CN116216007B - Automatic film sealing machine and film sealing method - Google Patents
Automatic film sealing machine and film sealing methodInfo
- Publication number
- CN116216007B CN116216007B CN202310295552.9A CN202310295552A CN116216007B CN 116216007 B CN116216007 B CN 116216007B CN 202310295552 A CN202310295552 A CN 202310295552A CN 116216007 B CN116216007 B CN 116216007B
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- module
- film
- plate
- film sealing
- main shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/16—Applying or generating heat or pressure or combinations thereof by rotary members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
Abstract
The invention relates to the technical field of biological detection film sealing packaging, in particular to an automatic film sealing machine and a film sealing method. The automatic film sealing machine comprises an installation box body, a horizontal moving module, a vertical moving module, a moving carrier, a compression roller module, an automatic feeding module and a cutter module, wherein the compression roller module further comprises induction rods, a proximity sensor and hinge plates, the number of the hinge plates is two, a compression roller wheel is rotatably connected between the two hinge plates, the upper parts of the inner sides of the two hinge plates are respectively hinged on the two side plates through hinge shafts, the induction rods are arranged on the inner sides of the lower sides of the two hinge plates, a touch rod is arranged on one hinge plate, and the touch rod is matched with the proximity sensor. This automatic film sealing machine sets up induction system on compression roller module, can accurate detection kit's the condition of putting in place, has ensured the accuracy of sealing the membrane.
Description
Technical Field
The invention relates to the technical field of biological detection film sealing packaging, in particular to an automatic film sealing machine and a film sealing method.
Background
The kit is a container for loading biochemical detection reagents and is used for clinical on-line detection, and in order to protect products and facilitate transportation, the reagents are concentrated in a pore plate and are packaged in a mode of integrally sealing films. At present, in order to protect products and facilitate storage and transportation in the circulation process of medical diagnosis or laboratory reagents, a plastic container film sealing packaging mode is adopted, and the performance index of the kit can be directly influenced by the packaging quality of the kit.
The Chinese patent application (publication No. CN111137503A, publication No. 2020-05-12) discloses a full-automatic film sealing machine, which comprises an automatic feeding module, an automatic cutting module, a left-right moving module and a lifting module, wherein the automatic feeding module is fixedly connected to the upper end of the lifting module, the automatic cutting module is connected to the upper side of the front wall of the lifting module and extends to the inside of the lifting module, the automatic feeding module realizes automatic feeding of film materials, after the film is in place, the lifting module sends the materials to the position of a film sealing working condition, the film is sealed on the materials, after the film is sealed, the automatic cutting module cuts the film materials, the materials and finished products are moved in and out by the left-right moving module, the driving of the materials can be realized through the cooperation among the automatic feeding module, the automatic cutting module, the left-right moving module and the lifting module, the functions of automatic packaging and film sealing are realized, after the automatic packaging and film sealing are cut, the packaging finished products can be output, the manual use is reduced, the packaging efficiency is improved, and the sealing quality of the sealed reagent box products is balanced.
The Chinese patent (publication No. CN215827021U, publication No. 2022-02-15) discloses a full-automatic film sealing machine for a PCR plate, which comprises a box body, an automatic feeding mechanism, a horizontal moving mechanism, an automatic cutting mechanism and a lifting mechanism, wherein the automatic feeding mechanism is fixedly arranged on the top surface of the box body, one side of the box body is provided with a lifting groove, the horizontal moving mechanism penetrates through the lifting groove and is fixedly arranged at the power output end of the lifting mechanism, the lifting mechanism is fixedly arranged at the bottom of the box body, the automatic cutting mechanism is fixedly arranged on the bottom surface of the automatic feeding mechanism, the sealing film is wound on the surface of the automatic feeding mechanism, the surface of the reagent box is horizontally displaced along with the horizontal moving mechanism, the horizontal moving mechanism is lifted along with the lifting mechanism, and the sealing film wound on the automatic feeding mechanism is in contact sealing with the reagent box.
When the two automatic film sealing machines directly seal the film on the reagent kit, the reagent kit can not be detected in place when the reagent kit ascends to the film sealing station along with the left and right moving module and the lifting module, and thus, the packaging film can not be accurately covered on the reagent kit when the film is sealed, and the film sealing is unsuccessful.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide an automatic film sealing machine, which is provided with a sensing device on a compression roller module, so that the in-place condition of a reagent kit can be accurately detected, and the accuracy of film sealing is ensured.
The invention aims at realizing the following technical scheme:
An automatic film sealing machine, the film sealing machine comprising:
the installation box body is internally provided with an installation space;
The horizontal movement module and the vertical movement module are connected with each other and are arranged in the installation space and used for realizing horizontal movement and vertical movement;
the movable carrier is arranged at the movable end of the horizontal movement module and used for bearing the sealed film object;
The compression roller module comprises a compression roller wheel and is used for sealing the sealed film object;
the automatic feeding module is used for realizing automatic feeding of the packaging film;
The cutter module is used for cutting off the packaging film after film sealing;
The press roller module further comprises two induction rods, a proximity sensor and hinge plates, wherein the press roller is rotatably connected between the two hinge plates, the upper parts of the inner sides of the two hinge plates are respectively hinged on the two side plates through hinge shafts, the induction rods are arranged on the inner sides of the lower sides of the two hinge plates, a touch rod is arranged on one hinge plate, and the touch rod is matched with the proximity sensor.
The sealed film object of the invention can be applied to all micro-porous plates, PCR plates, other plates or box type systems which accord with SBS standard, and the full-automatic or manual control film sealing process. Suitable for heat-sensitive substances to be stored in a sealing way, such as biochemical reagents, protease, antibody, PCR detection and the like. When the device is used, the sealed film object is fixedly placed on the movable carrier, the movable carrier moves to the induction rod along with the horizontal movement module and the vertical movement module, the front end of the sealed film object is propped against the induction rod, the whole press roller module is pushed to swing upwards, the touch rod triggers the proximity sensor to give out a in-place signal, and the press roller wheel is controlled to seal the sealed film object.
The structure can adopt a circular induction rod with a cross section, but because of the circular induction rod, when a sealed film object is in place, the sealed film object can be abutted and separated due to the circular surface, so that detection failure is caused. Preferably, the two induction rods are arranged between the two hinged plates in parallel front and back, and a gap is reserved between the two induction rods, or the positive section of the induction rods is elliptical or racetrack with the length-width ratio of 1.5:1-3:1.
Preferably, the installation box body comprises a bottom plate, a side plate and a top plate, an installation space is formed among the bottom plate, the side plate and the top plate, the proximity sensor is installed on the outer side of the side plate, a guide groove is formed in the side plate, the touch rod is located in the guide groove, the proximity sensor corresponds to the bottom of the guide groove, and the touch rod corresponds to a pressing piece of the proximity sensor.
In addition, the blade of the equipment is replaced, and the mounting box body is required to be disassembled during maintenance, so that the equipment is very inconvenient. Preferably, the end part of the top plate is provided with a rotating shaft, the rotating shaft is hinged on the side plates, a supporting plate is arranged between two side plates of the installation box body, two supporting nails are arranged on the supporting plate and are supported by the top plate, and a U-shaped notch is further formed in the middle of the supporting plate. Through foretell structure, can turn up the roof, move the blade of cutter module to U-shaped breach, realize quick replacement blade.
Preferably, the automatic feeding module comprises a driving wheel assembly, a driven wheel assembly and a tensioning wheel assembly, wherein the driving wheel assembly and the driven wheel assembly are arranged on the upper side of the top plate, and the tensioning wheel assembly is arranged on the lateral sides of the two side plates.
Preferably, the driven wheel assembly comprises a fixed main shaft, a bearing, a rotating outer ring, a second magnetic rod, a second Hall sensor, a backing ring, an end baffle and a tensioning metal plate, wherein the fixed main shaft is fixed on a turnover cover through a support, the rotating outer ring is connected with the fixed main shaft through the bearing, a gap is reserved between the rotating outer ring and the fixed main shaft, round holes which are uniformly distributed are formed in the side wall of the rotating outer ring, the second magnetic rod is arranged at the bottom of the round holes, a channel is formed in the fixed main shaft, the second Hall sensor is arranged in the channel, the second Hall sensor corresponds to the second magnetic rod, the end baffle is connected to the end of the fixed main shaft through a screw, the backing ring is arranged between the fixed main shaft and the end baffle, and the backing ring is made of a smooth wear-resistant material.
Preferably, the outer end of the fixing main shaft is provided with a notch, the tensioning metal plate is arranged in the notch through a screw, the tensioning metal plate is folded, two ends of the tensioning metal plate are protruded on the cylindrical surface of the fixing main shaft, one end of the tensioning metal plate is provided with an inclined surface, six uniformly distributed round holes are formed in the round holes, springs are arranged in the end baffle, and the springs are pressed to compress the fixing main shaft for limiting.
The cutter module comprises a transverse plate, a stepping motor, synchronous wheels, a synchronous belt, cutters, a moving block, baffle columns, first Hall sensors and first magnetic rods, wherein the transverse plate is horizontally fixed on a mounting box body, the stepping motor is mounted on the transverse plate, two synchronous wheels are arranged, one synchronous wheel is mounted on a rotating shaft of the stepping motor, the other synchronous wheel is hinged to the other end of the transverse plate, the synchronous belt is wound on the two synchronous wheels, the moving block is movably connected to the transverse plate through a sliding rail, one section of the synchronous belt is fixed with the moving block, the cutters are mounted on the moving block, the baffle columns are fixed on the transverse plate, buffer pads are arranged on two sides of the moving block, one side of each buffer pad corresponds to the baffle columns, the buffer pads on the other end of each buffer pad correspond to the side plate of the mounting box body, the first Hall sensors are mounted on the transverse plate, the first Hall sensors are respectively located at two ends of the transverse plate, the first magnetic rods are mounted on the moving block, and the first magnetic rods correspond to the positions of the first Hall sensors.
Preferably, the cutter module further comprises a photoelectric sensor, the photoelectric sensor is arranged on a side plate of the mounting box body, the photoelectric sensor is located on the outer side of the side plate, and the photoelectric sensor corresponds to the position of the cutter and detects whether the cutter exists or not.
The invention further discloses a method for an automatic film sealing machine, which adopts the equipment and sequentially comprises the following steps:
s1, positioning a sealed film object, namely placing the fully-loaded sealed film object on a movable carrying platform, lifting the sealed film object to an induction rod under the action of a horizontal movement module and a vertical movement module, and acquiring the height position of the sealed film object by a proximity sensor;
S2, film sealing, namely, the horizontal moving module moves forwards to a press roller, the driving wheel assembly is matched with film pulling, the vertical moving module gives upward pressure, the press roller rolls back and forth at the film sealing starting position to reset the front edge of the film-sealed object, the front edge of the film-sealed object is sealed tightly, the horizontal moving module continues to move, and film sealing is carried out on the whole film-sealed object;
S3, cutting off, namely after film sealing is finished, moving the cutter module to cut off the packaging film;
S4, blanking, namely moving the movable carrier to a blanking level by the horizontal moving module and the vertical moving module to wait for blanking.
The automatic film sealing machine adopting the technical scheme has the advantages that:
1. The two circular shafts which are arranged side by side are adopted, so that the accurate pressing on the pore plate can be ensured during the height detection, and the problem that poor contact slipping is difficult to occur when the position movement of the pore plate has errors is solved, so that the height detection is more stable and accurate;
2. the cutter is arranged at the outer end of the side plate, so that the influence of the occupation of the cutter structure on the film sealing and feeding is reduced, the film sealing and feeding is more stable and reliable, the cutter moves back and forth to be detected through the Hall sensor, and compared with a direct hard collision mode, the cutter is more accurate, the impact force on a motor is small, and the service life is prolonged;
3. the flip cover design is adopted, so that the overhaul is convenient, the efficiency is improved, the U-shaped notch is arranged on the supporting plate, the disassembly steps are reduced, and the tool is convenient for disassembling, assembling and replacing the cutter;
4. The Hall sensor is used for detecting the rotation of the rotating outer ring, so that whether the sealing film is used or not is obtained, a specific automatic stop function is achieved after the sealing film is used, and an operator is fed back to replace the sealing film, so that the sealing film is more intelligent.
Drawings
Fig. 1 and 2 are schematic structural views of the present invention.
Fig. 3 is a schematic view of an opening structure of a cover plate according to the present invention.
Fig. 4 is a schematic structural diagram of a press roll module according to the present invention.
Fig. 5 is an exploded view of the cutter module according to the present invention.
Fig. 6 is a schematic cross-sectional view of the driven wheel assembly of the present invention.
Fig. 7 is a schematic view of the structure of the driven wheel assembly of the present invention.
FIG. 8 is a schematic diagram of a film winding method according to the present invention.
Detailed Description
The following describes the embodiments of the present invention in detail with reference to the drawings.
The automatic film sealing machine comprises a mounting box body 1, a movable carrying platform 2, a horizontal movable module, a vertical movable module, a press roller module 3, an automatic feeding module 4, a cutter module 5 and a scanning module 9, wherein the mounting box body 1 comprises a bottom plate, a side plate and a top plate, a mounting space is formed among the bottom plate, the side plate and the top plate, the vertical movable module is mounted in the mounting space, the horizontal movable module is mounted at the movable end of the vertical movable module, the movable carrying platform 2 is arranged at the movable end of the horizontal movable module, the automatic feeding module 4 is used for realizing automatic feeding of packaging films, the press roller module 3 is used for sealing films of a reagent box, the cutter module 5 is used for realizing cutting off of the packaging films after sealing the films, and the cutter module 5 corresponds to the rear of the press roller module 3. As shown in fig. 3, the end of the top plate is provided with a rotating shaft 61, the rotating shaft 61 is hinged on the side plates, a supporting plate 11 is arranged between the two side plates of the installation box body 1, two supporting nails 12 are arranged on the supporting plate 11, the supporting nails 12 are supported by the top plate, and a U-shaped notch is further arranged in the middle of the supporting plate 11.
As shown in FIG. 4, the press roller module 3 comprises two induction rods 31, a press roller 32, a proximity sensor 33 and two hinge plates 34, wherein the press roller 32 is rotatably connected between the two hinge plates 34, the upper parts of the inner sides of the two hinge plates 34 are respectively hinged on the two side plates through hinge shafts 35, the induction rods 31 are arranged on the inner sides of the lower sides of the two hinge plates 34, the number of the induction rods 31 is two, the two induction rods 31 are arranged between the two hinge plates 34 side by side, and a gap is reserved between the two induction rods 31. A touch rod 36 is arranged on one hinge plate 34, the proximity sensor 33 is arranged on the outer side of the side plate, a guide groove is formed in the side plate, the touch rod 36 is positioned in the guide groove, the proximity sensor 33 corresponds to the bottom of the guide groove, and the touch rod 36 is pressed with a pressing piece of the proximity sensor 33.
As shown in fig. 3, the end of the top plate is provided with a rotating shaft 61, the rotating shaft 61 is hinged on the side plates, a supporting plate 11 is arranged between the two side plates of the installation box body 1, two supporting nails 12 are arranged on the supporting plate 11, the supporting nails 12 are supported by the top plate, and a U-shaped notch is further arranged in the middle of the supporting plate 11.
As shown in FIG. 5, the cutter module 5 comprises a transverse plate 51, a stepping motor 52, synchronous wheels 53, a synchronous belt 54, a cutter 55, a moving block 56, a baffle column 57, first Hall sensors 58 and first magnetic rods 59, wherein the transverse plate 51 is horizontally fixed on the mounting box 1, the stepping motor 52 is mounted on the transverse plate 51, the synchronous wheels 53 are provided with two, one synchronous wheel 53 is mounted on the rotating shaft of the stepping motor 52, the other synchronous wheel 53 is hinged to the other end of the transverse plate 51, the synchronous belt 54 is wound on the two synchronous wheels 53, the moving block 56 is movably connected to the transverse plate 51 through a sliding rail, one section of the synchronous belt 54 is fixed with the moving block 56, the cutter 55 is mounted on the moving block 56, the baffle column 57 is fixed on the transverse plate 51, two sides of the moving block 56 are provided with buffer pads, one side of the buffer pads corresponds to the baffle column 57, the other side of the moving block 56 corresponds to the side plate of the mounting box 1, the first Hall sensors 58 are mounted on the transverse plate 51, the first Hall sensors 58 are provided with two Hall sensors respectively positioned at two ends of the transverse plate 51, and the first magnetic rods 59 correspond to the first magnetic rods 59. The cutter module 5 also comprises a photoelectric sensor which is arranged on the side plate of the mounting box body 1, the photoelectric sensor is positioned on the outer side of the side plate, and the photoelectric sensor corresponds to the position of the cutter 55 and detects whether the cutter exists or not.
When the cutter module 5 works, the stepping motor 52 drives the synchronous wheel 53 to rotate, the moving block 56 moves back and forth along the transverse plate 51, the cutter 55 cuts off the sealing film back and forth and resets, and the limit position of the cutter 55 is sensed by the first Hall sensor 58 through the first magnetic rod 59.
As shown in fig. 6 and 7, the automatic feeding module 4 includes a driving wheel assembly 7, a driven wheel assembly 8 and a tensioning wheel assembly, the driving wheel assembly 7 and the driven wheel assembly 8 are mounted on the upper side of the top plate, and the tensioning wheel assembly is mounted on the sides of the two side plates. The driving wheel assembly 7 comprises a driving motor and a rotary drum, the driving motor is arranged on the flip 6 through a connecting piece, the driving motor is located in the rotary drum, and the rotary drum is connected with an output shaft of the driving motor. The driven wheel assembly 8 comprises a fixed main shaft 81, a bearing 82, a rotating outer ring 83, a second magnetic rod 84, a second Hall sensor 85, a backing ring 86, an end baffle 87 and a tensioning metal plate 88, wherein the fixed main shaft 81 is fixed on a turnover cover 6 through a support 80, the rotating outer ring 83 is connected with the fixed main shaft 81 through the bearing 82, a gap is reserved between the rotating outer ring 83 and the fixed main shaft 81, round holes 841 uniformly distributed are formed in the side wall of the rotating outer ring 83, the second magnetic rod 84 is arranged at the bottom of the round holes 841, six uniformly distributed holes are formed in the round holes 841, a channel is formed in the fixed main shaft 81, the second Hall sensor 85 is arranged in the channel, the second Hall sensor 85 corresponds to the second magnetic rod 84, the end baffle 87 is connected to the end of the fixed main shaft 81 through a screw, the backing ring 86 is arranged between the fixed main shaft 81 and the end baffle 87, a spring is arranged in the end baffle 87, the spring is pressed to compress the fixed main shaft 81, the backing ring 86 is made of a smooth material, gaps are formed in the outer end of the fixed main shaft 81, the tensioning metal plate 88 is arranged at one end of the metal plate 88, the gap is formed by folding the metal plate 88, and the gap is arranged at one end of the metal plate 81, and is convenient to install in the metal plate, and is provided with a bulge.
When the driven wheel assembly 8 works, the sealing film is sleeved on the rotating outer ring 83, when the whole roll of sealing film is used, the fixed main shaft 81 and the rotating outer ring 83 rotate mutually, the second Hall sensor 85 detects the sealing film, and when the second Hall sensor 85 does not detect a signal, the winding film of the driven wheel assembly 8 can be known and used up.
The invention discloses a film sealing method of an automatic film sealing machine, which sequentially comprises the following steps of:
s1, positioning a sealed film object, namely placing the fully-loaded sealed film object on a movable carrying platform 2, lifting the sealed film object to a position of an induction rod 31 under the action of a horizontal movement module and a vertical movement module, and acquiring the height position of the sealed film object by a proximity sensor 33;
S2, film sealing, namely, the horizontal moving module moves forwards to the press roller 32, the driving wheel assembly 7 is matched with film pulling, the vertical moving module gives upward pressure, the press roller 32 rolls back and forth at the film sealing starting position to repeatedly press the front edge of the film-sealed object, the front edge of the film-sealed object is tightly sealed, the horizontal moving module continues to move, and film sealing is carried out on the whole film-sealed object;
S3, cutting off, namely after film sealing is finished, moving the cutter module 5 to cut off the packaging film;
S4, blanking, namely moving the movable carrier 2 to a blanking level by the horizontal moving module and the vertical moving module to wait for blanking.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art. The generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. An automatic film sealing machine, the film sealing machine comprising:
The device comprises a mounting box body (1), wherein a mounting space is arranged in the mounting box body (1);
The horizontal movement module and the vertical movement module are connected with each other and are arranged in the installation space and used for realizing horizontal movement and vertical movement;
the movable carrier (2) is arranged at the movable end of the horizontal movement module and used for bearing the sealed film object;
the compression roller module (3) comprises a compression roller (32) and is used for sealing the sealed film object;
an automatic feeding module (4) for realizing automatic feeding of the packaging film;
the cutter module (5), the cutter module (5) realizes the cutting off of the packaging film after sealing the film;
It is characterized in that the method comprises the steps of,
The press roller module (3) further comprises induction rods (31), a proximity sensor (33) and two hinge plates (34), wherein the two hinge plates (34) are rotatably connected between the two hinge plates (34), the upper parts of the inner sides of the two hinge plates (34) are respectively hinged on the two side plates through hinge shafts (35), the induction rods (31) are arranged on the inner sides of the lower sides of the two hinge plates (34), a touch rod (36) is arranged on one hinge plate (34), and the touch rod is matched with the proximity sensor (33);
The two induction rods (31) are arranged between two hinged plates (34) in parallel front and back, a gap is reserved between the two induction rods (31), or the positive section of the induction rods (31) is an ellipse or a runway with the length-width ratio of 1.5:1-3:1;
The mounting box body (1) comprises a bottom plate, side plates and a top plate, wherein a mounting space is formed among the bottom plate, the side plates and the top plate, the proximity sensor (33) is mounted on the outer side of the side plates, guide grooves are formed in the side plates, the touch rod (36) is located in each guide groove, the proximity sensor (33) corresponds to the bottom of each guide groove, and the touch rod (36) corresponds to a pressing piece of the proximity sensor (33).
2. The automatic film sealing machine according to claim 1, wherein a rotating shaft (61) is arranged at the end part of the top plate, the rotating shaft (61) is hinged to the side plates, a supporting plate (11) is arranged between two side plates of the mounting box body (1), two supporting nails (12) are arranged on the supporting plate (11), the supporting nails (12) are supported by the top plate, and a U-shaped notch is further formed in the middle of the supporting plate (11).
3. The automatic film sealing machine according to claim 1, wherein the automatic feeding module (4) comprises a driving wheel assembly (7), a driven wheel assembly (8) and a tensioning wheel assembly, the driving wheel assembly (7) and the driven wheel assembly (8) are arranged on the upper side of the top plate, and the tensioning wheel assembly is arranged on the sides of the two side plates.
4. The automatic film sealing machine according to claim 3, wherein the driven wheel assembly (8) comprises a fixed main shaft (81), a bearing (82), a rotating outer ring (83), a second magnetic rod (84), a second Hall sensor (85), a backing ring (86), an end baffle (87) and a tensioning metal plate (88), the fixed main shaft (81) is fixed on the flip (6) through a support (80), the rotating outer ring (83) is connected with the fixed main shaft (81) through the bearing (82), a gap is reserved between the rotating outer ring (83) and the fixed main shaft (81), round holes (841) are uniformly distributed in the side wall of the rotating outer ring (83), the second magnetic rod (84) is arranged at the bottom of the round holes (841), channels are formed in the fixed main shaft (81), the second Hall sensor (85) is arranged in the channels, the second Hall sensor (85) corresponds to the second magnetic rod (84), the end baffle (87) is connected to the end of the fixed main shaft (81) through a screw, the backing ring (86) is arranged between the fixed main shaft (81) and the end baffle (81), and the backing ring (86) is made of a smooth material.
5. The automatic film sealing machine according to claim 4, wherein a notch is formed in the outer end of the fixing main shaft (81), a tensioning metal plate (88) is installed in the notch through a screw, the tensioning metal plate (88) is folded, two ends of the tensioning metal plate are protruded on the cylindrical surface of the fixing main shaft (81), an inclined surface is arranged at one end of the tensioning metal plate (88), six evenly distributed round holes (841) are formed, springs are arranged in the end baffle (87), and the fixing main shaft (81) is pressed by the springs under compression to limit the fixing main shaft.
6. The automatic film sealing machine according to claim 1, wherein the cutter module (5) comprises a transverse plate (51), a stepping motor (52), a synchronous wheel (53), a synchronous belt (54), a cutter (55), a moving block (56), a baffle column (57), a first Hall sensor (58) and a first magnetic rod (59), wherein the transverse plate (51) is horizontally fixed on a mounting box body (1), the stepping motor (52) is mounted on the transverse plate (51), the synchronous wheel (53) is provided with two synchronous wheels, one synchronous wheel (53) is mounted on a rotating shaft of the stepping motor (52), the other synchronous wheel (53) is hinged on the other end of the transverse plate (51), the synchronous belt (54) is wound on the two synchronous wheels (53), the moving block (56) is movably connected on the transverse plate (51) through a sliding rail, one section of the synchronous belt (54) is fixed with the moving block (56), the baffle column (57) is mounted on the moving block (56), the baffle column (57) is fixed on the transverse plate (51), the two sections of the moving block (54) are provided with the corresponding Hall sensors (58) on one side plate (58) and the other side plate (58) is arranged on the other side plate (58) and corresponds to the other side plate (58), the first magnetic rods (59) are respectively arranged at two ends of the transverse plate (51), the first magnetic rods (59) are arranged on the moving block (56), and the positions of the first magnetic rods (59) correspond to the positions of the first Hall sensors (58).
7. The automatic film sealing machine according to claim 6, wherein the cutter module (5) further comprises a photoelectric sensor, the photoelectric sensor is mounted on a side plate of the mounting box body (1), the photoelectric sensor is located on the outer side of the side plate, and the photoelectric sensor corresponds to the position of the cutter (55) and detects whether the cutter exists.
8. An automatic film sealing machine method, which adopts the automatic film sealing machine as claimed in any one of claims 1-7, and is characterized by sequentially comprising the following steps:
S1, positioning a sealed film object, namely placing the fully-loaded sealed film object on a movable carrying platform (2), lifting the sealed film object to an induction rod (31) under the action of a horizontal movement module and a vertical movement module, and acquiring the height position of the sealed film object by a proximity sensor (33);
s2, film sealing, namely, the horizontal moving module moves forwards to the press roller (32), the driving wheel assembly (7) is matched with film pulling, the vertical moving module gives upward pressure, the press roller (32) rolls back and forth at the initial position of film sealing to restore the front edge of the film-sealed object, the front edge of the film-sealed object is sealed tightly, the horizontal moving module continues to move, and film sealing is carried out on the whole film-sealed object;
S3, cutting off, namely after film sealing is finished, moving the cutter module (5) to cut off the packaging film;
S4, blanking, namely moving the movable carrier (2) to a blanking level by the horizontal moving module and the vertical moving module to wait for blanking.
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