CN116254832A - A kind of prestressed anchor cable device and using method - Google Patents
A kind of prestressed anchor cable device and using method Download PDFInfo
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- CN116254832A CN116254832A CN202310073773.1A CN202310073773A CN116254832A CN 116254832 A CN116254832 A CN 116254832A CN 202310073773 A CN202310073773 A CN 202310073773A CN 116254832 A CN116254832 A CN 116254832A
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/74—Means for anchoring structural elements or bulkheads
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/20—Securing of slopes or inclines
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/74—Means for anchoring structural elements or bulkheads
- E02D5/76—Anchorings for bulkheads or sections thereof in as much as specially adapted therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0046—Production methods using prestressing techniques
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2600/00—Miscellaneous
- E02D2600/30—Miscellaneous comprising anchoring details
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A10/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE at coastal zones; at river basins
- Y02A10/23—Dune restoration or creation; Cliff stabilisation
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Abstract
Description
技术领域technical field
本申请实施例涉及采矿工程技术领域,尤其涉及一种预应力锚索装置和使用方法。The embodiment of the present application relates to the technical field of mining engineering, and in particular to a prestressed anchor cable device and a method of use.
背景技术Background technique
在岩土工程领域,采用预应力锚索对边坡进行加固是一种普遍且可靠的加固方式之一,预应力锚索柔性大,有良好的抗震性和延性,可以深层加固岩土体,能够主动控制岩体变形、调整土体受力状态、有利于岩体稳定性,因此,预应力锚索对岩土边坡的稳定性以及施工安全性意义重大,然而,传统的预应力锚索在岩体变形、温度变化及爆破振动等外部条件的长期影响下,其锚固力会出现一定程度的降低,严重影响锚固效果;In the field of geotechnical engineering, the use of prestressed anchor cables to reinforce slopes is one of the common and reliable reinforcement methods. The prestressed anchor cables are flexible, have good seismic resistance and ductility, and can strengthen rock and soil in deep layers. It can actively control the deformation of the rock mass, adjust the stress state of the soil mass, and is beneficial to the stability of the rock mass. Therefore, the prestressed anchor cable is of great significance to the stability of the rock slope and the construction safety. However, the traditional prestressed anchor cable Under the long-term influence of external conditions such as rock mass deformation, temperature change and blasting vibration, its anchoring force will decrease to a certain extent, which will seriously affect the anchoring effect;
特别对于我国高寒地区的露天矿边坡,常年处于冻融循环与爆破振动耦合作用条件下,采用预应力锚索锚固的边坡岩体,受高寒地区岩石内部节理冻胀作用、施工过程爆破动荷载还有长期锚固下岩石蠕变作用等,会导致锚索预应力降低、甚至造成锚固失效,从而诱发滑坡等灾害,目前,由于钢绞线松弛造成锚索预应力损失的问题,现有的解决方法大致分为两类:即通过超张拉或增加弹簧等储存弹性能的方式与二次做功的方式对锚索预应力损失进行弥补,但这两种方式均存在固有缺陷:一方面,弹性储能装置的储能能力有限,例如受限于锚头处第二锚盘弹簧行程,锚固力在长时间后依然存在应力损失,且很难再进行能量补充;另一方面,二次张拉一般不能做到及时的应力补偿,会增加施工成本,且在锚固位置陡峭、人员抵达困难的区域对锚索进行二次张拉存在一定程度危险性。Especially for the open-pit mine slopes in the alpine regions of our country, which are under the condition of coupled freeze-thaw cycle and blasting vibration all the year round, the slope rock mass anchored by prestressed anchor cables is affected by the frost heave effect of the inner rock joints in the alpine region and the blasting dynamics during construction. The load and rock creep under long-term anchorage will lead to a decrease in the prestress of the anchor cable, or even cause anchorage failure, thereby inducing disasters such as landslides. The solutions can be roughly divided into two categories: that is, to make up for the prestress loss of the anchor cable by means of storing elastic energy such as over-tensioning or adding springs and doing work twice, but both of these two methods have inherent defects: on the one hand, The energy storage capacity of the elastic energy storage device is limited, for example, limited by the stroke of the second anchor disk spring at the anchor head, the anchoring force still has stress loss after a long time, and it is difficult to replenish energy; on the other hand, the secondary tension Pulling generally cannot achieve timely stress compensation, which will increase construction costs, and there is a certain degree of danger in re-tensioning the anchor cable in areas where the anchorage position is steep and it is difficult for personnel to reach the area.
发明内容Contents of the invention
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
为此,本发明的第一方面提供了一种预应力锚索装置。To this end, the first aspect of the present invention provides a prestressed anchor cable device.
本发明的第二方面提供了一种使用方法。A second aspect of the invention provides a method of use.
有鉴于此,根据本申请实施例的第一方面提出了一种预应力锚索装置,包括:In view of this, according to the first aspect of the embodiment of the present application, a prestressed anchor cable device is proposed, including:
锚索,所述锚索的一端用于固定在边坡岩体内部;An anchor cable, one end of the anchor cable is used to be fixed inside the rock mass of the slope;
液压伸缩器,所述液压伸缩器连接于固定所述锚索的另一端;a hydraulic expansion device, the hydraulic expansion device is connected to the other end of the fixed anchor cable;
应力补偿系统,所述应力补偿系统包括液压油和液压蓄能器,所述液压油设置在液压蓄能器内部,所述液压蓄能器与所述液压伸缩器相连通;A stress compensation system, the stress compensation system includes hydraulic oil and a hydraulic accumulator, the hydraulic oil is arranged inside the hydraulic accumulator, and the hydraulic accumulator communicates with the hydraulic expander;
其中,所述液压伸缩器的液压与所述锚索受到的应力呈正相关。Wherein, the hydraulic pressure of the hydraulic expander is positively correlated with the stress on the anchor cable.
在一种可行的实施方式中,所述液压伸缩器包括:In a feasible implementation manner, the hydraulic expander includes:
固定部,所述固定部的一侧用于紧贴边坡岩体,所述固定部采用单侧开口的管状结构;A fixing part, one side of the fixing part is used to cling to the rock mass of the slope, and the fixing part adopts a tubular structure with one side opening;
移动部,所述移动部内部中空,所述移动部设置在固定部的内部且所述移动部滑动连接于所述固定部;a moving part, the moving part is hollow inside, the moving part is arranged inside the fixed part and the moving part is slidably connected to the fixed part;
所述移动部的一侧通过固定部上的开口伸出固定部;One side of the moving part protrudes from the fixed part through the opening on the fixed part;
所述移动部伸出固定部的一端设有锚索孔;One end of the moving part protruding from the fixed part is provided with an anchor cable hole;
所述固定部靠近边坡岩体的一端设有锚索孔。An anchor cable hole is provided at one end of the fixing part close to the rock mass of the slope.
在一种可行的实施方式中,所述液压伸缩器包括:In a feasible implementation manner, the hydraulic expander includes:
注油腔,所述固定部和所述移动部围合形成所述注油腔;an oil injection chamber, the fixed part and the moving part are enclosed to form the oil injection chamber;
所述注油腔连通于应力补偿系统。The oil injection chamber communicates with the stress compensation system.
在一种可行的实施方式中,所述锚索包括一根或多根锚索,每个单元的所述锚索包括若干根无粘结的钢绞线。In a feasible implementation manner, the anchor cables include one or more anchor cables, and the anchor cables of each unit include several unbonded steel strands.
在一种可行的实施方式中,所述液压伸缩器还包括:In a feasible implementation manner, the hydraulic expander further includes:
第一锚盘,所述第一锚盘设置在所述移动部伸出所述固定部内部的一侧,所述第一锚盘上开设有若干可供锚索穿过的孔;A first anchor plate, the first anchor plate is arranged on the side where the moving part protrudes from the inside of the fixed part, and a plurality of holes through which the anchor cables can pass are opened on the first anchor plate;
固定件,所述固定件固定连接于所述锚索穿过所述第一锚盘的一端。A fixing piece, the fixing piece is fixedly connected to one end of the anchor cable passing through the first anchor plate.
在一种可行的实施方式中,液压伸缩器还包括:In a feasible implementation manner, the hydraulic expander also includes:
第二锚盘,所述第二锚盘设置在所述固定部与边坡岩体之间,所述第二锚盘上设有若干可供锚索穿过的孔。A second anchor plate, the second anchor plate is arranged between the fixing part and the rock mass of the slope, and the second anchor plate is provided with a plurality of holes through which anchor cables can pass.
在一种可行的实施方式中,所述应力补偿系统还包括:In a feasible implementation manner, the stress compensation system further includes:
液压伺服阀,所述液压伺服阀与所述液压伸缩器相连通;a hydraulic servo valve, the hydraulic servo valve is in communication with the hydraulic expander;
导管,所述导管的一端与所述液压阀向连通,所述导管的另一端与所述液压储能器向连通;a conduit, one end of the conduit communicates with the hydraulic valve, and the other end of the conduit communicates with the hydraulic accumulator;
供油阀,所述供油阀设置在所述液压储能器上。An oil supply valve, the oil supply valve is arranged on the hydraulic accumulator.
在一种可行的实施方式中,所述应力补偿系统还包括:In a feasible implementation manner, the stress compensation system further includes:
压力监测组件,所述压力监测组件用于监测液压储能器和液压伸缩器内部的压力。A pressure monitoring assembly for monitoring the pressure inside the hydraulic accumulator and hydraulic expander.
根据本申请实施例的第二方面提出了一种使用方法,包括According to the second aspect of the embodiment of the present application, a method of use is proposed, including
所述锚索设置于待固定的边岩坡体;The anchor cable is arranged on the side rock slope body to be fixed;
连通所述液压伸缩器与所述应力补偿系统;communicating the hydraulic expander with the stress compensation system;
所述液压伸缩器与所述应力补偿系统的压力达到平衡;The pressure of the hydraulic expander and the stress compensation system are balanced;
基于所述锚索拉力变化,控制液压伸缩器与应力补偿系统进行油压变化。Based on the change of the tension of the anchor cable, the hydraulic expander and the stress compensation system are controlled to change the oil pressure.
在一种可行的实施方式中,所述预应力锚索设置于待固定的边岩坡体,包括:In a feasible implementation manner, the prestressed anchor cable is arranged on the side rock slope body to be fixed, including:
开凿锚固孔,所述锚固孔穿过边岩坡体的滑移面并延伸入稳定岩体;Excavating anchor holes, the anchor holes pass through the slip surface of the side rock slope and extend into the stable rock mass;
使所述锚索一端伸入锚固孔,另一端穿过液压伸缩器并从液压伸缩器穿出;Make one end of the anchor cable extend into the anchor hole, and the other end pass through the hydraulic expansion device and pass out from the hydraulic expansion device;
对锚固孔进行注浆加固;Grouting reinforcement to the anchor hole;
对锚索施加预应力。Prestress the anchor cables.
相比现有技术,本发明至少包括以下有益效果:本申请实施例提供的预应力锚索装置包括:锚索、液压伸缩器和应力补偿系统,其中,锚索的一端用于伸入待固定的边坡岩体,并浇筑混凝土形成锚固段、与岩体固定在一起。液压伸缩器接于固定锚索的另一端,当锚索应力减小时,液压伸缩器内部液压减少,应力补偿系统包括液压油和液压蓄能器,液压油设置在液压蓄能器内部,液压蓄能器与液压伸缩器相连通,液压伸缩器的液压与锚索受到的应力呈正相关。在具体应用场景中,将该预应力锚索装置安装在需要锚固的岩土边坡上,对锚索施加预应力,在工程中位于高寒地区的露天矿边坡,常年处于冻融循环与爆破振动耦合作用,由于岩体变形、温度变化及爆破振动等外部条件的长期影响下会对锚索的预应力带来损失。为了弥补这些因素造成的锚索预应力损失,首先,对边坡进行地质勘测与力学计算或数值模拟研究,设计边坡锚固方案,包括锚索加固深度、锚固段长度、布设网度与数量以及选择锚索型号、确定单孔锚索根数、单孔锚固力等。其次,锚索安装过程,根据设计要求在每个锚索安装孔内安装锚索,确保锚固长度并对锚固段进行注浆,并且,对锚索孔孔口处岩体表面进行平整,或者施工混凝土基座为后续安装与施加预应力做准备。再次,当锚固段强度达到设计要求后,进行边坡外安装与施加预应力,将锚索依次穿过锚盘、液压伸缩器并从锚头穿出。然后,用千斤顶对多根锚索依次施加拉拔力,使其预应力均达目标值,接着对锚索施加所需的预应力之后对其伸入液压伸缩器的一端进行锁定,确保张拉锁定后装置气密性良好,此时,液压伸缩器位移量压缩至最低,随后液压伸缩器与应力补偿系统相连通,应力补偿系统与液压伸缩器的内部液压保持一致,当锚索的拉力减少时,液压伸缩器受到的抵挡力减少,内部液压降低,则应力补偿系统可通过液压蓄能器补充油压给液压伸缩器,使其伸长变形、增大预应力锚索的拉力,该申请实施例通过液压伸缩器及应力补偿系统实现了应力补偿功能,以及温度变化下根据热胀冷缩效应的自适应效果。Compared with the prior art, the present invention at least includes the following beneficial effects: the prestressed anchor cable device provided by the embodiment of the application includes: an anchor cable, a hydraulic expansion device and a stress compensation system, wherein one end of the anchor cable is used to extend into the anchor cable to be fixed The rock mass of the slope is poured with concrete to form the anchor section and fixed together with the rock mass. The hydraulic expander is connected to the other end of the fixed anchor cable. When the stress of the anchor cable decreases, the internal hydraulic pressure of the hydraulic expander decreases. The stress compensation system includes hydraulic oil and a hydraulic accumulator. The hydraulic oil is set inside the hydraulic accumulator, and the hydraulic accumulator The energy device is connected with the hydraulic expansion device, and the hydraulic pressure of the hydraulic expansion device is positively correlated with the stress on the anchor cable. In a specific application scenario, the prestressed anchor cable device is installed on the rock and soil slope that needs to be anchored, and prestress is applied to the anchor cable. Due to the vibration coupling effect, the prestress of the anchor cable will be lost due to the long-term influence of external conditions such as rock mass deformation, temperature change, and blasting vibration. In order to make up for the loss of anchor cable prestress caused by these factors, firstly, carry out geological survey and mechanical calculation or numerical simulation research on the slope, and design the slope anchor scheme, including anchor cable reinforcement depth, anchor section length, layout grid and quantity, and Select the type of anchor cable, determine the number of anchor cables in a single hole, the anchoring force of a single hole, etc. Secondly, during the anchor cable installation process, install the anchor cable in each anchor cable installation hole according to the design requirements, ensure the anchor length and grout the anchor section, and level the surface of the rock mass at the anchor hole hole, or construct The concrete base is prepared for subsequent installation and prestressing. Thirdly, when the strength of the anchorage section meets the design requirements, install it outside the slope and apply prestress, and pass the anchor cable through the anchor plate, hydraulic expansion device and out of the anchor head in sequence. Then, use a jack to apply pulling force to multiple anchor cables in sequence, so that the prestress reaches the target value, and then apply the required prestress to the anchor cables and then lock the end that extends into the hydraulic expansion device to ensure tension. After locking, the airtightness of the device is good. At this time, the displacement of the hydraulic expander is compressed to the minimum, and then the hydraulic expander is connected to the stress compensation system. The stress compensation system is consistent with the internal hydraulic pressure of the hydraulic expander. When the tension of the anchor cable decreases When the hydraulic expander receives less resisting force and the internal hydraulic pressure decreases, the stress compensation system can supply oil pressure to the hydraulic expander through the hydraulic accumulator to make it elongate and deform and increase the tension of the prestressed anchor cable. The embodiment realizes the stress compensation function through the hydraulic expander and the stress compensation system, and the self-adaptive effect according to the effect of thermal expansion and cold contraction under temperature changes.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the application. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:
图1为本申请提供的一种实施例的预应力锚索装置的结构框图;Fig. 1 is the structural block diagram of the prestressed anchor cable device of a kind of embodiment that the application provides;
图2为本申请提供的一种实施例的预应力锚索装置的应用场景示意图;FIG. 2 is a schematic diagram of an application scenario of a prestressed anchor cable device according to an embodiment of the present application;
图3为本申请提供的一种实施例的预应力锚索装置的局部放大示意图;FIG. 3 is a partially enlarged schematic diagram of a prestressed anchor cable device according to an embodiment of the present application;
图4为本申请提供的一种实施例的预应力锚索装置的控制方法的示意性步骤流程图;Fig. 4 is a schematic flow chart of the steps of the control method of the prestressed anchor cable device according to an embodiment of the present application;
图5为本申请提供的一种实施例的预应力锚索设置于待固定的边岩坡体的示意性步骤流程图。Fig. 5 is a schematic flow chart of steps for setting the prestressed anchor cable on the side rock slope to be fixed according to an embodiment of the present application.
其中,图1中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Fig. 1 is:
100、锚索;200、液压伸缩器;300、应力补偿系统;100. Anchor cable; 200. Hydraulic expander; 300. Stress compensation system;
210、固定部;220、移动部;230、注油腔;240、第一锚盘;250、固定件;260、第二锚盘;210, the fixed part; 220, the moving part; 230, the oil injection chamber; 240, the first anchor plate; 250, the fixing part; 260, the second anchor plate;
310、液压油;320、液压蓄能器;330、液压伺服阀;340、导管;350、供油阀。310, hydraulic oil; 320, hydraulic accumulator; 330, hydraulic servo valve; 340, conduit; 350, oil supply valve.
具体实施方式Detailed ways
为了更好的理解上述技术方案,下面通过附图以及具体实施例对本申请实施例的技术方案做详细的说明,应当理解本申请实施例以及实施例中的具体特征是对本申请实施例技术方案的详细的说明,而不是对本申请技术方案的限定,在不冲突的情况下,本申请实施例以及实施例中的技术特征可以相互组合。In order to better understand the above technical solutions, the technical solutions of the embodiments of the present application will be described in detail below through the accompanying drawings and specific examples. It should be understood that the embodiments of the present application and the specific features in the embodiments are the technical solutions of the embodiments of the present application. A detailed description, rather than a limitation to the technical solutions of the present application, the embodiments of the present application and the technical features in the embodiments can be combined with each other under the condition of no conflict.
如图1-3所示,根据本申请实施例的第一方面提出了一种预应力锚索装置,包括:锚索100,所述锚索100的一端用于固定在边坡岩体内部;液压伸缩器200,所述液压伸缩器200连接于固定所述锚索100的另一端;应力补偿系统300,所述应力补偿系统300包括液压油310和液压蓄能器320,所述液压油310设置在液压蓄能器320内部,所述液压蓄能器320与所述液压伸缩器200相连通;其中,所述液压伸缩器200的液压与所述锚索100受到的应力呈正相关。As shown in Figures 1-3, according to the first aspect of the embodiment of the present application, a prestressed anchor cable device is proposed, including: an
本申请实施例提供的预应力锚索装置包括:锚索100、液压伸缩器200和应力补偿系统300,其中,锚索100的一端用于伸入待固定的边坡岩体,液压伸缩器200接于固定锚索100的另一端,当锚索100应力减小时,液压伸缩器200内部液压减少,应力补偿系统300包括液压油310和液压蓄能器320,液压油310设置在液压蓄能器320内部,液压蓄能器320与液压伸缩器200相连通,液压伸缩器200的液压与锚索100受到的应力呈正相关,在具体应用场景中,将该预应力锚索装置安装在需要锚固的岩土边坡上,对锚索100施加预应力,在工程中位于高寒地区的露天矿边坡,常年处于冻融循环与爆破振动耦合作用,由于岩体变形、温度变化及爆破振动等外部条件的长期影响下会对锚索100的预应力带来损失,为了弥补这些因素造成的锚索100预应力损失,首先,对边坡地质勘测计算出需要锚固的位置及其深度,随后,采用人工缓缓将锚索100体放入孔内,用钢尺量出孔外露出的钢绞线长度,计算孔内锚索100长度(误差控制在50mm范围内),确保锚固长度,深入完成后将锚索100穿过液压伸缩器200并从液压伸缩器200穿出,采用混凝土将液压伸缩器200与边坡连接固定,遂对锚固段进行注浆,完成安装连接工作之后用千斤顶对锚索100施加拉拔力,使其预应力均达目标值,接着对锚索100施加所需的预应力之后对其伸入液压伸缩器200的一端进行锁定,确保张拉锁定后装置气密性良好,此时,液压伸缩器200位移量压缩至最低,随后液压伸缩器200与应力补偿系统300相连通,应力补偿系统300与液压伸缩器200的内部液压保持一致,当锚索100的拉力减少时,液压伸缩器200受到的抵挡力减少,内部液压降低,则应力补偿系统300可通过液压蓄能器320补充油压给液压伸缩器200,使其伸长变形、增大预应力锚索的拉力,可在各类工程问题下造成锚索100预应力损失时对锚索100预应力进行自动补偿,特别适用于高寒地区冻融岩土边坡加固,解决了传统的通过人员进行锚索100二次张拉的问题,减少了人员在施工过程中的安全隐患。The prestressed anchor cable device provided in the embodiment of the present application includes: an
如图1-3所示,在一些示例中,所述液压伸缩器200包括:固定部210,所述固定部210的一侧用于紧贴边坡岩体,所述固定部210采用单侧开口的管状结构;移动部220,所述移动部220内部中空,所述移动部220设置在固定部210的内部且所述移动部220滑动连接于所述固定部210;所述移动部220的一侧通过固定部210上的开口伸出固定部210;所述移动部220伸出固定部210的一端设有锚索100孔;所述固定部210靠近边坡岩体的一端设有锚索100孔。As shown in Figures 1-3, in some examples, the
在该技术方案中,液压伸缩器200包括固定部210和移动部220,所述固定部210的一侧用于紧贴边岩坡体,所述移动部220滑动连接于固定部210,在进行锚索100固定时,锚索100的一端穿过固定部210的锚索100孔并与锚索100进行活动连接,锚索100的一端穿过固定部210后穿过移动部220的锚索100孔并与移动部220进行固定连接,在该预应力锚索装置投入使用时,移动部220相对于固定部210的移动量压缩至最小,锚索100的预应力抵抗液压伸缩器200的液压,当锚索100上的拉力减小时,锚索100对移动部220的抵抗力减小,液压伸缩器200内部液压作用于移动部220,移动部220相对于固定部210的移动量增加,重新为锚索100施加拉力,保持锚索100所受的应力不低于要求值。In this technical solution, the
如图1-3所示,在一些示例中,所述液压伸缩器200包括:注油腔230,所述固定部210和所述移动部220围合形成所述注油腔230,所述注油腔230连通于应力补偿系统300。As shown in FIGS. 1-3 , in some examples, the
在该技术方案中,液压伸缩器200还包括注油腔230,该注油腔230由固定部210和移动部220围合而成,该注油腔230连通于应力补偿系统300,在实际使用过程中,锚索100固定完毕后向注油腔230内部注入液压油310,由液压油310及液压腔实现液压伸缩器200的内部液压,当锚索100应力减少至低于液压时,液压油310提供的液压作用于移动部220,同时应力补偿系统300向注油腔230补充液压油310,维持注油腔230内液压恒定。In this technical solution, the
如图1-3所示,在一些示例中,所述锚索包括一根或多根锚索,每个单元的所述锚索包括若干根无粘结的钢绞线。As shown in FIGS. 1-3 , in some examples, the anchor cables include one or more anchor cables, and each unit of the anchor cables includes several unbonded steel strands.
在该技术方案中,采用压力分散型锚索100,由一根或多根锚索100组成,每个单元锚索100分别由若干根无粘结钢绞线组成,钢绞线采用φj15.24mm和φj12.7mm高强度低松弛无粘结预应力钢绞线,钢绞线沿锚索100轴线方向每1.0~1.5m设置一架线环,保证锚索100保护层厚度不小于20mm。In this technical solution, a pressure-dispersing
如图1-3所示,在一些示例中,所述液压伸缩器200还包括:第一锚盘240,所述第一锚盘240设置在所述移动部220伸出所述固定部210内部的一侧,所述第一锚盘240上开设有若干可供锚索穿过的孔;固定件250,所述固定件210固定连接于所述锚索100穿过所述第一锚盘240的一端。As shown in FIGS. 1-3 , in some examples, the
在该技术方案中,液压伸缩器200还包括第一锚盘240与固定件250,其中锚索100串联固定部210与移动部220后,锚索100穿过第一锚盘240,对锚索100施加预应力后,通过固定件250将锚索100伸出第一锚盘240的一端锁紧,固定件250的设置可保证预应力施加后锚索100的稳定性,能够避免锚索100发生回缩,第一锚盘240设置在移动部220和固定件250之间,扩大移动部220的受力面积,避免应力过于造成移动部220的损坏,同时能够进一步保持每一单元锚索100的无粘结纲绞线能够紧密绞合,避免发生松散,进一步提升该实施例的稳定性。In this technical solution, the
如图1-3所示,在一些示例中,所述液压伸缩器200还包括:第二锚盘260,所述第二锚盘260设置在所述固定部210与边坡岩体之间,所述第二锚盘260上设有若干可供锚索穿过的孔。As shown in Figures 1-3, in some examples, the
在该技术方案中,在边坡岩体与固定部210之间增设第二锚盘260,增加受力面积,分散边坡岩体所受压力,避免边坡岩体受到应力过于集中造成崩落,进一步提升该实施例的使用寿命。In this technical solution, a
如图1-3所示,在一些示例中,所述应力补偿系统300还包括:液压伺服阀330,所述液压伺服阀330与所述液压伸缩器200相连通;导管340,所述导管340的一端与所述液压阀向连通,所述导管340的另一端与所述液压储能器相连通;供油阀350,所述供油阀350设置在所述液压储能器上。As shown in FIGS. 1-3 , in some examples, the
在该技术方案中,应力补偿系统300包括液压伺服阀330、导管340、供油阀350,还包括液压油310和液压蓄能器320,其中,应力补偿系统300通过液压伺服阀330连通于所述液压伸缩器200,当液压伸缩器200内液压降低时,液压伺服阀330启动,将液压蓄能器320中的液压油310通过导管340输送至液压伸缩器200中,为液压伸缩器200补充液压,同时液压蓄能器320尾部设用供油阀350,用以向液压蓄能器320内部供给液压油310。In this technical solution, the
如图1-3所示,在一些示例中,所述应力补偿系统300还包括:压力监测组件,所述压力监测组件用于监测液压储能器和液压伸缩器200内部的压力。As shown in FIGS. 1-3 , in some examples, the
在该技术方案中,增设压力监测组件,对液压伸缩器200与蓄能器进行油压监测,通过大数据连接将油压监测信号数据联网传输至云端及数据中心,实现对装置的远程在线监控,这一技术的应用确保油压数值变化可以进行二次补充,使得装置在长期使用过程中始终保持较高应力承载能力,不仅如此,当监测发现液压伸缩器200内部油压异常升高时,有可能是预应力锚索被节理岩体的变形而拉长,此时及时的对异常数据处的边坡进行灾害预防观测,避免造成财产以及人员安全损失。In this technical solution, a pressure monitoring component is added to monitor the oil pressure of the
如图4所示,根据本申请实施例的第二方面提出了一种使用方法,应用于上述任一项预应力锚索装置,包括:As shown in Figure 4, according to the second aspect of the embodiment of the present application, a method of use is proposed, which is applied to any of the above-mentioned prestressed anchor cable devices, including:
步骤110:所述预应力锚索设置于待固定的边岩坡体;Step 110: the prestressed anchor cable is set on the side rock slope to be fixed;
步骤120:连通所述液压伸缩器与所述应力补偿系统;Step 120: Connecting the hydraulic expander with the stress compensation system;
步骤130:所述液压伸缩器与所述应力补偿系统的压力达到平衡;Step 130: the pressures of the hydraulic expander and the stress compensation system are balanced;
步骤140:基于所述锚索拉力变化,控制液压伸缩器与应力补偿系统进行油压变化。Step 140: Based on the change of the tension of the anchor cable, control the hydraulic expansion device and the stress compensation system to change the oil pressure.
可以理解的是,在步骤120的过程中,用千斤顶对锚索依次施加拉拔力,使其达均到目标值,随后固定连接锚索与液压伸缩器,此时,液压伸缩器位移量压缩至最低,内部油压与其抵抗锚索的拉力达到平衡,当锚索拉力降低时,则应力补偿装置会补充油压给液压伸缩器,使其伸长变形、增大预应力锚索的拉力。It can be understood that, in the process of
可以理解的是,在步骤130过程中完成预应力锚索安装之后,操作人员可通过应力补偿系统的自动伺服系统向液压伸缩装置注入一定量液压油,使其产生少量伸长变形,以测试该应力补偿机构的可靠性与稳定性。It can be understood that after the installation of the prestressed anchor cable is completed in the process of
如图5所示,在一些示例中,所述预应力锚索设置于待固定的边岩坡体包括:As shown in Figure 5, in some examples, the prestressed anchor cable is arranged on the side rock slope to be fixed including:
步骤111:开凿锚固孔,所述锚固孔穿过边岩坡体的滑移面并延伸入稳定岩体;Step 111: Excavating anchor holes, the anchor holes pass through the slip surface of the side rock slope and extend into the stable rock mass;
步骤112:使所述锚索一端伸入锚固孔;Step 112: extending one end of the anchor cable into the anchor hole;
步骤113:对锚固孔进行注浆加固;Step 113: Carry out grouting reinforcement to the anchor hole;
步骤114:另一端穿过液压伸缩器并从液压伸缩器穿出。Step 114: Pass the other end through and out of the hydraulic retractor.
在该技术方案中,采用混凝土将液压伸缩器与边坡连接固定,遂对锚固段进行注浆,注浆采用水泥砂浆,经试验比选后确定施工配合比,实际注浆量一般要大于理论的注浆量,或以锚具排气孔不再排气且孔口浆液溢出浓浆作为注浆结束的标准。In this technical scheme, concrete is used to connect and fix the hydraulic expansion device with the slope, and then the anchorage section is grouted, and cement mortar is used for grouting, and the construction mix ratio is determined after the comparison and selection of the test. The actual grouting amount is generally greater than the theoretical one. The amount of grouting, or the standard that the grouting is finished when the vent hole of the anchorage is no longer vented and the grout at the hole overflows the thick grout.
在本发明中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; the term "plurality" refers to two or two above, unless expressly limited otherwise. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear" etc. is based on the orientation shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or unit must have a specific direction, be constructed and operated in a specific orientation, and therefore, should not be construed as a limitation of the present invention.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the present invention In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN214363507U (en) * | 2020-12-29 | 2021-10-08 | 北京市地质工程公司 | Anchor rod tension real-time monitoring and automatic compensation system and anchor rod supporting system |
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