CN116201875A - Underwater emergency electromechanical actuator - Google Patents
Underwater emergency electromechanical actuator Download PDFInfo
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- CN116201875A CN116201875A CN202310177454.5A CN202310177454A CN116201875A CN 116201875 A CN116201875 A CN 116201875A CN 202310177454 A CN202310177454 A CN 202310177454A CN 116201875 A CN116201875 A CN 116201875A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/029—Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/22—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
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Abstract
Description
技术领域technical field
本发明涉及机电动作器,尤其涉及水下应急机电动作器。The invention relates to an electromechanical actuator, in particular to an underwater emergency electromechanical actuator.
背景技术Background technique
近年来海洋、湖泊领域高速发展,各种水下作业、勘探、开采、施工越来越多,尤其某些场合需要工作人员水下作业,这就对水下作业设备、人员的安全性提出挑战。水下环境复杂,且面临着水压、漏水的危险。因此不得不考虑发生事故,紧急情况下,设备人员的安全。In recent years, with the rapid development of the ocean and lake fields, there are more and more various underwater operations, exploration, mining, and construction. Especially in some occasions, workers need to work underwater, which poses a challenge to the safety of underwater operating equipment and personnel. . The underwater environment is complex and faces the danger of water pressure and water leakage. Therefore have to consider the occurrence of an accident, in an emergency, the safety of the equipment and personnel.
水下应急机电作动器具有绝缘性好,抗水压能力强,密封可靠的特点,电源、操作系统自备,当系统发生故障时可以作为应急动作的备份,例如紧急动作开关、水下缆绳紧急切断等场合。The underwater emergency electromechanical actuator has the characteristics of good insulation, strong water pressure resistance, and reliable sealing. The power supply and operating system are self-contained. When the system fails, it can be used as a backup for emergency actions, such as emergency action switches and underwater cables. emergency cut-off, etc.
现有的水下应急机电动作器,包括壳体,所述壳体内设置有伸缩装置,所述伸缩装置的末端穿过壳体向外延伸,所述伸缩装置的末端与壳体之间滑动密封连接,所述伸缩装置连接有驱动装置,所述驱动装置连接电源,伸缩装置一般为油缸,驱动装置为液压站,通过冗余密封的方式进行密封,进而防止水进入壳体内,由于密封面积较大,整缸在水下受水压作用弹性变形,当水深变化即水压变化,弹性体恢复过程容易将水吸入壳体内部增大漏水的风险。The existing underwater emergency electromechanical actuator includes a housing, and a telescopic device is arranged in the housing, and the end of the telescopic device extends outward through the housing, and the end of the telescopic device and the housing are slidably sealed The telescopic device is connected with a driving device, and the driving device is connected to a power supply. The telescopic device is generally an oil cylinder, and the driving device is a hydraulic station, which is sealed by redundant sealing to prevent water from entering the housing. Large, the whole tank is elastically deformed under water pressure. When the water depth changes, the water pressure changes, and the recovery process of the elastic body will easily suck water into the shell to increase the risk of water leakage.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的不足,提供一种能够对密封位置补充疏水介质,进而对泄露位置进行阻水的水下应急机电动作器。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide an underwater emergency electromechanical actuator capable of supplementing a hydrophobic medium to a sealing position, and further blocking water at a leaking position.
本发明是通过以下技术方案实现的:一种水下应急机电动作器,包括壳体,所述壳体内设置有伸缩装置,所述伸缩装置的末端穿过壳体向外延伸,所述伸缩装置的末端与壳体之间滑动密封连接,所述伸缩装置连接有驱动装置,所述驱动装置连接电源,所述壳体连接有缓冲型密封装置,所述缓冲型密封控制装置包括填充于壳体内的疏水介质,以及设置于壳体的压力控制装置,设置为,当壳体有疏水介质损失时,压力控制装置驱动疏水介质补充至损失处。The present invention is achieved through the following technical solutions: an underwater emergency electromechanical actuator, including a housing, a telescopic device is arranged inside the housing, the end of the telescopic device extends outward through the housing, and the telescopic device The sliding and sealing connection between the end of the telescopic device and the housing, the telescoping device is connected with a driving device, the driving device is connected to a power supply, the housing is connected with a buffer type sealing device, and the buffer type sealing control device includes filling in the housing The hydrophobic medium and the pressure control device arranged on the housing are configured such that when the housing loses the hydrophobic medium, the pressure control device drives the hydrophobic medium to supplement the loss.
进一步地,所述伸缩装置包括伸缩套,所述伸缩套与外壳之间滑动密封连接,所述伸缩套连接有推杆,所述推杆连接至驱动装置。Further, the telescopic device includes a telescopic sleeve, the telescopic sleeve is in a sliding and sealed connection with the casing, the telescopic sleeve is connected with a push rod, and the push rod is connected to the driving device.
进一步地,所述伸缩套与推杆之间螺纹连接,所述伸缩套外侧设置有导向键,所述壳体上设置有与导向键相配合的滑槽。Further, the telescopic sleeve is threadedly connected to the push rod, the outer side of the telescopic sleeve is provided with a guide key, and the housing is provided with a chute matching with the guide key.
进一步地,所述疏水介质选用320#齿轮润滑油。Further, the hydrophobic medium is selected from 320# gear lubricating oil.
进一步地,所述压力控制装置包括设置在壳体内的膨胀体,设置为,当检测到壳体内的压力降低时膨胀体膨胀。Further, the pressure control device includes an expansion body arranged in the casing, configured to expand the expansion body when it is detected that the pressure in the casing drops.
进一步地,所述膨胀体为气囊,所述气囊由橡胶材料制成。Further, the expansion body is an air bag, and the air bag is made of rubber material.
进一步地,所述气囊与壳体外部连通。Further, the airbag communicates with the outside of the housing.
本发明的有益效果在于:水下应急机电动作器,壳体连接有缓冲型密封装置,所述缓冲型密封控制装置包括填充于壳体内的疏水介质,以及设置于壳体的压力控制装置,设置为,当壳体有疏水介质损失时,压力控制装置驱动疏水介质补充至损失处,由于壳体有多处需要进行密封,密封通常使用密封圈、密封轴承、油封等结构,很难判断具体是哪一处发生渗漏,通过缓冲型密封装置,能够同时控制任何密封位置的疏水介质压力,在发生泄露时实时补充,进而实现任意时刻动态密封的效果。The beneficial effect of the present invention is that: the underwater emergency electromechanical actuator, the housing is connected with a buffer type sealing device, the buffer type sealing control device includes a hydrophobic medium filled in the housing, and a pressure control device arranged on the housing, set Because, when there is a loss of hydrophobic medium in the shell, the pressure control device drives the hydrophobic medium to replenish to the loss. Since there are many places in the shell that need to be sealed, the seal usually uses structures such as sealing rings, sealed bearings, and oil seals. It is difficult to judge the specific Where leakage occurs, the buffer-type sealing device can simultaneously control the pressure of the hydrophobic medium at any sealing position, and replenish it in real time when leakage occurs, thereby achieving the effect of dynamic sealing at any time.
附图说明Description of drawings
图1为实施例1结构示意图;Fig. 1 is the structural representation of embodiment 1;
图2为实施例1主视剖面示意图;Fig. 2 is a front view sectional schematic diagram of embodiment 1;
图3为传动机构结构示意图;Fig. 3 is a schematic diagram of the structure of the transmission mechanism;
图4为上盖板主视剖面示意图;Fig. 4 is a schematic cross-sectional view of the front view of the upper cover;
图5为壳体俯视示意图;Figure 5 is a schematic top view of the housing;
图6为集成式滚珠丝杠副结构示意图;Figure 6 is a schematic diagram of the structure of the integrated ball screw pair;
图7为支耳结构示意图。Figure 7 is a schematic diagram of the lug structure.
其中:1、壳体;2、上盖板;3、蓄能器;4、集成式滚珠丝杠副;5、支耳;6、单向阀;7、水下电机;8、齿轮箱;9、安装板;10、大齿轮;11、圆螺母一;12、深沟球轴承;13、小齿轮;14、圆螺母二;15、推力轴承;16、齿轮箱壳体;17、密闭式驱动器与电源;18、压板;19、硫化缆;21、上盖板密封圈;22、蓄能器密封圈;23、防尘圈;24、格莱圈;25、耐磨环;26、单向阀密封圈;28、关节轴承;29、安装板连接座;30、导向键槽;31、集成螺母;32、丝杠;33、导向键。Among them: 1. Shell; 2. Upper cover plate; 3. Accumulator; 4. Integrated ball screw pair; 5. Lugs; 6. Check valve; 7. Underwater motor; 8. Gear box; 9. Mounting plate; 10. Big gear; 11. Round nut one; 12. Deep groove ball bearing; 13. Pinion; 14. Round nut two; 15. Thrust bearing; 16. Gearbox shell; 17. Closed Driver and power supply; 18, pressure plate; 19, vulcanized cable; 21, upper cover sealing ring; 22, accumulator sealing ring; 23, dust-proof ring; 24, gray ring; 25, wear-resistant ring; 28. Joint bearing; 29. Mounting plate connection seat; 30. Guide keyway; 31. Integrated nut; 32. Lead screw; 33. Guide key.
具体实施方式Detailed ways
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面将结合发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
如图1-7所示,一种水下应急机电动作器,包括壳体1,主要承力部件,采用模锻加工,为减少密封位置,下方为密闭形式,壳体1上端密封安装有上盖板2,上盖板与壳体之间安装有上盖板密封圈21,壳体1内安装有伸缩装置,伸缩装置的末端穿过壳体1向外延伸,伸缩装置的末端与壳体1之间滑动密封连接,伸缩装置连接有驱动装置,驱动装置连接电源,具体的,伸缩装置包括伸缩套,伸缩套与外壳之间滑动密封连接,伸缩套连接有推杆,推杆连接至驱动装置,伸缩套与推杆之间螺纹连接,伸缩套外侧有导向键,壳体1上有与导向键相配合的滑槽,更具体的,本实施例的伸缩装置选用集成式滚珠丝杠副4,推杆为丝杠32,伸缩套为集成螺母31,集成螺母外壁上加工有导向键33,在壳体1的侧壁上加工有与导向键相配合的滑槽,进而限制集成螺母的圆周运动,从而将旋转运动转化为直线运动,在外壳内安装有带有齿轮箱的水下电机7,在壳体1底部通过安装板连接座29安装有安装板9,安装板连接座与壳体一体成型,齿轮箱与丝杠之间通过安装在安装板上的传动模块传动,传动模块包括安装在安装板上的推力轴承安装孔,与集成式滚珠丝杠副之间相对安装一对推力轴承15,承受轴向力,集成式滚珠丝杠副驱动端使用圆螺母二14轴向将大齿轮固定在集成式滚珠丝杠副4上,水下电机7与齿轮箱8通过螺栓固定在安装板上,使用圆螺母一11固定大齿轮10,水下电机、齿轮箱与集成式滚珠丝杠副之间为小齿轮13,两侧均装有深沟球轴承12,一侧位于安装板内,一侧位于齿轮箱壳体1内部,安装板通过螺栓固定在壳体1内部,齿轮箱壳体1通过螺栓固定在安装板背部,将大齿轮、小齿轮与其他部分隔离开,防止运行当中的金属碎屑进入其他部分,且起支撑固定小齿轮、保护齿轮副的作用,在安装板上还连接有齿轮箱壳体,进而保护齿轮。As shown in Figure 1-7, an underwater emergency electromechanical actuator includes a shell 1, the main load-bearing parts are processed by die forging, in order to reduce the sealing position, the lower part is in a closed form, and the upper end of the shell 1 is sealed with an
为更好的实现密封,上盖板2中间开孔,与集成式滚珠丝杠副相配合,集成式滚珠丝杠副的工作端向外穿过孔并连接有支耳5,支耳用于连接至执行机构,支耳内安装有关节轴承28,进而能够适应传动杆的角度,内部依次装有防尘圈23、格莱圈24、耐磨环25,防尘圈防止大颗粒多余物、杂质进入水下应急机电作动器内部、上盖板2与螺母之间,污染内部疏水介质,造成内部卡顿或者划伤螺母表面,格莱圈起密封作用,隔绝环境水与内部疏水介质,耐磨环与螺母表面接触,起到支撑螺母导向作用,上盖板2一侧向内为蓄能器3安装台,另一侧为单向阀安装台,表面均设有O型圈安装槽,上盖板2与壳体1通过螺栓相连,单向阀安装台处安装有单向阀6,进而能够在装配后加注疏水介质,还能够控制壳体内的压力稳定,避免过压且保证一定的正压力。In order to achieve better sealing, a hole is opened in the middle of the
壳体1连接有缓冲型密封装置,缓冲型密封控制装置包括填充于壳体1内的疏水介质,以及安装于壳体1的压力控制装置,设置为,当壳体1有疏水介质损失时,压力控制装置驱动疏水介质补充至损失处,具体的,疏水介质选用320#齿轮润滑油,压力控制装置包括设置在壳体1内的膨胀体,设置为,当检测到壳体1内的压力降低时膨胀体膨胀,膨胀体为气囊,气囊由橡胶材料制成,具体选用丁晴橡胶,壁厚为8-10mm,具有较大的弹力,气囊占壳体1体积的1/10,进而提供很好的缓冲体积,气囊与壳体1外部连通,进而借助水压对气囊压力进行补充,气囊形成了蓄能器3结构,在使用的过程中缓慢释放压力,进而挤压疏水介质至损失处。进而实现任意时刻动态密封的效果。在上盖板2的下端一体成型有蓄能器3连接座,蓄能器3连接座处安装有蓄能器密封圈22,进而加强密封。在上盖板2上还加工有单向阀安装板,单向阀安装板处有单向阀密封圈26,安装单向阀,装配完成后通过单向阀入口向壳体1内部注满320#齿轮润滑油,对大齿轮、小齿轮,集成式滚珠丝杠副起润滑作用。The housing 1 is connected with a buffer-type sealing device, the buffer-type sealing control device includes a hydrophobic medium filled in the housing 1, and a pressure control device installed in the housing 1, which is set so that when the housing 1 loses the hydrophobic medium, The pressure control device drives the hydrophobic medium to replenish to the loss. Specifically, the hydrophobic medium is 320# gear lubricating oil. The pressure control device includes an expansion body arranged in the shell 1. It is set so that when the pressure in the shell 1 drops When the expansion body expands, the expansion body is an air bag, and the air bag is made of rubber material, specifically selected from NBR, with a wall thickness of 8-10mm, which has relatively large elasticity, and the air bag occupies 1/10 of the volume of the shell 1, thereby providing a large With a good buffer volume, the airbag communicates with the outside of the housing 1, and then supplements the pressure of the airbag with the help of water pressure. The airbag forms an accumulator 3 structure, which slowly releases the pressure during use, and then squeezes the hydrophobic medium to the loss. And then realize the effect of dynamic sealing at any time. The lower end of the
本实施例提供的水下应急机电动作器,为实现独立工作,在壳体内安装有密闭式驱动器与电源17,驱动器与电源一体密封封装至钣金盒体内,进而达到更高的防水效果,通过硫化缆19与控制器电连接,进而进行控制,保持电压,当检测到电源馈电时,及时充电,由于是应急机电动作器,需要完成的动作次数少,部分设备仅需要完成一次动作即可,所需电量低,相应的电源体积较小,水下电机选用伺服电机,控制器为与伺服电机相对应的伺服控制器,通过伺服电机驱动,动作精度高,在壳体底部一体成型有用于安装密闭式驱动器与电源的安装槽,密闭式驱动器与电源放置在安装槽内后通过压板18在上端固定,进而完成安装。The underwater emergency electromechanical actuator provided in this embodiment, in order to realize independent work, is equipped with a closed driver and a
本实施例中,壳体为一体锻造成型,做高压密封检测,密封性能高。In this embodiment, the housing is integrally forged and formed for high-pressure sealing testing, and the sealing performance is high.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
Claims (7)
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