Detailed Description
The invention is further illustrated by the following embodiments, it being understood that the following embodiments are merely illustrative of the invention and not limiting thereof.
The invention provides a welded boron carbide composite ceramic and a preparation method thereof, and the welded boron carbide composite ceramic and the metal are connected with each other at high strength, so that the embedding and the combination of the metal and the boron carbide ceramic can be realized, and the problems of surface splashing, integral spalling and the like of a ceramic material under an impact condition can be greatly reduced, so that a bulletproof structure with higher performance can be further prepared.
Hereinafter, a method for preparing the welded boron carbide composite ceramic provided by the present invention is exemplified, and the method may include the following steps.
(1) And (3) preparing boron carbide composite slurry. Mixing boron carbide powder, first metal powder and metal oxide powder, taking absolute ethyl alcohol as a solvent, taking sodium carboxymethylcellulose (CMC) as a thickener, and uniformly mixing through a first ball mill to obtain the boron carbide composite slurry F1.
In some embodiments, the boron carbide powder may have a particle size of 0.5-30 μm.
In some embodiments, the first metal may be selected from at least one of Al, al-Si alloy, al-Fe alloy, al-Ni alloy, al-Ti alloy; the particle size of the first metal powder may be 0.5 to 20 μm. In the Al-Si alloy, the Al-Fe alloy, the Al-Ni alloy and the Al-Ti alloy, si, fe, ni, ti element can effectively improve the strength, the wear resistance, the processing performance, the casting performance and the heat conductivity of an Al alloy system, reduce the expansion coefficient of the Al alloy system, separate out a fine dispersed metastable strengthening phase, delay the migration of a grain boundary and ensure that the alloy has better high-temperature strength. The alloy system with aluminum as the main component can react with metal oxide in situ to generate high-entropy ceramic in the boron carbide matrix, so as to improve the thermal expansion coefficient of the boron carbide ceramic and the wettability with metal; the Si, fe, ni, ti element can also react with metal oxide and boron carbide to generate a new ceramic phase, further increase the thermal expansion coefficient of a matrix and the wettability with metal, and simultaneously promote the reduction of sintering temperature.
In some embodiments, the metal oxideTiO may be selected 2 、ZrO 2 、Y 2 O 3 、WO 2 、Fe 2 O 3 、Nb 2 O 5 、Cr 2 O 3 、CeO 2 At least one of (a) and (b); the particle size of the metal oxide powder may be 1-20 μm.
In some embodiments, the mass ratio of boron carbide may be 80 to 90wt%, the mass ratio of the first metal powder may be 1 to 10wt%, and the mass ratio of the metal oxide powder may be 1 to 15wt%, based on 100% of the total mass of boron carbide, the first metal powder, and the metal oxide powder.
The first ball milling may be planetary ball milling; the grinding ball is B 4 A ball C; the ball milling speed may be 120 to 180rpm and the ball milling time may be 1 to 5 hours, preferably 3 hours.
(2) And (3) preparing the alumina composite slurry. Mixing the alumina powder, the second metal powder, the first dispersing agent and the first defoaming agent, taking deionized water as a solvent, and uniformly mixing through a second ball mill to obtain the alumina composite slurry F2.
In some embodiments, the alumina powder may have a particle size of 0.5 to 20 μm.
In some embodiments, the second metal may be at least one of Cr, mo, ti, ni, cu, WC, mn; the particle size of the second metal powder may be 0.5-20 μm. The addition of the second metal can increase the thermal expansion coefficient of the alumina coating structure, facilitate the establishment of the transition of the thermal expansion coefficient from ceramic to metal, and improve the wettability between the ceramic and the metal.
In some embodiments, the mass ratio of the alumina may be 62 to 95wt% and the mass ratio of the second metal powder may be 5 to 38wt% based on 100% of the total mass of the alumina and the second metal.
In some embodiments, the first dispersant may be a polycarboxylate and the first defoamer may be a polyether.
The second ball milling may be planetary ball milling; the grinding balls are alumina grinding balls, the ball milling rotation speed can be 120-180rpm, and the ball milling time can be 1-5 hours, preferably 3 hours.
In some embodiments, the solid phase content of the alumina composite slurry F2 may be controlled to be 75-90wt%; the content of deionized water, the first dispersing agent, the first defoaming agent and the like is 10-25wt%.
(3) And (3) preparing zirconia composite slurry. Mixing zirconia powder, third metal powder, second dispersant and second defoamer, taking deionized water as a solvent, and uniformly mixing through third ball milling to obtain the zirconia composite slurry F3.
In some embodiments, the zirconia powder may have a particle size of 0.5-20 μm.
In some embodiments, the third metal may be at least one of Cr, mo, ti, ni, cu, WC, mn; the particle size of the third metal powder may be 0.5-20 μm. The addition of the third metal can improve the thermal expansion coefficient of the zirconia coating structure, so that the transition from the thermal expansion coefficient of the ceramic to the thermal expansion coefficient of the metal can be conveniently established, and meanwhile, the wettability between the ceramic and the metal is improved.
In some embodiments, the zirconia may be 62 to 95wt% and the third metal may be 5 to 38wt% based on 100% total zirconia, third metal.
In some embodiments, the second dispersant may be a polycarboxylate and the second defoamer may be a polyether.
The third ball milling may be planetary ball milling; the grinding balls are zirconia grinding balls, the ball milling rotation speed can be 120-180rpm, and the ball milling time can be 2-6 hours, preferably 3 hours.
In some embodiments, the solid phase content of the zirconia composite slurry F3 may be controlled to 75-90wt%; the content of deionized water, the second dispersing agent, the second defoaming agent and the like is 10-25wt%.
(4) And preparing a boron carbide ceramic preform. Uniformly coating the boron carbide composite slurry F1 prepared in the step (1) on organic foam, and uniformly distributing the slurry F1 on a framework of the organic foam through extrusion and air pressure to obtain a boron carbide ceramic biscuit M1; and drying the boron carbide ceramic biscuit M1 in a drying oven at 50-70 ℃ for 8 hours, and then performing first air pressure sintering in a nitrogen atmosphere to obtain the boron carbide ceramic preform M2.
In some embodiments, the organic foam may be a polyurethane foam and the pore size may be 10-300 μm.
In some embodiments, the temperature of the first gas pressure sintering may be 1350-1550 ℃, the holding time may be 1-3.5h, and the gas pressure may be 2.5-4.5MPa.
(5) And preparing the welded boron carbide composite ceramic. Completely impregnating the boron carbide ceramic preform M2 prepared in the step (4) into the alumina composite slurry F2 prepared in the step (2) for 0.1-1 hour, taking out, drying in a drying oven at 50-70 ℃ for 3 hours, and then performing secondary air pressure sintering in a nitrogen atmosphere to prepare the boron carbide ceramic preform M3; and (3) completely impregnating the boron carbide ceramic preform M3 into the zirconia composite slurry F3 prepared in the step (3) for 0.1-1 hour, taking out, drying in a drying box at 50-70 ℃ for 3 hours, and then performing third air pressure sintering in a nitrogen atmosphere to obtain the welded boron carbide composite ceramic.
The reason why the alumina composite slurry and the zirconia composite slurry are sequentially impregnated is that the thermal expansion coefficients of the boron carbide ceramic, the alumina ceramic and the zirconia ceramic, the titanium alloy, the steel, the aluminum alloy and the like of the welded metal matrix are sequentially increased, and the gradient transition of the thermal expansion coefficients from the ceramic matrix to the metal matrix can be realized by impregnating the transition alumina composite slurry and the zirconia composite slurry, so that the influence of the thermal expansion coefficient difference on the ceramic-metal connection is reduced. Wherein the boron carbide has a coefficient of thermal expansion of about (4.5-5.8) x 10 -6 At a temperature of about (6.8-7.6). Times.10 for alumina -6 At a temperature of about (9.0-10.5). Times.10 for zirconia -6 The titanium alloy has a thermal expansion coefficient of about (8.6-9.8). Times.10 at/DEG C -6 The thermal expansion coefficient of the steel is about (10-20) multiplied by 10 at the temperature of/DEG C -6 The thermal expansion coefficient of the aluminum alloy is about (18-23). Times.10 at/DEG C -6 /℃。
In some embodiments, the temperature of the second and third gas pressure sintering may be 1350-1550 ℃, the heat preservation time may be 1-3.5h, and the gas pressure may be 2.5-4.5MPa.
According to the invention, the metal alloy powder and the metal oxide powder react in situ in the boron carbide matrix, so that on one hand, the sintering temperature is reduced, and on the other hand, high-entropy ceramic is generated in the boron carbide matrix, and further, the thermal expansion coefficient of the boron carbide ceramic and the wettability with metal can be improved. Meanwhile, the transition design of the gradient thermal expansion coefficient of the boron carbide ceramic is realized by utilizing the alumina coating/zirconia coating structure.
The welded boron carbide composite ceramic with high strength, high toughness and gradient thermal expansion coefficient transition characteristics, which is obtained by the preparation method provided by the invention, has a boron carbide substrate layer/alumina coating/zirconia coating structure. Wherein the thickness of the alumina coating can be controlled to be 50nm-300 mu m, and the thickness of the zirconia coating can be controlled to be 50nm-300 mu m.
The shearing strength of the welded boron carbide composite ceramic and metal connecting joint provided by the invention is tested by combining an electronic universal tester with a pressing and shearing die. The shear strength of the welded boron carbide composite ceramic and metal connecting joint is 42-85MPa, and the comprehensive performance is excellent.
The welded boron carbide composite ceramic provided by the invention can be applied to bulletproof materials, and the bulletproof materials can comprise: a welded boron carbide composite ceramic, and a connection metal plate welded on the welded boron carbide composite ceramic; the connecting metal plates can be selected from bulletproof steel plates, aluminum alloy plates and titanium alloy plates.
According to the preparation method provided by the invention, the components and the thickness in the boron carbide matrix layer/alumina coating/zirconia coating structure can be dynamically regulated and controlled according to the difference of the connecting metal plates, and the weldable boron carbide ceramic with high strength, high toughness and gradient thermal expansion coefficient transition characteristic is prepared through air pressure sintering. Through the component design and the transitional coating design of the boron carbide composite ceramic, a micro area which is in reaction combination with the connecting metal plate can be formed in welding, the wettability between the boron carbide composite ceramic and the metal is macroscopically increased, the metallurgical combination between the ceramic and the metal is formed, and good welding performance is obtained.
The welded boron carbide composite ceramic provided by the invention can solve the technical problems of excessive interface stress, poor wettability, unsuitable material reaction performance, difficult formation of effective metallurgical bonding and the like caused by mismatch of thermal expansion coefficients between ceramic and metal, in particular bulletproof steel, aluminum alloy and titanium alloy.
The present invention will be described in more detail by way of examples. It should also be understood that the following examples are given by way of illustration only and are not to be construed as limiting the scope of the invention, since various insubstantial modifications and adaptations of the invention to those skilled in the art based on the foregoing disclosure are intended to be within the scope of the invention and the specific process parameters and the like set forth below are merely one example of a suitable range within which one skilled in the art would choose from the description herein without being limited to the specific values set forth below.
Example 1
(1) And (3) preparing boron carbide composite slurry. Taking B 4 C powder (90 wt.%), al-Ti alloy powder (2 wt.%), WO 2 Powder (1.6 wt.%), fe 2 O 3 Powder (1.6 wt.%), zrO 2 Powder (1.6 wt.%), Y 2 O 3 Powder (1.6 wt.%), nb 2 O 5 Mixing the powder (1.6wt%) with absolute ethyl alcohol as solvent, sodium carboxymethylcellulose (CMC) as thickener, adding B 4 And C, grinding the balls, and performing planetary ball milling for 3 hours at the rotating speed of 120rpm to obtain the boron carbide composite slurry F1.
(2) And (3) preparing the alumina composite slurry. Taking Al 2 O 3 Mixing the powder, ni powder, a polycarboxylic acid ammonium salt dispersing agent and a polyether defoaming agent, taking deionized water as a solvent, adding an alumina grinding ball, performing planetary ball milling for 3 hours, and obtaining an alumina composite slurry F2 (Al) with a solid content of 75wt% at a rotating speed of 150rpm 2 O 3 70wt% of powder and 5wt% of Ni powder).
(3) And (3) preparing zirconia composite slurry. Taking ZrO 2 Mixing the powder, WC powder, a polycarboxylic acid ammonium salt dispersing agent and a polyether defoamer, taking deionized water as a solvent, adding zirconia grinding balls, performing planetary ball milling for 3 hours at the rotating speed of 180rpm to obtain solid contentZirconia composite slurry F3 (ZrO 2 80wt% of powder and 10wt% of WC powder.
(4) And preparing a boron carbide ceramic preform. Uniformly coating the boron carbide composite slurry F1 prepared in the step (1) on polyurethane foam with the pore size of 300 mu M, and uniformly distributing the slurry F1 on a framework of the polyurethane foam by extrusion and air pressure to obtain a boron carbide ceramic biscuit M1; and drying the boron carbide ceramic biscuit M1 in a drying oven for 8 hours, and then performing air pressure sintering at 1550 ℃ under the nitrogen atmosphere of 2.5MPa for 1 hour to obtain the boron carbide ceramic preform M2.
(5) And preparing the welded boron carbide composite ceramic. Completely impregnating the boron carbide ceramic preform M2 prepared in the step (4) into the alumina composite slurry F2 prepared in the step (2) for 1 hour, taking out, drying in a drying oven for 3 hours, and then performing air pressure sintering at 1550 ℃ for 3.5 hours under the nitrogen atmosphere of 4.5MPa to prepare the boron carbide ceramic preform M3; and (3) completely impregnating the ceramic preform M3 into the zirconia composite slurry F3 prepared in the step (3) for 1 hour, taking out, drying in a drying oven for 3 hours, and then performing air pressure sintering at 1550 ℃ for 1.5 hours under the nitrogen atmosphere of 3MPa to obtain the welded boron carbide composite ceramic.
In the welded boron carbide composite ceramic prepared in example 1, the thickness of the alumina coating was about 52 μm, and the thickness of the zirconia coating was 64. Mu.m.
The shear strength of the welded boron carbide composite ceramic and aluminum alloy connecting joint prepared in the embodiment 1 is 42MPa through detection.
Example 2
(1) And (3) preparing boron carbide composite slurry. Taking B 4 C powder (80 wt%), al-Ni alloy powder (5 wt%), tiO 2 Powder (3 wt.%), WO 2 Powder (3 wt.%), zrO 2 Powder (3 wt%), Y 2 O 3 Powder (3 wt%), nb 2 O 5 Mixing the powder (3 wt%) with absolute ethanol as solvent, sodium carboxymethylcellulose (CMC) as thickener, adding B 4 And C, grinding the balls, and performing planetary ball milling for 3 hours at the rotating speed of 180rpm to obtain the boron carbide composite slurry F1.
(2) And (3) preparing the alumina composite slurry. Taking Al 2 O 3 Mixing the powder, ni powder, ti powder, a polycarboxylic acid ammonium salt dispersing agent and a polyether defoamer, taking deionized water as a solvent, adding an alumina grinding ball, performing planetary ball milling for 3 hours at a rotating speed of 150rpm to obtain an alumina composite slurry F2 (Al) with a solid content of 90wt% 2 O 3 80wt% of powder, 8wt% of Ni powder and 2wt% of Ti powder).
(3) And (3) preparing zirconia composite slurry. Taking ZrO 2 Mixing powder, WC powder, cr powder, a polycarboxylate ammonium salt dispersing agent and a polyether defoamer, taking deionized water as a solvent, adding zirconia grinding balls, performing planetary ball milling for 3 hours at a rotating speed of 120rpm to obtain zirconia composite slurry F3 (ZrO) with a solid content of 87wt% 2 78wt% of powder, 4wt% of WC powder and 5wt% of Cr powder.
(4) And preparing a boron carbide ceramic preform. Uniformly coating the boron carbide composite slurry F1 prepared in the step (1) on polyurethane foam with the pore size of 10 mu M, and uniformly distributing the slurry F1 on a framework of the polyurethane foam by extrusion and air pressure to obtain a boron carbide ceramic biscuit M1; and drying the boron carbide ceramic biscuit M1 in a drying oven for 8 hours, and then performing air pressure sintering at 1350 ℃ for 2 hours under a nitrogen atmosphere of 3MPa to obtain the boron carbide ceramic preform M2.
(5) And preparing the welded boron carbide composite ceramic. Completely impregnating the boron carbide ceramic preform M2 prepared in the step (4) into the alumina composite slurry F2 prepared in the step (2) for 0.5 hour, taking out, drying in a drying oven for 3 hours, and then performing air pressure sintering at 1350 ℃ for 2.3 hours under the nitrogen atmosphere of 4MPa to prepare the boron carbide ceramic preform M3; and (3) completely impregnating the ceramic preform M3 into the zirconia composite slurry F3 prepared in the step (3) for 0.1 hour, taking out, drying in a drying oven for 3 hours, and then performing air pressure sintering at 1350 ℃ for 1.8 hours under a nitrogen atmosphere of 3.6MPa to obtain the welded boron carbide composite ceramic.
In the welded boron carbide composite ceramic prepared in this example 2, the thickness of the alumina coating was 35 μm and the thickness of the zirconia coating was 48. Mu.m.
The shear strength of the welded joint of the welded boron carbide composite ceramic and the bulletproof steel plate prepared in the embodiment 2 is 61MPa through detection.
Example 3
(1) And (3) preparing boron carbide composite slurry. Taking B 4 C powder (86 wt.%), al-Ti alloy powder (4 wt.%), cr 2 O 3 Powder (2 wt.%), tiO 2 Powder (2 wt.%), zrO 2 Powder (2 wt%), Y 2 O 3 Powder (2 wt.%), ceO 2 Mixing the powder (2 wt%) with absolute ethyl alcohol as solvent, sodium carboxymethylcellulose (CMC) as thickener, adding B 4 And C, grinding the balls, and performing planetary ball milling for 3 hours at a rotating speed of 150rpm to obtain boron carbide composite slurry F1.
(2) And (3) preparing the alumina composite slurry. Taking Al 2 O 3 Mixing the powder, cu powder, a polycarboxylate ammonium salt dispersing agent and a polyether defoaming agent, taking deionized water as a solvent, adding an alumina grinding ball, performing planetary ball milling for 3 hours, and obtaining alumina composite slurry F2 (Al) with the solid content of 88wt% at the rotating speed of 180rpm 2 O 3 80wt% of powder and 8wt% of Cu powder).
(3) And (3) preparing zirconia composite slurry. Taking ZrO 2 Mixing powder, WC powder, ti powder, a polycarboxylate ammonium salt dispersing agent and a polyether defoamer, taking deionized water as a solvent, adding zirconia grinding balls, performing planetary ball milling for 3 hours at a rotating speed of 150rpm to obtain zirconia composite slurry F3 (ZrO) with a solid content of 90wt% 2 80wt% of powder, 8wt% of WC powder and 2wt% of Ti powder.
(4) And preparing a boron carbide ceramic preform. Uniformly coating the boron carbide composite slurry F1 prepared in the step (1) on polyurethane foam with the pore size of 30 mu M, and uniformly distributing the slurry F1 on a framework of the polyurethane foam by extrusion and air pressure to obtain a boron carbide ceramic biscuit M1; and drying the boron carbide ceramic biscuit M1 in a drying oven for 8 hours, and then performing air pressure sintering at 1380 ℃ for 2 hours under a nitrogen atmosphere of 3MPa to obtain the boron carbide ceramic preform M2.
(5) And preparing the welded boron carbide composite ceramic. Completely impregnating the boron carbide ceramic preform M2 prepared in the step (4) into the alumina composite slurry F2 prepared in the step (2) for 1 hour, taking out, drying in a drying oven for 3 hours, and then performing air pressure sintering at 1380 ℃ for 1.5 hours under the nitrogen atmosphere of 4MPa to prepare the boron carbide ceramic preform M3; and (3) completely impregnating the ceramic preform M3 into the zirconia composite slurry F3 prepared in the step (3) for 0.5 hour, taking out, drying in a drying oven for 3 hours, and then performing air pressure sintering at 1380 ℃ for 2 hours under a nitrogen atmosphere of 2.5MPa to obtain the welded boron carbide composite ceramic.
In the welded boron carbide composite ceramic prepared in example 3, the thickness of the alumina coating was 100 μm and the thickness of the zirconia coating was 85. Mu.m.
The shear strength of the welded boron carbide composite ceramic and titanium alloy connecting joint prepared in the embodiment 3 is 85MPa through detection.
Example 4
The preparation process is described in reference to example 1, with the main differences:
(1) And (3) preparing boron carbide composite slurry. Taking B 4 C powder (90 wt.%), al-Si alloy powder (2 wt.%), cr 2 O 3 Powder (1.6 wt.%), fe 2 O 3 Powder (1.6 wt.%), zrO 2 Powder (1.6 wt.%), tiO 2 Powder (1.6 wt.%), Y 2 O 3 Mixing the powder (1.6wt%) with absolute ethyl alcohol as solvent, sodium carboxymethylcellulose (CMC) as thickener, adding B 4 And C, grinding the balls, and performing planetary ball milling for 3 hours at the rotating speed of 120rpm to obtain the boron carbide composite slurry F1.
In the welded boron carbide composite ceramic prepared in example 4, the thickness of the alumina coating was 102 μm and the thickness of the zirconia coating was 78. Mu.m.
The shear strength of the welded boron carbide composite ceramic and aluminum alloy connecting joint prepared in the embodiment 4 is 58MPa through detection.
Example 5
The preparation process is described in reference to example 1, with the main differences:
(1) And (3) preparing boron carbide composite slurry. Taking B 4 C powder (82)wt% (8 wt%) Al-Fe alloy powder and Cr 2 O 3 Powder (2 wt.%), tiO 2 Powder (2 wt.%), fe 2 O 3 Powder (2 wt.%), ceO 2 Powder (2 wt%), nb 2 O 5 Mixing the powder (2 wt%) with absolute ethyl alcohol as solvent, sodium carboxymethylcellulose (CMC) as thickener, adding B 4 And C, grinding the balls, and performing planetary ball milling for 3 hours at the rotating speed of 120rpm to obtain the boron carbide composite slurry F1.
(2) And (3) preparing the alumina composite slurry. Taking Al 2 O 3 Mixing powder, WC powder, a polycarboxylate sodium salt dispersing agent and a polyether defoaming agent, taking deionized water as a solvent, adding an alumina grinding ball, performing planetary ball milling for 3 hours, and obtaining alumina composite slurry F2 (Al) with the solid content of 88wt% at the rotating speed of 130rpm 2 O 3 80wt% of powder and 8wt% of WC powder).
(3) And (3) preparing zirconia composite slurry. Taking ZrO 2 Mixing powder, ni powder, cr powder, a polycarboxylate sodium salt dispersing agent and a polyether defoamer, taking deionized water as a solvent, adding zirconia grinding balls, performing planetary ball milling for 3 hours at a rotating speed of 150rpm to obtain zirconia composite slurry F3 (ZrO) with a solid content of 88wt% 2 80wt% of powder, 5wt% of Ni powder and 3wt% of Cr powder).
In the welded boron carbide composite ceramic prepared in example 5, the thickness of the alumina coating was 30 μm and the thickness of the zirconia coating was 45. Mu.m.
The shear strength of the welded boron carbide composite ceramic and bulletproof steel plate connecting joint prepared in the embodiment 5 is 65MPa through detection.
Example 6
The preparation process is described in reference to example 1, with the main differences:
(1) And (3) preparing boron carbide composite slurry. Taking B 4 C powder (82 wt.%), al-Si alloy powder (6 wt.%), WO 2 Powder (2 wt.%), cr 2 O 3 Powder (2 wt.%), fe 2 O 3 Powder (2 wt%), Y 2 O 3 Powder (2 wt%), nb 2 O 5 Powder (2 wt.%), zrO 2 Powder (2 wt%) was mixed to be free ofAdding sodium carboxymethylcellulose (CMC) as thickener into ethanol water as solvent, adding B 4 And C, grinding the balls, and performing planetary ball milling for 3 hours at the rotating speed of 120rpm to obtain the boron carbide composite slurry F1.
(2) And (3) preparing the alumina composite slurry. Taking Al 2 O 3 Mixing powder, ni powder, mo powder, a polycarboxylate sodium salt dispersing agent and a polyether defoaming agent, taking deionized water as a solvent, adding an alumina grinding ball, performing planetary ball milling for 3 hours at a rotating speed of 150rpm to obtain alumina composite slurry F2 (Al) with a solid content of 89wt% 2 O 3 80wt% of powder, 4wt% of Ni powder and 5wt% of Mo powder).
(3) And (3) preparing zirconia composite slurry. Taking ZrO 2 Mixing powder, cr powder, ti powder, a polycarboxylate sodium salt dispersing agent and a polyether defoamer, taking deionized water as a solvent, adding zirconia grinding balls, performing planetary ball milling for 3 hours at a rotating speed of 160rpm to obtain zirconia composite slurry F3 (ZrO) with a solid content of 89wt% 2 80wt% of powder, 6wt% of Cr powder and 3wt% of Ti powder.
In the welded boron carbide composite ceramic prepared in example 6, the thickness of the alumina coating was 80 μm and the thickness of the zirconia coating was 150. Mu.m.
The shear strength of the welded boron carbide composite ceramic and titanium alloy connecting joint prepared in the embodiment 6 is 76MPa through detection.
As can be seen from examples 1 to 6, the present invention is carried out by Al 2 O 3 、ZrO 2 The metal powder is used as a transition layer design, the porous boron carbide prepared by doping the component design metal and the metal compound is used as a matrix layer, and the easy-to-weld boron carbide bulletproof ceramic with a boron carbide matrix layer/alumina coating/zirconia coating structure can be obtained by adopting a pneumatic sintering mode.
Comparative example 1
(1) And (3) preparing boron carbide composite slurry. As in example 1.
(2) And (3) preparing boron carbide ceramic. Drying, sieving, dry pressing and isostatic pressing the boron carbide composite slurry F1 to obtain a boron carbide ceramic biscuit M1; and drying the boron carbide ceramic biscuit M1 in a drying oven for 8 hours, and then performing air pressure sintering at 1350 ℃ for 2 hours under the nitrogen atmosphere of 3MPa to obtain the boron carbide ceramic.
The shear strength of the boron carbide ceramic and titanium alloy connecting joint prepared in the comparative example 1 is 23MPa through detection.
Comparative example 2
(1) And (3) preparing boron carbide composite slurry. As in example 1.
(2) And (3) preparing the alumina composite slurry. As in example 1.
(3) And preparing a boron carbide ceramic preform. As in example 1.
(4) And preparing the welded boron carbide composite ceramic. And (3) completely impregnating the boron carbide ceramic preform M2 prepared in the step (3) into the alumina composite slurry F2 prepared in the step (2) for 0.5 hour, taking out, drying in a drying oven for 3 hours, and then performing air pressure sintering at 1350 ℃ for 2.3 hours under the nitrogen atmosphere of 4MPa to obtain the welded boron carbide composite ceramic.
The shear strength of the welded boron carbide composite ceramic and titanium alloy connecting joint prepared in the comparative example 2 is 31MPa.
While the present invention has been described in detail through the foregoing description of the preferred embodiment, it should be understood that the foregoing description is not to be considered as limiting the invention. Many modifications and substitutions of the present invention will become apparent to those of ordinary skill in the art upon reading the foregoing. Accordingly, the scope of the invention should be limited only by the attached claims.