CN116358815A - A test bench for testing the vibration characteristics of an integral blisk with a friction damping structure - Google Patents
A test bench for testing the vibration characteristics of an integral blisk with a friction damping structure Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于工程和技术研究以及试验发展技术领域,特别涉及一种含摩擦阻尼结构的整体叶盘振动特性测试试验台。The invention belongs to the technical field of engineering and technical research and test development, and in particular relates to a test bench for testing the vibration characteristics of an integral blisk with a friction damping structure.
背景技术Background technique
随着航空事业对于发动机性能要求的不断提高,发动机推质比要求进一步提高,航空发动机中透平及压气机叶片开始逐渐采用整体式叶盘结构。相较传统分体式叶片轮盘结构,整体式叶盘结构简单,避免复杂叶片-轮盘的叶根轮槽连接结构,降低发动机质量并提高运行效率。尽管整体式叶盘结构具有较低质量,但由于没有叶片-轮盘的接触摩擦作用,并且叶片轮盘刚度接近,更加容易发生叶盘耦合振动。With the continuous improvement of the aviation industry's requirements for engine performance, the requirements for the thrust-to-mass ratio of the engine have further increased, and the turbine and compressor blades in the aero-engine have gradually adopted an integral blisk structure. Compared with the traditional split blade disc structure, the integral blisk structure is simple, avoiding the complex blade-disc blade root groove connection structure, reducing engine mass and improving operating efficiency. Although the monolithic blisk structure has lower mass, it is more prone to blisk coupling vibration because there is no blade-disc contact friction and the stiffness of the blade disc is close.
目前有多种阻尼减振方式应用到了整体叶盘减振中,包括涂层阻尼、压电阻尼及摩擦阻尼等。其中涂层阻尼及压电阻尼多用于抑制指定振型的模态振动,宽频域振动抑制效果有限。摩擦阻尼是工程中常用的减振方式,相较涂层阻尼及压电阻尼等方法而言,摩擦阻尼具有技术成熟、造价经济等优点。拉筋结构为一种常见的摩擦阻尼结构,在叶片减振应用中具有良好的效果,目前在整体叶盘结构中应用较少。At present, there are various damping and vibration reduction methods applied to the overall blisk vibration reduction, including coating damping, piezoelectric damping and frictional damping. Among them, the coating damping and piezoelectric damping are mostly used to suppress the modal vibration of the specified mode shape, and the wide-frequency vibration suppression effect is limited. Friction damping is a commonly used vibration reduction method in engineering. Compared with coating damping and piezoelectric damping, friction damping has the advantages of mature technology and low cost. Tie bar structure is a common friction damping structure, which has a good effect in the application of blade vibration reduction, and is currently less used in the overall blisk structure.
为了保证叶盘结构在发动机组中能够安全运行,设计人员会针对叶盘结构进行振动参数测量,对其振动特性进行研究,保证叶盘运行可靠性。整体叶盘易发生节径型振动,盘片耦合振动是整体叶盘振动的主导类型,需要探究各敏感阶次的整体叶盘振动形式,因此关注不同激振频率下振型变化具有重要意义。振动信号测量通常采用叶尖定时方法,而叶尖定时对振动信号采集存在欠采样的问题,为了获得叶盘振动位移通常需要压缩感知等重构数据等方法。因此针对复杂运行条件下的含摩擦阻尼结构的整体叶盘结构进行振动信号测量,获得振动特性的准确数据对于整体叶盘设计制造具有指导作用,有利于优化含阻尼结构的整体叶盘结构设计,并为实际叶盘设计提供数据参考。In order to ensure the safe operation of the blisk structure in the engine block, designers will measure the vibration parameters of the blisk structure and study its vibration characteristics to ensure the reliability of the blisk operation. Blisks are prone to pitch-diameter vibrations, and disk coupling vibration is the dominant type of blisk vibrations. It is necessary to explore the vibration forms of the blisks in each sensitive order. Therefore, it is of great significance to pay attention to the vibration mode changes at different excitation frequencies. The vibration signal measurement usually adopts the blade tip timing method, and the blade tip timing has the problem of undersampling of the vibration signal acquisition. In order to obtain the vibration displacement of the blade disk, methods such as compressed sensing and other reconstructed data are usually required. Therefore, the vibration signal measurement of the blisk structure with friction damping structure under complex operating conditions, and the accurate data of the vibration characteristics can guide the design and manufacture of the blisk, which is conducive to optimizing the design of the blisk structure with a damping structure. And provide data reference for actual blisk design.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种含摩擦阻尼结构的整体叶盘振动特性测试试验台,该装置对含拉筋摩擦阻尼结构的整体叶盘振动特性进行测量,可以通过对永磁铁及电机的调整实现对于叶盘实际运行环境模拟。对于复杂运行环境下的振动特性进行测量分析,为整体叶盘的优化设计提供了数据参考,为保证整体叶盘安全运行进行验证。Aiming at the deficiencies of the prior art, the present invention provides a test bench for testing the vibration characteristics of an integral blisk with a friction damping structure. And the adjustment of the motor realizes the simulation of the actual operating environment of the blisk. The measurement and analysis of the vibration characteristics in a complex operating environment provides data reference for the optimal design of the blisk, and verifies the safe operation of the blisk.
为达到上述目的,本发明采用如下的技术方案予以实现:In order to achieve the above object, the present invention adopts following technical scheme to realize:
一种含摩擦阻尼结构的整体叶盘振动特性测试试验台,包括驱动模块、外部激励模块、测试模块以及数据分析模块;A test bench for testing the vibration characteristics of an integral blisk with a friction damping structure, including a drive module, an external excitation module, a test module, and a data analysis module;
驱动模块,用于通过外部电源驱动测试模块中试验件旋转,为试验件信号测量提供旋转条件;The drive module is used to drive the rotation of the test piece in the test module through an external power supply, so as to provide rotation conditions for the signal measurement of the test piece;
外部激励模块,用于为测试模块中试验件提供周期激振力,模拟整体叶盘试验件运行过程中所受气流激振力;The external excitation module is used to provide periodic excitation force for the test piece in the test module, simulating the airflow excitation force suffered by the whole blisk test piece during operation;
测试模块,用于对整体叶盘试验件进行测试,布置多种接触式及非接触式传感器获得数据信号;The test module is used to test the overall blisk test piece, and a variety of contact and non-contact sensors are arranged to obtain data signals;
数据分析模块,用于对测试模块测量获得的电信号进行数据处理,分析获得整体叶盘的响应特性及模态振型。The data analysis module is used to perform data processing on the electrical signals obtained by the measurement of the test module, and analyze and obtain the response characteristics and mode shapes of the overall blisk.
本发明进一步的改进在于,驱动模块包括伺服电机、皮带、空心主轴、第一轴承和第二轴承;伺服电机通过皮带连接至主轴,皮带实现由伺服电机到主轴的传动功能,进而利用伺服电机完成对于主轴及其连接部件的驱动,第一轴承及第二轴承在主轴旋转过程中起到支撑作用。The further improvement of the present invention is that the drive module includes a servo motor, a belt, a hollow main shaft, a first bearing and a second bearing; the servo motor is connected to the main shaft through a belt, and the belt realizes the transmission function from the servo motor to the main shaft, and then the servo motor is used to complete the For the drive of the main shaft and its connecting parts, the first bearing and the second bearing play a supporting role during the rotation of the main shaft.
本发明进一步的改进在于,测试模块包括电滑环、整体叶盘、测试支架、应变片、电涡流位移传感器、转速传感器和扫描式激光测振仪;The further improvement of the present invention is that the test module includes an electric slip ring, an integral blisk, a test bracket, a strain gauge, an eddy current displacement sensor, a rotational speed sensor and a scanning laser vibrometer;
含拉筋结构的整体叶盘通过键连接至空心主轴,在整体叶盘外围布置有测试支架,电涡流位移传感器和转速传感器固定安装于测试支架上,用于实现对于整体叶盘的无接触振动信号测量;扫描式激光测振仪用于对整体叶盘振动位移进行扫描测量,获得振型分布,对整体叶盘模态振型实现无接触测量;在整体叶盘部分叶片叶底振动应变大位置安装应变片,测量信号通过导线穿过空心主轴,导线连接至主轴另一端电滑环,并通过电滑环传递至数据分析模块,实现对于整体叶盘振动信号的接触式测量。The blisk with tie structure is connected to the hollow main shaft through a key, and a test bracket is arranged around the blisk, and the eddy current displacement sensor and the speed sensor are fixedly installed on the test bracket to realize the non-contact vibration of the blisk Signal measurement; the scanning laser vibrometer is used to scan and measure the vibration displacement of the whole blade disc, obtain the mode shape distribution, and realize the non-contact measurement of the mode shape of the whole blade disc; the vibration strain of the blade bottom of the part of the whole blade disc is large The strain gauge is installed at the position, the measurement signal passes through the hollow main shaft through the wire, the wire is connected to the electric slip ring at the other end of the main shaft, and is transmitted to the data analysis module through the electric slip ring, so as to realize the contact measurement of the vibration signal of the whole blisk.
本发明进一步的改进在于,整体叶盘采用含拉筋结构的整体叶盘,所述整体叶盘通过于叶身添加拉筋结构实现摩擦阻尼作用,拉筋结构通过通孔与叶片之间摩擦,对振动能量进行耗散,进而降低整体叶盘振动幅度,削弱叶盘耦合振动。The further improvement of the present invention is that the overall blisk adopts an integral blisk with a tie structure, and the overall blisk realizes frictional damping effect by adding a tie structure to the blade body, and the tie structure rubs against the blade through the through hole, The vibration energy is dissipated, thereby reducing the overall blisk vibration amplitude and weakening the blisk coupling vibration.
本发明进一步的改进在于,电涡流位移传感器与转速传感器共同实现对于叶顶振动响应的无接触式测量,整体叶盘通过键连接至主轴,转速传感器布置于键槽位置上方实现对于转速的测量,多个电涡流位移传感器按设定角度布置于叶顶实现对于整体叶盘叶顶位移监测;基于不同布置角度的各位移传感器叶顶位移监测信号,结合转速传感器分析能够获得整体叶盘的振动特性;任一叶片振动位移ds根据转速同步传感器及电涡流传感器信号共同分析获得:The further improvement of the present invention is that the eddy current displacement sensor and the rotational speed sensor jointly realize the non-contact measurement of the vibration response of the blade tip, the whole blisk is connected to the main shaft through a key, and the rotational speed sensor is arranged above the position of the keyway to realize the measurement of the rotational speed. An eddy current displacement sensor is arranged on the tip of the blade according to a set angle to monitor the displacement of the blade tip of the overall blisk; based on the monitoring signals of the tip displacement of each displacement sensor at different arrangement angles, combined with the analysis of the speed sensor, the vibration characteristics of the overall blisk can be obtained; The vibration displacement d s of any blade is obtained by joint analysis of the signals of the speed synchronous sensor and the eddy current sensor:
ds=R×Ω×Δts d s =R×Ω×Δt s
式中R为叶顶半径,为转速,由转速传感器测量两次信号时间差tref1-tref2获得;Δts=tmeasured-texpected为某一叶顶电涡流位移传感测量时间差,texpected表示假设无振动时传感器期望测量时间;结合叶尖定时算法处理数据能够获得整体叶盘振动特性参数。where R is the blade tip radius, is the rotational speed, which is obtained by measuring the time difference between the two signals t ref1 -t ref2 by the rotational speed sensor; Δt s = t measured - t expected is the time difference measured by the eddy current displacement sensor on a blade tip, and t expected represents the expected measurement time of the sensor assuming no vibration ; Combined with the blade tip timing algorithm to process the data, the vibration characteristic parameters of the whole blisk can be obtained.
本发明进一步的改进在于,该试验台同时使用接触式测量方式及非接触式测量方式对整体叶盘叶顶响应进行测量,其中非接触式测量通过计算分析获得,接触式测量方式通过应变片直接测得,应变片所测量电信号经过分析模块结合有限元计算分析得到整体叶盘振动特性;应变片接触式测量分析能够得应变为εSG以及非接触式测量分析所得叶顶位移yBTT通过有限元模态分析获得应变与位移关系:The further improvement of the present invention is that the test bench uses both contact measurement and non-contact measurement to measure the response of the tip of the blisk, wherein the non-contact measurement is obtained through calculation and analysis, and the contact measurement is obtained directly through strain gauges. Measured, the electrical signal measured by the strain gauge is analyzed by the analysis module combined with the finite element calculation and analysis to obtain the vibration characteristics of the overall blade disk; the contact measurement analysis of the strain gauge can obtain the strain as ε SG and the blade tip displacement y BTT obtained by the non-contact measurement analysis through the finite Meta-modal analysis obtains the strain-displacement relationship:
根据有限元模型,获得转换系数Kmod=ymod/εmod,该转化系数表示叶顶模态位移ymod与应变片模态应变εmod比值;According to the finite element model, the conversion coefficient K mod =y mod /ε mod is obtained, which represents the ratio of the blade tip modal displacement y mod to the strain gauge modal strain ε mod ;
小激振下叶片振动视作线性振动,进而有实际振动响应与应变转换系数近似等于模态分析结果的转化系数Kmod,故有应变测量值εSG的叶片位移yBTT写作:The blade vibration under small excitation is regarded as linear vibration, and then the actual vibration response and the strain conversion coefficient are approximately equal to the conversion coefficient K mod of the modal analysis result, so the blade displacement y BTT with the strain measurement value ε SG is written as:
yBTT=Kmod·εSG。y BTT =K mod ·ε SG .
本发明进一步的改进在于,外部激励模块用于对整体叶盘实际运行中所受激振力进行模拟,包括永磁铁,通过在测试支架上布置永磁铁,利用永磁铁对整体叶盘结构进行磁激励实现对于整体叶盘所受周期激振力进行模拟。The further improvement of the present invention is that the external excitation module is used to simulate the excited force of the blisk in actual operation, including permanent magnets. By arranging permanent magnets on the test bracket, the permanent magnets are used to magnetize the blisk structure. The excitation realizes the simulation of the periodic excitation force on the blisk.
本发明进一步的改进在于,考虑外部激励对于振动特性影响,在实际运行中整体叶盘受到来自喷嘴周期激振力作用,试验台利用永磁铁对于导磁整体叶盘的作用力模拟整体叶盘受到的周期激振力;永磁铁固定于测试支架均匀布置于整体叶盘下侧,永磁铁数量为Z1,整体叶盘转速达到ns时,整体叶盘每秒钟承受激励Z1ns次,故有整体叶盘受到的激振力频率为:The further improvement of the present invention is that considering the influence of external excitation on the vibration characteristics, the blisk is subjected to the periodic excitation force from the nozzle in actual operation, and the test bench uses the force of the permanent magnet on the magnetic blisk to simulate The periodic excitation force; the permanent magnets are fixed on the test bracket and evenly arranged on the lower side of the blisk, the number of permanent magnets is Z 1 , when the speed of the blisk reaches n s , the blisk is excited Z 1 n s times per second , so the frequency of the exciting force on the whole blisk is:
fe=Z1ns。f e =Z 1 n s .
本发明进一步的改进在于,扫描式激光测振仪能够以扫描测量整体叶盘振动位移分布,获得整体叶盘振型;根据激振力频率关系式,通过调整测试支架上永磁铁数量实现对于整体叶盘所受激振力频率调整;调整永磁铁改变整体叶盘所受激振力频率,扫描式激光测振仪进一步测量各节径形式下的模态振型。The further improvement of the present invention is that the scanning laser vibrometer can scan and measure the vibration displacement distribution of the whole blade disk to obtain the vibration shape of the whole blade disk; according to the relationship between the frequency of the exciting force, the number of permanent magnets on the test bracket can be adjusted to realize the overall The frequency of the excited vibration of the blisk is adjusted; the permanent magnet is adjusted to change the frequency of the excited vibration of the blisk, and the scanning laser vibrometer further measures the mode shape of each pitch.
相对于现有技术,本发明至少具有如下有益的技术效果:Compared with the prior art, the present invention has at least the following beneficial technical effects:
本发明提供的一种含摩擦阻尼结构的整体叶盘振动特性测试试验台,该试验台采用带有拉筋结构的整体叶盘,通过拉筋结构与叶片之间的摩擦阻尼作用降低整体叶盘的叶盘耦合振动,可以进一步保证整体叶盘运行可靠性。本发明中通过同时采用非接触式测量与接触式测量方式对整体叶盘振动特性进行测试分析,利用接触式测量对非接触式测量结果进行验证,保证测量结果有效性和准确性。此外,本发明采用磁激励方式模拟整体叶盘运行过程中受到的气流激振力,可通过对于永磁铁布置数量调整整体叶盘所受激振力频率,进而利用扫描式激光测振仪测量整体叶盘不同节径形式下的模态振型。本发明可以针对含摩擦阻尼结构的整体叶盘结构进行振动特性测试,研究不同转速、频率激振力对于整体叶盘振动特性影响,为整体叶盘减振结构设计提供数据参考并帮助指导工程应用设计。The present invention provides a test bench for testing the vibration characteristics of an integral blisk with a friction damping structure. The blisk coupling vibration can further ensure the operation reliability of the blisk as a whole. In the present invention, both non-contact measurement and contact measurement methods are used to test and analyze the vibration characteristics of the overall blisk, and the contact measurement is used to verify the non-contact measurement results to ensure the validity and accuracy of the measurement results. In addition, the present invention uses a magnetic excitation method to simulate the airflow excitation force received by the blisk during operation, and can adjust the frequency of the excited vibration force on the blisk by adjusting the number of permanent magnets arranged, and then use a scanning laser vibrometer to measure the overall blisk. The mode shapes of the blisk with different pitch diameters. The invention can test the vibration characteristics of the blisk structure with a friction damping structure, study the influence of different rotating speeds and frequency excitation forces on the vibration characteristics of the blisk, provide data reference for the design of the blisk vibration damping structure and help guide engineering applications design.
附图说明Description of drawings
图1为本发明一种含摩擦阻尼结构的整体叶盘振动特性测试试验台的示意图;Fig. 1 is the schematic diagram of a kind of integrated blisk vibration characteristic test bench that contains frictional damping structure of the present invention;
图2为含摩擦阻尼结构的整体叶盘结构结构示意图;Fig. 2 is a structural schematic diagram of an integral blisk structure including a frictional damping structure;
图3为外部激励模块及测试模块结构示意图;Fig. 3 is a structural schematic diagram of an external excitation module and a test module;
图4为该试验台试验方法示意图。Figure 4 is a schematic diagram of the test bench test method.
附图标记说明:Explanation of reference signs:
1、电滑环;2、伺服电机;3、皮带;4、第一轴承;5、空心主轴;6、整体叶盘;7、应变片;8、永磁铁;9、测试支架;10、第二轴承;11、电涡流位移传感器;12、转速传感器;13、扫描式激光测振仪;14、转速传感器安装架;15、位移传感器安装架;16、永磁铁安装架;17、拉筋。1. Electric slip ring; 2. Servo motor; 3. Belt; 4. First bearing; 5. Hollow main shaft; 2. Bearing; 11. Eddy current displacement sensor; 12. Speed sensor; 13. Scanning laser vibrometer; 14. Speed sensor mounting frame; 15. Displacement sensor mounting frame; 16. Permanent magnet mounting frame;
具体实施方式Detailed ways
下面将结合附图及具体实施方式对本发明做进一步详细说明:The present invention will be described in further detail below in conjunction with accompanying drawing and specific embodiment:
请参阅图1,本发明提供的一种含摩擦阻尼结构整体叶盘振动特性分析试验台,针对整体叶盘添加了拉筋结构用于减轻整体叶盘的叶盘耦合振动,并利用接触式及非接触式测量整体叶盘在转速与磁激励作用下的振动特性。该试验台主要包括驱动模块、外部激励模块、测试模块以及数据分析模块。Please refer to Fig. 1, a test bench for analyzing the vibration characteristics of a blisk with a frictional damping structure provided by the present invention, a tension structure is added to the blisk to reduce the blisk coupling vibration of the blisk, and the contact and Non-contact measurement of the vibration characteristics of the blisk under the action of rotational speed and magnetic excitation. The test bench mainly includes a drive module, an external stimulus module, a test module and a data analysis module.
其中,驱动模块主要包括伺服电机2、皮带3、第一轴承4、空心主轴5和第二轴承10。伺服电机2通过皮带3连接至空心主轴5,通过皮带3实现由伺服电机2到空心主轴5的传动,进而利用伺服电机2完成对于主轴5及其连接部件的驱动功能,第一轴承4及第二轴承10为空心主轴5旋转过程中起到支撑作用。Wherein, the driving module mainly includes a
其中,测试模块主要包括电滑环1、整体叶盘6、应变片7、测试支架9、电涡流位移传感器11、转速传感器12和扫描式激光测振仪13。含拉筋结构的整体叶盘6通过键连接至空心主轴5,在整体叶盘外围布置有测试支架9,电涡流位移传感器11被固定安装于测试支架9上,转速传感器12也布置于测试支架9上,用于实现对于整体叶盘6的无接触振动信号测量。同时,扫描式激光测振仪13可以对整体叶盘6振动位移进行扫描测量,获得振型分布,实现对整体叶盘6模态振型的无接触测量。此外,在整体叶盘部分叶片叶底安装应变片7,测量信号通过导线穿过空心主轴5,导线连接至另一端电滑环1,并通过电滑环1传递至数据分析模块,实现对于整体叶盘振动信号的接触式测量。Among them, the test module mainly includes an
其中,外部激励模块主要包括测试支架9和永磁铁10。外部激励模块用于对整体叶盘6所受激振力进行模拟,通过在测试支架9上布置永磁铁10,利用永磁铁10对整体叶盘6进行磁激励实现对于整体叶盘所受周期激振力进行模拟;Wherein, the external excitation module mainly includes a
请参阅图2,本发明的一种含摩擦阻尼结构的整体叶盘,主要包括整体叶盘6以及拉筋16,所述整体叶盘通过于整体叶盘6叶身添加拉筋结构实现摩擦阻尼作用,拉筋结构在振动过程中通过与叶片之间的相互摩擦实现振动能量耗散,进而帮助减小叶盘耦合振动,提高整体叶盘运行可靠性。Please refer to Fig. 2, a blisk with a friction damping structure according to the present invention mainly includes a
请参阅图3,本发明的外部激励模块及测试模块结构,电涡流位移传感器11通过位移传感器安装架15固定至测试支架9,转速传感器12通过转速传感器安装架14固定至测试支架9,永磁铁8通过磁铁安装架16固定至测试支架9。转速传感器12布置于整体叶盘6与空心主轴5的键连接处上方,实现对于转速测量。多个电涡流位移传感器11基于不同布置角度监测信号,结合转速传感器12分析可以获得整体叶盘的振动特性。任一叶片振动位移ds可以根据转速传感器12及电涡流传感器11信号共同分析获得:Please refer to Fig. 3, external excitation module and test module structure of the present invention, eddy
ds=R×Ω×Δts d s =R×Ω×Δt s
式中R为叶顶半径,为转速,由转速传感器12测量两次信号时间差tref1-tref2获得。Δts=tmeasured-texpected为某一叶顶电涡流位移传感11器测量时间差,texpected表示假设无振动时传感器期望测量时间。进一步地结合叶尖定时算法处理数据可以获得整体叶盘振动特性参数。where R is the blade tip radius, is the rotational speed, which is obtained by measuring the time difference t ref1 -t ref2 between two signals measured by the
接触式测量方式通过应变片7直接测得,应变片7安装于靠近底部的位置的高应变区,应变片7所测量电信号经过分析模块计算可得整体叶盘6叶顶振动位移用于验证非接触式测量。应变片7接触式测量应变为εSG以及非接触式测量分析所得叶顶位移yBTT可通过有限元模态分析获得应变与位移关系:The contact measurement method is directly measured by the
根据有限元模型,可获得转换系数Kmod=ymod/εmod,该转化系数表示叶顶模态位移ymod应变片模态应变εmod比值。According to the finite element model, the conversion coefficient K mod =y mod /ε mod can be obtained, and the conversion coefficient represents the ratio of the modal displacement y mod of the blade tip to the modal strain ε mod of the strain gauge.
对于小激振下叶片振动可视作线性振动,进而有实际振动响应与应变转换系数近似等于模态分析结果的转化系数Kmod,故有应变测量值εSG的叶片位移yBTT可写作:The blade vibration under small excitation can be regarded as linear vibration, and then the actual vibration response and the strain conversion coefficient are approximately equal to the conversion coefficient K mod of the modal analysis results, so the blade displacement y BTT with the measured strain ε SG can be written as:
yBTT=Kmod·εSG y BTT =K mod ·ε SG
本发明永磁铁8通过磁铁安装架16固定至测试支架9,用于模拟外部激振力对于整体叶盘振动特性影响,在实际运行中整体叶盘受到来自喷嘴周期激振力作用,本试验台利用永磁铁8对于导磁整体叶盘6的作用力模拟整体叶盘受到的周期激振力。永磁铁8通过磁铁安装架16固定于测试支架9,均匀布置于整体叶盘6下侧,永磁铁8数量为Z1,整体叶盘6转速达到ns时,整体叶盘6每秒钟承受激励Z1ns次,故有整体叶盘6受到的激振力频率为:The
fe=Z1ns f e =Z 1 n s
本发明中扫描式激光测振仪13可以扫描测量整体叶盘6振动位移分布,获得整体叶盘6振型。根据上述激振力频率关系式,可以通过调整测试支架上永磁铁8数量实现对于整体叶盘6所受激振力频率调整。通过对整体叶盘6所受激振力频率,扫描式激光测振仪13可进一步测量各节径形式下的整体叶盘6模态振型。In the present invention, the
为了对本发明一种含摩擦阻尼结构的整体叶盘振动特性测试试验台及其测试方法进一步了解,现对其操作步骤做一说明。In order to further understand the test bench for vibration characteristics of an integral blisk with a frictional damping structure and its testing method of the present invention, its operation steps are now described.
旋转叶片叶尖定时振动状态监测测试流程为:The testing process of timing vibration state monitoring of rotating blade tip is as follows:
(1)安装非接触式传感器:将电涡流位移传感器11分别安装到测试支架9对应的预设位置,作为叶尖定时传感器;将转速传感器12安装对准旋转轴键位置;采用直流电源向传感器供电,输出信号到数据采集器进行设置和调试;(1) Install the non-contact sensor: install the eddy
(2)安装调整整体叶盘:标记叶片编号,根据有限元分析结果将应变片7布置于叶底振动应变较大区域;调整电涡流位移传感器11位置高度,进行标定;通过PLC设定转速信号并写入电机驱动器,设定电机转速;(2) Install and adjust the overall blisk: mark the number of the blade, and arrange the
(3)验证非接触式测量结果:通过有限元计算结果对应变片7测量信号进行分析,获得叶顶振动位移响应情况。通过电涡流位移传感器11及转速传感器13获得信号,利用压缩感知方法重构振动位移响应情况,与接触式测量进行验证。(3) Verify the non-contact measurement results: analyze the measurement signals of the
(4)施加激振力与采集信号:调整永磁铁8分布情况,对整体叶盘6施加激振力,模拟整体叶盘6运行承受气流激振力。采用叶尖定时法采集工况下的叶片振动信号,利用扫描式激光测振仪13扫描测量整体叶盘6模态振型,采集多组数据用于下一步信号处理;(4) Apply exciting force and collect signals: adjust the distribution of
(5)重复步骤(2)~(4),调整电机转速,获取不同运行条件下的叶片振动信号。(5) Repeat steps (2) to (4), adjust the motor speed, and obtain blade vibration signals under different operating conditions.
最后应当说明的是:以上实施例仅是本发明的优选实施方式,仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明的权利要求保护范围之内。Finally, it should be noted that the above examples are only preferred implementations of the present invention, and are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the above examples, ordinary people in the field The skilled person should understand that: the specific implementation of the present invention can still be modified or equivalently replaced, and any modification or equivalently replaced without departing from the spirit and scope of the present invention shall be covered within the protection scope of the claims of the present invention.
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