CN116200807B - A continuous feeding device for a single crystal furnace and its application method - Google Patents
A continuous feeding device for a single crystal furnace and its application method Download PDFInfo
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- CN116200807B CN116200807B CN202310467131.XA CN202310467131A CN116200807B CN 116200807 B CN116200807 B CN 116200807B CN 202310467131 A CN202310467131 A CN 202310467131A CN 116200807 B CN116200807 B CN 116200807B
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B15/00—Single-crystal growth by pulling from a melt, e.g. Czochralski method
- C30B15/02—Single-crystal growth by pulling from a melt, e.g. Czochralski method adding crystallising materials or reactants forming it in situ to the melt
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/06—Silicon
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Abstract
Description
技术领域technical field
本发明涉及单晶炉加料设备领域,具体为一种单晶炉连续加料装置及其使用方法。The invention relates to the field of single crystal furnace feeding equipment, in particular to a single crystal furnace continuous feeding device and a method for using the same.
背景技术Background technique
半导体产业的快速发展促使单晶炉的生产具有连续性,高效性,且需要节省拉晶生产的成本,在单晶炉第一次投料时,由于硅料呈固态颗粒状,在石英坩埚内成堆积状态,但是在经过高温熔化后,多晶硅原料和掺杂剂变成液态,体积会比原来的固态的体积大幅缩小,石英坩埚的上部还会有很大的空间,这样会造成拉出的晶棒长度不够长,因此需要配合使用连续加料装置进行多次加料工作,多次加料可以在硅料融化成液体后,继续增加硅料,使石英坩埚内的硅液尽量盛满,这样可以在充分利用石英坩埚的体积,一次拉出长的硅棒,因为石英坩埚的一次使用寿命是200小时左右,在使用寿命内,可以多次加料,尽可能的拉出多根晶棒;The rapid development of the semiconductor industry has made the production of single crystal furnaces continuous and efficient, and the cost of crystal pulling production needs to be saved. When the single crystal furnace is fed for the first time, because the silicon material is in the form of solid particles, it is formed in the quartz crucible. However, after melting at high temperature, the polysilicon raw material and dopant become liquid, and the volume will be greatly reduced compared with the original solid state, and there will be a large space in the upper part of the quartz crucible, which will cause the crystals pulled out The length of the rod is not long enough, so it is necessary to use a continuous feeding device for multiple feedings. Multiple feedings can continue to increase the silicon material after the silicon material is melted into a liquid, so that the silicon liquid in the quartz crucible can be filled as much as possible. Use the volume of the quartz crucible to pull out long silicon rods at one time, because the service life of the quartz crucible is about 200 hours at a time, within the service life, you can feed multiple times and pull out as many crystal rods as possible;
而现有的单晶炉连续加料装置在使用过程中,虽能够进行连续加料,但在加料过程中,不能够对需要使用的多晶硅原料和掺杂剂进行便捷稳定的间歇等量下料,因此在加料过程中,不能够对需要使用的多晶硅原料和掺杂剂进行稳定配比使用,并且不能够有效避免一次性大量下料导致装置内部堵塞,或者石英坩埚内部原料溢出;现有的单晶炉连续加料装置在使用过程中,虽能够进行连续加料,但不能够对连续添加的原料进行全面高效的粉碎研磨工作,原料粒径较大会导致后续熔融效率低,进而会影响单晶炉持续稳定的工作状态,因此需要提供一种单晶炉连续加料装置及其使用方法来满足使用者的需求。While the existing single crystal furnace continuous feeding device can carry out continuous feeding during use, but in the feeding process, it is impossible to carry out convenient and stable intermittent equal-amount feeding of the polysilicon raw materials and dopants that need to be used, so During the feeding process, the polysilicon raw material and dopant that need to be used cannot be used in a stable ratio, and it is impossible to effectively avoid the internal blockage of the device caused by a large amount of feeding at one time, or the overflow of the raw material inside the quartz crucible; the existing single crystal During the use of the furnace continuous feeding device, although it can perform continuous feeding, it cannot perform comprehensive and efficient crushing and grinding of the continuously added raw materials. The large particle size of the raw materials will lead to low subsequent melting efficiency, which will affect the continuous stability of the single crystal furnace. Therefore, it is necessary to provide a single crystal furnace continuous feeding device and its use method to meet the needs of users.
发明内容Contents of the invention
鉴于现有单晶炉连续加料装置及其使用方法中存在的问题,提出了本发明。In view of the problems existing in the existing single crystal furnace continuous feeding device and its use method, the present invention is proposed.
为解决上述技术问题,根据本发明的一个方面,本发明提供了如下技术方案:一种单晶炉连续加料装置,包括固定底板和输送软管,所述固定底板的顶端面上固定连接有装置外壳,所述装置外壳内安装有下料粉碎组件、高效研磨组件和循环输送组件,所述下料粉碎组件通过固定杆与高效研磨组件连接,所述高效研磨组件与循环输送组件相连接,所述输送软管上固定连接有固定板,所述固定板上转动连接有第一螺纹杆,所述第一螺纹杆上螺纹连接有夹持板,所述固定底板的顶端面上安装固定有液压杆,所述液压杆的顶端固定连接有限位板,所述限位板限位滑动连接在装置外壳上,所述限位板上固定连接有支撑杆,所述支撑杆内螺纹连接有第二螺纹杆,所述第二螺纹杆的底端转动连接有安装板,所述安装板的底端面上安装固定有万向轮,所述下料粉碎组件包括导向板,所述导向板固定连接在装置外壳内,所述导向板上螺纹连接有往复丝杆,所述往复丝杆的顶端连接在第一伺服电机的输出端,所述第一伺服电机固定连接在衔接架的顶端,所述导向板固定在装置外壳内部中间部位,所述往复丝杆的中心轴线与装置外壳的中心轴线位于同一竖直中心线上。In order to solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: a continuous feeding device for a single crystal furnace, comprising a fixed bottom plate and a conveying hose, and a device is fixedly connected to the top surface of the fixed bottom plate shell, the device shell is equipped with a blanking crushing assembly, a high-efficiency grinding assembly and a circulating conveying assembly, the blanking crushing assembly is connected to the high-efficiency grinding assembly through a fixed rod, and the high-efficiency grinding assembly is connected to the circulating conveying assembly. A fixed plate is fixedly connected to the conveying hose, a first threaded rod is rotatably connected to the fixed plate, a clamping plate is threaded on the first threaded rod, and a hydraulic pressure is fixed on the top surface of the fixed bottom plate. Rod, the top of the hydraulic rod is fixedly connected to the limiting plate, the limiting plate is slidingly connected to the device shell, the limiting plate is fixedly connected to the support rod, and the internal thread of the supporting rod is connected to the second threaded rod, the bottom end of the second threaded rod is rotatably connected with a mounting plate, the bottom end surface of the mounting plate is fixed with a universal wheel, and the blanking and crushing assembly includes a guide plate, and the guide plate is fixedly connected to the In the housing of the device, a reciprocating screw rod is threadedly connected to the guide plate, and the top end of the reciprocating screw rod is connected to the output end of the first servo motor, and the first servo motor is fixedly connected to the top end of the adapter frame. The plate is fixed at the middle part inside the device housing, and the central axis of the reciprocating screw rod and the central axis of the device housing are located on the same vertical center line.
作为本发明所述的一种单晶炉连续加料装置的一种优选方案,其中:所述衔接架限位滑动连接在导向板上,所述衔接架的侧端开设有输送槽,所述装置外壳内固定连接有存储箱,所述存储箱对称分布在装置外壳的两侧,所述存储箱的底部侧端贯穿开设有下料槽,所述衔接架的内部侧端面与导向板的侧端面相贴合,所述衔接架的侧端面与存储箱的侧端面相贴合,所述输送槽对称分布在衔接架的两侧,所述输送槽的底端面呈倾斜状,所述输送槽的长度大于下料槽的长度。As a preferred solution of the continuous feeding device for a single crystal furnace according to the present invention, wherein: the adapter frame is limited and slidably connected to the guide plate, the side end of the adapter frame is provided with a conveying groove, and the device A storage box is fixedly connected to the housing, and the storage boxes are symmetrically distributed on both sides of the device housing. The bottom side end of the storage box is provided with a feeding trough, and the inner side end surface of the connecting frame and the side end of the guide plate The sides of the connecting frame fit together, the side end faces of the connecting frame fit together with the side end faces of the storage box, the conveying grooves are symmetrically distributed on both sides of the connecting frame, the bottom end faces of the conveying grooves are inclined, and the conveying grooves The length is greater than the length of the chute.
作为本发明所述的一种单晶炉连续加料装置的一种优选方案,其中:所述往复丝杆的底端固定连接有转盘,所述转盘上固定连接有粉碎刀片,所述转盘的底端面上固定连接有固定杆,所述粉碎刀片等角度分布在转盘上,所述固定杆的底部呈倾斜状。As a preferred solution of the continuous feeding device for a single crystal furnace according to the present invention, wherein: the bottom end of the reciprocating screw rod is fixedly connected with a turntable, and a crushing blade is fixedly connected with the turntable, and the bottom of the turntable A fixed rod is fixedly connected to the end surface, the crushing blades are equiangularly distributed on the turntable, and the bottom of the fixed rod is inclined.
作为本发明所述的一种单晶炉连续加料装置的一种优选方案,其中:所述高效研磨组件包括研磨球和研磨框,所述研磨球固定连接在固定杆的底端,所述研磨球上开设有连接槽,所述连接槽内固定连接有第一伸缩套杆,所述第一伸缩套杆内固定连接有复位弹簧,所述第一伸缩套杆的顶端固定连接有连接板,所述连接板滑动连接在连接槽内,所述连接板上固定连接有第一研磨块,所述研磨球的直径小于研磨框的内径,所述连接槽设置有两组,每组连接槽设置有五个,两组连接槽对称分布在研磨球的上下两侧,五个连接槽等角度分布在研磨球上,所述连接槽通过第一伸缩套杆与第一研磨块一一对应,所述第一研磨块呈半圆球状,所述连接槽的内部侧端面与连接板的侧端面相贴合。As a preferred solution of a single crystal furnace continuous feeding device according to the present invention, wherein: the high-efficiency grinding assembly includes a grinding ball and a grinding frame, the grinding ball is fixedly connected to the bottom end of the fixed rod, and the grinding A connecting groove is opened on the ball, and a first telescopic rod is fixedly connected in the connecting groove, a return spring is fixedly connected in the first telescopic rod, and a connecting plate is fixedly connected to the top of the first telescopic rod, The connecting plate is slidably connected in the connecting groove, the connecting plate is fixedly connected with a first grinding block, the diameter of the grinding ball is smaller than the inner diameter of the grinding frame, the connecting groove is provided with two groups, and each group of connecting groove is provided with There are five, two groups of connecting grooves are symmetrically distributed on the upper and lower sides of the grinding ball, and the five connecting grooves are equiangularly distributed on the grinding ball. The connecting grooves correspond to the first grinding block through the first telescopic sleeve rod one by one, so The first grinding block is in the shape of a hemisphere, and the inner side end surface of the connecting groove is attached to the side end surface of the connecting plate.
作为本发明所述的一种单晶炉连续加料装置的一种优选方案,其中:所述研磨框固定连接在装置外壳的内部底端面上,所述研磨框内部侧端面上固定连接有第二研磨块,所述研磨框的内部底端面上固定连接有滤网板,所述研磨框的内部与输送软管的顶端固定连接,所述第二研磨块设置有四组,四组第二研磨块等距分布在研磨框内,每组第二研磨块等角度分布在研磨框内,所述第二研磨块的形状大小与第一研磨块的形状大小相同,所述滤网板的横截面呈菱形。As a preferred solution of a single crystal furnace continuous feeding device according to the present invention, wherein: the grinding frame is fixedly connected to the inner bottom end surface of the device shell, and the inner side end surface of the grinding frame is fixedly connected with a second Grinding block, the inner bottom end surface of the grinding frame is fixedly connected with a filter plate, the inside of the grinding frame is fixedly connected with the top end of the delivery hose, the second grinding block is provided with four groups, four groups of second grinding The blocks are equidistantly distributed in the grinding frame, and the second grinding blocks of each group are equiangularly distributed in the grinding frame. The shape and size of the second grinding block are the same as that of the first grinding block. The cross-section of the filter plate It is diamond-shaped.
作为本发明所述的一种单晶炉连续加料装置的一种优选方案,其中:所述循环输送组件包括第二伸缩套杆,所述第二伸缩套杆固定连接在研磨球的底端面上,所述第二伸缩套杆的底端固定连接有连接推板,所述装置外壳的内部侧端面上固定连接有直板,所述直板上安装固定有第二伺服电机,所述第二伺服电机的输出端连接有螺旋杆,所述螺旋杆上固定连接有第一圆形齿轮,所述第一圆形齿轮上啮合连接有第二圆形齿轮,所述第二圆形齿轮通轴承转动连接在研磨框上,所述连接推板对称分布在第二伸缩套杆的底部两侧,所述连接推板的底端面与滤网板的顶端面相贴合。As a preferred solution of a single crystal furnace continuous feeding device according to the present invention, wherein: the circulation conveying assembly includes a second telescopic sleeve rod, and the second telescopic sleeve rod is fixedly connected to the bottom end surface of the grinding ball , the bottom end of the second telescopic sleeve rod is fixedly connected with a connecting push plate, the inner side end surface of the device housing is fixedly connected with a straight plate, and a second servo motor is fixed on the straight plate, and the second servo motor A screw rod is connected to the output end of the screw rod, and a first circular gear is fixedly connected to the screw rod, and a second circular gear is meshed and connected to the first circular gear, and the second circular gear is rotatably connected through a bearing. On the grinding frame, the connecting push plates are symmetrically distributed on both sides of the bottom of the second telescopic sleeve rod, and the bottom end surface of the connecting push plate is attached to the top surface of the filter screen plate.
作为本发明所述的一种单晶炉连续加料装置的一种优选方案,其中:所述螺旋杆转动连接在输送筒内,所述输送筒上连接有进料管和出料管,所述进料管的另一端和出料管的另一端均连接在研磨框上,所述螺旋杆的侧端面与输送筒的内壁相贴合,所述进料管和出料管均呈倾斜状。As a preferred solution of a single crystal furnace continuous feeding device according to the present invention, wherein: the screw rod is rotatably connected in the delivery cylinder, and the delivery cylinder is connected with a feed pipe and a discharge pipe, the The other end of the feed pipe and the other end of the discharge pipe are both connected to the grinding frame, the side end surface of the screw rod is attached to the inner wall of the delivery cylinder, and both the feed pipe and the discharge pipe are inclined.
作为本发明所述的一种单晶炉连续加料装置的一种优选方案,其中:所述固定板的横截面呈“L”形,所述第一螺纹杆连接在夹持板的顶部中间部位,所述夹持板的顶端面与固定板的底端面相贴合,所述液压杆对称分布在固定底板的两侧,所述支撑杆对称分布在限位板的左右两侧和前后两侧,所述第二螺纹杆的长度大于支撑杆的长度。As a preferred solution of a single crystal furnace continuous feeding device according to the present invention, wherein: the cross section of the fixing plate is "L" shaped, and the first threaded rod is connected to the middle part of the top of the clamping plate , the top surface of the clamping plate fits with the bottom end surface of the fixed plate, the hydraulic rods are symmetrically distributed on both sides of the fixed bottom plate, and the support rods are symmetrically distributed on the left and right sides and the front and rear sides of the limiting plate , the length of the second threaded rod is greater than the length of the supporting rod.
一种单晶炉连续加料装置的使用方法,包括以下步骤:A method for using a single crystal furnace continuous feeding device, comprising the following steps:
S1:利用第二螺纹杆能够带动万向轮向下或向上运动,配合支撑杆能够对装置整体的移动状态和放置状态进行便捷切换,保证装置能够在不同的单晶炉处进行稳定工作,并且利用液压杆和限位板的配合,通过驱动支撑杆运动,能够根据实际情况对装置整体的工作高度进行便捷调节;S1: The second threaded rod can drive the universal wheel to move downward or upward, and cooperate with the support rod to conveniently switch the overall moving state and placement state of the device to ensure that the device can work stably in different single crystal furnaces, and Using the cooperation of the hydraulic rod and the limit plate, by driving the movement of the support rod, the overall working height of the device can be adjusted conveniently according to the actual situation;
S2:利用第一螺纹杆的转动能够带动夹持板在固定板上进行便捷稳定的运动,此时夹持板配合固定板能够便捷稳定的夹持固定在坩埚上,进而能够将输送软管夹持安装在坩埚上,保证后续加料工作的稳定,而当坩埚需要更换时,只需再次利用夹持板和固定板的配合,便可再次将输送软管夹持安装在另一个坩埚上;S2: The rotation of the first threaded rod can drive the clamping plate to move conveniently and stably on the fixing plate. At this time, the clamping plate and the fixing plate can be clamped and fixed on the crucible conveniently and stably, and then the conveying hose can be clamped Hold and install on the crucible to ensure the stability of the subsequent feeding work, and when the crucible needs to be replaced, you only need to use the cooperation of the clamping plate and the fixing plate again to clamp and install the delivery hose on another crucible again;
S3:通过将需要使用的多晶硅原料和掺杂剂添加至下料粉碎组件中,利用下料粉碎组件能够分别对多晶硅原料和掺杂剂进行自动稳定的间歇等量下料,同时能够对下料的多晶硅原料和掺杂剂进行稳定的粉碎处理;S3: By adding the polysilicon raw material and dopant that need to be used into the cutting and crushing component, the polysilicon raw material and dopant can be automatically and stably intermittently fed in equal amounts by using the cutting and crushing component, and at the same time, the cutting Stable pulverization of polysilicon raw materials and dopants;
S4:粉碎处理后的多晶硅原料和掺杂剂通过高效研磨组件能够进行全面高效的研磨处理,并配合滤网板和循环输送组件能够将研磨处理不合格的原料再次输送至高效研磨组件中进行反复研磨,直至研磨合格;S4: The crushed polysilicon raw materials and dopants can be comprehensively and efficiently ground through the high-efficiency grinding component, and the unqualified raw materials can be transported to the high-efficiency grinding component for repeated grinding with the filter plate and circulation conveying component Grinding until the grinding is qualified;
S5:研磨合格后的原料能够通过输送软管稳定输送至坩埚中,进行持续稳定的加料工作,进而能够保证单晶炉后续持续工作的稳定。S5: The raw materials that pass the grinding can be stably transported to the crucible through the delivery hose for continuous and stable feeding work, thereby ensuring the stability of the subsequent continuous work of the single crystal furnace.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、设置有下料粉碎组件,利用往复丝杆的转动,能够带动衔接架进行自动稳定的上下往复运动,衔接架在进行上下往复运动过程中,利用输送槽和下料槽的配合,能够对两侧存储箱内存放的多晶硅原料和掺杂剂进行自动稳定的间歇等量下料工作,进而能够保证多晶硅原料和掺杂剂后续粉碎研磨工作的稳定,避免下料过程中发生堵塞,同时能够有效避免多晶硅原料和掺杂剂输送不均,影响后续熔融液的制备合格性,并且在往复丝杆转动过程中,能够带动转盘稳定转动,结合各个粉碎刀片能够对间歇输送的原料进行便捷稳定的粉碎处理,保证后续研磨工作的稳定,有效提高了装置的使用便捷性和高效性。1. It is equipped with a blanking and crushing component, which can drive the connecting frame to perform automatic and stable up and down reciprocating movements by using the rotation of the reciprocating screw rod. The polysilicon raw materials and dopants stored in the storage boxes on both sides are automatically and stably intermittently fed in the same amount, which can ensure the stability of the subsequent crushing and grinding of polysilicon raw materials and dopants, avoid blockage during the feeding process, and at the same time be able to Effectively avoid uneven delivery of polysilicon raw materials and dopants, affecting the preparation qualification of the subsequent melt, and during the rotation of the reciprocating screw rod, it can drive the turntable to rotate stably, combined with each crushing blade, it can conveniently and stably grind the intermittently delivered raw materials The crushing treatment ensures the stability of the subsequent grinding work and effectively improves the convenience and efficiency of the device.
2、设置有高效研磨组件,转盘在转动和上下往复运动时,通过固定杆能够带动研磨球转动的同时进行上下往复运动,此时研磨球通过各个第一伸缩套杆上的第一研磨块,配合研磨框内的各个第二研磨块,能够对间歇等量输送的多晶硅原料和掺杂剂进行全面高效的研磨工作,有效提高了多晶硅原料和掺杂剂的研磨效率,进而能够保证后续加料熔融工作的稳定,避免多晶硅原料和掺杂剂体型较大,影响后续熔融工作,导致单晶炉后续不能够进行持续稳定的工作。2. Equipped with high-efficiency grinding components. When the turntable is rotating and reciprocating up and down, the fixed rod can drive the grinding balls to rotate and reciprocate up and down. At this time, the grinding balls pass through the first grinding blocks on each first telescopic sleeve rod. Cooperating with each second grinding block in the grinding frame, the polysilicon raw material and dopant delivered in equal amounts intermittently can be comprehensively and efficiently ground, which effectively improves the grinding efficiency of the polysilicon raw material and dopant, thereby ensuring subsequent feeding and melting The stability of the work avoids the large size of polysilicon raw materials and dopants, which affects the subsequent melting work, resulting in the inability of continuous and stable work in the follow-up of the single crystal furnace.
3、设置有循环输送组件,研磨球转动过程中,通过第二伸缩套杆能够带动两侧的连接推板稳定转动,进而能够将过滤在滤网板顶端面的粒径较大的原料进行稳定推送,通过两侧的螺旋杆和相应输送筒的共同作用下,能够将粒径较大的原料再次输送至研磨框内进行研磨处理,直至研磨的粒径合格,进而能够保证后续加料熔融工作的稳定,从而能够保证单晶炉后续工作状态的稳定,增加了装置的使用多样性和高效性。3. Equipped with a circulating conveying assembly, during the rotation of the grinding ball, the connecting push plates on both sides can be driven to rotate stably through the second telescopic sleeve rod, and then the raw materials with larger particle sizes filtered on the top surface of the filter plate can be stabilized Pushing, through the joint action of the screw rods on both sides and the corresponding conveying cylinder, the raw material with larger particle size can be transported to the grinding frame again for grinding treatment until the particle size of the grinding is qualified, and then the subsequent feeding and melting work can be guaranteed. Stable, so as to ensure the stability of the subsequent working state of the single crystal furnace, and increase the use diversity and high efficiency of the device.
4、设置有夹持板,利用第一螺纹杆的转动能够带动夹持板在固定板上进行便捷稳定的运动,此时夹持板配合固定板能够便捷稳定的夹持固定在坩埚上,进而能够将输送软管夹持安装在坩埚上,保证后续加料工作的稳定,而当坩埚需要更换时,只需再次利用夹持板和固定板的配合,便可再次将输送软管夹持安装在另一个坩埚上。4. A clamping plate is provided, and the rotation of the first threaded rod can drive the clamping plate to move conveniently and stably on the fixing plate. At this time, the clamping plate cooperates with the fixing plate to be clamped and fixed on the crucible conveniently and stably, and then The delivery hose can be clamped and installed on the crucible to ensure the stability of the subsequent feeding work. When the crucible needs to be replaced, the delivery hose can be clamped and installed on the crucible again only by using the cooperation of the clamping plate and the fixing plate. on another crucible.
5、设置有支撑杆和万向轮,利用第二螺纹杆能够带动万向轮向下或向上运动,配合支撑杆能够对装置整体的移动状态和放置状态进行便捷切换,保证装置能够在不同的单晶炉处进行稳定工作,并且利用液压杆和限位板的配合,通过驱动支撑杆运动,能够根据实际情况对装置整体的工作高度进行便捷调节。5. There are support rods and universal wheels. The second threaded rod can drive the universal wheels to move downward or upward. With the support rod, the overall moving state and placement state of the device can be switched conveniently, ensuring that the device can be used in different places. The single crystal furnace works stably, and by using the cooperation of the hydraulic rod and the limit plate, by driving the movement of the support rod, the overall working height of the device can be adjusted conveniently according to the actual situation.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将将结合附图和详细实施方式对本发明进行详细说明,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Ordinary technicians can also obtain other drawings based on these drawings without paying creative work. in:
图1是本发明一种单晶炉连续加料装置整体立体结构示意图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of a single crystal furnace continuous feeding device of the present invention;
图2是本发明一种单晶炉连续加料装置固定板立体结构示意图;Fig. 2 is a schematic diagram of a three-dimensional structure of a fixed plate of a single crystal furnace continuous feeding device of the present invention;
图3是本发明一种单晶炉连续加料装置滤网板立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of a screen plate of a continuous feeding device for a single crystal furnace according to the present invention;
图4是本发明一种单晶炉连续加料装置整体主视结构示意图;Fig. 4 is a schematic structural diagram of the overall front view of a single crystal furnace continuous feeding device of the present invention;
图5是本发明一种单晶炉连续加料装置图4中A处结构示意图;Fig. 5 is a schematic diagram of the structure at A in Fig. 4 of a single crystal furnace continuous feeding device of the present invention;
图6是本发明一种单晶炉连续加料装置图4中B处结构示意图;Fig. 6 is a schematic diagram of the structure at B in Fig. 4 of a single crystal furnace continuous feeding device of the present invention;
图7是本发明一种单晶炉连续加料装置万向轮结构示意图;Fig. 7 is a schematic diagram of the universal wheel structure of a single crystal furnace continuous feeding device of the present invention;
图8是本发明一种单晶炉连续加料装置衔接架俯视结构示意图;Fig. 8 is a schematic top view structure diagram of a connecting frame of a continuous feeding device for a single crystal furnace according to the present invention;
图9是本发明一种单晶炉连续加料装置转盘俯视结构示意图;Fig. 9 is a top view structural diagram of a turntable of a single crystal furnace continuous feeding device according to the present invention;
图10是本发明一种单晶炉连续加料装置连接推板俯视结构示意图;Fig. 10 is a top view structural diagram of a single crystal furnace continuous feeding device connected to a push plate of the present invention;
图11是本发明一种单晶炉连续加料装置研磨球俯视结构示意图;Fig. 11 is a schematic structural diagram of a top view of a grinding ball of a continuous feeding device for a single crystal furnace according to the present invention;
图12是本发明一种单晶炉连续加料装置第一伸缩套杆结构示意图。Fig. 12 is a schematic diagram of the structure of the first telescopic rod of a continuous feeding device for a single crystal furnace according to the present invention.
图中标号:1、固定底板;2、装置外壳;3、下料粉碎组件;301、导向板;302、往复丝杆;303、第一伺服电机;304、衔接架;305、输送槽;306、存储箱;307、下料槽;308、转盘;309、粉碎刀片;4、固定杆;5、高效研磨组件;501、研磨球;502、连接槽;503、第一伸缩套杆;504、复位弹簧;505、连接板;506、第一研磨块;507、研磨框;508、第二研磨块;6、循环输送组件;601、第二伸缩套杆;602、连接推板;603、直板;604、第二伺服电机;605、螺旋杆;606、第一圆形齿轮;607、第二圆形齿轮;608、输送筒;609、进料管;610、出料管;7、滤网板;8、输送软管;9、固定板;10、第一螺纹杆;11、夹持板;12、液压杆;13、限位板;14、支撑杆;15、第二螺纹杆;16、安装板;17、万向轮。Symbols in the figure: 1, fixed bottom plate; 2, device shell; 3, blanking and crushing assembly; 301, guide plate; 302, reciprocating screw rod; 303, first servo motor; 304, connecting frame; 305, conveying trough; 306 , storage box; 307, feeding trough; 308, turntable; 309, crushing blade; 4, fixed rod; 5, high-efficiency grinding assembly; 501, grinding ball; Return spring; 505, connecting plate; 506, first grinding block; 507, grinding frame; 508, second grinding block; ; 604, the second servo motor; 605, the screw rod; 606, the first circular gear; 607, the second circular gear; 608, the delivery cylinder; 609, the feed pipe; 610, the discharge pipe; 7, the filter Plate; 8. Delivery hose; 9. Fixed plate; 10. First threaded rod; 11. Clamping plate; 12. Hydraulic rod; 13. Limiting plate; 14. Support rod; 15. Second threaded rod; 16 , Mounting plate; 17, universal wheel.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施方式的限制。In the following description, a lot of specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do it without departing from the meaning of the present invention. Similarly generalized, the present invention is therefore not limited by the specific embodiments disclosed below.
其次,本发明结合示意图进行详细描述,在详述本发明实施方式时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Secondly, the present invention is described in detail in conjunction with schematic diagrams. When describing the implementation of the present invention in detail, for the convenience of explanation, the cross-sectional view showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not be limited here. The protection scope of the present invention. In addition, the three-dimensional space dimensions of length, width and depth should be included in actual production.
实施例Example
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present invention clearer, the following will further describe the implementation of the present invention in detail in conjunction with the accompanying drawings.
如图1-12所示,一种单晶炉连续加料装置,包括固定底板1和输送软管8,固定底板1的顶端面上固定连接有装置外壳2,装置外壳2内安装有下料粉碎组件3、高效研磨组件5和循环输送组件6,下料粉碎组件3通过固定杆4与高效研磨组件5连接,高效研磨组件5与循环输送组件6相连接,输送软管8上固定连接有固定板9,固定板9上转动连接有第一螺纹杆10,第一螺纹杆10上螺纹连接有夹持板11,固定底板1的顶端面上安装固定有液压杆12,液压杆12的顶端固定连接有限位板13,限位板13限位滑动连接在装置外壳2上,限位板13上固定连接有支撑杆14,支撑杆14内螺纹连接有第二螺纹杆15,第二螺纹杆15的底端转动连接有安装板16,安装板16的底端面上安装固定有万向轮17,利用下料粉碎组件3能够对多晶硅原料和掺杂剂进行自动稳定的间歇等量下料工作,同时能够对其进行便捷稳定的粉碎处理,并利用高效研磨组件5和循环输送组件6的配合,能够对间歇等量输送的多晶硅原料和掺杂剂进行全面高效的循环研磨工作,直至研磨的粒径大小合格,有效提高了多晶硅原料和掺杂剂的研磨效率,进而能够保证后续加料熔融工作的稳定,避免多晶硅原料和掺杂剂体型较大,影响后续熔融工作,导致单晶炉后续不能够进行持续稳定的工作,同时利用第二螺纹杆15能够带动万向轮17向下或向上运动,配合支撑杆14能够对装置整体的移动状态和放置状态进行便捷切换,保证装置能够在不同的单晶炉处进行稳定工作,并且利用液压杆12和限位板13的配合,通过驱动支撑杆14运动,能够根据实际情况对装置整体的工作高度进行便捷调节。As shown in Figure 1-12, a continuous feeding device for a single crystal furnace includes a fixed bottom plate 1 and a conveying hose 8. A device shell 2 is fixedly connected to the top surface of the fixed bottom plate 1, and a cutting and crushing device is installed in the device shell 2. Component 3, high-efficiency grinding component 5 and circulation conveying component 6, the blanking crushing component 3 is connected with the high-efficiency grinding component 5 through the fixed rod 4, the high-efficiency grinding component 5 is connected with the circulation conveying component 6, and the conveying hose 8 is fixedly connected with a fixed Plate 9, the first threaded rod 10 is connected with rotation on the fixed plate 9, the clamping plate 11 is threaded on the first threaded rod 10, the top surface of the fixed bottom plate 1 is installed and fixed with a hydraulic rod 12, and the top of the hydraulic rod 12 is fixed Connect the limiting plate 13, the limiting plate 13 is slidingly connected on the device housing 2, the limiting plate 13 is fixedly connected with the support rod 14, the internal thread of the supporting rod 14 is connected with the second threaded rod 15, the second threaded rod 15 The bottom end of the bottom is rotatably connected with a mounting plate 16, and a universal wheel 17 is installed and fixed on the bottom end surface of the mounting plate 16. The blanking and crushing assembly 3 can be used to perform automatic and stable intermittent equal-volume blanking of polysilicon raw materials and dopants. At the same time, it can be conveniently and stably pulverized, and by using the cooperation of the high-efficiency grinding component 5 and the circulation conveying component 6, the polysilicon raw material and dopant that are intermittently transported in equal amounts can be comprehensively and efficiently cyclically ground until the ground particles The size of the diameter is qualified, which effectively improves the grinding efficiency of the polysilicon raw material and dopant, thereby ensuring the stability of the subsequent feeding and melting work, avoiding the large size of the polysilicon raw material and dopant, which affects the subsequent melting work, resulting in the subsequent failure of the single crystal furnace. Carry out continuous and stable work, and at the same time use the second threaded rod 15 to drive the universal wheel 17 to move downward or upward, and cooperate with the support rod 14 to conveniently switch the overall moving state and placement state of the device, ensuring that the device can be used in different positions. The crystal furnace works stably, and by using the cooperation of the hydraulic rod 12 and the limit plate 13, by driving the support rod 14 to move, the overall working height of the device can be conveniently adjusted according to the actual situation.
在本实例中,下料粉碎组件3包括导向板301,导向板301固定连接在装置外壳2内,导向板301上螺纹连接有往复丝杆302,往复丝杆302的顶端连接在第一伺服电机303的输出端,第一伺服电机303固定连接在衔接架304的顶端,导向板301固定在装置外壳2内部中间部位,往复丝杆302的中心轴线与装置外壳2的中心轴线位于同一竖直中心线上,衔接架304限位滑动连接在导向板301上,衔接架304的侧端开设有输送槽305,装置外壳2内固定连接有存储箱306,存储箱306对称分布在装置外壳2的两侧,存储箱306的底部侧端贯穿开设有下料槽307,衔接架304的内部侧端面与导向板301的侧端面相贴合,衔接架304的侧端面与存储箱306的侧端面相贴合,输送槽305对称分布在衔接架304的两侧,输送槽305的底端面呈倾斜状,输送槽305的长度大于下料槽307的长度,利用往复丝杆302的转动,能够带动衔接架304进行自动稳定的上下往复运动,衔接架304在进行上下往复运动过程中,利用输送槽305和下料槽307的配合,能够对两侧存储箱306内存放的多晶硅原料和掺杂剂进行自动稳定的间歇等量下料工作,进而能够保证多晶硅原料和掺杂剂后续粉碎研磨工作的稳定,避免下料过程中发生堵塞,同时能够有效避免多晶硅原料和掺杂剂输送不均,影响后续熔融液的制备合格性。In this example, the blanking crushing assembly 3 includes a guide plate 301, the guide plate 301 is fixedly connected in the device housing 2, the guide plate 301 is threaded with a reciprocating screw 302, and the top of the reciprocating screw 302 is connected to the first servo motor At the output end of 303, the first servo motor 303 is fixedly connected to the top of the adapter frame 304, the guide plate 301 is fixed at the middle part inside the device casing 2, and the central axis of the reciprocating screw rod 302 is located at the same vertical center as the central axis of the device casing 2. On the line, the connecting frame 304 is limited and slidingly connected on the guide plate 301, and the side end of the connecting frame 304 is provided with a delivery groove 305, and a storage box 306 is fixedly connected in the device casing 2, and the storage boxes 306 are symmetrically distributed on both sides of the device casing 2. side, the bottom side end of the storage box 306 is penetrated with a trough 307, the inner side end surface of the connecting frame 304 is attached to the side end surface of the guide plate 301, and the side end surface of the connecting frame 304 is attached to the side end surface of the storage box 306 Together, the conveying trough 305 is symmetrically distributed on both sides of the connecting frame 304. The bottom end surface of the conveying trough 305 is inclined. 304 performs automatic and stable up-and-down reciprocating movement. During the up-and-down reciprocating movement of the connecting frame 304, the polysilicon raw materials and dopants stored in the storage boxes 306 on both sides can be automatically controlled by using the cooperation of the conveying trough 305 and the feeding trough 307. Stable intermittent and equal-volume blanking can ensure the stability of the subsequent crushing and grinding of polysilicon raw materials and dopants, avoid blockage during the blanking process, and effectively avoid uneven delivery of polysilicon raw materials and dopants, which will affect subsequent melting Liquid preparation eligibility.
在本实例中,往复丝杆302的底端固定连接有转盘308,转盘308上固定连接有粉碎刀片309,转盘308的底端面上固定连接有固定杆4,粉碎刀片309等角度分布在转盘308上,固定杆4的底部呈倾斜状,在往复丝杆302转动过程中,能够带动转盘308稳定转动,结合各个粉碎刀片309能够对间歇输送的原料进行便捷稳定的粉碎处理,保证后续研磨工作的稳定,有效提高了装置的使用便捷性和高效性。In this example, the bottom end of the reciprocating screw rod 302 is fixedly connected with a turntable 308, the turntable 308 is fixedly connected with a crushing blade 309, the bottom surface of the turntable 308 is fixedly connected with a fixed rod 4, and the crushing blades 309 are equiangularly distributed on the turntable 308. Above, the bottom of the fixed rod 4 is inclined. During the rotation of the reciprocating screw rod 302, it can drive the turntable 308 to rotate stably. Combined with each crushing blade 309, it can conveniently and stably crush the intermittently conveyed raw materials to ensure the smoothness of the subsequent grinding work. Stable, effectively improving the convenience and efficiency of the device.
在本实例中,高效研磨组件5包括研磨球501和研磨框507,研磨球501固定连接在固定杆4的底端,研磨球501上开设有连接槽502,连接槽502内固定连接有第一伸缩套杆503,第一伸缩套杆503内固定连接有复位弹簧504,第一伸缩套杆503的顶端固定连接有连接板505,连接板505滑动连接在连接槽502内,连接板505上固定连接有第一研磨块506,研磨球501的直径小于研磨框507的内径,连接槽502设置有两组,每组连接槽502设置有五个,两组连接槽502对称分布在研磨球501的上下两侧,五个连接槽502等角度分布在研磨球501上,连接槽502通过第一伸缩套杆503与第一研磨块506一一对应,第一研磨块506呈半圆球状,连接槽502的内部侧端面与连接板505的侧端面相贴合,研磨框507固定连接在装置外壳2的内部底端面上,研磨框507内部侧端面上固定连接有第二研磨块508,研磨框507的内部底端面上固定连接有滤网板7,研磨框507的内部与输送软管8的顶端固定连接,第二研磨块508设置有四组,四组第二研磨块508等距分布在研磨框507内,每组第二研磨块508等角度分布在研磨框507内,第二研磨块508的形状大小与第一研磨块506的形状大小相同,滤网板7的横截面呈菱形,转盘308在转动和上下往复运动时,通过固定杆4能够带动研磨球501转动的同时进行上下往复运动,此时研磨球501通过各个第一伸缩套杆503上的第一研磨块506,配合研磨框507内的各个第二研磨块508,能够对间歇等量输送的多晶硅原料和掺杂剂进行全面高效的研磨工作,有效提高了多晶硅原料和掺杂剂的研磨效率,进而能够保证后续加料熔融工作的稳定,避免多晶硅原料和掺杂剂体型较大,影响后续熔融工作,导致单晶炉后续不能够进行持续稳定的工作。In this example, the high-efficiency grinding assembly 5 includes a grinding ball 501 and a grinding frame 507. The grinding ball 501 is fixedly connected to the bottom end of the fixed rod 4. The grinding ball 501 is provided with a connecting groove 502, and the connecting groove 502 is fixedly connected with a first Telescopic rod 503, first telescopic rod 503 is fixedly connected with return spring 504, the top of first telescopic rod 503 is fixedly connected with connecting plate 505, connecting plate 505 is slidably connected in connecting groove 502, fixed on connecting plate 505 The first grinding block 506 is connected, the diameter of the grinding ball 501 is smaller than the inner diameter of the grinding frame 507, two groups of connecting grooves 502 are provided, and each group of connecting grooves 502 is provided with five, and the two groups of connecting grooves 502 are symmetrically distributed between the grinding balls 501. On the upper and lower sides, five connecting grooves 502 are equiangularly distributed on the grinding ball 501. The connecting grooves 502 are in one-to-one correspondence with the first grinding block 506 through the first telescopic sleeve rod 503. The inner side end face of the connecting plate 505 fits, the grinding frame 507 is fixedly connected to the inner bottom end face of the device shell 2, the second grinding block 508 is fixedly connected to the inner side end face of the grinding frame 507, and the grinding frame 507 A filter plate 7 is fixedly connected to the inner bottom surface, and the inside of the grinding frame 507 is fixedly connected to the top of the delivery hose 8. There are four sets of second grinding blocks 508, and the four groups of second grinding blocks 508 are equidistantly distributed on the grinding frame. 507, every group of second grinding blocks 508 is equiangularly distributed in the grinding frame 507, the shape and size of the second grinding blocks 508 are the same as the shape and size of the first grinding blocks 506, the cross section of the filter screen plate 7 is rhombus, and the rotating disk 308 When rotating and reciprocating up and down, the fixed rod 4 can drive the grinding ball 501 to rotate and reciprocate up and down. At this time, the grinding ball 501 passes through the first grinding block 506 on each first telescopic sleeve rod 503, and cooperates with the grinding frame 507 Each second grinding block 508 inside can perform comprehensive and efficient grinding work on the polysilicon raw material and dopant transported intermittently in equal amounts, effectively improving the grinding efficiency of the polysilicon raw material and dopant, thereby ensuring the smoothness of the subsequent feeding and melting work. Stable, to avoid polysilicon raw materials and dopants having a large size, which will affect the subsequent melting work, resulting in the failure of continuous and stable work in the follow-up of the single crystal furnace.
在本实例中,循环输送组件6包括第二伸缩套杆601,第二伸缩套杆601固定连接在研磨球501的底端面上,第二伸缩套杆601的底端固定连接有连接推板602,装置外壳2的内部侧端面上固定连接有直板603,直板603上安装固定有第二伺服电机604,第二伺服电机604的输出端连接有螺旋杆605,螺旋杆605上固定连接有第一圆形齿轮606,第一圆形齿轮606上啮合连接有第二圆形齿轮607,第二圆形齿轮607通轴承转动连接在研磨框507上,连接推板602对称分布在第二伸缩套杆601的底部两侧,连接推板602的底端面与滤网板7的顶端面相贴合,研磨球501转动过程中,通过第二伸缩套杆601能够带动两侧的连接推板602稳定转动,进而能够将过滤在滤网板7顶端面的粒径较大的原料进行稳定推送,进而能够保证后续循环输送工作的稳定,避免原料残留在装置内。In this example, the circulation conveying assembly 6 includes a second telescopic sleeve rod 601, the second telescopic sleeve rod 601 is fixedly connected to the bottom end surface of the grinding ball 501, and the bottom end of the second telescopic sleeve rod 601 is fixedly connected with a push plate 602 A straight plate 603 is fixedly connected to the inner side end surface of the device housing 2, a second servo motor 604 is mounted and fixed on the straight plate 603, a screw rod 605 is connected to the output end of the second servo motor 604, and a first screw rod 605 is fixedly connected to the screw rod 605. Circular gear 606, the first circular gear 606 is meshed with the second circular gear 607, the second circular gear 607 is rotatably connected to the grinding frame 507 through the bearing, and the connecting push plate 602 is symmetrically distributed on the second telescopic sleeve rod On both sides of the bottom of 601, the bottom end surface of the connecting push plate 602 is attached to the top surface of the filter screen plate 7. During the rotation of the grinding ball 501, the connecting push plate 602 on both sides can be driven to rotate stably by the second telescopic sleeve rod 601. Furthermore, the raw materials with larger particle diameters filtered on the top surface of the filter screen plate 7 can be stably pushed, thereby ensuring the stability of the subsequent circulation conveying work and avoiding the raw materials remaining in the device.
在本实例中,螺旋杆605转动连接在输送筒608内,输送筒608上连接有进料管609和出料管610,进料管609的另一端和出料管610的另一端均连接在研磨框507上,螺旋杆605的侧端面与输送筒608的内壁相贴合,进料管609和出料管610均呈倾斜状,通过两侧的螺旋杆605和相应输送筒608的共同作用下,能够将粒径较大的原料再次输送至研磨框507内进行研磨处理,直至研磨的粒径合格,进而能够保证后续加料熔融工作的稳定,从而能够保证单晶炉后续工作状态的稳定,增加了装置的使用多样性和高效性。In this example, the screw rod 605 is rotatably connected in the delivery cylinder 608, the delivery cylinder 608 is connected with the feed pipe 609 and the discharge pipe 610, and the other end of the feed pipe 609 and the other end of the discharge pipe 610 are connected to On the grinding frame 507, the side end surface of the screw rod 605 is attached to the inner wall of the conveying cylinder 608, and the feeding pipe 609 and the discharging pipe 610 are inclined, and through the joint action of the screw rod 605 on both sides and the corresponding conveying cylinder 608 In this way, the raw material with a larger particle size can be transported to the grinding frame 507 again for grinding treatment until the particle size of the grinding is qualified, thereby ensuring the stability of the subsequent feeding and melting work, thereby ensuring the stability of the subsequent working state of the single crystal furnace. The use diversity and high efficiency of the device are increased.
在本实例中,固定板9的横截面呈“L”形,第一螺纹杆10连接在夹持板11的顶部中间部位,夹持板11的顶端面与固定板9的底端面相贴合,液压杆12对称分布在固定底板1的两侧,支撑杆14对称分布在限位板13的左右两侧和前后两侧,第二螺纹杆15的长度大于支撑杆14的长度,利用第一螺纹杆10的转动能够带动夹持板11在固定板9上进行便捷稳定的运动,此时夹持板11配合固定板9能够便捷稳定的夹持固定在坩埚上,进而能够将输送软管8夹持安装在坩埚上,保证后续加料工作的稳定,而当坩埚需要更换时,只需再次利用夹持板11和固定板9的配合,便可再次将输送软管8夹持安装在另一个坩埚上。In this example, the cross section of the fixing plate 9 is "L" shaped, the first threaded rod 10 is connected to the top middle part of the clamping plate 11, and the top end surface of the clamping plate 11 is attached to the bottom end surface of the fixing plate 9 , the hydraulic rods 12 are symmetrically distributed on both sides of the fixed base plate 1, the support rods 14 are symmetrically distributed on the left and right sides and the front and rear sides of the limit plate 13, and the length of the second threaded rod 15 is greater than the length of the support rod 14. Using the first The rotation of the threaded rod 10 can drive the clamping plate 11 to move conveniently and stably on the fixing plate 9. At this time, the clamping plate 11 and the fixing plate 9 can be clamped and fixed on the crucible conveniently and stably, and then the delivery hose 8 can be It is clamped and installed on the crucible to ensure the stability of the subsequent feeding work. When the crucible needs to be replaced, the delivery hose 8 can be clamped and installed on another on the crucible.
需要说明的是,本发明为一种单晶炉连续加料装置及其使用方法,首先,工作人员可将需要使用的多晶硅原料和掺杂剂添分别添加至两侧的存储箱306中,随后工作人员可通过转动各个支撑杆14上的第二螺纹杆15,此时在第二螺纹杆15的螺纹转动作用下,通过安装板16能够带动万向轮17向下运动,直至万向轮17与地面相接触,此时装置利用各个万向轮17能够进行便捷稳定的移动工作,装置装置整体移动至需要连续加料的单晶炉处,随后工作人员可通过手持固定板9,并将固定板9搭接在坩埚的边缘处,随后工作人员可通过转动固定板9上的第一螺纹杆10,此时在第一螺纹杆10的转动作用下,能够带动螺纹连接的夹持板11向固定板9的侧端运动,此时利用固定板9和夹持板11的共同作用下,能够对坩埚的边侧进行便捷稳定的夹持固定工作,进而能够将输送软管8便捷稳定的夹持安装在坩埚处,而当需要对坩埚进行更换时,只需反向转动第一螺纹杆10便可完成输送软管8的便捷拆卸工作,且将输送软管8的底端设置在坩埚内,保证后续加料工作的稳定,而当装置整体移动至单晶炉处后,工作人员可通过反向转动各个支撑杆14上的第二螺纹杆15,此时在第二螺纹杆15的螺纹转动作用下,通过安装板16能够带动万向轮17向上运动,直至万向轮17与地面相脱离,此时装置利用各个支撑杆14能够进行便捷稳定的放置工作,与此同时,利用两侧液压杆12的驱动,能够带动限位板13进行便捷稳定的上下运动,通过各个支撑杆14能够对装置整体的使用高度进行便捷调节;It should be noted that the present invention is a single crystal furnace continuous feeding device and its use method. First, the staff can add the polysilicon raw materials and dopant to be used into the storage boxes 306 on both sides respectively, and then work Personnel can be by rotating the second threaded rod 15 on each support rod 14, this moment, under the thread rotation effect of the second threaded rod 15, can drive universal wheel 17 to move downwards by mounting plate 16, until universal wheel 17 and The ground is in contact with each other. At this time, the device can use various universal wheels 17 to carry out convenient and stable mobile work. The device moves as a whole to the single crystal furnace that needs continuous feeding. Then the staff can hold the fixed plate 9 and move the fixed plate 9 Lap on the edge of the crucible, and then the staff can rotate the first threaded rod 10 on the fixed plate 9. At this time, under the rotation of the first threaded rod 10, the clamping plate 11 that is threaded can be driven to the fixed plate. 9, at this time, under the joint action of the fixing plate 9 and the clamping plate 11, the sides of the crucible can be clamped and fixed conveniently and stably, and then the conveying hose 8 can be clamped and installed conveniently and stably. At the crucible, when the crucible needs to be replaced, the convenient disassembly work of the delivery hose 8 can be completed by turning the first threaded rod 10 in reverse, and the bottom end of the delivery hose 8 is arranged in the crucible to ensure The subsequent feeding work is stable, and when the device is moved to the single crystal furnace as a whole, the staff can turn the second threaded rod 15 on each support rod 14 in the opposite direction. At this time, under the thread rotation of the second threaded rod 15 , the universal wheel 17 can be driven upward through the mounting plate 16 until the universal wheel 17 is separated from the ground. At this time, the device can be placed conveniently and stably by using the support rods 14. At the same time, the hydraulic rods 12 on both sides can be used to The drive can drive the limit plate 13 to move up and down conveniently and stably, and the overall use height of the device can be conveniently adjusted through each support rod 14;
装置在开始工作时,工作人员可通过控制开启第一伺服电机303和第二伺服电机604,此时在第一伺服电机303的驱动作用下,能够带动往复丝杆302稳定转动,此时在往复丝杆302的转动作用下,通过与衔接架304的螺纹连接,能够带动衔接架304在导向板301上进行自动稳定的上下往复运动,此时在衔接架304的往复运动作用下,能够带动两侧的输送槽305与两侧存储箱306上的下料槽307进行间歇重合,此时两侧的存储箱306通过相应的下料槽307能够将两侧存储箱306内的多晶硅原料和掺杂剂添分别输送至两侧的输送槽305内,随后衔接架304向下运动至最低端时,通过输送槽305能够将多晶硅原料和掺杂剂添稳定输送至研磨框507内,随着衔接架304的上下往复运动,能够对两侧存储箱306内存放的多晶硅原料和掺杂剂进行自动稳定的间歇等量下料工作,且在往复丝杆302转动过程中,能够带动底端的转盘308稳定转动,此时在转盘308的转动作用下,配合各个粉碎刀片309能够对间歇输送的原料进行便捷稳定的粉碎处理,保证后续研磨工作的稳定;When the device starts to work, the staff can turn on the first servo motor 303 and the second servo motor 604 through control. At this time, under the driving action of the first servo motor 303, the reciprocating screw mandrel 302 can be driven to rotate stably. Under the action of the rotation of the screw rod 302, through the thread connection with the connecting frame 304, the connecting frame 304 can be driven to carry out automatic and stable up and down reciprocating motion on the guide plate 301. At this time, under the reciprocating action of the connecting frame 304, the two The conveying chute 305 on the side overlaps intermittently with the unloading chute 307 on the storage boxes 306 on both sides. At this time, the storage boxes 306 on both sides can transfer the polysilicon raw materials and doped materials in the storage boxes 306 on both sides through the corresponding unloading chute 307. The dopant is transported to the delivery grooves 305 on both sides, and then when the adapter frame 304 moves down to the lowest end, the polysilicon raw material and dopant additive can be stably transported into the grinding frame 507 through the delivery groove 305. The up and down reciprocating motion of 304 can automatically and stably perform intermittent and equal-volume cutting of the polysilicon raw materials and dopants stored in the storage boxes 306 on both sides, and during the rotation of the reciprocating screw rod 302, it can drive the turntable 308 at the bottom to stabilize At this time, under the rotation of the turntable 308, with each crushing blade 309, the intermittently conveyed raw materials can be conveniently and stably crushed to ensure the stability of the subsequent grinding work;
粉碎处理后的原料能够稳定输送至研磨框507内,与此同时,在转盘308的转动和上下往复运动作用下,通过固定杆4能够带动研磨球501转动的同时进行上下往复运动,在研磨球501运动过程中,能够带动各个第一研磨块506与研磨框507内的各个第二研磨块508进行间歇接触挤压,此时在第二研磨块508的挤压推动作用下,通过第一伸缩套杆503能够自动推动第一研磨块506,并且配合第一伸缩套杆503内的复位弹簧504和第一伸缩套杆503端部的连接板505,能够带动第一研磨块506在连接槽502内进行自动稳定的往复运动,此时在各个第一研磨块506的往复伸缩运动和各个第一研磨块506的作用下,结合研磨框507内的各个第二研磨块508能够对间歇等量输送的多晶硅原料和掺杂剂进行全面高效的研磨工作;The crushed raw materials can be stably transported into the grinding frame 507. At the same time, under the action of the rotation and up-and-down reciprocating motion of the turntable 308, the fixed rod 4 can drive the grinding ball 501 to rotate and reciprocate up and down. 501 during the movement, it can drive each first grinding block 506 and each second grinding block 508 in the grinding frame 507 to carry out intermittent contact extrusion. The sleeve rod 503 can automatically push the first grinding block 506, and cooperate with the return spring 504 in the first telescopic sleeve rod 503 and the connecting plate 505 at the end of the first telescopic sleeve rod 503 to drive the first grinding block 506 in the connecting groove 502 Automatic and stable reciprocating motion within the frame, at this time, under the reciprocating telescopic movement of each first grinding block 506 and the action of each first grinding block 506, combined with each second grinding block 508 in the grinding frame 507, the intermittent equal amount can be transported Comprehensive and efficient grinding of polysilicon raw materials and dopants;
研磨处理后的原料能够落至滤网板7上,此时在滤网板7的作用下能够对研磨后的原料进行稳定过滤,研磨合格后的粒径小的原料,能够通过滤网板7运动至输送软管8内,并通过输送软管8能够对原料进行持续稳定的加料工作,而研磨不合格的粒径较大的原料,能够被阻挡在滤网板7,并利用滤网板7的倾斜面能够滚落至边侧,与此同时,在研磨球501转动作用下,通过第二伸缩套杆601能够带动两侧的连接推板602稳定转动,进而能够将过滤在滤网板7顶端面的粒径较大的原料稳定推送至两侧的进料管609处,通过进料管609的倾斜导向能够将研磨不合格的原料输送至输送筒608内,此时在直板603上的第二伺服电机604的驱动作用下,能够带动一侧的螺旋杆605转动,此时一侧的螺旋杆605能够带动第一圆形齿轮606转动,通过啮合连接的第二圆形齿轮607能够带动另一侧的第一圆形齿轮606转动,进而能够带动另一侧的螺旋杆605转动,此时在两侧螺旋杆605的转动作用下,结合相应的输送筒608,能够将推送至两侧输送筒608内的原料进行自动稳定的输送工作,并利用进料管609能够将研磨不合格的原料再次输送至研磨框507内进行研磨处理,如此往复,直至研磨的粒径合格,进而能够保证原料输送至坩埚内,能够在坩埚内进行快速稳定的熔融工作,进而能够保证单晶炉后续工作状态的稳定。The raw material after grinding can fall on the filter screen plate 7. At this time, under the action of the filter screen plate 7, the ground raw material can be stably filtered, and the raw material with a small particle size after grinding can pass through the filter screen plate 7. Move into the conveying hose 8, and through the conveying hose 8, the raw materials can be continuously and stably fed, and the unqualified raw materials with large particle sizes can be blocked by the filter plate 7, and the filter plate can be used to The inclined surface of 7 can roll down to the side, and at the same time, under the rotation of the grinding ball 501, the connecting push plate 602 on both sides can be driven to rotate stably through the second telescopic sleeve rod 601, and then the filter plate can be filtered 7 Raw materials with larger particle diameters on the top surface are stably pushed to the feed pipes 609 on both sides, and the unqualified raw materials can be transported to the conveying cylinder 608 through the inclined guidance of the feed pipes 609. At this time, the raw materials on the straight plate 603 Driven by the second servo motor 604, it can drive the screw rod 605 on one side to rotate. At this time, the screw rod 605 on one side can drive the first circular gear 606 to rotate, and the second circular gear 607 connected by meshing can Drive the first circular gear 606 on the other side to rotate, and then can drive the screw rod 605 on the other side to rotate. At this time, under the rotation of the screw rods 605 on both sides, combined with the corresponding delivery cylinder 608, it can be pushed to the two sides. The raw materials in the side conveying cylinder 608 are automatically and stably transported, and the unqualified raw materials can be transported to the grinding frame 507 again by the feed pipe 609 for grinding treatment, and so on, until the grinding particle size is qualified, and then can It is ensured that the raw materials are transported into the crucible, and fast and stable melting work can be carried out in the crucible, thereby ensuring the stability of the subsequent working state of the single crystal furnace.
虽然在上文中已经参考实施方式对本发明进行了描述,然而在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,本发明所披露的实施方式中的各项特征均可通过任意方式相互结合起来使用,在本说明书中未对这些组合的情况进行穷举性的描述仅仅是出于省略篇幅和节约资源的考虑。因此,本发明并不局限于文中公开的特定实施方式,而是包括落入权利要求的范围内的所有技术方案。While the invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention can be used in combination with each other in any way, and the description of these combinations is not exhaustive in this specification only to show In consideration of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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