向逐渐减小;和/或,凹陷部所形成的凹槽的垂直于其凹陷方向的截面沿其凹陷方向逐渐减小。Further, the cross section of the protruding portion perpendicular to its protruding direction gradually decreases along its protruding direction; and/or, the cross section of the groove formed by the concave portion perpendicular to its concave direction gradually decreases along its concave direction .
进一步地,凸起部在第一基准面上的投影呈半圆形、三角形、梯形和菱形中的至少一种;其中,第一基准面与凸起部的凸起方向相平行;和/或,凹陷部所形成的凹槽在第二基准面上的投影呈半圆形、三角形、梯形和菱形中的至少一种;其中,第二基准面与凹陷部的凹陷方向相平行。Further, the projection of the protrusion on the first reference plane is at least one of semicircle, triangle, trapezoid and rhombus; wherein, the first reference plane is parallel to the protrusion direction of the protrusion; and/or The projection of the groove formed by the concave part on the second reference plane is at least one of semicircle, triangle, trapezoid and rhombus; wherein, the second reference plane is parallel to the concave direction of the concave part.
进一步地,当第一流体通道内具有至少两个折流部时,相邻两个折流部中的一个折流部与第一侧壁之间具有连通口,相邻两个折流部中的另一个折流部与第二侧壁之间具有连通口。Further, when there are at least two baffles in the first fluid channel, there is a communication port between one of the two adjacent baffles and the first side wall, and one of the two adjacent baffles There is a communication port between the other deflection part and the second side wall.
进一步地,当第一流体通道内具有至少两个折流部时;其中,由进口至出口的方向上,至少两个通道段沿第一流体通道延伸方向上的宽度相等;或者,由进口至出口的方向上,至少两个通道段沿第一流体通道延伸方向上的宽度逐渐减小;或者,由进口至出口的方向上,至少两个通道段沿第一流体通道延伸方向上的宽度逐渐增大。Further, when there are at least two baffles in the first fluid channel; wherein, in the direction from the inlet to the outlet, the widths of at least two channel segments along the extending direction of the first fluid channel are equal; or, from the inlet to the outlet In the direction of the outlet, the widths of at least two channel segments along the extending direction of the first fluid channel gradually decrease; or, in the direction from the inlet to the outlet, the widths of at least two channel segments along the extending direction of the first fluid channel gradually decrease increase.
进一步地,第二板状结构的部分板段朝向第一板状结构的方向凸出设置形成折流部。Further, some plate sections of the second plate-shaped structure protrude toward the direction of the first plate-shaped structure to form deflectors.
进一步地,第一板状结构的边缘与第二板状结构的边缘焊接连接;和/或,至少一个凸起部与第一板状结构焊接连接。Further, the edge of the first plate-like structure is welded to the edge of the second plate-like structure; and/or at least one protrusion is welded to the first plate-like structure.
进一步地,第一板状结构为平板,平板的边缘与第二板状结构的边缘连接;或者,第一板状结构包括第一主体板段和与第一主体板段连接的第一翻边,第一翻边环绕第一主体板段设置;第二板状结构包括第二主体板段和与第二主体板段连接的第二翻边,第二翻边环绕第二主体板段设置;其中,第二主体板段包括多个凹陷部和多个凸起部,第一流体通道位于第一主体板段和第二主体板段之间,第一翻边和第二翻边相连接。Further, the first plate-shaped structure is a flat plate, and the edge of the flat plate is connected to the edge of the second plate-shaped structure; or, the first plate-shaped structure includes a first main body plate segment and a first flange connected to the first main body plate segment , the first flange is arranged around the first main body plate segment; the second plate structure includes a second main body plate segment and a second flange connected with the second main body plate segment, and the second flange is arranged around the second main body plate segment; Wherein, the second main body plate section includes a plurality of recessed parts and a plurality of raised parts, the first fluid channel is located between the first main body plate section and the second main body plate section, and the first flange and the second flange are connected.
进一步地,换热组件还包括:第三板状结构,第三板状结构和第一板状结构设置在第二板状结构的相对两侧,第三板状结构和第二板状结构连接且二者之间具有第二流体通道,第二流体通道通过第二板状结构上的通孔与第一流体通道相连通。Further, the heat exchange assembly further includes: a third plate structure, the third plate structure and the first plate structure are arranged on opposite sides of the second plate structure, the third plate structure is connected to the second plate structure And there is a second fluid channel between them, and the second fluid channel communicates with the first fluid channel through the through hole on the second plate structure.
进一步地,第二板状结构的最大厚度大于或等于0.1mm且小于或等于0.3mm。Further, the maximum thickness of the second plate structure is greater than or equal to 0.1 mm and less than or equal to 0.3 mm.
进一步地,换热器包括多个换热组件,其中:多个换热组件依次相连通,以使流体依次经过多个换热组件;或者多个换热组件并联设置,以使流体分别流经多个换热组件。Further, the heat exchanger includes a plurality of heat exchange components, wherein: the plurality of heat exchange components are connected in sequence, so that the fluid passes through the plurality of heat exchange components in sequence; or the plurality of heat exchange components are arranged in parallel, so that the fluid flows through the Multiple heat exchange components.
根据本发明的另一方面,提供了一种电器,包括待换热件,电器还包括上述的换热器,以使换热器与待换热件进行换热。According to another aspect of the present invention, an electrical appliance is provided, including a heat-exchanging element, and the electrical appliance further includes the above-mentioned heat exchanger, so that the heat exchanger exchanges heat with the heat-exchanging element.
应用本发明的技术方案,换热器包括换热组件,换热组件具有进口和出口,换热组件包括第一板状结构和第二板状结构,第二板状结构形成第一流体通道的第一侧具有多个凹陷部和多个凸起部。流体从进口流入第一流体通道,流经凸起部时,流体的流动方向发生改变,使得流体形成突扩、突缩的周期性规律流型,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;流经凹陷部时,流体的流动方向发生改变,使得流体在法线方向形成回形流线及局部涡流,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;交替设置的凹陷部和凸起部共同对流体进行扰流作用,改变流体的流向,使得不同温度的各部分流体不断混合,从而加强流体内部混合,提高温度分布均匀性和热传递效率,从而解决了现有技术中的平板式换热器温度分布不均匀的问题。Applying the technical solution of the present invention, the heat exchanger includes a heat exchange assembly, the heat exchange assembly has an inlet and an outlet, the heat exchange assembly includes a first plate structure and a second plate structure, and the second plate structure forms the first fluid channel. The first side has a plurality of depressions and a plurality of protrusions. The fluid flows into the first fluid channel from the inlet, and when it flows through the raised part, the flow direction of the fluid changes, so that the fluid forms a periodic and regular flow pattern of sudden expansion and contraction, so that fluids of different temperatures collide and mix, The mixing uniformity of each part of the fluid is guaranteed; when flowing through the concave part, the flow direction of the fluid changes, so that the fluid forms a return-shaped streamline and a local vortex in the normal direction, so that fluids of different temperatures collide and mix. The mixing uniformity of each part of the fluid is guaranteed; the alternately arranged concave parts and convex parts jointly disturb the flow of the fluid and change the flow direction of the fluid, so that the fluids of different temperatures are continuously mixed, thereby strengthening the internal mixing of the fluid and increasing the temperature distribution uniformity and heat transfer efficiency, thereby solving the problem of uneven temperature distribution of the plate heat exchanger in the prior art.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1示出了根据本发明的换热组件的实施例的示意图;Figure 1 shows a schematic diagram of an embodiment of a heat exchange assembly according to the present invention;
图2示出了根据本发明的换热组件的实施例的局部放大示意图;Fig. 2 shows a partially enlarged schematic diagram of an embodiment of a heat exchange assembly according to the present invention;
图3示出了根据本发明的换热组件的一种实施例的剖视图;Fig. 3 shows a cross-sectional view of an embodiment of a heat exchange assembly according to the present invention;
图4示出了根据本发明的换热组件的实施例的流体流动示意图;Fig. 4 shows a schematic diagram of fluid flow according to an embodiment of the heat exchange assembly of the present invention;
图5示出了图4中A-A处的剖视图;Fig. 5 shows the sectional view at A-A place among Fig. 4;
图6示出了根据本发明的换热组件的另一种实施例的剖视图;Fig. 6 shows a cross-sectional view of another embodiment of the heat exchange assembly according to the present invention;
图7示出了根据本发明的换热组件的实施例的又一种实施例的示意图;Fig. 7 shows a schematic diagram of another embodiment of the embodiment of the heat exchange assembly according to the present invention;
图8示出了根据本发明的换热组件的再一种实施例的剖视图;Fig. 8 shows a cross-sectional view of another embodiment of the heat exchange assembly according to the present invention;
图9示出了根据本发明的换热器的实施例的换热组件串联的示意图;Fig. 9 shows a schematic diagram of series connection of heat exchange components according to an embodiment of the heat exchanger of the present invention;
图10示出了根据本发明的换热器的实施例的换热组件并联的示意图;Fig. 10 shows a schematic diagram of parallel connection of heat exchange components according to an embodiment of the heat exchanger of the present invention;
图11示出了根据本发明的换热器应用于粒冰机系统的示意图;Fig. 11 shows the schematic diagram of applying the heat exchanger according to the present invention to the pellet ice machine system;
图12示出了根据本发明的换热器应用于粒冰机系统的制冰流程示意图;Fig. 12 shows a schematic diagram of an ice making process in which a heat exchanger according to the present invention is applied to a pellet ice machine system;
图13示出了根据本发明的换热器应用于空调系统的示意图;Figure 13 shows a schematic diagram of the application of the heat exchanger according to the present invention to an air conditioning system;
图14示出了根据本发明的换热器应用于冷藏/保温箱的示意图。Fig. 14 shows a schematic diagram of the application of the heat exchanger according to the present invention to a refrigeration/insulation box.
其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:
1、换热器;2、泵;3、冰格;10、换热组件;11、第三板状结构;20、第一板状结构;21、第一主体板段;22、第一翻边;30、第二板状结构;31、凹陷部;32、凸起部;33、第二主体板段;34、第二翻边;40、第一流体通道;41、折流部;42、通道段;50、第二流体通道。1. Heat exchanger; 2. Pump; 3. Ice tray; 10. Heat exchange component; 11. Third plate structure; 20. First plate structure; 21. First main body plate section; 22. First turn side; 30, second plate structure; 31, recessed part; 32, raised part; 33, second main body plate segment; 34, second flanging; 40, first fluid channel; 41, baffle part; 42 . A channel segment; 50. A second fluid channel.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
本发明提供了一种换热器,请参考图1至图14,包括换热组件10,换热组件10具有进口和出口,换热组件10包括:第一板状结构20;第二板状结构30,与第一板状结构20连接且二者之间具有第一流体通道40,进口和出口分别与第一流体通道40相连通;第二板状结构30形成第一流体通道40的第一侧具有多个凹陷部31和多个凸起部32,其中,由进口至出口的方向上,凹陷部31和凸起部32交替设置,第一流体通道40沿垂直于其延伸方向具有相对设置的第一侧壁和第二侧壁;第一流体通道40内具有至少一个折流部41,至少一个折流部41将第一流体通道40分隔为至少两个通道段42,至少两个通道段42沿第一流体通道40的延伸方向依次设置;各个折流部41均与第一侧壁或第二侧壁之间具有连通口。The present invention provides a heat exchanger, please refer to FIG. 1 to FIG. 14 , including a
本发明的换热器包括换热组件10,换热组件10具有进口和出口,换热组件10包括第一板状结构20和第二板状结构30,第二板状结构30形成第一流体通道40的第一侧具有多个凹陷部31和多个凸起部32。流体从进口流入第一流体通道40,流经凸起部32时,流体的流动方向发生改变,使得流体形成突扩、突缩的周期性规律流型,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;流经凹陷部时,流体的流动方向发生改变,使得流体在法线方向形成回形流线及局部涡流,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;交替设置的凹陷部31和凸起部32共同对流体进行扰流作用,改变流体的流向,使得不同温度的各部分流体不断混合,从而加强流体内部混合,提高温度分布均匀性和热传递效率,从而解决了现有技术中的平板式换热器温度分布不均匀的问题。The heat exchanger of the present invention includes a
其中,第一流体通道40沿垂直于其延伸方向具有相对设置的第一侧壁和第二侧壁;第一流体通道40内具有至少一个折流部41,至少一个折流部41将第一流体通道40分隔为至少两个通道段42,至少两个通道段42沿第一流体通道40的延伸方向依次设置;各个折流部41均与第一侧壁或第二侧壁之间具有连通口。折流部41实现了流体的多流程往复流动,增加了流体的流速,增强了换热器的对流换热系数,提供了换热器的传热效率。Wherein, the
具体地,流体的流动方向为x方向,即如图4中所示的水平向右的方向;法线方向为如图5中所示的竖直向下的方向,即y方向。Specifically, the flow direction of the fluid is the x direction, that is, the horizontal rightward direction as shown in FIG. 4 ; the normal direction is the vertical downward direction as shown in FIG. 5 , that is, the y direction.
在本实施例中,凹陷部31和凸起部32沿第一预设方向交替设置,其中,进口和出口沿第二预设方向依次设置,第一预设方向与第二预设方向相垂直。这样的设置使得凹陷部31和凸起部32交替设置的方向垂直于流体的流动方向,使得同一处的流体同时受到凹陷部31和凸起部32的扰流作用,部分流体经过分流后又形成局部涡流,然后又汇入主流进行下一次的分流,增强了流向的改变频率,增加了不同温度的流体的碰撞和混合的机会,进一步保证了不同温度流体的混合均匀性,提高换热效率。In this embodiment, the
具体地,第二预设方向为如图4中所示的水平方向,即上述的x方向,第一预设方向如图4中所示的竖直方向。Specifically, the second preset direction is the horizontal direction as shown in FIG. 4 , that is, the above-mentioned x direction, and the first preset direction is the vertical direction as shown in FIG. 4 .
在本实施例中,第二板状结构30的部分板段朝向第一板状结构20的方向凸出设置形成凸起部32;和/或,第二板状结构30的部分板段朝向远离第一板状结构20的方向凹陷设置形成凹陷部31。In this embodiment, part of the plate segments of the
具体地,第一流体通道40设置在第二板状结构30与第一板状结构20之间,第二板状结构30的部分板段朝向第一板状结构20的方向凸出设置形成凸起部32,第二板状结构30的部分板段朝向远离第一板状结构20的方向凹陷设置形成凹陷部31,使得第二板状结构30与第一板状结构20相互配合,实现了第一流体通道40的三维立体化,有助于不同温度的流体混合均匀,提高换热器的换热效率。Specifically, the
可选地,凸起部32和凹陷部31均冲压成型。Optionally, both the protruding
可选地,凸起部32的垂直于其凸起方向的截面沿其凸起方向逐渐减小;和/或,凹陷部31所形成的凹槽的垂直于其凹陷方向的截面沿其凹陷方向逐渐减小。这样的设置对流体起到导流作用,改变流体的流向,有助于增强凸起部32和凹陷部31对于流体的扰流作用,把不同温度的流体充分混合。Optionally, the cross section of the protruding
可选地,凸起部32在第一基准面上的投影呈半圆形、三角形、梯形和菱形中的至少一种;其中,第一基准面与凸起部32的凸起方向相平行;和/或,凹陷部31所形成的凹槽在第二基准面上的投影呈半圆形、三角形、梯形和菱形中的至少一种;其中,第二基准面与凹陷部31的凹陷方向相平行。这样的设置使得凸起部32和凹陷部31的形状可以根据实际生产环境进行灵活调整,降低生产成本。Optionally, the projection of the raised
需要说明的是,当投影为半圆形时,凸起部32或凹陷部31呈半球形;当投影为三角形时,凸起部32或凹陷部31呈雨滴形;当投影为梯形时,凸起部32或凹陷部31呈鼓泡形;当投影为菱形时,凸起部32或凹陷部31呈梭形。It should be noted that, when the projection is a semicircle, the
具体地,第二板状结构30形成第一流体通道40的第一侧的凸起部32和凹陷部31,可以是均匀分布,也可以是非均匀分布,均匀分布的通用化程度更高,有利于降低成本;非均匀分布使得用户可以根据不同位置热源的散热需求进行差异设计,增强换热器的散热效果。Specifically, the second plate-
在本实施例中,当第一流体通道40内具有至少两个折流部41时,相邻两个折流部41中的一个折流部41与第一侧壁之间具有连通口,相邻两个折流部41中的另一个折流部41与第二侧壁之间具有连通口。In this embodiment, when there are at least two
具体实施时,流体流经相邻两个折流部41中的一个折流部41时,流体沿第二侧壁至第一侧壁的方向流动,从这个折流部41与第一侧壁的连通口流入一个通道段42,然后流经另一个折流部41,流体沿第一侧壁至第二侧壁的方向流动,从另一个折流部41与第二侧壁之间的连通口流入下一个通道段42,如此往复循环,折流部41实现了流体的多流程往复流动,即流体在折流部41的作用下实现了蛇形流动,增加了流体的流速,增强了换热器的对流换热系数,提供了换热器的传热效率。此外,为了兼顾换热与压降,可以根据实际情况选择折流部41的设置数量。During specific implementation, when the fluid flows through one of the two
在本实施例中,当第一流体通道40内具有至少两个折流部41时;其中:由进口至出口的方向上,至少两个通道段42沿第一流体通道40延伸方向上的宽度相等;或者,由进口至出口的方向上,至少两个通道段42沿第一流体通道40延伸方向上的宽度逐渐减小;或者,由进口至出口的方向上,至少两个通道段42沿第一流体通道40延伸方向上的宽度逐渐增大。In this embodiment, when there are at least two
具体地,流体流动时克服内摩擦力和克服湍流时流体质点间相互碰撞并交换动量引起能量损失,表现在流体流动的前后处产生压力差,即压降,压降的大小随着流速变化而变化。通道段42的宽度越大,流体的流速越快,流体的压降越小。通过改变至少两个通道段42沿第一流体通道40延伸方向上的宽度,实现对于压降的补偿,以兼顾换热与压降。Specifically, when the fluid flows to overcome the internal friction and turbulence, the fluid particles collide with each other and exchange momentum to cause energy loss, which is manifested in the pressure difference between the front and rear of the fluid flow, that is, the pressure drop. The size of the pressure drop varies with the flow velocity. Variety. The larger the width of the
具体实施时,对于在流动过程中不发生相变的单相介质,压降增加不明显,由进口至出口的方向上,至少两个通道段42沿第一流体通道40延伸方向上的宽度相等;对于在流动过程发生相变的介质,流体的干度的增大或减小,流速减慢或加快,压降变化明显,为避免过大或过小的压降影响换热器的效率或泵的做功,由进口至出口的方向上,至少两个通道段42沿第一流体通道40延伸方向上的宽度逐渐增大或减小。During specific implementation, for a single-phase medium that does not undergo a phase change during the flow process, the pressure drop does not increase significantly, and in the direction from the inlet to the outlet, the widths of at least two
在本实施例中,第二板状结构30的部分板段朝向第一板状结构20的方向凸出设置形成折流部41。In this embodiment, some plate segments of the
具体地,折流部41冲压成型,第二板状结构30可以通过折流部41与第一板状结构20焊接连接,设置有折流部41的第二板状结构30可一体成型,无需增加工工序,在不增加生产成本的同时可增强第二板状结构30的焊接强度。Specifically, the
在本实施例中,第一板状结构20的边缘与第二板状结构30的边缘焊接连接;和/或,至少一个凸起部32与第一板状结构20焊接连接。In this embodiment, the edge of the
具体地,通过真空钎焊方法可以实现第一板状结构20与第二板状结构30的有效固定,焊接位置包括两个板状结构的边缘和至少一个凸起部32,凸起部32增加了第一板状结构20与第二板状结构30的连接可靠性,增加了第二板状结构30的机械强度、耐压性和抗变形效用。Specifically, the effective fixing of the first plate-
进一步地,为了保证第一板状结构20与第二板状结构30的连接可靠性,多个凸起部32均与第一板状结构20焊接连接。Further, in order to ensure the connection reliability between the
可选地,第一板状结构20为平板,平板的边缘与第二板状结构30的边缘连接;或者,第一板状结构20包括第一主体板段21和与第一主体板段21连接的第一翻边22,第一翻边22环绕第一主体板段21设置;第二板状结构30包括第二主体板段33和与第二主体板段33连接的第二翻边34,第二翻边34环绕第二主体板段33设置;其中,第二主体板段33包括多个凹陷部31和多个凸起部32,第一流体通道40位于第一主体板段21和第二主体板段33之间,第一翻边22和第二翻边34相连接。这样的设置使得第一翻边22增加了第一板状结构20的机械强度、耐压性和抗变形效用,使得第一板状结构20便于装配定位;第二翻边34增加了第二板状结构30的机械强度、耐压性和抗变形效用,使得第二板状结构30便于装配定位,第一翻边22和第二翻边34增加了第一板状结构20与第二板状结构30的连接可靠性。Optionally, the
具体实施时,第一板状结构20的边缘与第二板状结构30的边缘焊接连接和/或第一翻边22和第二翻边34焊接连接,凸起部32和第一板状结构20的接触点焊接连接,从而实现第一板状结构20与第二板状结构30的连接。对于机械强度要求不高的场合可以不需要设置第一翻边22和第二翻边34,改为第一板状结构20的边缘与第二板状结构30的拼合连接,降低加工难度和生产成本。During specific implementation, the edge of the first plate-shaped
在其他实施例中,如图7所示,换热组件10还包括:第三板状结构11,第三板状结构11和第一板状结构20设置在第二板状结构30的相对两侧,第三板状结构11和第二板状结构30连接且二者之间具有第二流体通道50,第二流体通道50通过第二板状结构30上的通孔与第一流体通道40相连通。In other embodiments, as shown in FIG. 7 , the
具体地,这样的设置使得换热器可以设置在双侧热源散热场合中,第一板状结构20和第三板状结构11分别作为两个散热接触平面,第二板状结构30起到了扰流的作用,流体在第一流体通道40和第二流体通道50中进行交换流动,进一步保证了不同温度的流体混合均匀,保证了换热器温度分布均匀。Specifically, such an arrangement makes it possible for the heat exchanger to be arranged in the case of double-sided heat source heat dissipation, the
具体地,第二板状结构30的最大厚度大于或等于0.1mm且小于或等于0.3mm。这样的设置可以避免第二板状结构30厚度过大影响换热效率,增加冲压难度,避免第二板状结构30厚度过小不便于设置凸起部32和凹陷部31。这样的设置尤其适用于换热组件10包括第三板状结构11时,可以通过第三板状结构11和第一板状结构20共同支撑第二板状结构30,避免第二板状结构30变形。Specifically, the maximum thickness of the
在本实施例中,如图9和图10所示,换热器包括多个换热组件10,其中:多个换热组件10依次相连通,以使流体依次经过多个换热组件10;或者,多个换热组件10并联设置,以使流体分别流经多个换热组件10。In this embodiment, as shown in FIG. 9 and FIG. 10 , the heat exchanger includes a plurality of
具体实施时,可以采用多个小型换热组件10串联或者并联的方式来替代单个大型换热组件10,降低换热组件10的冲模成本,满足换热组件10的通用化需求,增强换热组件10的通用性、灵活性和加工便利性。In practice, multiple small
可选地,在换热器压降满足使用需求前提下,第二板状结构30也可以只设置凸起部32,增强焊接面积以提升第一流体通道40的耐压强度,也可以将局部强度较差区域设计为全凸结构,其他区域为凹凸结构,可以根据强度仿真或测试结果进行设计。Optionally, on the premise that the pressure drop of the heat exchanger meets the requirements of use, the
本发明还提供了一种电器,包括待换热件,电器还包括上述实施例中的换热器,以使换热器与待换热件进行换热。The present invention also provides an electrical appliance, which includes a heat-exchanging element, and the electrical appliance further includes the heat exchanger in the above embodiment, so that the heat exchanger exchanges heat with the heat-exchanging element.
本发明的电器包括待换热件和上述实施例中的换热器,换热器用于与待换热件进行换热。换热器包括换热组件10,换热组件10具有进口和出口,换热组件10包括第一板状结构20和第二板状结构30,第二板状结构30形成第一流体通道40的第一侧具有多个凹陷部31和多个凸起部32。流体从进口流入第一流体通道40,流经凸起部32时,流体的流动方向发生改变,使得流体形成突扩、突缩的周期性规律流型,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;流经凹陷部时,流体的流动方向发生改变,使得流体在法线方向形成回形流线及局部涡流,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;交替设置的凹陷部31和凸起部32共同对流体进行扰流作用,改变流体的流向,使得不同温度的各部分流体不断混合,从而加强流体内部混合,提高温度分布均匀性和热传递效率,从而解决了现有技术中的平板式换热器温度分布不均匀的问题。The electrical appliance of the present invention includes a heat-exchanging element and the heat exchanger in the above embodiment, and the heat exchanger is used for exchanging heat with the heat-exchanging element. The heat exchanger includes a
具体实施时,流体流经凸起部32时,流动方向改变,形成突扩、突缩的周期性规律流型,凸起部32对流体造成的扰动使得不同温度流体混合,加速不同温度的流体的混合均匀性,同时减薄了流体的边界层,强化壁面传热;流体流经凹陷部31时,在法线方向形成回形流线及局部涡流,增强流体内部不同温度的流体的混合,提高换热器的温度分布均匀性,同时被扰动的流体周期性的分、汇入主流,可以破坏主流流体的稳定性,提高传热效率。During specific implementation, when the fluid flows through the raised
具体地,换热器能够对待换热件进行加热,也能够对待换热件进行散热。Specifically, the heat exchanger can heat the heat exchanging element, and can also dissipate heat from the heat exchanging element.
具体地,电器为所有用电的器具,电器可以为商用空调机组、电动汽车和电弧炉,以使换热器对其进行散热;电器也可以为家用电器,比如粒冰机系统、空调系统和冷藏/保温箱中的一种。需要说明的是,电器适用于各类散热和加热场合,包括但不限于商用空调机组变频器的散热、电动汽车电池散热、电弧炉的散热、粒冰机系统的制冷、空调系统的散热和冷藏/保温箱的制冷和保温。Specifically, electrical appliances refer to all appliances that use electricity, and electrical appliances can be commercial air-conditioning units, electric vehicles, and electric arc furnaces, so that heat exchangers can dissipate heat; electrical appliances can also be household appliances, such as granular ice machine systems, air-conditioning systems, and electric arc furnaces. One of a kind in the refrigerator/warmer. It should be noted that the electrical appliances are suitable for various heat dissipation and heating occasions, including but not limited to the heat dissipation of frequency converters of commercial air-conditioning units, the heat dissipation of electric vehicle batteries, the heat dissipation of electric arc furnaces, the refrigeration of granular ice machine systems, the heat dissipation and refrigeration of air-conditioning systems / Refrigeration and insulation of incubators.
具体实施时,本发明的换热器1可作为独立蒸发器应用于粒冰机系统,如图11所示,为配合制冰需求,换热器的外形设计为槽型,第一板状结构20在内侧,第二板状结构30在外侧,在第一板状结构20上装置一定数量冰格3,以控制冰粒外形尺寸。如图12所示,在制冰过程中,通过泵2往冰格中喷水,换热器低温蒸发制冷,冷表面使得水逐渐结冰、长大;制冰完成时,换热器切换为冷凝器模式制热,热表面使得贴近第一板状结构20的冰面薄层融化,冰块在重力作用下从盖板表面脱落实现收冰;常规粒冰机采用盘管式换热器方案,虽然结构简单,但制冰表面温度分布不均,制冰效果差,化冰过程也存在各处化冰效率不一的问题。During specific implementation, the
如图13所示,本发明的换热器1可作为辅助蒸发器应用于空调系统(可为大型中央空调系统),满足变频器散热需求。中央空调系统变频器发热量大,单位热流密度高,常规风冷、水冷较难满足。制冷剂相变换热量大,蒸发过程温度变化小,且在制冷系统中简单易得。通过应用本发明的换热器1设置辅助蒸发器,在制冷系统节流后旁通管路接入换热器1,实现对变频器的控温及散热,此时换热器1的外形设计为槽型,第二板状结构30在内侧,第一板状结构20在外侧,以实现与变频器发热器件的紧密贴合,减小空气热阻,提升散热效能。As shown in Fig. 13, the
如图14所示,本发明的换热器1还可作为独立蒸发器应用于冷藏/保温箱,如小型可外出携带式。制冷体统整体设计为箱型,冷藏/保温空间由保温材料包围,换热器1设计为托盘式,置于冷藏/保温空间底部。用户通过操作面板设定温度需求,制冷系统通过系统控制进行调节满足。更优地,冷藏/保温空间设置风扇系统,实现强制对流,使得空间温度分布均匀性提高,冷藏/保温功能更优。As shown in Fig. 14, the
总之,本发明的换热器适用于腔体外侧为导热换热的场景,对于内侧流体,不限于制冷剂。当有满足使用需求的冷/热源时,如冷冻水、热水等,也可采用这类流体获得冷/热量。In short, the heat exchanger of the present invention is applicable to the scene where the outside of the cavity is heat conduction and heat exchange, and the fluid inside is not limited to refrigerant. When there is a cold/heat source that meets the needs of use, such as chilled water, hot water, etc., this type of fluid can also be used to obtain cold/heat.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects:
本发明的换热器结构简单,可实现性强,成本低,极具应用优势;可以应用于制冷系统中,配合相应系统控制,即可实现制热、制冷功能;根据应用需求,换热器可以作为制冷系统中独立换热器,也可作为辅助换热器;由于第一流体通道40为三维流道结构,本发明的换热器相对于传统平板式换热器换热性能提升5%~10%;由于第二板状结构30与第一板状结构20均为冲压成型,本发明的换热器加工成本较传统平板式换热器降低约50%~70%,从而解决了换热器温度分布不均和加工成本高的问题。The heat exchanger of the present invention is simple in structure, strong in realizability, low in cost, and has great application advantages; it can be applied to refrigeration systems, and can realize heating and cooling functions by cooperating with corresponding system controls; according to application requirements, the heat exchanger It can be used as an independent heat exchanger in a refrigeration system, or as an auxiliary heat exchanger; since the
本发明的换热器包括换热组件10,换热组件10具有进口和出口,换热组件10包括第一板状结构20和第二板状结构30,第二板状结构30形成第一流体通道40的第一侧具有多个凹陷部31和多个凸起部32。流体从进口流入第一流体通道40,流经凸起部32时,流体的流动方向发生改变,使得流体形成突扩、突缩的周期性规律流型,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;流经凹陷部时,流体的流动方向发生改变,使得流体在法线方向形成回形流线及局部涡流,使得不同温度的流体之间发生碰撞和混合,保证了各部分流体的混合均匀性;交替设置的凹陷部31和凸起部32共同对流体进行扰流作用,改变流体的流向,使得不同温度的各部分流体不断混合,从而加强流体内部混合,提高温度分布均匀性和热传递效率,从而解决了现有技术中的平板式换热器温度分布不均匀的问题。The heat exchanger of the present invention includes a
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein, for example, can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms may be used here, such as "on ...", "over ...", "on the surface of ...", "above", etc., to describe The spatial positional relationship between one device or feature shown and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, devices described as "above" or "above" other devices or configurations would then be oriented "beneath" or "above" the other devices or configurations. under other devices or configurations". Thus, the exemplary term "above" can encompass both an orientation of "above" and "beneath". The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (14)
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