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CN116238160A - A Coating and Alignment Technology after Skin Weakening - Google Patents

A Coating and Alignment Technology after Skin Weakening Download PDF

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Publication number
CN116238160A
CN116238160A CN202310025559.9A CN202310025559A CN116238160A CN 116238160 A CN116238160 A CN 116238160A CN 202310025559 A CN202310025559 A CN 202310025559A CN 116238160 A CN116238160 A CN 116238160A
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epidermis
skin
weakened
jig
positioning
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CN116238160B (en
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李明武
刘艳明
余燕龙
饶隆泉
李洪志
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Dongfeng Faurecia Automotive Trim Co ltd
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Dongfeng Faurecia Automotive Trim Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Surgical Instruments (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

本发明公开了一种表皮弱化后的包覆定线工艺。它包括步骤1:将表皮定位在弱化胎膜上,在表皮B面完成冷刀或滚刀弱化后形成所需的弱化线;步骤2:将上述弱化后的表皮反向固定在第一治具上,采用正向投影的方式,在第一治具上将表皮A面投影出弱化线的位置,并在表皮A面沿着投影光线的位置贴白色胶带,即在表皮A面标识出表皮B面的弱化线位置;步骤3:将骨架放在第二治具上,调整步骤2中的表皮的位置,使表皮上白色胶带沿着投影光线的位置对齐,完成定位,然后热烘枪加热,手工将表皮贴合包覆在骨架上。本发明解决了弱化后的表皮在包覆时由于无法目视B面的弱化线位置,而使得表皮和骨架的弱化线错位的问题,提升了产品的良品率和包覆的效率。

Figure 202310025559

The invention discloses a coating alignment process after the skin is weakened. It includes step 1: positioning the epidermis on the weakened membrane, and forming the required weakening line after the cold knife or hob weakening is completed on the surface B of the epidermis; step 2: reversely fixing the above weakened epidermis on the first jig On the first jig, use the forward projection method to project the position of the weakening line on the surface A of the epidermis, and stick a white tape on the surface A of the epidermis along the position of the projected light, that is, mark the surface B of the epidermis on the A surface The position of the weakening line on the surface; step 3: put the skeleton on the second fixture, adjust the position of the skin in step 2, align the white tape on the skin along the position of the projected light, complete the positioning, and then heat it with a heat gun, The skin is fitted onto the skeleton by hand. The invention solves the problem that the weakening line of the skin and the skeleton is misaligned because the position of the weakening line on the B surface cannot be visually observed when the weakened skin is coated, and improves the yield rate of the product and the efficiency of coating.

Figure 202310025559

Description

一种表皮弱化后的包覆定线工艺A Coating and Alignment Technology after Skin Weakening

技术领域technical field

本发明属于汽车内饰技术领域,具体涉及一种表皮弱化后的包覆定线工艺。The invention belongs to the technical field of automobile interior decoration, and in particular relates to a coating alignment process after skin weakening.

背景技术Background technique

目前在汽车内饰设计当中,为了追求仪表板内饰的美观、造型的突破、安全法规的要求,往往都需要在仪表板副驾驶侧增加表皮的弱化和骨架的弱化,为了满足弱化线的轮廓度要求的设计,一般在包覆时,增加弱化位置的表皮定位工装。现有的工装往往在包覆过程中因为操作工序多,且转化基准复杂,会存在工时浪费和辅材浪费的情况。At present, in the interior design of automobiles, in order to pursue the beauty of the interior of the instrument panel, the breakthrough of the shape, and the requirements of safety regulations, it is often necessary to increase the weakening of the skin and the weakening of the skeleton on the passenger side of the instrument panel, in order to meet the outline of the weakening line In the design of high-strength requirements, the skin positioning tool at the weakened position is generally added when covering. Existing tooling often has many operating procedures and complex conversion standards during the coating process, resulting in waste of man-hours and auxiliary materials.

为了提升效率、减少辅材的消耗,需要设计了一种新型的表皮包覆的定线方式。In order to improve efficiency and reduce the consumption of auxiliary materials, a new type of skin-covered alignment method needs to be designed.

发明内容Contents of the invention

本发明的目的就是为了解决上述背景技术存在的不足,提供一种表皮弱化后的包覆定线工艺。The purpose of the present invention is to solve the shortcomings of the above-mentioned background technology, and provide a coating alignment process after the skin is weakened.

本发明采用的技术方案是:一种表皮弱化后的包覆定线工艺,包括以下步骤:The technical solution adopted in the present invention is: a coating alignment process after the skin is weakened, comprising the following steps:

步骤1:将表皮定位在弱化胎膜上,在表皮B面完成冷刀或滚刀弱化后形成所需的弱化线;Step 1: Position the epidermis on the weakened membrane, and form the required weakening line after the cold knife or hob weakening is completed on the surface B of the epidermis;

步骤2:将上述弱化后的表皮反向固定在第一治具上,采用正向投影的方式,在第一治具上将表皮A面投影出弱化线的位置,并在表皮A面沿着投影光线的位置贴白色胶带,即在表皮A面标识出表皮B面的弱化线位置,为下一步表皮包覆提供A面可视的表皮弱化线位置;Step 2: Fix the above-mentioned weakened epidermis on the first jig in reverse, and use the forward projection method to project the position of the weakening line on the surface A of the epidermis on the first jig, and place it on the surface A of the epidermis along the Put white tape on the position of the projected light, that is, mark the position of the weakening line on the surface B of the epidermis on the A side of the epidermis, and provide the visible position of the weakening line of the epidermis on the A side for the next step of epidermis covering;

步骤3:将骨架放在第二治具上,调整步骤2中的表皮的位置,使表皮上白色胶带沿着投影光线的位置对齐,完成定位,然后热烘枪加热,手工将表皮贴合包覆在骨架上。Step 3: Put the skeleton on the second jig, adjust the position of the epidermis in step 2, align the white tape on the epidermis along the position of the projection light, complete the positioning, then heat it with a heat gun, and manually attach the epidermis to the package over the skeleton.

上述步骤1中,所述表皮上设有定位孔,所述弱化胎膜上设置定位销,所述表皮与弱化胎膜采用定位孔与定位销配合的方式定位。In the above step 1, the epidermis is provided with positioning holes, and the weakened membrane is provided with positioning pins, and the epidermis and the weakened membrane are positioned by the cooperation of the positioning holes and the positioning pins.

所述弱化胎膜上带有表皮的仿形下沉台阶,所述仿形下沉台阶比表皮的轮廓大0.5mm。The weakened membrane has a profiling sinking step of the skin, and the profiling sinking step is 0.5mm larger than the contour of the skin.

上述步骤2中,所述表皮上设有定位孔,所述第一治具上设置定位销,所述表皮与第一治具采用定位孔与定位销配合的方式定位。In the above step 2, positioning holes are provided on the skin, and positioning pins are provided on the first jig, and the skin and the first jig are positioned by the cooperation of the positioning holes and the positioning pins.

上述步骤2中,确保射出的投影光线投影在第一治具上的位置与表皮B面弱化线位置一致。In the above step 2, ensure that the position of the projected projection light projected on the first jig is consistent with the position of the weakening line of the surface B of the epidermis.

上述步骤3中,确保射出的投影光线投影在第二治具上的位置与骨架上的弱化线位置一致。In the above step 3, ensure that the position of the emitted projection light projected on the second jig is consistent with the position of the weakening line on the skeleton.

本发明有效的减少定线工序,提升了工作效率、节省了辅材的消耗。The invention effectively reduces the alignment process, improves work efficiency and saves the consumption of auxiliary materials.

本发明确保骨架和表皮弱化后的位置度偏差小于等于2mm以内,有效的确保表皮在往骨架上包覆的时候表皮的弱化线位置和骨架的弱化线位置重合,减少包覆过程中的误差。The invention ensures that the position deviation between the skeleton and the epidermis after weakening is less than or equal to 2 mm, effectively ensures that the weakening line position of the epidermis coincides with the weakening line position of the skeleton when the epidermis is coated on the skeleton, and reduces errors in the coating process.

本发明解决了弱化后的表皮在包覆时由于无法目视B面的弱化线位置,而使得表皮和骨架的弱化线错位的问题,提升了产品的良品率和包覆的效率。The invention solves the problem that the weakening line of the skin and the skeleton is misaligned because the position of the weakening line on the B surface cannot be visually observed when the weakened skin is coated, and improves the yield rate of the product and the efficiency of coating.

附图说明Description of drawings

图1为本发明步骤1示意图;Fig. 1 is step 1 schematic diagram of the present invention;

图2为本发明步骤2示意图;Fig. 2 is a schematic diagram of step 2 of the present invention;

图3为本发明步骤3示意图。Fig. 3 is a schematic diagram of Step 3 of the present invention.

图中,1-表皮、2-弱化胎膜、3-刀、4-弱化线、5-定位孔、6-定位销、7-第一治具、8-第二治具、9-骨架。In the figure, 1-skin, 2-weakened membrane, 3-knife, 4-weakened line, 5-positioning hole, 6-positioning pin, 7-first jig, 8-second jig, 9-skeleton.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步的详细说明,便于清楚地了解本发明,但它们不对本发明构成限定。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments to facilitate a clear understanding of the present invention, but they do not limit the present invention.

如图1-3所示,本发明包括以下步骤:As shown in Figure 1-3, the present invention comprises the following steps:

步骤1:将表皮1定位在弱化胎膜2上,在表皮1B面完成冷刀或滚刀3弱化后形成所需的弱化线4;Step 1: Position the epidermis 1 on the weakened membrane 2, and form the required weakening line 4 after the cold knife or hob 3 is weakened on the surface of the epidermis 1B;

步骤2:将上述弱化后的表皮1反向固定在第一治具7上,采用正向投影的方式,在第一治具7上将表皮1A面投影出弱化线4的位置,并在表皮1A面沿着投影光线的位置贴白色胶带,即在表皮1A面标识出表皮1B面的弱化线4位置,为下一步表皮1包覆提供A面可视的表皮弱化线位置;Step 2: Fix the above-mentioned weakened epidermis 1 on the first jig 7 in reverse, and project the position of the weakening line 4 on the surface of the epidermis 1A on the first jig 7 by means of forward projection, and place it on the epidermis Paste white tape on surface 1A along the position of the projection light, that is, mark the weakening line 4 position of surface 1B on surface 1A of the epidermis, and provide a visible position of the weakening line of the epidermis on surface A for the next step of covering the epidermis 1;

步骤3:将骨架9放在第二治具8上,调整步骤2中的表皮1的位置,使表皮1上白色胶带沿着投影光线的位置对齐,完成定位,然后热烘枪加热,手工将表皮1贴合包覆在骨架9上。Step 3: Put the skeleton 9 on the second jig 8, adjust the position of the epidermis 1 in step 2, align the white tape on the epidermis 1 along the position of the projected light, complete the positioning, then heat it with a heat gun, and manually The epidermis 1 fits and covers the skeleton 9 .

上述步骤1中,所述表皮1上设有定位孔5,所述弱化胎膜2上设置定位销6,所述表皮1与弱化胎膜2采用定位孔5与定位销6配合的方式定位。In the above step 1, the epidermis 1 is provided with a positioning hole 5, and the weakened membrane 2 is provided with a positioning pin 6, and the epidermis 1 and the weakened membrane 2 are positioned by the cooperation of the positioning hole 5 and the positioning pin 6.

所述弱化胎膜2上带有表皮的仿形下沉台阶,所述仿形下沉台阶比表皮1的轮廓大0.5mm。The weakened membrane 2 has a profiling sinking step of the skin, and the profiling sinking step is 0.5 mm larger than the contour of the skin 1 .

上述步骤2中,所述表皮1上设有定位孔5,所述第一治具7上设置定位销6,所述表皮与第一治具7采用定位孔5与定位销6配合的方式定位。In the above step 2, the epidermis 1 is provided with a positioning hole 5, and the first fixture 7 is provided with a positioning pin 6, and the epidermis and the first fixture 7 are positioned in a manner that the positioning hole 5 cooperates with the positioning pin 6 .

上述步骤2中,确保射出的投影光线投影在第一治具7上的位置与表皮1B面弱化线位置一致。In the above step 2, it is ensured that the position of the emitted projected light projected on the first jig 7 is consistent with the position of the weakening line of the surface 1B of the epidermis.

上述步骤3中,确保射出的投影光线投影在第二治具8上的位置与骨架9上的弱化线位置一致。In the above step 3, it is ensured that the position of the emitted projection light projected on the second jig 8 is consistent with the position of the weakening line on the skeleton 9 .

本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.

Claims (6)

1. A coating routing process after skin weakening is characterized in that: the method comprises the following steps:
step 1: positioning the epidermis on the weakened fetal membranes, and forming a required weakening line after the cold knife or hob weakening of the B surface of the epidermis is completed;
step 2: reversely fixing the weakened epidermis on a first jig, projecting the position of a weakening line on the surface A of the epidermis on the first jig in a forward projection mode, and attaching a white adhesive tape to the position of the surface A of the epidermis along the projection light, namely marking the position of the weakening line of the surface B of the epidermis on the surface A of the epidermis;
step 3: and (3) placing the framework on a second jig, adjusting the position of the surface skin in the step (2) to align the white adhesive tape on the surface skin along the position of the projection light, completing positioning, then heating by a hot baking gun, and manually attaching and coating the surface skin on the framework.
2. A skin weakened clad routing process according to claim 1, wherein: in the step 1, the epidermis is provided with positioning holes, the weakened fetal membranes are provided with positioning pins, and the epidermis and the weakened fetal membranes are positioned in a mode of matching the positioning holes with the positioning pins.
3. A skin-weakened clad routing process according to claim 1 or 2, wherein: the weakening fetal membrane is provided with a profiling sinking step of the epidermis, and the profiling sinking step is 0.5mm larger than the outline of the epidermis.
4. A skin weakened clad routing process according to claim 1, wherein: in the step 2, the skin is provided with a positioning hole, the first jig is provided with a positioning pin, and the skin and the first jig are positioned in a mode of matching the positioning hole with the positioning pin.
5. A skin weakened clad routing process according to claim 1, wherein: in the step 2, the position of the projected light projected on the first jig is consistent with the position of the weakening line of the surface B.
6. A skin weakened clad routing process according to claim 1, wherein: in the step 3, the position of the projected light beam projected on the second jig is ensured to be consistent with the position of the weakening line on the skeleton.
CN202310025559.9A 2023-01-09 2023-01-09 Coating and routing process after skin weakening Active CN116238160B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0922864A (en) * 1995-07-07 1997-01-21 Sumitomo Heavy Ind Ltd Position detection method for semiconductor substrate and semiconductor substrate and photomask
CN201716026U (en) * 2010-06-30 2011-01-19 常熟英提尔汽车饰件有限公司 Airbag weakening line infrared positioning instrument
WO2016116159A1 (en) * 2015-01-22 2016-07-28 Toyota Motor Europe Nv/Sa Radiator support cover.
CN205603612U (en) * 2016-05-04 2016-09-28 盖尔瑞孚艾斯曼(昆山)汽车零部件有限公司 Location frock with gasbag positioner
CN214645889U (en) * 2021-05-11 2021-11-09 常熟安通林汽车饰件有限公司 Instrument board cladding device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0922864A (en) * 1995-07-07 1997-01-21 Sumitomo Heavy Ind Ltd Position detection method for semiconductor substrate and semiconductor substrate and photomask
CN201716026U (en) * 2010-06-30 2011-01-19 常熟英提尔汽车饰件有限公司 Airbag weakening line infrared positioning instrument
WO2016116159A1 (en) * 2015-01-22 2016-07-28 Toyota Motor Europe Nv/Sa Radiator support cover.
CN205603612U (en) * 2016-05-04 2016-09-28 盖尔瑞孚艾斯曼(昆山)汽车零部件有限公司 Location frock with gasbag positioner
CN214645889U (en) * 2021-05-11 2021-11-09 常熟安通林汽车饰件有限公司 Instrument board cladding device

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