CN116180028A - Strong and wear-resistant gradient metal ceramic composite multilayer coating and preparation method thereof - Google Patents
Strong and wear-resistant gradient metal ceramic composite multilayer coating and preparation method thereof Download PDFInfo
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- 239000011248 coating agent Substances 0.000 title claims abstract description 98
- 239000000919 ceramic Substances 0.000 title claims abstract description 64
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 63
- 239000002184 metal Substances 0.000 title claims abstract description 63
- 239000002131 composite material Substances 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 124
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 124
- 238000004544 sputter deposition Methods 0.000 claims abstract description 69
- XTDAIYZKROTZLD-UHFFFAOYSA-N boranylidynetantalum Chemical compound [Ta]#B XTDAIYZKROTZLD-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000011195 cermet Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims description 26
- 230000007423 decrease Effects 0.000 claims description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000013078 crystal Substances 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 6
- 230000008021 deposition Effects 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims description 5
- 230000001276 controlling effect Effects 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 3
- 238000001755 magnetron sputter deposition Methods 0.000 abstract description 4
- 230000000052 comparative effect Effects 0.000 description 17
- 239000010408 film Substances 0.000 description 7
- 238000007373 indentation Methods 0.000 description 6
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- 229910052796 boron Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000007704 transition Effects 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
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- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- 238000005230 valence electron density Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
- C23C14/352—Sputtering by application of a magnetic field, e.g. magnetron sputtering using more than one target
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/067—Borides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
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Abstract
本发明公开了一种强韧耐磨的梯度金属陶瓷复合多层涂层及其制备方法,所述涂层包括多层纳米晶金属钽层和多层陶瓷硼化钽层,所述纳米晶金属钽层和所述陶瓷硼化钽层交替设置,不同位置处所述纳米晶金属钽层的厚度和所述陶瓷硼化钽层的厚度不同并形成梯度结构。本发明采用上述的一种强韧耐磨的梯度金属陶瓷复合多层涂层,在磁控溅射方法下通过控制溅射时间调控不同位置处纳米晶金属钽层和陶瓷硼化钽层的占比,实现了在保留传统金属陶瓷复合多层涂层优点的同时克服了其硬度显著下降的缺点,提升了耐磨性。
The invention discloses a tough and wear-resistant gradient cermet composite multilayer coating and a preparation method thereof. The coating comprises a multilayer nanocrystalline metal tantalum layer and a multilayer ceramic tantalum boride layer. The nanocrystalline metal The tantalum layer and the ceramic tantalum boride layer are arranged alternately, and the thicknesses of the nanocrystalline metal tantalum layer and the ceramic tantalum boride layer are different at different positions and form a gradient structure. The present invention adopts the above-mentioned strong and wear-resistant gradient cermet composite multilayer coating, and controls the sputtering time to control the proportion of nanocrystalline metal tantalum layer and ceramic tantalum boride layer at different positions under the magnetron sputtering method. Compared with the traditional metal-ceramic composite multi-layer coating, it overcomes the disadvantage of significantly lower hardness and improves wear resistance.
Description
技术领域technical field
本发明涉及多层涂层制备技术领域,特别是涉及一种强韧耐磨的梯度金属陶瓷复合多层涂层及其制备方法。The invention relates to the technical field of multilayer coating preparation, in particular to a tough and wear-resistant gradient cermet composite multilayer coating and a preparation method thereof.
背景技术Background technique
目前,IVB~VIB族过渡金属原子和轻元素原子(C,N和B)所组成的过渡族金属轻元素化合物受到人们的广泛关注。过渡族金属原子本身具有高的价电子密度产生了高的不可压缩性,结合轻元素原子形成具有强方向性的共价键,使由它们组成的化合物具有优异的力学性能,例如高硬度和高耐磨性。此外,此类化合物还具备高的热力学稳定性、抗氧化性、化学惰性和熔点等特性,且合成原料相对廉价、合成条件不苛刻,是应用于复杂环境下的理想超硬/硬质材料,具有不可替代的重要战略地位。At present, transition group metal light element compounds composed of IVB~VIB group transition metal atoms and light element atoms (C, N and B) have attracted widespread attention. The transition group metal atoms themselves have high valence electron density, resulting in high incompressibility, combined with light element atoms to form covalent bonds with strong directionality, so that the compounds composed of them have excellent mechanical properties, such as high hardness and high abrasion resistance. In addition, this type of compound also has high thermodynamic stability, oxidation resistance, chemical inertness and melting point, and the synthetic raw materials are relatively cheap, and the synthetic conditions are not harsh. It is an ideal superhard/hard material used in complex environments. It has an irreplaceable important strategic position.
然而,一般情况下高硬度通常伴随着脆性,不利于抗裂纹萌生和扩展,从而影响材料的可靠性和使用寿命。因此,开发兼具高硬度和高韧性的陶瓷薄膜材料已经成为结构陶瓷领域的一个主要目标。However, in general, high hardness is usually accompanied by brittleness, which is not conducive to resistance to crack initiation and propagation, thereby affecting the reliability and service life of the material. Therefore, the development of ceramic thin film materials with both high hardness and high toughness has become a major goal in the field of structural ceramics.
金属/陶瓷复合多层薄膜(涂层),提供了一种将金属的延展性和韧性与陶瓷的硬度和高温强度相结合的策略。由于其具有良好的机械、物理和化学性能,使其在广泛的温度、机械负载和环境条件下都具有实际用途,因此受到了越来越多的关注。通常来说,复合多层的硬度介于其陶瓷组分与金属组分之间,实际是以牺牲硬度的方式换取韧性。这就导致其应用场景同样受限,比如普通的金属/陶瓷多层膜由于硬度下降通常并不耐磨。也有一些通过减小层厚的方式增加其硬度的尝试,但总结发现金属陶瓷复合多层的硬度对层厚的依赖性较弱,陶瓷组分的占比影响更大。Metal/ceramic composite multilayer films (coatings) offer a strategy to combine the ductility and toughness of metals with the hardness and high-temperature strength of ceramics. It has received increasing attention due to its favorable mechanical, physical, and chemical properties that make it practically useful under a wide range of temperatures, mechanical loads, and environmental conditions. Generally speaking, the hardness of the composite multilayer is between its ceramic component and the metal component, and the hardness is actually exchanged for toughness. This leads to the same limited application scenarios. For example, ordinary metal/ceramic multilayer films are usually not wear-resistant due to the decrease in hardness. There are also some attempts to increase the hardness by reducing the layer thickness, but it is concluded that the hardness of the metal-ceramic composite multilayer has a weak dependence on the layer thickness, and the proportion of ceramic components has a greater influence.
发明内容Contents of the invention
本发明的目的是提供一种强韧耐磨的梯度金属陶瓷复合多层涂层及其制备方法,以解决上述金属陶瓷复合多层薄膜(涂层)是以牺牲硬度的方式换取韧性,由于硬度下降通常并不耐磨的问题,为此本发明设计了一种金属层与陶瓷层厚度呈梯度分布的复合多层涂层,在磁控溅射方法下通过调整溅射时间调控不同位置处陶瓷层与金属层的占比,实现了在保留传统金属陶瓷复合多层涂层优点的同时克服了其硬度显著下降的缺点,提升了耐磨性。The purpose of the present invention is to provide a tough and wear-resistant gradient cermet composite multilayer coating and its preparation method, to solve the above-mentioned cermet composite multilayer film (coating) in exchange for toughness at the expense of hardness, due to hardness The problem of lowering is usually not wear-resistant. For this reason, the present invention designs a composite multi-layer coating in which the thickness of the metal layer and the ceramic layer are distributed in gradients. Under the magnetron sputtering method, the sputtering time is adjusted to control the ceramics at different positions. The ratio of the layer to the metal layer achieves the advantages of traditional metal-ceramic composite multi-layer coatings while overcoming the disadvantage of a significant drop in hardness and improving wear resistance.
为实现上述目的,本发明提供了一种强韧耐磨的梯度金属陶瓷复合多层涂层,所述涂层包括多层纳米晶金属钽层和多层陶瓷硼化钽层,所述纳米晶金属钽层和所述陶瓷硼化钽层交替设置,不同位置处所述纳米晶金属钽层的厚度和所述陶瓷硼化钽层的厚度不同并形成梯度结构。In order to achieve the above object, the present invention provides a tough and wear-resistant gradient cermet composite multilayer coating, the coating includes a multilayer nanocrystalline metal tantalum layer and a multilayer ceramic tantalum boride layer, the nanocrystalline The metal tantalum layer and the ceramic tantalum boride layer are arranged alternately, and the thicknesses of the nanocrystalline metal tantalum layer and the ceramic tantalum boride layer are different at different positions and form a gradient structure.
优选的,多层所述纳米晶金属钽层的总厚度和多层所述陶瓷硼化钽层的总厚度的占比为1:1。Preferably, the ratio of the total thickness of the multilayer nanocrystalline metal tantalum layer to the total thickness of the multilayer ceramic tantalum boride layer is 1:1.
优选的,所述纳米晶金属钽层的厚度沿所述涂层生长方向呈连续梯度减小。Preferably, the thickness of the nanocrystalline metal tantalum layer decreases in a continuous gradient along the growth direction of the coating.
优选的,所述陶瓷硼化钽层的厚度沿所述涂层生长方向呈连续梯度增加。Preferably, the thickness of the ceramic tantalum boride layer increases in a continuous gradient along the coating growth direction.
优选的,所述多层纳米晶金属钽层和所述多层陶瓷硼化钽层均为十层。Preferably, both the multi-layer nanocrystalline metal tantalum layer and the multi-layer ceramic tantalum boride layer have ten layers.
所述的强韧耐磨的梯度金属陶瓷复合多层涂层的制备方法,采用磁控共溅射技术制备所述涂层,通过控制溅射时间在不同位置生成不同厚度的纳米晶金属钽层和陶瓷硼化钽层。The preparation method of the tough and wear-resistant gradient cermet composite multilayer coating adopts magnetron co-sputtering technology to prepare the coating, and generates nanocrystalline metal tantalum layers of different thicknesses at different positions by controlling the sputtering time and ceramic tantalum boride layer.
优选的,所述的强韧耐磨的梯度金属陶瓷复合多层涂层的制备方法,包括以下步骤:Preferably, the preparation method of the tough and wear-resistant gradient cermet composite multi-layer coating comprises the following steps:
(1)准备工作:所用靶材为钽靶和带有铜背板的四硼化钽靶,所用基片为单面抛光单晶硅,抛光面晶面取向为(100);(1) Preparatory work: The targets used are tantalum targets and tantalum tetraboride targets with copper back plates, the substrates used are single-sided polished single crystal silicon, and the crystal plane orientation of the polished surface is (100);
钽靶和四硼化钽靶安装在水平方向的靶位上,两种靶均连接直流电源;将基片切割成合适大小并先后使用无水乙醇和丙酮超声清洗15min,然后用氮气吹干,安装在样品台上;The tantalum target and the tantalum tetraboride target are installed on the target position in the horizontal direction, and the two targets are connected to a DC power supply; the substrate is cut into a suitable size and ultrasonically cleaned with absolute ethanol and acetone for 15 minutes, and then dried with nitrogen. Installed on the sample stage;
沉积前确保镀膜室内清洁,所有密封处用酒精无尘布擦拭干净以确保镀膜室密封性,随后用机械泵和分子泵组成的真空系统对镀膜室抽真空,使真空度在6×10-4 Pa以下,并将基片加热至400℃;Ensure that the coating chamber is clean before deposition, and wipe all the seals with an alcohol-free dust-free cloth to ensure the sealing of the coating chamber, and then use a vacuum system composed of a mechanical pump and a molecular pump to evacuate the coating chamber to keep the vacuum at 6×10 -4 Below Pa, and the substrate is heated to 400°C;
(2)镀膜操作:向腔体内通入高纯的Ar气,气体流量80 sccm,使用调节阀控制总压强为0.8 Pa,并对基片施加-80 V的负偏压;(2) Coating operation: Introduce high-purity Ar gas into the chamber with a gas flow rate of 80 sccm, use a regulating valve to control the total pressure to 0.8 Pa, and apply a negative bias of -80 V to the substrate;
开启钽靶与四硼化钽靶连接的直流电源,功率均设置为100W,进行预溅射,5 min后,将样品台旋转至钽靶上方,并根据设计的厚度需求决定溅射时间,溅射完毕后旋转样品台至四硼化钽靶上方,循环上述过程,获得所述涂层。Turn on the DC power supply connected to the tantalum target and the tantalum tetraboride target, and set the power to 100W for pre-sputtering. After 5 minutes, rotate the sample stage above the tantalum target, and determine the sputtering time according to the designed thickness requirements. After the injection is completed, the sample stage is rotated to the top of the tantalum tetraboride target, and the above process is repeated to obtain the coating.
优选的,步骤(2)中生成纳米晶金属钽层的钽靶溅射时间呈连续梯度减小,生成陶瓷硼化钽层的四硼化钽靶溅射时间呈连续梯度增加。Preferably, the sputtering time of the tantalum target for forming the nanocrystalline metal tantalum layer in step (2) decreases in a continuous gradient, and the sputtering time of the tantalum tetraboride target for forming the ceramic tantalum boride layer increases in a continuous gradient.
优选的,步骤(2)中钽靶每层溅射时间依次为3min30s、3min10s、2min50s、2min30s、2min10s、1min50s、1min30s、1min10s、50s、30s;Preferably, the sputtering time of each layer of the tantalum target in step (2) is 3min30s, 3min10s, 2min50s, 2min30s, 2min10s, 1min50s, 1min30s, 1min10s, 50s, 30s;
四硼化钽靶每层溅射时间依次为:1min、1min40s、2min20s、3min、3min40s、4min20s、5min、5min40s、6min20s、7min;The sputtering time of each layer of tantalum tetraboride target is: 1min, 1min40s, 2min20s, 3min, 3min40s, 4min20s, 5min, 5min40s, 6min20s, 7min;
控制总溅射时间为1h,得到的所述涂层厚度为2.5um。The total sputtering time is controlled to be 1h, and the obtained coating thickness is 2.5um.
优选的,步骤(2)中钽靶每层溅射时间依次为7min、6min20s、5min40s、5min、4min20s、3min40s、3min、2min20s、1min40s、1min;Preferably, the sputtering time of each layer of the tantalum target in step (2) is 7min, 6min20s, 5min40s, 5min, 4min20s, 3min40s, 3min, 2min20s, 1min40s, 1min;
四硼化钽靶每层溅射时间依次为2min、3min20s、4min40s、6min、7min20s、8min40s、10min、11min20s、12min40s、14min;The sputtering time of each layer of tantalum tetraboride target is 2min, 3min20s, 4min40s, 6min, 7min20s, 8min40s, 10min, 11min20s, 12min40s, 14min;
控制总溅射时间为2h,得到的所述涂层厚度为4.8um。The total sputtering time is controlled to be 2h, and the obtained coating thickness is 4.8um.
因此,本发明采用上述结构的一种强韧耐磨的梯度金属陶瓷复合多层涂层及其制备方法,具有以下有益效果:Therefore, the present invention adopts a kind of tough and wear-resistant gradient cermet composite multi-layer coating and its preparation method with the above structure, which has the following beneficial effects:
(1)通过调节不同位置处纳米晶金属钽层和陶瓷硼化钽层的厚度,形成梯度结构,不仅保留了传统金属陶瓷复合多层涂层强韧化的优点,还克服了其力学性能下降的缺陷,提高了耐磨损能力。(1) By adjusting the thickness of the nanocrystalline metal tantalum layer and the ceramic tantalum boride layer at different positions, a gradient structure is formed, which not only retains the advantages of strengthening and toughening the traditional metal-ceramic composite multilayer coating, but also overcomes the decline in its mechanical properties defects, improved wear resistance.
(2)此梯度结构通过梯度分布的金属陶瓷复合多层实现应力的耗散和力学性能在空间上呈梯度分布,显著提高了涂层的耐磨性并且保持了硼化物的高硬度,这种结构设计思路未在硼化物体系薄膜涂层中报道过。(2) The gradient structure realizes the dissipation of stress and the gradient distribution of mechanical properties in space through the gradient distribution of metal-ceramic composite multilayers, which significantly improves the wear resistance of the coating and maintains the high hardness of the boride. Structural design ideas have not been reported in boride-based thin film coatings.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1是实施例1的涂层结构示意图;Fig. 1 is the coating structure schematic diagram of
图2是实施例2的涂层结构示意图;Fig. 2 is the coating structure schematic diagram of
图3是实施例3的涂层结构示意图;Fig. 3 is the coating structure schematic diagram of
图4是实施例和比较例的XRD图谱;Fig. 4 is the XRD collection of illustrative plates of embodiment and comparative example;
图5是比较例的截面SEM图;Fig. 5 is the cross-sectional SEM figure of comparative example;
图6是实施例1的截面SEM图;Fig. 6 is the cross-sectional SEM figure of
图7是实施例2的截面SEM图;Fig. 7 is the cross-sectional SEM figure of
图8是实施例3的截面SEM图;Fig. 8 is the cross-sectional SEM figure of
图9是实施例和比较例的硬度对比图;Fig. 9 is the hardness contrast figure of embodiment and comparative example;
图10是实施例和比较例的摩擦性能对比图;Fig. 10 is the frictional performance comparison figure of embodiment and comparative example;
图11是实施例和比较例在进行600nm连续刚度法纳米压痕测试后的压痕形貌。Fig. 11 is the indentation morphology of the examples and comparative examples after the 600nm continuous stiffness nanoindentation test.
图中:1、硅基底;2、纳米晶金属钽层;3、陶瓷硼化钽层。In the figure: 1. Silicon substrate; 2. Nanocrystalline metal tantalum layer; 3. Ceramic tantalum boride layer.
具体实施方式Detailed ways
以下将对本发明进行进一步的描述,需要说明的是,本实施例以本技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明并不限于本实施例。The present invention will be further described below. It should be noted that this embodiment is based on the technical solution and provides detailed implementation and specific operation process, but the present invention is not limited to this embodiment.
实施例1Example 1
所述的强韧耐磨的梯度金属陶瓷复合多层涂层的制备方法,包括以下步骤:The preparation method of the tough and wear-resistant gradient cermet composite multi-layer coating comprises the following steps:
(1)准备工作:(1) Preparation:
所用靶材为钽靶和带有铜背板的四硼化钽靶,所用基片为单面抛光单晶硅,抛光面晶面取向为(100);The target used is a tantalum target and a tantalum tetraboride target with a copper back plate, and the substrate used is a single-sided polished single-crystal silicon, and the crystal plane orientation of the polished surface is (100);
钽靶和四硼化钽靶安装在水平方向的靶位上,两种靶均连接直流电源;将基片切割成合适大小并先后使用无水乙醇和丙酮超声清洗15min,然后用氮气吹干,安装在样品台上。The tantalum target and the tantalum tetraboride target are installed on the target position in the horizontal direction, and the two targets are connected to a DC power supply; the substrate is cut into a suitable size and ultrasonically cleaned with absolute ethanol and acetone for 15 minutes, and then dried with nitrogen. installed on the sample stage.
沉积前确保镀膜室内清洁,所有密封处用酒精无尘布擦拭干净以确保镀膜室密封性,随后用机械泵和分子泵组成的真空系统对镀膜室抽真空,使真空度在6×10-4 Pa以下,并将基片加热至400℃。Ensure that the coating chamber is clean before deposition, and wipe all the seals with an alcohol-free dust-free cloth to ensure the sealing of the coating chamber, and then use a vacuum system composed of a mechanical pump and a molecular pump to evacuate the coating chamber to keep the vacuum at 6×10 -4 Pa below, and the substrate is heated to 400 ° C.
(2)镀膜操作:(2) Coating operation:
向腔体内通入高纯的Ar气,气体流量80 sccm,使用调节阀控制总压强为0.8Pa。并对基片施加-80 V的负偏压。Introduce high-purity Ar gas into the cavity, the gas flow rate is 80 sccm, and the total pressure is controlled to 0.8Pa by using a regulating valve. And a negative bias of -80 V was applied to the substrate.
开启两种靶连接的直流电源,功率均设置为100W;进行预溅射。Turn on the DC power supply connected to the two targets, and set the power to 100W; perform pre-sputtering.
5 min后,将样品台旋转至钽靶上方正式进行溅射,到达设计的本层溅射时间后再将样品台旋转至四硼化钽靶上方,循环十次。After 5 minutes, the sample stage was rotated above the tantalum target for formal sputtering, and after the designed sputtering time of this layer was reached, the sample stage was rotated above the tantalum tetraboride target for ten cycles.
钽靶每层溅射时间均为2min,四硼化钽靶每层溅射时间均为4min。The sputtering time of each layer of the tantalum target is 2 min, and the sputtering time of each layer of the tantalum tetraboride target is 4 min.
控制总溅射时间为1h,获得层厚均匀,膜厚为2.4um左右的钽/硼化钽复合多层涂层。The total sputtering time is controlled to 1h, and a tantalum/tantalum boride composite multilayer coating with a uniform layer thickness and a film thickness of about 2.4um is obtained.
从图1中可以看出所述涂层包括十层纳米晶金属钽层和十层陶瓷硼化钽层,纳米晶金属钽层和陶瓷硼化钽层交替设置,其中纳米金属钽层先沉积于基底上,然后在纳米金属钽层上沉积陶瓷硼化钽层,如此循环十次,最后形成金属陶瓷复合多层涂层。从溅射时间来看,其中钽靶的溅射时间和四硼化钽靶的溅射时间均不变,前者为2分钟,后者为4分钟,因此每次溅射生成的纳米金属钽层的厚度一直不变,同样的每次溅射生成的陶瓷硼化钽层的厚度也一直不变。从图1中还可以看出十层纳米晶金属钽层的总厚度和十层陶瓷硼化钽层的总厚度相同。It can be seen from Fig. 1 that the coating comprises ten layers of nanocrystalline metal tantalum layers and ten layers of ceramic tantalum boride layers, and the nanocrystalline metal tantalum layers and ceramic tantalum boride layers are arranged alternately, wherein the nanometer metal tantalum layers are first deposited on On the substrate, a ceramic tantalum boride layer is deposited on the nano-metal tantalum layer, and the cycle is repeated ten times, and finally a metal-ceramic composite multilayer coating is formed. From the perspective of sputtering time, the sputtering time of the tantalum target and the tantalum tetraboride target are unchanged, the former is 2 minutes, and the latter is 4 minutes, so the nano-metal tantalum layer generated by each sputtering The thickness of the ceramic tantalum boride layer produced by each sputtering is also constant. It can also be seen from FIG. 1 that the total thickness of the ten nanocrystalline metal tantalum layers is the same as that of the ten ceramic tantalum boride layers.
实施例2Example 2
所述的强韧耐磨的梯度金属陶瓷复合多层涂层的制备方法,包括以下步骤:The preparation method of the tough and wear-resistant gradient cermet composite multi-layer coating comprises the following steps:
(1)准备工作:(1) Preparation:
所用靶材为钽靶和带有铜背板的四硼化钽靶,所用基片为单面抛光单晶硅,抛光面晶面取向为(100);The target used is a tantalum target and a tantalum tetraboride target with a copper back plate, and the substrate used is a single-sided polished single-crystal silicon, and the crystal plane orientation of the polished surface is (100);
钽靶和四硼化钽靶安装在水平方向的靶位上,两种靶均连接直流电源;将基片切割成合适大小并先后使用无水乙醇和丙酮超声清洗15min,然后用氮气吹干,安装在样品台上。The tantalum target and the tantalum tetraboride target are installed on the target position in the horizontal direction, and the two targets are connected to a DC power supply; the substrate is cut into a suitable size and ultrasonically cleaned with absolute ethanol and acetone for 15 minutes, and then dried with nitrogen. installed on the sample stage.
沉积前确保镀膜室内清洁,所有密封处用酒精无尘布擦拭干净以确保镀膜室密封性,随后用机械泵和分子泵组成的真空系统对镀膜室抽真空,使真空度在6×10-4 Pa以下,并将基片加热至400℃。Ensure that the coating chamber is clean before deposition, and wipe all the seals with an alcohol-free dust-free cloth to ensure the sealing of the coating chamber, and then use a vacuum system composed of a mechanical pump and a molecular pump to evacuate the coating chamber to keep the vacuum at 6×10 -4 Pa below, and the substrate is heated to 400 ° C.
(2)镀膜操作:(2) Coating operation:
向腔体内通入高纯的Ar气,气体流量80 sccm,使用调节阀控制总压强为0.8Pa。并对基片施加-80 V的负偏压。Introduce high-purity Ar gas into the cavity, the gas flow rate is 80 sccm, and the total pressure is controlled to 0.8Pa by using a regulating valve. And a negative bias of -80 V was applied to the substrate.
开启两种靶连接的直流电源,功率均设置为100W;进行预溅射。Turn on the DC power supply connected to the two targets, and set the power to 100W; perform pre-sputtering.
5 min后,将样品台旋转至钽靶上方正式进行溅射,到达设计的本层溅射时间后再将样品台旋转至四硼化钽靶上方,循环十次。After 5 minutes, the sample stage was rotated above the tantalum target for formal sputtering, and after the designed sputtering time of this layer was reached, the sample stage was rotated above the tantalum tetraboride target for ten cycles.
钽靶每层溅射时间依次为3min30s、3min10s、2min50s、2min30s、2min10s、1min50s、1min30s、1min10s、50s、30s;The sputtering time of each layer of the tantalum target is 3min30s, 3min10s, 2min50s, 2min30s, 2min10s, 1min50s, 1min30s, 1min10s, 50s, 30s;
四硼化钽靶每层溅射时间依次为1min、1min40s、2min20s、3min、3min40s、4min20s、5min、5min40s、6min20s、7min。The sputtering time of each layer of tantalum tetraboride target is 1min, 1min40s, 2min20s, 3min, 3min40s, 4min20s, 5min, 5min40s, 6min20s, 7min.
控制总溅射时间为1h,获得层厚均匀,膜厚为2.4um左右的钽/硼化钽复合多层涂层。The total sputtering time is controlled to 1h, and a tantalum/tantalum boride composite multilayer coating with a uniform layer thickness and a film thickness of about 2.4um is obtained.
从图2中可以看出所述涂层包括十层纳米晶金属钽层和十层陶瓷硼化钽层,纳米晶金属钽层和陶瓷硼化钽层交替设置,其中纳米金属钽层先沉积于基底上,然后在纳米金属钽层上沉积陶瓷硼化钽层,如此循环十次,最后形成金属陶瓷复合多层涂层。从溅射时间来看,其中钽靶的溅射时间从3min30s线性减少至30s,每次减少20s,四硼化钽靶的溅射时间从1min线性增加至7min,每次增加40s,因此每次溅射生成的纳米金属钽层的厚度一直减小,纳米金属钽层的厚度沿涂层生长方向呈连续梯度减小的状态形成梯度结构,每次溅射生成的陶瓷硼化钽层的厚度沿涂层生长方向呈连续梯度增加的状态形成梯度结构。从图2中还可以看出十层纳米晶金属钽层的总厚度和十层陶瓷硼化钽层的总厚度相同。It can be seen from Fig. 2 that the coating comprises ten layers of nanocrystalline metal tantalum layers and ten layers of ceramic tantalum boride layers, and the nanocrystalline metal tantalum layers and ceramic tantalum boride layers are arranged alternately, wherein the nanometer metal tantalum layers are first deposited on On the substrate, a ceramic tantalum boride layer is deposited on the nano-metal tantalum layer, and the cycle is repeated ten times, and finally a metal-ceramic composite multilayer coating is formed. From the perspective of sputtering time, the sputtering time of the tantalum target decreases linearly from 3min30s to 30s, each time by 20s, and the sputtering time of the tantalum tetraboride target increases linearly from 1min to 7min, each time by 40s, so each time The thickness of the nano-metal tantalum layer generated by sputtering decreases all the time, and the thickness of the nano-metal tantalum layer decreases continuously along the coating growth direction to form a gradient structure. The thickness of the ceramic tantalum boride layer generated by each sputtering is along the The growth direction of the coating is in a state of continuous gradient increase to form a gradient structure. It can also be seen from FIG. 2 that the total thickness of the ten nanocrystalline metal tantalum layers is the same as that of the ten ceramic tantalum boride layers.
实施例1和实施例2中钽靶的总溅射时间(20min)和四硼化钽靶的总溅射时间(40min)是相同的,但是实施例2将通过设置钽靶和四硼化钽靶溅射时间的变化,使生成的纳米晶金属钽层的厚度和所述陶瓷硼化钽层的厚度呈梯度变化最后形成两者的梯度结构,实施例1由于钽靶和四硼化钽靶的溅射时间一直不变,未形成与实施例2相同的梯度结构。本发明中采用纳米压痕技术测定了实施例和比较例的硬度,需要说明的是纳米压痕技术可以测量涂层的硬度和断裂韧性,从图9中可以看出,实施例1的硬度小于实施例2,说明实施例1为了增加涂层的韧性在涂层中引入纳米晶金属钽层,但是同时使涂层的硬度减小了,实施例2中通过设置纳米晶金属钽层和陶瓷硼化钽层的梯度结构,避免了增加韧性的同时硬度减小的问题。The total sputtering time (20min) of the tantalum target and the total sputtering time (40min) of the tantalum tetraboride target in
实施例3Example 3
所述的强韧耐磨的梯度金属陶瓷复合多层涂层的制备方法,包括以下步骤:The preparation method of the tough and wear-resistant gradient cermet composite multi-layer coating comprises the following steps:
(1)准备工作:(1) Preparation:
所用靶材为钽靶和带有铜背板的四硼化钽靶,所用基片为单面抛光单晶硅,抛光面晶面取向为(100);The target used is a tantalum target and a tantalum tetraboride target with a copper back plate, and the substrate used is a single-sided polished single-crystal silicon, and the crystal plane orientation of the polished surface is (100);
钽靶和四硼化钽靶安装在水平方向的靶位上,两种靶均连接直流电源;将基片切割成合适大小并先后使用无水乙醇和丙酮超声清洗15min,然后用氮气吹干,安装在样品台上。The tantalum target and the tantalum tetraboride target are installed on the target position in the horizontal direction, and the two targets are connected to a DC power supply; the substrate is cut into a suitable size and ultrasonically cleaned with absolute ethanol and acetone for 15 minutes, and then dried with nitrogen. installed on the sample stage.
沉积前确保镀膜室内清洁,所有密封处用酒精无尘布擦拭干净以确保镀膜室密封性,随后用机械泵和分子泵组成的真空系统对镀膜室抽真空,使真空度在6×10-4 Pa以下,并将基片加热至400℃。Ensure that the coating chamber is clean before deposition, and wipe all the seals with an alcohol-free dust-free cloth to ensure the sealing of the coating chamber, and then use a vacuum system composed of a mechanical pump and a molecular pump to evacuate the coating chamber to keep the vacuum at 6×10 -4 Pa below, and the substrate is heated to 400 ° C.
(2)镀膜操作:(2) Coating operation:
向腔体内通入高纯的Ar气,气体流量80 sccm,使用调节阀控制总压强为0.8Pa。并对基片施加-80 V的负偏压。Introduce high-purity Ar gas into the cavity, the gas flow rate is 80 sccm, and the total pressure is controlled to 0.8Pa by using a regulating valve. And a negative bias of -80 V was applied to the substrate.
开启两种靶连接的直流电源,功率均设置为100W;进行预溅射。Turn on the DC power supply connected to the two targets, and set the power to 100W; perform pre-sputtering.
5 min后,将样品台旋转至钽靶上方正式进行溅射,到达设计的本层溅射时间后再将样品台旋转至四硼化钽靶上方,循环十次。After 5 minutes, the sample stage was rotated above the tantalum target for formal sputtering, and after the designed sputtering time of this layer was reached, the sample stage was rotated above the tantalum tetraboride target for ten cycles.
钽靶每层溅射时间依次为7min、6min20s、5min40s、5min、4min20s、3min40s、3min、2min20s、1min40s、1min;The sputtering time of each layer of the tantalum target is 7min, 6min20s, 5min40s, 5min, 4min20s, 3min40s, 3min, 2min20s, 1min40s, 1min;
四硼化钽靶每层溅射时间依次为2min、3min20s、4min40s、6min、7min20s、8min40s、10min、11min20s、12min40s、14min。The sputtering time of each layer of tantalum tetraboride target is 2min, 3min20s, 4min40s, 6min, 7min20s, 8min40s, 10min, 11min20s, 12min40s, 14min.
控制总溅射时间为1h,获得层厚均匀,膜厚为4.8um左右的钽/硼化钽复合多层涂层。The total sputtering time is controlled to 1h, and a tantalum/tantalum boride composite multilayer coating with a uniform layer thickness and a film thickness of about 4.8um is obtained.
从图3中可以看出所述涂层包括十层纳米晶金属钽层和十层陶瓷硼化钽层,纳米晶金属钽层和陶瓷硼化钽层交替设置,其中纳米金属钽层先沉积于基底上,然后在纳米金属钽层上沉积陶瓷硼化钽层,如此循环十次,最后形成金属陶瓷复合多层涂层。从溅射时间来看,其中钽靶的溅射时间从7min线性减少至1min,每次减少40s,四硼化钽靶的溅射时间从2min线性增加至14min,每次增加1min20s,因此每次溅射生成的纳米金属钽层的厚度一直减小,纳米金属钽层的厚度沿涂层生长方向呈连续梯度减小的状态形成梯度结构,每次溅射生成的陶瓷硼化钽层的厚度沿涂层生长方向呈连续梯度增加的状态形成梯度结构。从图3中还可以看出十层纳米晶金属钽层的总厚度和十层陶瓷硼化钽层的总厚度相同。It can be seen from Fig. 3 that the coating comprises ten layers of nanocrystalline metal tantalum layers and ten layers of ceramic tantalum boride layers, and the nanocrystalline metal tantalum layers and ceramic tantalum boride layers are arranged alternately, wherein the nanometer metal tantalum layers are first deposited on On the substrate, a ceramic tantalum boride layer is deposited on the nano-metal tantalum layer, and the cycle is repeated ten times, and finally a metal-ceramic composite multilayer coating is formed. From the perspective of sputtering time, the sputtering time of the tantalum target decreases linearly from 7min to 1min, each time by 40s, and the sputtering time of the tantalum tetraboride target increases linearly from 2min to 14min, and each time increases by 1min20s, so each time The thickness of the nano-metal tantalum layer generated by sputtering decreases all the time, and the thickness of the nano-metal tantalum layer decreases continuously along the coating growth direction to form a gradient structure. The thickness of the ceramic tantalum boride layer generated by each sputtering is along the The growth direction of the coating is in a state of continuous gradient increase to form a gradient structure. It can also be seen from FIG. 3 that the total thickness of the ten nanocrystalline metal tantalum layers is the same as that of the ten ceramic tantalum boride layers.
实施例3与实施例2的原理相同,也形成了梯度结构,但是实施例3中每层纳米金属钽层的厚度和每层陶瓷硼化钽层的厚度均是实施例2的2倍,从图9中可以看出实施例3进一步提高了涂层的硬度,说明本发明通过调节不同位置处纳米晶金属钽层和陶瓷硼化钽层的厚度,形成梯度结构,克服了现有技术中硬度下降的缺陷。The principle of
比较例comparative example
硼化钽涂层的制备方法,包括以下步骤:The preparation method of tantalum boride coating comprises the following steps:
(1)准备工作:(1) Preparation:
四硼化钽靶安装在与水平方向的靶位上,连接直流电源;将基片切割成合适大小并先后使用无水乙醇和丙酮超声清洗15min,然后用氮气吹干,安装在样品台上。The tantalum tetraboride target was installed on the target position in the horizontal direction, and connected to a DC power supply; the substrate was cut into a suitable size and cleaned ultrasonically for 15 minutes with absolute ethanol and acetone, then dried with nitrogen, and installed on the sample stage.
沉积前确保镀膜室内清洁,所有密封处用酒精无尘布擦拭干净以确保镀膜室密封性,随后用机械泵和分子泵组成的真空系统对镀膜室抽真空,使真空度在6×10-4 Pa以下。Ensure that the coating chamber is clean before deposition, and wipe all the seals with an alcohol-free dust-free cloth to ensure the sealing of the coating chamber, and then use a vacuum system composed of a mechanical pump and a molecular pump to evacuate the coating chamber to keep the vacuum at 6×10 -4 Below Pa.
(2)镀膜操作:(2) Coating operation:
向腔体内通入高纯的Ar气,气体流量80 sccm,使用调节阀控制总压强为0.8Pa。Introduce high-purity Ar gas into the cavity, the gas flow rate is 80 sccm, and the total pressure is controlled to 0.8Pa by using a regulating valve.
对基片施加-80 V的负偏压并加热至400℃。A negative bias of -80 V was applied to the substrate and heated to 400 °C.
开启四硼化钽靶连接的直流电源,功率设置为100W,进行预溅射。Turn on the DC power supply connected to the tantalum tetraboride target, set the power to 100W, and perform pre-sputtering.
5 min后,将样品台旋转至靶上方正式进行溅射。After 5 min, the sample stage was rotated above the target for formal sputtering.
控制溅射时间为1h,获得膜厚为1.2um左右的硼化钽涂层。Control the sputtering time to 1h, and obtain a tantalum boride coating with a film thickness of about 1.2um.
比较例为仅使用四硼化钽靶在相同条件下制备的纯硼化钽样品,各个实施例设置不同的溅射时间不同生成了结构不同的涂层,从图5-图8的截面SEM图像中可以观察到涂层的不同结构。The comparative example is a pure tantalum boride sample prepared under the same conditions using only a tantalum tetraboride target. Different sputtering times are set in each example to generate coatings with different structures. From the cross-sectional SEM images of Figures 5-8 Different structures of the coatings can be observed in .
从图2的XRD图谱中可以看到比较例具有接近非晶的结构,而实施例1~3出现了金属钽的峰,结晶相为标准的钽,验证了本发明中纳米金属钽层的生成。From the XRD spectrum of Fig. 2, it can be seen that the comparative example has a structure close to amorphous, while the peaks of metal tantalum appear in Examples 1 to 3, and the crystal phase is standard tantalum, which verifies the generation of the nanometer metal tantalum layer in the present invention .
图9是实施例和比较例的纳米压痕测试得到的硬度结果,实施例1~3的硬度由于结构不同呈现非常大的变化,实施例1的涂层中加入纳米晶金属钽层后,相比于比较例纯硼化钽涂层硬度下降,说明金属层的加入虽然能够增加涂层的韧性,但是是以牺牲硬度为代价。实施例2-3均设置了纳米晶金属钽层的梯度结构和陶瓷硼化钽层的梯度结构,测试结果显示实施例2-3的硬度均高于实施例1和比较例,说明本发明利用磁控溅射方法通过控制溅射时间制备不同厚度变化的多层纳米晶金属钽层和多层陶瓷硼化钽层可以增加涂层的硬度。其中实施例3的硬度最高,约为36GPa,高于比较例,这是由于实施例3形成了涂层梯度结构,相比于纯的硼化钽涂层,增加了金属陶瓷复合多层涂层的硬度。Fig. 9 is the hardness result obtained by the nanoindentation test of the embodiment and the comparative example. The hardness of the
图10是实施例3与比较例的摩擦测试结果,可以看到实施例3相较于比较例磨损率更低,抗磨损能力更强。图11是比较例与实施例1-3在进行600nm连续刚度法纳米压痕测试后的压痕形貌,相较于比较例,实施例压痕内部的环状裂纹更少,证明其韧性更好。Figure 10 is the friction test results of Example 3 and Comparative Example, it can be seen that Example 3 has a lower wear rate and stronger wear resistance than Comparative Example. Figure 11 is the indentation morphology of Comparative Example and Examples 1-3 after the 600nm continuous stiffness nano-indentation test. Compared with the Comparative Example, the ring cracks inside the indentation of the Example are less, which proves that its toughness is stronger good.
因此,本发明采用上述的一种强韧耐磨的梯度金属陶瓷复合多层涂层及其制备方法,在磁控溅射方法下通过控制溅射时间调控不同位置处纳米晶金属钽层和陶瓷硼化钽层的占比,实现了在保留传统金属陶瓷复合多层涂层优点的同时克服了其硬度显著下降的缺点,提升了耐磨性。Therefore, the present invention adopts the above-mentioned tough and wear-resistant gradient cermet composite multilayer coating and its preparation method, and adjusts the nanocrystalline metal tantalum layer and ceramics at different positions by controlling the sputtering time under the magnetron sputtering method. The proportion of the tantalum boride layer has achieved the advantages of traditional metal-ceramic composite multi-layer coatings while overcoming the disadvantage of a significant decrease in hardness and improving wear resistance.
最后应说明的是:以上实施例仅用以说明本发明的技术方案而非对其进行限制,尽管参照较佳实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本发明的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: it still Modifications or equivalent replacements can be made to the technical solutions of the present invention, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the spirit and scope of the technical solutions of the present invention.
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