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CN116275409A - Welding end isolation protection device for stud welding torch and stud welding torch - Google Patents

Welding end isolation protection device for stud welding torch and stud welding torch Download PDF

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Publication number
CN116275409A
CN116275409A CN202310203107.5A CN202310203107A CN116275409A CN 116275409 A CN116275409 A CN 116275409A CN 202310203107 A CN202310203107 A CN 202310203107A CN 116275409 A CN116275409 A CN 116275409A
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China
Prior art keywords
welding
cylindrical
stud
protective sleeve
sleeve
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Pending
Application number
CN202310203107.5A
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Chinese (zh)
Inventor
朱剑波
吴强
李朋
王丹
刘晨轩
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Dongfeng Die & Stamping Technologies Co ltd
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Dongfeng Die & Stamping Technologies Co ltd
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Priority to CN202310203107.5A priority Critical patent/CN116275409A/en
Publication of CN116275409A publication Critical patent/CN116275409A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/20Stud welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/29Supporting devices adapted for making use of shielding means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)

Abstract

The invention belongs to the field of automobile industry, and discloses a welding end isolation protection device of a stud welding gun and the stud welding gun using the positioning pin. Through setting up the safety cover after the improvement outside the double-screw bolt welding dop for can effectively prevent welding slag and welding light and leak when welding, play work protection effect. The device is small and simple, can be realized by small modification on the existing common welding gun, belongs to a pure mechanical device, has action dependent on spring force, does not need energy supply, is convenient to repair and maintain, and is suitable for a stud welding process.

Description

螺柱焊枪的焊接端隔离保护装置及螺柱焊枪Welding end isolation protection device for stud welding torch and stud welding torch

技术领域technical field

本发明属于汽车工业领域,具体公开了一种螺柱焊枪的焊接端隔离保护装置及使用该焊接端隔离保护装置的螺柱焊枪。The invention belongs to the field of automobile industry, and specifically discloses a welding end isolation protection device of a stud welding torch and a stud welding torch using the welding end isolation protection device.

背景技术Background technique

为了保护螺柱焊枪的卡头不会在无螺钉的情况下进行焊接动作时损坏,在卡头上一般都会配有卡头保护套,这样卡头在卡头保护套内,但卡头夹持的待焊接的螺栓却伸出到卡头保护套外,这才便于引弧完成焊接,这也就意味着焊光和飞溅的焊渣均未受到任何遮蔽。In order to protect the chuck of the stud welding gun from being damaged during welding without screws, the chuck is generally equipped with a chuck protection sleeve, so that the chuck is inside the chuck protection sleeve, but the chuck is clamped The bolts to be welded protrude out of the protective sleeve of the chuck, which is convenient for arc ignition to complete welding, which means that the welding light and spattered welding slag are not shielded in any way.

汽车制造厂的焊接车间,自动螺柱焊在为板件焊接螺柱的过程中,会产生耀眼的焊光和焊渣飞溅,对工人和环境造成负面影响,如何在能正常引弧完成焊接工作的前提下采取隔离措施应对焊光和飞溅,是本领域技术人员亟需解决的问题。In the welding workshop of the automobile manufacturing plant, the automatic stud welding will produce dazzling welding light and welding slag splash during the process of welding studs for the plate, which will have a negative impact on the workers and the environment. How to complete the welding work with normal arc ignition It is an urgent problem for those skilled in the art to take isolation measures to deal with welding light and spatter.

发明内容Contents of the invention

为解决背景技术中的问题,本发明提供一种螺柱焊枪的焊接端隔离保护装置,具体技术方案如下:In order to solve the problems in the background technology, the invention provides a welding end isolation protection device of a stud welding torch, and the specific technical scheme is as follows:

一种螺柱焊枪的焊接端隔离保护装置,包括:限位螺母、上端与所述限位螺母下端面抵接的弹簧、环绕固定于螺柱焊卡头周围的筒形卡头保护套和筒形焊光保护套;A welding end isolation and protection device for a stud welding gun, comprising: a limit nut, a spring whose upper end abuts against the lower end surface of the limit nut, a cylindrical chuck protective sleeve and a barrel fixed around the stud welding chuck Shaped welding light protection cover;

所述筒形卡头保护套的上端外壁与限位螺母螺接,所述筒形卡头保护套下端面的高度位于螺柱焊卡头夹持端与螺柱焊接端之间;The outer wall of the upper end of the cylindrical chuck protective sleeve is screwed to the limit nut, and the height of the lower end surface of the cylindrical chuck protective sleeve is located between the clamping end of the stud welding chuck and the stud welding end;

所述筒形焊光保护套通过间隙配合的方式套合在筒形卡头保护套外;所述弹簧套合在所述筒形卡头保护套外,所述弹簧下端与所述筒形焊光保护套的上端面抵接;当弹簧伸长量最小时,所述筒形焊光保护套的下端面高于所述筒形卡头保护套的下端面;所述筒形卡头保护套的外壁和筒形焊光保护套的内壁上设有相互配合的接触式限位结构,当弹簧伸长量最大时,所述筒形焊光保护套的下端面比所述螺柱的焊接端低至少个起弧距离。The cylindrical welding light protection sleeve is fitted outside the cylindrical chuck protective sleeve through a clearance fit; the spring is sleeved outside the cylindrical chuck protective sleeve, and the lower end of the spring is welded to the cylindrical chuck. The upper end surface of the light protection sleeve abuts; when the spring elongation is minimum, the lower end surface of the cylindrical welding light protection sleeve is higher than the lower end surface of the cylindrical chuck protection sleeve; the cylindrical chuck protection sleeve The outer wall of the cylindrical welding light protection sleeve and the inner wall of the cylindrical welding light protection sleeve are provided with a contact-type limit structure that cooperates with each other. Lower by at least arc starting distance.

优选的,所述筒形卡头保护套的筒形外壁为阶梯轴的型式,所述筒形焊光保护套的筒形内壁为阶梯孔的型式;所述阶梯轴的台阶面朝上,所述阶梯孔的台阶面朝下,构成所述接触式限位结构。Preferably, the cylindrical outer wall of the cylindrical chuck protective sleeve is in the form of a stepped shaft, and the cylindrical inner wall of the cylindrical welding light protection sleeve is in the form of a stepped hole; the stepped surface of the stepped shaft faces upward, so The stepped face of the stepped hole faces downwards, constituting the contact position-limiting structure.

优选的,所述筒形卡头保护套和筒形焊光保护套的筒形均为圆筒形。Preferably, the tubular chuck protective sleeve and the cylindrical welding flash protective sleeve are both cylindrical in shape.

优选的,所述筒形焊光保护套为陶瓷制成。Preferably, the cylindrical welding light protection sheath is made of ceramics.

本发明还提供一种螺柱焊枪,该螺柱焊枪包括上述的螺柱焊枪的焊接端隔离保护装置。The present invention also provides a stud welding torch, which includes the above-mentioned isolation protection device for the welding end of the stud welding torch.

相对于现有技术,本发明产生以下有益效果:Compared with prior art, the present invention produces following beneficial effect:

通过简单的弹簧和限位设置,在满足正常焊接工艺要求的情况下能有效防止焊渣和焊光外泄,起到劳动防护效果。Through the simple spring and limit setting, it can effectively prevent the leakage of welding slag and welding light under the condition of meeting the requirements of normal welding process, and has the effect of labor protection.

装置小巧简单,在现有的普通焊枪上做小幅改造即可实现,属纯机械装置,动作依赖弹簧弹力,无需能源供应,便于维修保养。The device is small and simple, and can be realized by making a small modification on the existing ordinary welding torch. It is a purely mechanical device, and its action depends on the spring force. It does not need energy supply and is easy to maintain.

附图说明Description of drawings

图1为本发明实施例中焊接端隔离保护装置拆解图;Figure 1 is a disassembled view of the welding end isolation protection device in the embodiment of the present invention;

图2为本发明实施例中焊接端隔离保护装置装配图;Fig. 2 is the assembly diagram of the welding end isolation protection device in the embodiment of the present invention;

图中:1.螺柱焊枪体;2.螺柱焊卡头;3.螺柱;4.限位螺母;5.弹簧;6.卡头保护套;7.焊光保护套。In the figure: 1. stud welding torch body; 2. stud welding chuck; 3. stud; 4. limit nut; 5. spring;

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面结合附图及具体实施例对本发明进行描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于该实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be described below in conjunction with the accompanying drawings and specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on this embodiment, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.

如图1-2所示,本实施例的螺柱焊枪的焊接端隔离保护装置包括:限位螺母4、弹簧5、圆筒形的卡头保护套6和焊光保护套7(即发明内容中的筒形卡头保护套和筒形焊光保护套)。As shown in Figure 1-2, the welding end isolation and protection device of the stud welding torch of the present embodiment includes: a limit nut 4, a spring 5, a cylindrical chuck protection sleeve 6 and a welding light protection sleeve 7 (that is, the content of the invention The cylindrical chuck protection sleeve and the cylindrical welding light protection sleeve in the middle).

卡头保护套6套设于螺柱焊卡头2上,上端内壁与固定螺柱焊卡头2的螺柱焊枪体1螺接,上端外壁螺接有限位螺母4,安装到位后卡头保护套6下端面低于螺柱焊卡头2的夹持端,但高于所夹持的螺柱3的焊接端。The chuck protective sleeve 6 is set on the stud welding chuck 2, the inner wall of the upper end is screwed with the stud welding torch body 1 fixing the stud welding chuck 2, and the outer wall of the upper end is screwed with the limit nut 4, and the chuck is protected after being installed in place. The lower end surface of the sleeve 6 is lower than the clamping end of the stud welding chuck 2, but higher than the welding end of the clamped stud 3.

焊光保护套7材质为陶瓷,通过间隙配合的方式套合在卡头保护套6外;弹簧5则套合在卡头保护套6外,上端与限位螺母4的下端面接触,下端与焊光保护套7的上端面接触;当弹簧5伸长量最小时,焊光保护套7的下端面高于卡头保护套6的下端面;卡头保护套6的筒形外壁为阶梯轴的型式,焊光保护套7的筒形内壁为阶梯孔的型式;阶梯轴的台阶面朝上,阶梯孔的台阶面朝下,构成接触式限位结构,保证当弹簧5伸长量最大时,焊光保护套7的下端面比螺柱3的焊接端低至少1个起弧距离。补充说明的是,接触式限位结构并不限于上述两相对的圆环形台阶面的型式,还可以是凸台对凸顶或滑槽对滑块等其他类型。The welding light protective cover 7 is made of ceramics, and fits outside the chuck protective sleeve 6 through clearance fit; the spring 5 fits outside the chuck protective sleeve 6, and the upper end contacts with the lower end surface of the limit nut 4, and the lower end contacts with the lower end surface of the stop nut 4. The upper end surface of the welding light protection sleeve 7 is in contact; when the elongation of the spring 5 is the smallest, the lower end surface of the welding light protection sleeve 7 is higher than the lower end surface of the chuck protection sleeve 6; the cylindrical outer wall of the chuck protection sleeve 6 is a stepped shaft The type of the type, the cylindrical inner wall of the welding light protection cover 7 is the type of stepped hole; the step of the stepped shaft faces up, and the step of the stepped hole faces down, forming a contact limit structure to ensure that when the spring 5 elongates to the maximum , the lower end surface of the welding light protection cover 7 is at least 1 arc starting distance lower than the welding end of the stud 3 . It should be added that the contact-type limiting structure is not limited to the type of the above-mentioned two opposite annular step surfaces, and may also be other types such as boss-to-top or chute-to-slider.

当螺柱焊枪体1到达预设的焊接点位时,螺柱焊枪体1向下接近待焊接的母件,焊光保护套7与母件首先接触,从而压缩弹簧5,直至螺柱3的焊接端到达正确的焊接位置,这时焊光保护套7将整个螺柱焊卡头2及螺柱3罩住,螺柱焊开始焊接,没有焊光刺眼,焊渣也不再外泄;工人在安全防护的情况下监控焊接完成后,焊光保护套7与母件脱离接触,焊光保护套7又在弹簧力的作用下恢复到非工作时的状态,准备进入下一个焊接循环。When the stud welding torch body 1 reaches the preset welding point, the stud welding torch body 1 approaches the parent part to be welded downward, and the welding light protection cover 7 contacts the parent part first, thereby compressing the spring 5 until the stud 3 The welding end reaches the correct welding position. At this time, the welding light protection cover 7 covers the entire stud welding chuck 2 and the stud 3, and the stud welding starts welding. There is no welding light dazzling, and the welding slag is no longer leaked out; After the monitoring welding is completed under the safety protection, the welding light protection cover 7 is out of contact with the parent part, and the welding light protection cover 7 returns to the non-working state under the effect of the spring force, and is ready to enter the next welding cycle.

将该螺柱焊枪的焊接端隔离保护装置安装于普通螺柱焊枪上,用于焊接时防治光污染和焊渣飞溅,这种焊枪即构成本说明书的另一实施例:一种使用了上述螺柱焊枪的焊接端隔离保护装置的螺柱焊枪。The welding end isolation protection device of this stud welding torch is installed on the ordinary stud welding torch, which is used to prevent light pollution and welding slag splashing during welding. The welding end of the welding torch is isolated from the stud welding torch of the guard.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (5)

1. The utility model provides a welding end isolation protection device of double-screw bolt welder which characterized in that includes: the welding head comprises a limiting nut (4), a spring (5) with the upper end abutting against the lower end face of the limiting nut (4), a cylindrical chuck protective sleeve (6) and a cylindrical welding light protective sleeve (7) which are fixed around the stud welding chuck (2);
the outer wall of the upper end of the cylindrical clamping head protective sleeve (6) is in threaded connection with the limit nut (4), and the height of the lower end surface of the cylindrical clamping head protective sleeve (6) is positioned between the clamping end of the stud welding clamping head (2) and the welding end of the stud (3);
the cylindrical welding light protection sleeve (7) is sleeved outside the cylindrical clamping head protection sleeve (6) in a clearance fit mode; the spring (5) is sleeved outside the cylindrical chuck protective sleeve (6), and the lower end of the spring (5) is abutted with the upper end face of the cylindrical welding light protective sleeve (7); when the elongation of the spring (5) is minimum, the lower end face of the cylindrical welding light protection sleeve (7) is higher than the lower end face of the cylindrical clamping head protection sleeve (6); the outer wall of the cylindrical chuck protective sleeve (6) and the inner wall of the cylindrical welding light protective sleeve (7) are provided with contact limiting structures which are matched with each other, and when the elongation of the spring (5) is maximum, the lower end face of the cylindrical welding light protective sleeve (7) is lower than the welding end of the stud (3) by at least 1 arcing distance.
2. The welding end isolation protection device of a stud welding gun according to claim 1, wherein: the cylindrical outer wall of the cylindrical chuck protective sleeve (6) is in a stepped shaft shape, and the cylindrical inner wall of the cylindrical welding light protective sleeve (7) is in a stepped hole shape; the step surface of the stepped shaft faces upwards, and the step surface of the stepped hole faces downwards, so that the contact type limiting structure is formed.
3. The welding end isolation protection device of a stud welding gun according to claim 2, wherein: the cylindrical clamping head protecting sleeve (6) and the cylindrical welding light protecting sleeve (7) are cylindrical.
4. The welding end isolation protection device of a stud welding gun according to claim 3, wherein: the cylindrical welding light protection sleeve (7) is made of ceramic.
5. A stud welding gun, characterized by: a weld end isolation protection device comprising a stud welding gun as defined in any one of claims 1-4.
CN202310203107.5A 2023-03-06 2023-03-06 Welding end isolation protection device for stud welding torch and stud welding torch Pending CN116275409A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310203107.5A CN116275409A (en) 2023-03-06 2023-03-06 Welding end isolation protection device for stud welding torch and stud welding torch

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Application Number Priority Date Filing Date Title
CN202310203107.5A CN116275409A (en) 2023-03-06 2023-03-06 Welding end isolation protection device for stud welding torch and stud welding torch

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Publication Number Publication Date
CN116275409A true CN116275409A (en) 2023-06-23

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CN202310203107.5A Pending CN116275409A (en) 2023-03-06 2023-03-06 Welding end isolation protection device for stud welding torch and stud welding torch

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01165174U (en) * 1988-05-10 1989-11-17
CN103706929A (en) * 2012-09-28 2014-04-09 现代自动车株式会社 Soot preventing device of stud welder

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01165174U (en) * 1988-05-10 1989-11-17
CN103706929A (en) * 2012-09-28 2014-04-09 现代自动车株式会社 Soot preventing device of stud welder

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