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CN116356491A - A multi-axis sewing equipment, its control method and medium - Google Patents

A multi-axis sewing equipment, its control method and medium Download PDF

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Publication number
CN116356491A
CN116356491A CN202310136621.1A CN202310136621A CN116356491A CN 116356491 A CN116356491 A CN 116356491A CN 202310136621 A CN202310136621 A CN 202310136621A CN 116356491 A CN116356491 A CN 116356491A
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sewing
cutting
rotating shaft
cotton
materials
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许火根
徐建平
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Tongxiang Zhongxiang Textile Co ltd
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Tongxiang Zhongxiang Textile Co ltd
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Priority to CN202310136621.1A priority Critical patent/CN116356491A/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/04Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention discloses multi-shaft sewing equipment, a control method and a medium thereof, wherein the multi-shaft sewing equipment comprises a cotton conveying part, a cotton conveying part and a control part, wherein the cotton conveying part is used for conveying materials to be sewn according to a certain speed; the cotton conveying part is connected with a cutting part, and the cutting part is used for sequentially starting sewing and cutting from different positions of the materials respectively; the cutting part is provided with a first rotating shaft, the first rotating shaft is connected with a first circular blade, and the first circular blade and the first rotating shaft rotate together; the first rotating shaft is connected with a displacement mechanism, and the displacement mechanism is used for enabling the first rotating shaft and the first circular blade to approach or separate from each other in the direction of the material; when the first circular blade and the first rotating shaft are used for cutting materials, the deformation of the surface of the materials is reduced, the flatness of the materials is improved, the extrusion displacement of the materials with thicker thickness is avoided, and the processing capacity of the thick materials is improved; the tail end of the material is rolled and cut through the transverse trimming part, so that the tail end of the material is guaranteed to be cut smoothly, and the material filler is prevented from being extruded in the cutting process to cause filler loss, so that the cutting is uneven.

Description

一种多轴缝制设备、其控制方法及介质A multi-axis sewing equipment, its control method and medium

技术领域technical field

本发明涉及绗缝技术领域,尤其涉及一种多轴缝制设备、其控制方法及介质。The invention relates to the technical field of quilting, in particular to a multi-axis sewing device, a control method and a medium thereof.

背景技术Background technique

绗缝是一种缝制过程,通过该缝制过程,纺织材料和/或其他纺织物的层被接合以产生装饰性的和功能性的可压缩面。某些产品(诸如床垫罩)的制造涉及大规模绗缝工艺的应用。这些大规模绗缝工艺通常使用高速多针绗缝机沿多层材料的织物形成一系列套面。智能化高速绗缝机是具有高速、高效、高性能的自动化缝制设备,是家纺业以及服装等行业的缝线工作母机。采用了工业计算机控制系统和电同步控制主运动技术以及能自动识别DST格式的花样打版软件,实现了具有各种保护功能状态下的可以自行设定各种花样的缝制,并在计算机系统控制下按照选定的花样进行自动绗缝,大幅度提高了工业自动化,大大提高了生产效率,减少了企业成本,是制作各种软床垫、被子等必要的缝制设备,它重大突破了单针机行业,表现了优越的性能和广阔的应用前景,从而保证了如被子等物资的保障工作顺利进行。Quilting is a sewing process by which layers of textile materials and/or other textiles are joined to create a decorative and functional compressible surface. The manufacture of certain products, such as mattress covers, involves the application of a large-scale quilting process. These mass quilting processes typically use high-speed multi-needle quilting machines to form a series of covers along the fabric of multiple layers of material. The intelligent high-speed quilting machine is an automatic sewing equipment with high speed, high efficiency and high performance. It adopts the industrial computer control system and electric synchronous control main motion technology and pattern-making software that can automatically recognize the DST format, realizes the sewing of various patterns that can be set by itself under the state of various protection functions, and is in the computer system. Automatic quilting according to the selected pattern under control greatly improves industrial automation, greatly improves production efficiency, and reduces enterprise costs. It is a necessary sewing equipment for making various soft mattresses, quilts, etc. It is a major breakthrough. The single-needle machine industry has demonstrated superior performance and broad application prospects, thus ensuring the smooth progress of the guarantee work for materials such as quilts.

现有技术中的智能绗缝机首先将床垫、被罩等物料送至绗缝机机头位置,然后将床垫、被罩等物料进行缝制加工,最后输送出机头,但是现有技术中电脑控制的高速缝纫往往具有稳定性差的问题,主要是由于机身抖动和物料位移造成的缝纫效果较差。The intelligent quilting machine in the prior art first sends materials such as mattresses and quilts to the head of the quilting machine, then sews the materials such as mattresses and quilts, and finally delivers them out of the machine head. Computer-controlled high-speed sewing often has the problem of poor stability, mainly due to the poor sewing effect caused by machine body shaking and material displacement.

例如,一种在中国专利文献上公开的“绗缝机”,其公告号:CN111778637A,公开了包括绗缝机架、机头运动组件、机座运动组件、绷架和机座补偿组件;机座补偿组件与机座相连接,在机头上的针与机座上的孔不对应时,通过机座补偿组件使得机座做垂直于X方向的微调运动。但是该方案仅调整了机头与机座的相对位置。For example, a "quilting machine" disclosed in Chinese patent literature, its notification number: CN111778637A, discloses a quilting machine frame, a machine head movement assembly, a machine base movement assembly, a stretcher frame and a machine base compensation assembly; The seat compensating assembly is connected with the machine base, and when the needle on the machine head does not correspond to the hole on the machine base, the machine base is made to perform a fine-tuning movement perpendicular to the X direction through the machine base compensating assembly. But this scheme only adjusted the relative position of nose and machine base.

发明内容Contents of the invention

为了解决现有技术中物料位移造成的缝纫效果较差的问题,本发明提供一种多轴缝制设备、其控制方法及介质,能够避免物料的位移,提高缝纫精度,提高缝纫效果,对于多种不同物料都可稳定缝制。In order to solve the problem of poor sewing effect caused by material displacement in the prior art, the present invention provides a multi-axis sewing device, its control method and medium, which can avoid material displacement, improve sewing precision, and improve sewing effect. A variety of different materials can be stably sewn.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种多轴缝制设备,包括:输棉部,输棉部用于根据一定速度输送待缝制物料;输棉部连接有切割部,切割部用于分别从物料不同位置依次开始缝制切割;切割部设有第一转轴,第一转轴连接有第一圆形刃,第一圆形刃与第一转轴共同旋转;第一转轴连接有位移机构,位移机构用于将第一转轴和第一圆形刃向物料方向靠近或远离。输棉部用于控制物料以一定速度并沿着同一方向移动,包括设备主体,输棉部布置于设备主体前侧、中侧及后侧,输棉部用于控制物料从设备主体前侧进入至后侧离开设备主体;切割部位于设备主体内部中侧输棉部的前后两侧,切割部用于对物料进行缝制和切割,位移机构和第一转轴同时与电机连接,第一转轴用于在位移机构工作时进行转动,第一圆形刃的形状为圆形或扇形,第一圆形刃的刀刃方向朝向第一转轴的径向切线方向,第一圆形刃与第一转轴之间固定连接;位移机构位于物料的上方。通过第一圆形刃和第一转轴实现切割物料时减少物料表面形变,增加物料平整性,对于厚度较厚的物料避免挤压位移,提高了厚物料的加工能力。A multi-axis sewing equipment, including: a cotton feeding part, which is used to transport materials to be sewn at a certain speed; the cotton feeding part is connected with a cutting part, and the cutting part is used to start sewing and cutting sequentially from different positions of the materials The cutting part is provided with a first rotating shaft, the first rotating shaft is connected with a first circular blade, and the first circular blade and the first rotating shaft rotate together; the first rotating shaft is connected with a displacement mechanism, and the displacement mechanism is used to connect the first rotating shaft and the second rotating shaft A circular blade moves toward or away from the material. The cotton feeding part is used to control the material to move at a certain speed and in the same direction, including the main body of the equipment. The cotton feeding part is arranged on the front, middle and rear sides of the equipment main body. The cotton feeding part is used to control the material entering from the front side of the equipment main body To the rear side away from the main body of the equipment; the cutting part is located on the front and rear sides of the cotton feeding part in the middle of the main body of the equipment. The cutting part is used to sew and cut the material. The displacement mechanism and the first rotating shaft are connected to the motor at the same time. The first rotating shaft is used Rotate when the displacement mechanism is working, the shape of the first circular blade is circular or fan-shaped, the direction of the blade of the first circular blade faces the radial tangent direction of the first rotating shaft, and the distance between the first circular blade and the first rotating shaft There are fixed connections between them; the displacement mechanism is located above the material. Through the first circular blade and the first rotating shaft, the surface deformation of the material can be reduced when the material is cut, the flatness of the material can be increased, extrusion displacement can be avoided for thicker materials, and the processing capacity of thicker materials can be improved.

作为优选的,切割部包括切边部,第一转轴位于切边部,切边部包括依次布置的侧切边部和横切边部,侧切边部和横切边部之间设有输棉轴。切割部还包括切线部,切线部连接有绗缝部,绗缝部用于对物料绗缝,切线部用于对物料绗缝后多余线头进行切除;侧切边部位于物料上方右侧边缘处,横切边部位于物料上方后侧边缘处,横切边部用于将物料分断,侧切边部用于将物料边缘多余的材料进行切除,中侧输棉部位于侧切边部和横切边部之间,中侧输棉部用于调整边切后物料到横切部的输送速度。侧切边部中第一圆形刃及第一转轴的旋转方向与物料输送方向相同,横切边部中第一圆形刃及第一转轴的旋转方向与物料输送方向垂直。通过侧切边部对物料的侧边进行滚切,实现物料边缘处平整,避免物料表面因为切割造成位移,使得物料侧边切割准确,避免因为挤压造成切割偏移。通过横切边部对物料的末端进行滚切,保证物料末端切割平整,避免物料填充物因为切割过程中挤压造成填充物损失,从而导致切割不平整。Preferably, the cutting portion includes a trimming portion, the first rotating shaft is located at the trimming portion, the trimming portion includes a side trimming portion and a transverse trimming portion arranged in sequence, and a cotton delivery shaft is arranged between the side trimming portion and the transverse trimming portion . The cutting part also includes a tangent part, which is connected with a quilting part. The quilting part is used for quilting the material, and the tangent part is used to cut off the excess thread ends after the material is quilted; the side trimming part is located at the upper right edge of the material, The cross-cutting part is located at the rear side edge above the material, the cross-cutting part is used to cut the material, the side-cutting part is used to cut off the excess material on the edge of the material, and the middle side cotton feeding part is located at the side-cutting part and the cross-cutting part Among them, the middle side cotton feeding part is used to adjust the conveying speed of the material after side cutting to the cross cutting part. The rotation direction of the first circular blade and the first rotating shaft in the side trimming portion is the same as the material conveying direction, and the rotating direction of the first circular blade and the first rotating shaft in the cross-cutting edge portion is perpendicular to the material conveying direction. The side edge of the material is rolled and cut through the side cutting edge to achieve a smooth edge of the material, avoiding the displacement of the material surface due to cutting, making the side cutting of the material accurate, and avoiding the cutting deviation caused by extrusion. The end of the material is roll-cut by cross-cutting the edge to ensure that the end of the material is cut flat, and to avoid the loss of the material filler due to extrusion during the cutting process, resulting in uneven cutting.

作为优选的,输棉部包括多个并排布置的输棉轴,输棉轴连接有第二位移机构,第二位移机构用于改变输棉轴之间的距离,并排布置的输棉轴位于侧切边部远离横切边部一侧,侧切边部和横切边部之间的输棉轴独立控制。输棉轴为多个互相平行布置的输棉轴,输棉轴外端面设有滚轮,滚轮用于增大输棉轴和物料之间的摩擦力,避免物料打滑便于控制物料;输棉部包括第二转轴组,第二转轴组位于设备主体前侧,第二转轴组后侧为切割部,第二转轴组与第二位移机构连接,第二位移机构用于改变第二转轴组中上下两侧的第二转轴的间距,第二位移机构工作时实现上下移动的往复运动,第二位移机构的移动速率和输棉轴的旋转速度存在相等关系,相等关系包括物料输送速度和第二位移机构移动速度。通过第二转轴组对物料输送过程进行控制,使得不停止输送物料的情况下对物料进行收集,提高绗缝的效率。As preferably, the cotton delivery part includes a plurality of cotton delivery shafts arranged side by side, the cotton delivery shafts are connected with a second displacement mechanism, and the second displacement mechanism is used to change the distance between the cotton delivery shafts, and the cotton delivery shafts arranged side by side are located at the side cut The edge is away from the side of the cross-cutting edge, and the cotton feeding shaft between the side-cutting edge and the cross-cutting edge is independently controlled. The cotton conveying shaft is a plurality of cotton conveying shafts arranged parallel to each other. Rollers are provided on the outer end of the cotton conveying shaft. The rollers are used to increase the friction between the cotton conveying shaft and the material, so as to prevent the material from slipping and facilitate the control of the material; the cotton conveying part includes The second rotating shaft group, the second rotating shaft group is located on the front side of the device main body, the rear side of the second rotating shaft group is the cutting part, the second rotating shaft group is connected with the second displacement mechanism, and the second displacement mechanism is used to change the upper and lower sides of the second rotating shaft group. The distance between the second rotating shaft on the side and the reciprocating motion of moving up and down when the second displacement mechanism is working. There is an equal relationship between the moving rate of the second displacement mechanism and the rotation speed of the cotton feeding shaft. The equal relationship includes the material conveying speed and the second displacement mechanism Moving speed. The material conveying process is controlled through the second rotating shaft group, so that the materials can be collected without stopping the conveying of materials, and the efficiency of quilting can be improved.

作为优选的,切割部包括绗缝机构,绗缝机构用于对物料表面进行绗缝,绗缝机构位于侧切边部远离横切边部一侧,输棉轴和横切边部之间设有洗标安装机构,洗标安装机构用于在物料上侧边切部工作位置进行打标。绗缝机构位于侧切边部和输棉部之间,绗缝机构用于根据预设速率进行绗缝;侧切边部后侧位于物料下侧设有与第二转轴组平行布置的第三转轴组,第三转轴组用于暂存物料,物料上方与第三转轴组对应设有洗标安装机构,洗标安装机构用于对暂存在第三转轴组中的物料进行打标,通过绗缝机构对物料进行间歇性绗缝,通过第三转轴组实现物料的暂存,从而能够对物料进行额外的操作,便于对长度较长的物料进行操作,避免长度较长的物料在操作时物料堆积造成操作不便。Preferably, the cutting part includes a quilting mechanism for quilting the surface of the material, the quilting mechanism is located on the side of the side trimming part away from the cross-cutting part, and there is a The label washing installation mechanism is used to mark the working position of the side cutting part on the material. The quilting mechanism is located between the side trimming part and the cotton feeding part, and the quilting mechanism is used for quilting according to a preset rate; the rear side of the side trimming part is located on the lower side of the material, and a third rotating shaft group is arranged parallel to the second rotating shaft group , the third shaft group is used for temporary storage of materials, above the materials and corresponding to the third shaft group, there is a label washing installation mechanism, which is used to mark the materials temporarily stored in the third shaft group, through the quilting mechanism The material is intermittently quilted, and the temporary storage of the material is realized through the third shaft group, so that additional operations can be performed on the material, which facilitates the operation of long-length materials and avoids the accumulation of long-length materials during operation. Inconvenient to operate.

作为优选的,输棉部和切割部均连接于检测部,检测部包括激光传感器,激光传感器连接有处理器,激光传感器用于检测物料的位置和状态信息,处理器用于根据物料的位置和状态信息确定控制策略并发出控制信号到输棉部和切割部。激光传感器分别布置于横切边部、侧切边部、绗缝机构及输棉部,激光传感器布置方向均朝向物料,激光传感器用于检测物料是否到达机构对应位置,激光传感器设有编号,激光传感器发送物料是否到位的信息到处理器中,处理器中根据编号和物料是否到位的信息确定物料的位置;激光传感器同时检测物料的高度信息,激光传感器将物料的高度信息发送到处理器,处理器根据编号和物料的高度信息确定对应位置的物料状态信息。通过激光传感器对物料的位置进行全程监测,便于对各机构分别进行控制,通过处理器对物料在各加工位置的状态进行处理并下发对应的控制命令,提高设备的智能化和工作精度。Preferably, both the cotton feeding part and the cutting part are connected to the detection part, the detection part includes a laser sensor, the laser sensor is connected to a processor, the laser sensor is used to detect the position and status information of the material, and the processor is used to The information determines the control strategy and sends control signals to the feeding and cutting sections. The laser sensors are respectively arranged in the cross-cutting part, the side-cutting part, the quilting mechanism and the cotton conveying part. The direction of the laser sensor is all facing the material. The laser sensor is used to detect whether the material reaches the corresponding position of the mechanism. The laser sensor is equipped with a number. The laser sensor Send the information of whether the material is in place to the processor, and the processor determines the position of the material according to the number and the information of whether the material is in place; the laser sensor detects the height information of the material at the same time, and the laser sensor sends the height information of the material to the processor, and the processor Determine the material status information at the corresponding position according to the serial number and the height information of the material. The laser sensor is used to monitor the position of the material throughout the process, which is convenient for controlling each mechanism separately. The processor processes the state of the material at each processing position and issues corresponding control commands to improve the intelligence and working accuracy of the equipment.

一种多轴缝制设备控制方法,包括如下步骤:S1、通过激光传感器确定物料位置和状态信息,同时确定缝制任务;S2、根据缝制任务,确定第一缝制命令;根据物料位置下发第一缝制命令;S3、根据状态信息调整第一缝制命令。同时根据每个机构处的激光传感器同时获取对应位置的信息,确定相对于每一处机构工作前的初始状态,同时预先获取缝制任务,确定每一个机构的目标工作状态;根据缝制任务将每个机构的目标工作状态作为第一缝制命令,第一缝制命令包括各机构的工作信号和预设工作方式,处理器通过与门电路控制每个机构,在同时获取该机构的位置信息和第一缝制命令后将第一缝制命令下发到对应机构;下发第一缝制命令后,处理器根据第一缝制命令中对应机构的处激光传感器的监测信息确定物料的状态信息,根据物料的状态信息对第一缝制命令中添加调整信号,调整信号取代预设工作方式驱动对应机构。通过激光传感器实现物料操作全过程的监测,进而便于对每个步骤进行调整,从而提高缝纫度,提高缝纫过程的智能化和自动化,提高对于缝纫的泛用性。A method for controlling multi-axis sewing equipment, comprising the following steps: S1. Determine the position and state information of materials through a laser sensor, and simultaneously determine a sewing task; S2. Determine a first sewing order according to the sewing task; Send the first sewing command; S3, adjust the first sewing command according to the state information. At the same time, according to the laser sensor at each mechanism, the information of the corresponding position is obtained at the same time, and the initial state before the work of each mechanism is determined. At the same time, the sewing task is obtained in advance to determine the target working state of each mechanism; according to the sewing task, the The target working state of each mechanism is taken as the first sewing command, the first sewing command includes the working signal and preset working mode of each mechanism, the processor controls each mechanism through the AND gate circuit, and at the same time obtains the position information of the mechanism After the first sewing command and the first sewing command, the first sewing command is issued to the corresponding mechanism; after the first sewing command is issued, the processor determines the state of the material according to the monitoring information of the laser sensor at the corresponding mechanism in the first sewing command Information, adding an adjustment signal to the first sewing command according to the state information of the material, and the adjustment signal replaces the preset working mode to drive the corresponding mechanism. The monitoring of the whole process of material operation is realized through the laser sensor, and it is convenient to adjust each step, thereby improving the sewing degree, improving the intelligence and automation of the sewing process, and improving the versatility of sewing.

作为优选的,S1中包括,通过激光传感器监测物料位置,对不同位置的激光传感器设置不同的物料动作,通过处理器接收不同位置的传感器信息后,将对应的物料动作发送到对应位置的机构中,同时处理器获取所有的缝制任务。处理器中同时存有所有机构的预设工作方式,对所有传感器进行编号,传感器的编号对应其所在机构的预设工作方式,传感器信息到达处理器后其处理器根据编号将对应的预设工作方式提取并加入到信息流中,处理器通过无线或有限的方式获得缝制任务,缝制任务中包括传感器编号,缝制任务中的传感器编号用于确定机构的启动信号,处理器获取缝制任务后将缝制任务中的传感器编号和传感器信息的传感器编号匹配。通过激光传感器对物料在设备主体中的位置进行采集及处理器的收集实现物料动作流程的分段监控,便于对物料每一个处理动作进行控制,实现精细化控制。Preferably, S1 includes monitoring the position of the material through the laser sensor, setting different material actions for the laser sensors at different positions, and sending the corresponding material action to the mechanism at the corresponding position after receiving the sensor information at different positions through the processor , while the processor fetches all sewing tasks. The processor stores the preset working modes of all institutions at the same time, and numbers all the sensors. The number of the sensor corresponds to the preset working mode of the institution where it is located. After the sensor information reaches the processor, the processor will perform the corresponding preset work according to the number. The method is extracted and added to the information flow. The processor obtains the sewing task in a wireless or limited way. The sewing task includes the sensor number. The sensor number in the sewing task is used to determine the starting signal of the mechanism, and the processor obtains the sewing task. Match the sensor number in the sewing task with the sensor number in the sensor information after the task. The laser sensor collects the position of the material in the main body of the equipment and the collection of the processor to realize the segmental monitoring of the material action process, which is convenient for controlling each processing action of the material and realizes fine control.

作为优选的,S2中包括,处理器同时根据物料动作和缝制任务确定第一缝制命令,第一缝制命令包括缝制参数和机构运动量。对每个机构设有对应的预设工作方式,根据缝制任务将每个机构的目标工作状态作为第一缝制命令,第一缝制命令包括各机构的工作信号和预设工作方式,处理器通过与门电路控制每个机构,在同时获取各传感器的位置信息和对应机构的第一缝制命令后将第一缝制命令下发到对应机构,对于输棉部的第一缝制命令包括输棉轴转动信号、输棉轴转动速度及第二位移机构的移动方向和移动距离,对于切割部的第一缝制命令包括第一转轴转速、位移机构移动方向和位移机构移动距离,对于绗缝机构和洗标安装机构的第一缝制命令包括启动信号和定时信号。通过对不同机构分别设置第一缝制命令实现自动化生产,通过对每个机构分别设定第一缝制命令实现每个机构的独立可调,便于对生产过程中每个步骤均可单独针对性调整。Preferably, S2 includes that the processor simultaneously determines the first sewing command according to the material action and the sewing task, and the first sewing command includes sewing parameters and mechanism movement. There is a corresponding preset working mode for each mechanism, and the target working state of each mechanism is used as the first sewing command according to the sewing task. The first sewing command includes the working signal and preset working mode of each mechanism, and the processing The device controls each mechanism through an AND gate circuit. After acquiring the position information of each sensor and the first sewing command of the corresponding mechanism at the same time, the first sewing command is issued to the corresponding mechanism. For the first sewing command of the cotton feeding part It includes the rotation signal of the cotton input shaft, the rotation speed of the cotton input shaft, and the moving direction and moving distance of the second displacement mechanism. For the first sewing command of the cutting part, it includes the rotational speed of the first rotating shaft, the moving direction of the displacement mechanism and the moving distance of the displacement mechanism. The first sewing command of the quilting mechanism and the label washing installation mechanism includes a start signal and a timing signal. Automated production is realized by setting the first sewing command for different mechanisms, and the independent adjustment of each mechanism is realized by setting the first sewing command for each mechanism, so that each step in the production process can be individually targeted Adjustment.

作为优选的,S3中包括,获取物料的状态信息,根据物料的状态信息调整切割部各机构的功率,同时对各机构功率之间设定关联系数,关联系数用于表示各机构之间的动作相关性。物料的状态信息包括第一物料厚度和第二物料厚度,第一物料厚度和第二物料厚度分别为物料正常时及收到挤压时的厚度;物料的状态信息包括物料的材料,物料的材料通过透光程度不同确定,物料的材料设有不同的阻力值,所述的阻力值用于修改第一圆形刃的旋转速度和位移机构的移动距离;关系系数包括输棉轴的转动速度和第一圆形刃的转动速度之间的第一系数,包括位移机构的移动距离和第一圆形刃的转动速度之间的第二系数。能够根据物料的状态信息对各机构的工作状态进行调整,同时对各机构之间的工作状态进行调整,实现高精度作业。Preferably, S3 includes obtaining the status information of the material, adjusting the power of each mechanism of the cutting part according to the status information of the material, and setting a correlation coefficient between the powers of each mechanism, and the correlation coefficient is used to represent the actions between the mechanisms Correlation. The status information of the material includes the first material thickness and the second material thickness. The first material thickness and the second material thickness are the thickness of the material when it is normal and when it is squeezed respectively; the status information of the material includes the material of the material, the material of the material Determined by the different degrees of light transmission, the material of the material is provided with different resistance values, and the resistance value is used to modify the rotational speed of the first circular blade and the moving distance of the displacement mechanism; the relationship coefficient includes the rotational speed and The first coefficient between the rotational speed of the first circular blade includes a second coefficient between the moving distance of the displacement mechanism and the rotational speed of the first circular blade. It can adjust the working state of each mechanism according to the state information of the material, and at the same time adjust the working state of each mechanism to achieve high-precision operation.

一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现如上述的一种多轴缝制设备控制方法。通过计算机程序实现缝制过程的全流程智能化控制及调整,提高缝制过程的自适应能力,提高缝制精度。A computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the above-mentioned multi-axis sewing equipment control method is realized. The computer program realizes the intelligent control and adjustment of the whole process of the sewing process, improves the self-adaptive ability of the sewing process, and improves the sewing precision.

本发明具有如下优点:The present invention has the following advantages:

(1)通过第一圆形刃和第一转轴实现切割物料时减少物料表面形变,增加物料平整性,对于厚度较厚的物料避免挤压位移,提高了厚物料的加工能力;(2)通过横切边部对物料的末端进行滚切,保证物料末端切割平整,避免物料填充物因为切割过程中挤压造成填充物损失,从而导致切割不平整;(3)通过激光传感器实现物料操作全过程的监测,进而便于对每个步骤进行调整,从而提高缝纫度,提高缝纫过程的智能化和自动化,提高对于缝纫的泛用性;(4)能够根据物料的状态信息对各机构的工作状态进行调整,同时对各机构之间的工作状态进行调整,实现高精度作业。(1) Reduce material surface deformation and increase material smoothness when cutting materials through the first circular blade and first rotating shaft, avoid extrusion displacement for thicker materials, and improve the processing capacity of thick materials; (2) Through The end of the material is rolled and cut at the cross-cutting edge to ensure that the end of the material is cut flat, and to avoid the loss of the material filler due to extrusion during the cutting process, resulting in uneven cutting; (3) The whole process of material operation is realized through the laser sensor It is easy to adjust each step, thereby improving the sewing degree, improving the intelligence and automation of the sewing process, and improving the versatility of sewing; (4) The working status of each mechanism can be monitored according to the status information of the material At the same time, adjust the working status of each mechanism to achieve high-precision operation.

附图说明Description of drawings

下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。The drawings in the following description are only exemplary, and those skilled in the art can also obtain other implementation drawings according to the provided drawings without creative work.

图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.

图2是本发明的方法步骤示意图。Fig. 2 is a schematic diagram of the method steps of the present invention.

图中:1、输棉部;2、绗缝机构;3、侧切边部;4、第二位移机构;5、洗标安装机构;6、横切边部。In the figure: 1. Cotton feeding part; 2. Quilting mechanism; 3. Side trimming part; 4. Second displacement mechanism; 5. Washing label installation mechanism; 6. Cross-cutting edge part.

具体实施方式Detailed ways

以下由特定的具体实施例说明本发明的实施方式,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The implementation of the present invention is described below by specific specific examples. Based on the examples in the present invention, all other examples obtained by those of ordinary skill in the art without making creative work all belong to the protection scope of the present invention. .

如图 1所示,在一个较佳的实施例中,本发明公开了一种多轴缝制设备,包括:输棉部1,输棉部1用于根据一定速度输送待缝制物料;输棉部连接有切割部,切割部用于分别从物料不同位置依次开始缝制切割;切割部设有第一转轴,第一转轴连接有第一圆形刃,第一圆形刃与第一转轴共同旋转;第一转轴连接有位移机构,位移机构用于将第一转轴和第一圆形刃向物料方向靠近或远离。输棉部用于控制物料以一定速度并沿着同一方向移动,包括设备主体,输棉部布置于设备主体前侧、中侧及后侧,输棉部用于控制物料从设备主体前侧进入至后侧离开设备主体;切割部位于设备主体内部中侧输棉部的前后两侧,切割部用于对物料进行缝制和切割,位移机构和第一转轴同时与电机连接,第一转轴用于在位移机构工作时进行转动,第一圆形刃的形状为圆形或扇形,第一圆形刃的刀刃方向朝向第一转轴的径向切线方向,第一圆形刃与第一转轴之间固定连接;位移机构位于物料的上方。通过第一圆形刃和第一转轴实现切割物料时减少物料表面形变,增加物料平整性,对于厚度较厚的物料避免挤压位移,提高了厚物料的加工能力。As shown in Figure 1, in a preferred embodiment, the present invention discloses a multi-axis sewing device, comprising: a cotton feeding part 1, the cotton feeding part 1 is used to transport the material to be sewn according to a certain speed; The cotton part is connected with a cutting part, and the cutting part is used to sew and cut sequentially from different positions of the material; the cutting part is provided with a first rotating shaft, and the first rotating shaft is connected with a first circular blade, and the first circular blade and the first rotating shaft Rotate together; the first rotating shaft is connected with a displacement mechanism, and the displacement mechanism is used to move the first rotating shaft and the first circular blade closer to or farther away from the direction of the material. The cotton feeding part is used to control the material to move at a certain speed and in the same direction, including the main body of the equipment. The cotton feeding part is arranged on the front, middle and rear sides of the equipment main body. The cotton feeding part is used to control the material entering from the front side of the equipment main body To the rear side away from the main body of the equipment; the cutting part is located on the front and rear sides of the cotton feeding part in the middle of the main body of the equipment. The cutting part is used to sew and cut the material. The displacement mechanism and the first rotating shaft are connected to the motor at the same time. The first rotating shaft is used Rotate when the displacement mechanism is working, the shape of the first circular blade is circular or fan-shaped, the direction of the blade of the first circular blade faces the radial tangent direction of the first rotating shaft, and the distance between the first circular blade and the first rotating shaft There are fixed connections between them; the displacement mechanism is located above the material. Through the first circular blade and the first rotating shaft, the surface deformation of the material can be reduced when the material is cut, the flatness of the material can be increased, extrusion displacement can be avoided for thicker materials, and the processing capacity of thicker materials can be improved.

在使用时,输棉部将待缝制物料以固定速度进行传送,切割部从侧面和尾部对带缝制物料进行切割,其中位移机构和切割部的工作参数通过输棉部工作参数及待缝制物料的参数确定。When in use, the cotton feeding part transmits the materials to be sewn at a fixed speed, and the cutting part cuts the sewing materials from the side and the tail, and the working parameters of the displacement mechanism and the cutting part are determined by the working parameters of the cotton feeding part and the sewing materials to be sewn. The parameters of the manufacturing material are determined.

切割部包括切边部,第一转轴位于切边部,切边部包括依次布置的侧切边部3和横切边部6,侧切边部和横切边部之间设有输棉轴。切割部还包括切线部,切线部连接有绗缝部,绗缝部用于对物料绗缝,切线部用于对物料绗缝后多余线头进行切除;侧切边部位于物料上方右侧边缘处,横切边部位于物料上方后侧边缘处,横切边部用于将物料分断,侧切边部用于将物料边缘多余的材料进行切除,中侧输棉部位于侧切边部和横切边部之间,中侧输棉部用于调整边切后物料到横切部的输送速度。侧切边部中第一圆形刃及第一转轴的旋转方向与物料输送方向相同,横切边部中第一圆形刃及第一转轴的旋转方向与物料输送方向垂直。通过侧切边部对物料的侧边进行滚切,实现物料边缘处平整,避免物料表面因为切割造成位移,使得物料侧边切割准确,避免因为挤压造成切割偏移。通过横切边部对物料的末端进行滚切,保证物料末端切割平整,避免物料填充物因为切割过程中挤压造成填充物损失,从而导致切割不平整。The cutting part includes a trimming part, the first rotating shaft is located at the trimming part, and the trimming part includes a side trimming part 3 and a transverse trimming part 6 arranged in sequence, and a cotton feeding shaft is arranged between the side trimming part and the transverse trimming part. The cutting part also includes a tangent part, which is connected with a quilting part. The quilting part is used for quilting the material, and the tangent part is used to cut off the excess thread ends after the material is quilted; the side trimming part is located at the upper right edge of the material, The cross-cutting part is located at the rear side edge above the material, the cross-cutting part is used to cut the material, the side-cutting part is used to cut off the excess material on the edge of the material, and the middle side cotton feeding part is located at the side-cutting part and the cross-cutting part Among them, the middle side cotton feeding part is used to adjust the conveying speed of the material after side cutting to the cross cutting part. The rotation direction of the first circular blade and the first rotating shaft in the side trimming portion is the same as the material conveying direction, and the rotating direction of the first circular blade and the first rotating shaft in the cross-cutting edge portion is perpendicular to the material conveying direction. The side edge of the material is rolled and cut through the side cutting edge to achieve a smooth edge of the material, avoiding the displacement of the material surface due to cutting, making the side cutting of the material accurate, and avoiding the cutting deviation caused by extrusion. The end of the material is roll-cut by cross-cutting the edge to ensure that the end of the material is cut flat, and to avoid the loss of the material filler due to extrusion during the cutting process, resulting in uneven cutting.

在使用时,绗缝部将待缝制物料进行缝制的同时,切边部将物料进行切割。When in use, the quilting part sews the materials to be sewn while the trimming part cuts the materials.

输棉部包括多个并排布置的输棉轴,输棉轴连接有第二位移机构4,第二位移机构用于改变输棉轴之间的距离,并排布置的输棉轴位于侧切边部远离横切边部一侧,侧切边部和横切边部之间的输棉轴独立控制。输棉轴为多个互相平行布置的输棉轴,输棉轴外端面设有滚轮,滚轮用于增大输棉轴和物料之间的摩擦力,避免物料打滑便于控制物料;输棉部包括第二转轴组,第二转轴组位于设备主体前侧,第二转轴组后侧为切割部,第二转轴组与第二位移机构连接,第二位移机构用于改变第二转轴组中上下两侧的第二转轴的间距,第二位移机构工作时实现上下移动的往复运动,第二位移机构的移动速率和输棉轴的旋转速度存在相等关系,相等关系包括物料输送速度和第二位移机构移动速度。通过第二转轴组对物料输送过程进行控制,使得不停止输送物料的情况下对物料进行收集,提高绗缝的效率。The cotton delivery part comprises a plurality of cotton delivery shafts arranged side by side, the cotton delivery shafts are connected with a second displacement mechanism 4, and the second displacement mechanism is used to change the distance between the cotton delivery shafts, and the cotton delivery shafts arranged side by side are located at the side cutting edge away from On one side of the cross-cutting edge, the feeding shaft between the side-cutting edge and the cross-cutting edge is independently controlled. The cotton conveying shaft is a plurality of cotton conveying shafts arranged parallel to each other. Rollers are provided on the outer end of the cotton conveying shaft. The rollers are used to increase the friction between the cotton conveying shaft and the material, so as to prevent the material from slipping and facilitate the control of the material; the cotton conveying part includes The second rotating shaft group, the second rotating shaft group is located on the front side of the device main body, the rear side of the second rotating shaft group is the cutting part, the second rotating shaft group is connected with the second displacement mechanism, and the second displacement mechanism is used to change the upper and lower sides of the second rotating shaft group. The distance between the second rotating shaft on the side and the reciprocating motion of moving up and down when the second displacement mechanism is working. There is an equal relationship between the moving rate of the second displacement mechanism and the rotation speed of the cotton feeding shaft. The equal relationship includes the material conveying speed and the second displacement mechanism Moving speed. The material conveying process is controlled through the second rotating shaft group, so that the materials can be collected without stopping the conveying of materials, and the efficiency of quilting can be improved.

在使用时,第二位移机构将多个输棉轴的位置进行调节,使得待缝制物料不再输送转而储存在输棉部中。When in use, the second displacement mechanism adjusts the positions of the plurality of cotton conveying shafts, so that the materials to be sewn are no longer conveyed but stored in the cotton conveying part.

切割部包括绗缝机构2,绗缝机构用于对物料表面进行绗缝,绗缝机构位于侧切边部远离横切边部一侧,输棉轴和横切边部之间设有洗标安装机构5,洗标安装机构用于在物料上侧边切部工作位置进行打标。绗缝机构位于侧切边部和输棉部之间,绗缝机构用于根据预设速率进行绗缝;侧切边部后侧位于物料下侧设有与第二转轴组平行布置的第三转轴组,第三转轴组用于暂存物料,物料上方与第三转轴组对应设有洗标安装机构,洗标安装机构用于对暂存在第三转轴组中的物料进行打标,通过绗缝机构对物料进行间歇性绗缝,通过第三转轴组实现物料的暂存,从而能够对物料进行额外的操作,便于对长度较长的物料进行操作,避免长度较长的物料在操作时物料堆积造成操作不便。The cutting part includes a quilting mechanism 2. The quilting mechanism is used for quilting the surface of the material. The quilting mechanism is located on the side of the side trimming part away from the cross-cutting part. There is a washing machine between the cotton feeding shaft and the cross-cutting part Mechanism 5, the label washing installation mechanism is used to mark the working position of the side cutting part on the material. The quilting mechanism is located between the side trimming part and the cotton feeding part, and the quilting mechanism is used for quilting according to a preset rate; the rear side of the side trimming part is located on the lower side of the material, and a third rotating shaft group is arranged parallel to the second rotating shaft group , the third shaft group is used for temporary storage of materials, above the materials and corresponding to the third shaft group, there is a label washing installation mechanism, which is used to mark the materials temporarily stored in the third shaft group, through the quilting mechanism The material is intermittently quilted, and the temporary storage of the material is realized through the third shaft group, so that additional operations can be performed on the material, which facilitates the operation of long-length materials and avoids the accumulation of long-length materials during operation. Inconvenient to operate.

在使用时,绗缝机构对输棉部输送的物料进行缝制,物料经过绗缝机构缝制后移动到洗标安装机构进行下一部工序。When in use, the quilting mechanism sews the materials conveyed by the cotton conveying part, and after the materials are sewn by the quilting mechanism, they move to the label washing installation mechanism for the next process.

输棉部和切割部均连接于检测部,检测部包括激光传感器,激光传感器连接有处理器,激光传感器用于检测物料的位置和状态信息,处理器用于根据物料的位置和状态信息确定控制策略并发出控制信号到输棉部和切割部。激光传感器分别布置于横切边部、侧切边部、绗缝机构及输棉部,激光传感器布置方向均朝向物料,激光传感器用于检测物料是否到达机构对应位置,激光传感器设有编号,激光传感器发送物料是否到位的信息到处理器中,处理器中根据编号和物料是否到位的信息确定物料的位置;激光传感器同时检测物料的高度信息,激光传感器将物料的高度信息发送到处理器,处理器根据编号和物料的高度信息确定对应位置的物料状态信息。通过激光传感器对物料的位置进行全程监测,便于对各机构分别进行控制,通过处理器对物料在各加工位置的状态进行处理并下发对应的控制命令,提高设备的智能化和工作精度。Both the cotton feeding part and the cutting part are connected to the detection part. The detection part includes a laser sensor, which is connected to a processor. The laser sensor is used to detect the position and status information of the material, and the processor is used to determine the control strategy according to the position and status information of the material. And send control signals to the cotton transporting department and the cutting department. The laser sensors are respectively arranged in the cross-cutting part, the side-cutting part, the quilting mechanism and the cotton conveying part. The direction of the laser sensor is all facing the material. The laser sensor is used to detect whether the material reaches the corresponding position of the mechanism. The laser sensor is equipped with a number. The laser sensor Send the information of whether the material is in place to the processor, and the processor determines the position of the material according to the number and the information of whether the material is in place; the laser sensor detects the height information of the material at the same time, and the laser sensor sends the height information of the material to the processor, and the processor Determine the material status information at the corresponding position according to the serial number and the height information of the material. The laser sensor is used to monitor the position of the material throughout the process, which is convenient for controlling each mechanism separately. The processor processes the state of the material at each processing position and issues corresponding control commands to improve the intelligence and working accuracy of the equipment.

在使用时,检测部将检测到的多项参数传递到处理器,并经过处理器处理下发给对应的工作机构,从而实现各步骤之间的互相调节。When in use, the detection unit transmits the detected multiple parameters to the processor, and sends them to the corresponding working mechanism after processing by the processor, so as to realize mutual adjustment between various steps.

一种多轴缝制设备控制方法,包括如下步骤:S1、通过激光传感器确定物料位置和状态信息,同时确定缝制任务;S2、根据缝制任务,确定第一缝制命令;根据物料位置下发第一缝制命令;S3、根据状态信息调整第一缝制命令。同时根据每个机构处的激光传感器同时获取对应位置的信息,确定相对于每一处机构工作前的初始状态,同时预先获取缝制任务,确定每一个机构的目标工作状态;根据缝制任务将每个机构的目标工作状态作为第一缝制命令,第一缝制命令包括各机构的工作信号和预设工作方式,处理器通过与门电路控制每个机构,在同时获取该机构的位置信息和第一缝制命令后将第一缝制命令下发到对应机构;下发第一缝制命令后,处理器根据第一缝制命令中对应机构的处激光传感器的监测信息确定物料的状态信息,根据物料的状态信息对第一缝制命令中添加调整信号,调整信号取代预设工作方式驱动对应机构。通过激光传感器实现物料操作全过程的监测,进而便于对每个步骤进行调整,从而提高缝纫度,提高缝纫过程的智能化和自动化,提高对于缝纫的泛用性。A method for controlling multi-axis sewing equipment, comprising the following steps: S1. Determine the position and state information of materials through a laser sensor, and simultaneously determine a sewing task; S2. Determine a first sewing order according to the sewing task; Send the first sewing command; S3, adjust the first sewing command according to the state information. At the same time, according to the laser sensor at each mechanism, the information of the corresponding position is obtained at the same time, and the initial state before the work of each mechanism is determined. At the same time, the sewing task is obtained in advance to determine the target working state of each mechanism; according to the sewing task, the The target working state of each mechanism is taken as the first sewing command, the first sewing command includes the working signal and preset working mode of each mechanism, the processor controls each mechanism through the AND gate circuit, and at the same time obtains the position information of the mechanism After the first sewing command and the first sewing command, the first sewing command is issued to the corresponding mechanism; after the first sewing command is issued, the processor determines the state of the material according to the monitoring information of the laser sensor at the corresponding mechanism in the first sewing command Information, adding an adjustment signal to the first sewing command according to the state information of the material, and the adjustment signal replaces the preset working mode to drive the corresponding mechanism. The monitoring of the whole process of material operation is realized through the laser sensor, and it is convenient to adjust each step, thereby improving the sewing degree, improving the intelligence and automation of the sewing process, and improving the versatility of sewing.

S1中包括,通过激光传感器监测物料位置,对不同位置的激光传感器设置不同的物料动作,通过处理器接收不同位置的传感器信息后,将对应的物料动作发送到对应位置的机构中,同时处理器获取所有的缝制任务。处理器中同时存有所有机构的预设工作方式,对所有传感器进行编号,传感器的编号对应其所在机构的预设工作方式,传感器信息到达处理器后其处理器根据编号将对应的预设工作方式提取并加入到信息流中,处理器通过无线或有限的方式获得缝制任务,缝制任务中包括传感器编号,缝制任务中的传感器编号用于确定机构的启动信号,处理器获取缝制任务后将缝制任务中的传感器编号和传感器信息的传感器编号匹配。通过激光传感器对物料在设备主体中的位置进行采集及处理器的收集实现物料动作流程的分段监控,便于对物料每一个处理动作进行控制,实现精细化控制。S1 includes monitoring the position of the material through the laser sensor, setting different material actions for the laser sensors at different positions, and sending the corresponding material action to the mechanism at the corresponding position after receiving the sensor information at different positions through the processor. Get all sewing quests. The processor stores the preset working modes of all institutions at the same time, and numbers all the sensors. The number of the sensor corresponds to the preset working mode of the institution where it is located. After the sensor information reaches the processor, the processor will perform the corresponding preset work according to the number. The method is extracted and added to the information flow. The processor obtains the sewing task in a wireless or limited way. The sewing task includes the sensor number. The sensor number in the sewing task is used to determine the starting signal of the mechanism, and the processor obtains the sewing task. Match the sensor number in the sewing task with the sensor number in the sensor information after the task. The laser sensor collects the position of the material in the main body of the equipment and the collection of the processor to realize the segmental monitoring of the material action process, which is convenient for controlling each processing action of the material and realizes fine control.

S2中包括,处理器同时根据物料动作和缝制任务确定第一缝制命令,第一缝制命令包括缝制参数和机构运动量。对每个机构设有对应的预设工作方式,根据缝制任务将每个机构的目标工作状态作为第一缝制命令,第一缝制命令包括各机构的工作信号和预设工作方式,处理器通过与门电路控制每个机构,在同时获取各传感器的位置信息和对应机构的第一缝制命令后将第一缝制命令下发到对应机构,对于输棉部的第一缝制命令包括输棉轴转动信号、输棉轴转动速度及第二位移机构的移动方向和移动距离,对于切割部的第一缝制命令包括第一转轴转速、位移机构移动方向和位移机构移动距离,对于绗缝机构和洗标安装机构的第一缝制命令包括启动信号和定时信号。通过对不同机构分别设置第一缝制命令实现自动化生产,通过对每个机构分别设定第一缝制命令实现每个机构的独立可调,便于对生产过程中每个步骤均可单独针对性调整。In S2, the processor simultaneously determines the first sewing command according to the material action and the sewing task, and the first sewing command includes sewing parameters and mechanism movement. There is a corresponding preset working mode for each mechanism, and the target working state of each mechanism is used as the first sewing command according to the sewing task. The first sewing command includes the working signal and preset working mode of each mechanism, and the processing The device controls each mechanism through an AND gate circuit. After acquiring the position information of each sensor and the first sewing command of the corresponding mechanism at the same time, the first sewing command is issued to the corresponding mechanism. For the first sewing command of the cotton feeding part It includes the rotation signal of the cotton input shaft, the rotation speed of the cotton input shaft, and the moving direction and moving distance of the second displacement mechanism. For the first sewing command of the cutting part, it includes the rotational speed of the first rotating shaft, the moving direction of the displacement mechanism and the moving distance of the displacement mechanism. The first sewing command of the quilting mechanism and the label washing installation mechanism includes a start signal and a timing signal. Automated production is realized by setting the first sewing command for different mechanisms, and the independent adjustment of each mechanism is realized by setting the first sewing command for each mechanism, so that each step in the production process can be individually targeted Adjustment.

S3中包括,获取物料的状态信息,根据物料的状态信息调整切割部各机构的功率,同时对各机构功率之间设定关联系数,关联系数用于表示各机构之间的动作相关性。物料的状态信息包括第一物料厚度和第二物料厚度,第一物料厚度和第二物料厚度分别为物料正常时及收到挤压时的厚度;物料的状态信息包括物料的材料,物料的材料通过透光程度不同确定,物料的材料设有不同的阻力值,所述的阻力值用于修改第一圆形刃的旋转速度和位移机构的移动距离;关系系数包括输棉轴的转动速度和第一圆形刃的转动速度之间的第一系数,包括位移机构的移动距离和第一圆形刃的转动速度之间的第二系数。能够根据物料的状态信息对各机构的工作状态进行调整,同时对各机构之间的工作状态进行调整,实现高精度作业。S3 includes obtaining the state information of the material, adjusting the power of each mechanism of the cutting part according to the state information of the material, and setting a correlation coefficient between the powers of each mechanism. The correlation coefficient is used to represent the action correlation between each mechanism. The status information of the material includes the first material thickness and the second material thickness. The first material thickness and the second material thickness are the thickness of the material when it is normal and when it is squeezed respectively; the status information of the material includes the material of the material, the material of the material Determined by the different degrees of light transmission, the material of the material is provided with different resistance values, and the resistance value is used to modify the rotational speed of the first circular blade and the moving distance of the displacement mechanism; the relationship coefficient includes the rotational speed and The first coefficient between the rotational speed of the first circular blade includes a second coefficient between the moving distance of the displacement mechanism and the rotational speed of the first circular blade. It can adjust the working state of each mechanism according to the state information of the material, and at the same time adjust the working state of each mechanism to achieve high-precision operation.

一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现如上述的一种多轴缝制设备控制方法。通过计算机程序实现缝制过程的全流程智能化控制及调整,提高缝制过程的自适应能力,提高缝制精度。A computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the above-mentioned multi-axis sewing equipment control method is realized. The computer program realizes the intelligent control and adjustment of the whole process of the sewing process, improves the self-adaptive ability of the sewing process, and improves the sewing precision.

虽然,上文中已经用一般性说明及具体实施例对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail with general descriptions and specific examples above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

Claims (10)

1.一种多轴缝制设备,其特征在于,包括:输棉部,输棉部用于根据一定速度输送待缝制物料;输棉部连接有切割部,切割部用于分别从物料不同位置依次开始缝制切割;切割部设有第一转轴,第一转轴连接有第一圆形刃,所述的第一圆形刃与第一转轴共同旋转;第一转轴连接有位移机构,位移机构用于将第一转轴和第一圆形刃向物料方向靠近或远离。1. A kind of multi-axis sewing equipment, it is characterized in that, comprises: Cotton conveying part, and cotton conveying part is used for conveying the material to be sewn according to certain speed; The position starts sewing and cutting in turn; the cutting part is provided with a first rotating shaft, and the first rotating shaft is connected with a first circular blade, and the first circular blade and the first rotating shaft rotate together; the first rotating shaft is connected with a displacement mechanism, and the displacement The mechanism is used to move the first rotating shaft and the first circular blade closer to or farther away from the material direction. 2.根据权利要求1所述的一种多轴缝制设备,其特征在于,所述的切割部包括切边部,所述的第一转轴位于切边部,所述的切边部包括依次布置的侧切边部和横切边部,所述的侧切边部和横切边部之间设有输棉轴。2. A multi-axis sewing device according to claim 1, wherein the cutting part includes a trimming part, the first rotating shaft is located at the trimming part, and the trimming part includes sequentially The side trimming portion and the transverse trimming portion are arranged, and a cotton delivery shaft is arranged between the side trimming portion and the transverse trimming portion. 3.根据权利要求2所述的一种多轴缝制设备,其特征在于,所述的输棉部包括多个并排布置的输棉轴,所述的输棉轴连接有第二位移机构,所述的第二位移机构用于改变输棉轴之间的距离,所述的并排布置的输棉轴位于侧切边部远离横切边部一侧,所述的侧切边部和横切边部之间的输棉轴独立控制。3. A multi-axis sewing device according to claim 2, characterized in that, said cotton delivery part comprises a plurality of cotton delivery shafts arranged side by side, said cotton delivery shafts are connected with a second displacement mechanism, The second displacement mechanism is used to change the distance between the cotton conveying shafts, the cotton conveying shafts arranged side by side are located on the side away from the side trimming part, and the side trimming part and the cross cutting part The feeding shafts are controlled independently. 4.根据权利要求2所述的一种多轴缝制设备,其特征在于,所述的切割部包括绗缝机构,所述的绗缝机构用于对物料表面进行绗缝,所述的绗缝机构位于侧切边部远离横切边部一侧,所述的输棉轴和横切边部之间设有洗标安装机构,所述的洗标安装机构用于在物料上侧边切部工作位置进行打标。4. The multi-axis sewing equipment according to claim 2, wherein the cutting part comprises a quilting mechanism, the quilting mechanism is used for quilting the surface of the material, and the quilting The sewing mechanism is located on the side of the side cutting edge away from the cross-cutting edge, and a washing label installation mechanism is provided between the cotton conveying shaft and the cross-cutting edge. Marking at the working position. 5.根据权利要求4所述的一种多轴缝制设备,其特征在于,所述的输棉部和切割部均连接于检测部,所述的检测部包括激光传感器,所述的激光传感器连接有处理器,所述的激光传感器用于检测物料的位置和状态信息,所述的处理器用于根据物料的位置和状态信息确定控制策略并发出控制信号到输棉部和切割部。5. A kind of multi-axis sewing equipment according to claim 4, characterized in that, the cotton feeding part and the cutting part are connected to the detection part, and the detection part includes a laser sensor, and the laser sensor A processor is connected, the laser sensor is used to detect the position and state information of the material, and the processor is used to determine the control strategy according to the position and state information of the material and send control signals to the cotton conveying part and the cutting part. 6.一种多轴缝制设备控制方法,适用于如权利要求1至5任一项所述的一种多轴缝制设备,其特征在于,包括如下步骤:S1、通过激光传感器确定物料位置和状态信息,同时确定缝制任务;S2、根据缝制任务,确定第一缝制命令;根据物料位置下发第一缝制命令;S3、根据状态信息调整第一缝制命令。6. A method for controlling multi-axis sewing equipment, which is suitable for a multi-axis sewing equipment according to any one of claims 1 to 5, characterized in that it comprises the following steps: S1, determining the position of the material by a laser sensor and status information, simultaneously determine the sewing task; S2, determine the first sewing command according to the sewing task; issue the first sewing command according to the position of the material; S3, adjust the first sewing command according to the status information. 7.根据权利要求6所述的一种多轴缝制设备控制方法,其特征在于,所述的S1中包括,通过激光传感器监测物料位置,对不同位置的激光传感器设置不同的物料动作,通过处理器接收不同位置的传感器信息后,将对应的物料动作发送到对应位置的机构中,同时处理器获取所有的缝制任务。7. A multi-axis sewing equipment control method according to claim 6, characterized in that said S1 includes monitoring the position of the material through the laser sensor, setting different material actions for the laser sensor at different positions, through After receiving the sensor information at different positions, the processor sends the corresponding material action to the mechanism at the corresponding position, and at the same time, the processor acquires all sewing tasks. 8.根据权利要求7所述的一种多轴缝制设备控制方法,其特征在于,所述的S2中包括,处理器同时根据物料动作和缝制任务确定第一缝制命令,所述的第一缝制命令包括缝制参数和机构运动量。8. A method for controlling multi-axis sewing equipment according to claim 7, wherein said S2 includes that the processor simultaneously determines the first sewing command according to the material action and the sewing task, and said The first sewing command includes sewing parameters and movement amount of the mechanism. 9.根据权利要求7或8所述的一种多轴缝制设备控制方法,其特征在于,所述的S3中包括,获取物料的状态信息,根据物料的状态信息调整切割部各机构的功率,同时对各机构功率之间设定关联系数,所述的关联系数用于表示各机构之间的动作相关性。9. A multi-axis sewing equipment control method according to claim 7 or 8, characterized in that said S3 includes acquiring the state information of the material, and adjusting the power of each mechanism of the cutting part according to the state information of the material , and at the same time set correlation coefficients between the powers of the mechanisms, and the correlation coefficients are used to represent the action correlation between the mechanisms. 10.一种计算机可读存储介质,其上存储有计算机程序,其特征在于,所述计算机程序被处理器执行时实现如权利要求6至9任一项所述的一种多轴缝制设备控制方法。10. A computer-readable storage medium, on which a computer program is stored, characterized in that, when the computer program is executed by a processor, a multi-axis sewing device as claimed in any one of claims 6 to 9 is realized Control Method.
CN202310136621.1A 2023-02-20 2023-02-20 A multi-axis sewing equipment, its control method and medium Pending CN116356491A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040129190A1 (en) * 2002-12-12 2004-07-08 Toshiaki Sawada Apparatus for sewing slide fastener chain onto cloth piece
US20090064911A1 (en) * 2007-09-10 2009-03-12 Atlanta Attachment Company Automatic panel cutting and seaming system
CN110621819A (en) * 2017-05-11 2019-12-27 L&P产权管理公司 Quilting machine
US20200173081A1 (en) * 2018-11-30 2020-06-04 L&P Property Management Company Quilted Panel
CN112048835A (en) * 2019-06-05 2020-12-08 上工富怡智能制造(天津)有限公司 Fat quilt automatic production line
CN113737409A (en) * 2021-08-30 2021-12-03 中缝利华(厦门)智能技术有限公司 A fabric sewing and cutting equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040129190A1 (en) * 2002-12-12 2004-07-08 Toshiaki Sawada Apparatus for sewing slide fastener chain onto cloth piece
US20090064911A1 (en) * 2007-09-10 2009-03-12 Atlanta Attachment Company Automatic panel cutting and seaming system
CN110621819A (en) * 2017-05-11 2019-12-27 L&P产权管理公司 Quilting machine
US20200173081A1 (en) * 2018-11-30 2020-06-04 L&P Property Management Company Quilted Panel
CN112048835A (en) * 2019-06-05 2020-12-08 上工富怡智能制造(天津)有限公司 Fat quilt automatic production line
CN113737409A (en) * 2021-08-30 2021-12-03 中缝利华(厦门)智能技术有限公司 A fabric sewing and cutting equipment

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