CN116179257B - 一种环保型切削液及其制备方法 - Google Patents
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- 239000002173 cutting fluid Substances 0.000 title claims abstract description 50
- 238000002360 preparation method Methods 0.000 title claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000314 lubricant Substances 0.000 claims abstract description 21
- 239000008367 deionised water Substances 0.000 claims abstract description 20
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 20
- -1 alcohol amines Chemical class 0.000 claims abstract description 15
- 229920001661 Chitosan Polymers 0.000 claims description 30
- 238000003756 stirring Methods 0.000 claims description 30
- 239000003153 chemical reaction reagent Substances 0.000 claims description 17
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 12
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- 239000002202 Polyethylene glycol Substances 0.000 claims description 9
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 9
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 9
- 229920000570 polyether Polymers 0.000 claims description 9
- 229920001223 polyethylene glycol Polymers 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- RBNPOMFGQQGHHO-UHFFFAOYSA-N -2,3-Dihydroxypropanoic acid Natural products OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 claims description 6
- RBNPOMFGQQGHHO-UWTATZPHSA-N D-glyceric acid Chemical compound OC[C@@H](O)C(O)=O RBNPOMFGQQGHHO-UWTATZPHSA-N 0.000 claims description 6
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 6
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- HFJRKMMYBMWEAD-UHFFFAOYSA-N dodecanal Chemical compound CCCCCCCCCCCC=O HFJRKMMYBMWEAD-UHFFFAOYSA-N 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000003112 inhibitor Substances 0.000 claims description 4
- 229940089454 lauryl aldehyde Drugs 0.000 claims description 3
- 229910000033 sodium borohydride Inorganic materials 0.000 claims description 3
- 239000012279 sodium borohydride Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- LJDSTRZHPWMDPG-UHFFFAOYSA-N 2-(butylamino)ethanol Chemical compound CCCCNCCO LJDSTRZHPWMDPG-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims 1
- 230000001376 precipitating effect Effects 0.000 claims 1
- 239000013556 antirust agent Substances 0.000 abstract description 15
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 6
- 230000001050 lubricating effect Effects 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 5
- 150000003627 tricarboxylic acid derivatives Chemical class 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
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- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/086—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type polycarboxylic, e.g. maleic acid
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- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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Abstract
本发明公开了一种环保型切削液,所述的环保型切削液包括以下重量份数的原料:润滑剂1‑20%,防锈剂5‑10%,醇胺类2‑5%;余量为去离子水;所述的环保型切削液无有机挥发物释放,作为一种水基切削液,其具有良好的抗菌性能、防锈和润滑性以及冷却性能,符合金属切削液的要求。
Description
技术领域
本发明属于切削液领域,具体而言,涉及一种环保型切削液及其制备方法。
背景技术
切削液是金属加工过程中用来冷却以及润滑刀具与加工件的材料,使用切削液可显著降低切削刀具和加工件之间的摩擦以降低切削温度,同时减少刀具磨损,提高刀具的使用寿命,同时保证工件的加工精度,因此,切削液在提高加工质量和降低加工成本方面发挥重要作用;随着切削工艺的不断发展,传统的油基切削液因存在清洗难度大、废液处理困难对环境造成二次污染的问题,环保无公害的水基切削液受到广泛关注;而现有的水基切削液虽具有易清洗环保和良好的冷却性能的特点,但是在抗菌性能以及防锈性能方面还存在不足,因此,亟需研究开发一种环保的功能全面的切削液以满足金属切削工艺的需求。
发明内容
针对现有技术中存在的问题,本发明提供一种环保型切削液,所述的环保型切削液无有机挥发物释放,作为一种水基切削液,其具有良好的抗菌性能、防锈和润滑性以及冷却性能,符合切削液的要求;
为实现上述目的,本发明采用的技术方案如下:
一种环保型切削液,包括以下重量份数的原料:润滑剂1-20%,防锈剂5-10%,醇胺类2-5%;余量为去离子水;
优选地,所述的润滑剂为烷基化壳聚糖、聚乙二醇、季戊四醇、聚醚的混合物;
优选地,所述的烷基化壳聚糖、聚乙二醇、季戊四醇、聚醚的重量比为1∶1∶1∶2;
优选地,所述的烷基化壳聚糖为十二烷基壳聚糖;
进一步地,所述的十二烷基壳聚糖的制备方法具体为:向壳聚糖的醋酸溶液中逐渐加入月桂醛,搅拌反应后调节体系pH至5,再缓慢加入硼氢化钠搅拌反应后,再次调节体系的pH至7,析出产物,离心洗涤获得十二烷基化壳聚糖。
优选地,所述的防锈剂为甘油酸、丙二酸、三元聚羧酸以重量比为1∶1∶1组成的混合物;
优选地,所述的醇胺类为甲基乙醇胺、丁基乙醇胺中的一种或几种;
进一步地,所述的环保型切削液的制备方法,具体包括以下步骤:取去离子水向其中加入润滑剂搅拌均匀后,水浴加热至40-60℃,在搅拌条件下依次加入防锈剂、醇胺,每加入一种试剂搅拌均匀后再加入下一种试剂,所有试剂加入完全后,继续搅拌均匀后过滤获得环保型切削液。
有益效果
本发明的切削液为全合成水基切削液,切削液为水溶性成分,具有良好的稳定性、冷却性和清洗性;不含有甲醛、磷、硫等对人体有害的成分,无挥发性有机气体释放,对环境友好;本发明的切削液还具有良好的抑菌作用,不易腐败变质,稳定性强,切削液的使用寿命以及保质期长,本发明的切削液还具有良好的润滑性能、防锈性能以及抗菌性能。
本发明的切削液以烷基化壳聚糖、聚乙二醇、季戊四醇、聚醚作为润滑剂,与其他成分配合,制备获得的切削液不仅自身稳定性强而且具有良好的润滑性、抗菌性能和防锈性能;满足金属切削液的需求。
具体实施方式
下面结合具体实施例对本发明的技术方案作进一步说明,本发明所用原料如无特殊说明均可从市面上购买得到。
实施例1
烷基化壳聚糖的制备
(1)壳聚糖溶液的配制:将壳聚糖粉末溶于醋酸溶液中配制1wt%壳聚糖溶液;
(2)烷基化壳聚糖的制备:向壳聚糖溶液中添加月桂醛,搅拌反应后,调节体系的pH至5,再缓慢加入硼氢化钠后继续搅拌反应,再次调节体系的pH至7;待沉淀析出后,过滤再依次用乙醇、去离子水反复洗涤除去多余的月桂醛,干燥研磨后即可获得十二烷基化壳聚糖。
实施例2
一种环保型切削液,包括以下重量份数的原料:润滑剂1%,防锈剂5%,醇胺类2%;余量为去离子水;所述的润滑剂由烷基化壳聚糖、聚乙二醇、季戊四醇、聚醚以重量比为1∶1∶1∶2组成;所述的防锈剂由甘油酸、丙二酸、三元聚羧酸以重量比为1∶1∶1组成;所述的醇胺类为甲基乙醇胺;所述的烷基化壳聚糖为实施例1制备。
所述的环保型切削液的制备方法,具体包括以下步骤:取去离子水向其中加入润滑剂搅拌均匀后,水浴加热至40℃,在搅拌条件下依次加入防锈剂、甲基乙醇胺,每加入一种试剂后搅拌均匀后再加入下一种试剂,所有试剂加入完全后,继续搅拌均匀后过滤获得环保型切削液。
实施例3
一种环保型切削液,包括以下重量份数的原料:润滑剂10.5%,防锈剂7.5%,醇胺类3.5%;余量为去离子水;所述的润滑剂为烷基化壳聚糖、聚乙二醇、季戊四醇、聚醚以重量比为1∶1∶1∶2组成的混合物;所述的防锈剂为甘油酸、丙二酸、三元聚羧酸的重量比为1∶1∶1组成的混合物;所述的醇胺为甲基乙醇胺;所述的烷基化壳聚糖为实施例1制备。
所述的环保型切削液的制备方法,具体包括以下步骤:取去离子水向其中加入润滑剂搅拌均匀后,水浴加热至50℃,在搅拌条件下依次加入防锈剂、甲基乙醇胺,每加入一种试剂后搅拌均匀后再加入下一种试剂,所有试剂加入完全后,继续搅拌均匀后过滤获得环保型切削液。
实施例4
一种环保型切削液,包括以下重量份数的原料:润滑剂20%,防锈剂10%,醇胺类5%;余量为去离子水;所述的润滑剂为烷基化壳聚糖、聚乙二醇、季戊四醇、聚醚以重量比为1∶1∶1∶2组成的混合物;所述的防锈剂为甘油酸、丙二酸、三元聚羧酸以重量比为1∶1∶1组成的混合物;所述的醇胺为甲基乙醇胺;所述的烷基化壳聚糖为实施例1制备。
所述的环保型切削液的制备方法,具体包括以下步骤:取去离子水向其中加入润滑剂搅拌均匀后,水浴加热至60℃,在搅拌条件下依次加入防锈剂、甲基乙醇胺,每加入一种试剂后搅拌均匀后再加入下一种试剂,所有试剂加入完全后,继续搅拌均匀后过滤获得环保型切削液。
对比例1
一种环保型切削液,包括以下重量份数的原料:润滑剂10.5%,防锈剂7.5%,醇胺类3.5%;余量为去离子水;所述的润滑剂为聚乙二醇、季戊四醇、聚醚以重量比为1∶1∶2组成的混合物;所述的防锈剂为甘油酸、丙二酸、三元聚羧酸的重量比为1∶1∶1组成的混合物;所述的醇胺为甲基乙醇胺;
所述的环保型切削液的制备方法,具体包括以下步骤:取去离子水向其中加入润滑剂搅拌均匀后,水浴加热至50℃,在搅拌条件下依次加入防锈剂、甲基乙醇胺,每加入一种试剂后搅拌均匀后再加入下一种试剂,所有试剂加入完全后,继续搅拌均匀后过滤获得环保型切削液。
切削液性能测试
将本发明实施例1-3获得的切削液的性能进行了测试,测试方法参照GB/T6144-2010,测试结果如表1所示。
表1.
由表1可以看出,本发明实施1-3制备获得切削液呈现无分层、无沉淀、呈均匀液体;切削液的各项性能均合格,满足使用要求;而对比例1中的最大无卡咬负荷较实施例1-3低;说明本发明切削液的润滑剂原料中添加烷基化壳聚糖显著提高了切削液的极压润滑性能;同时,本发明实施例制备获得的切削液较对比例储存周期长。因此,本发明切削液中添加烷基化壳聚糖不仅使切削液具有良好的抗菌性,提高切削液的贮存稳定性,还显著提高了切削液的极压润滑性能。
最后说明的是以上实施例仅为本发明较佳的具体实施方式,本发明的保护范围不限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可显而易见地得到的技术方案的简单变化或等效替换均落入本发明的保护范围内。
Claims (4)
1.一种环保型切削液,其特征在于,包括以下重量份数的原料:润滑剂1-20%,防锈剂5-10%,醇胺类2-5%;余量为去离子水;
所述的润滑剂为烷基化壳聚糖、聚乙二醇、季戊四醇和聚醚的混合物,烷基化壳聚糖、聚乙二醇、季戊四醇和聚醚的重量比为1:1:1:2;
所述的烷基化壳聚糖为十二烷基壳聚糖,十二烷基壳聚糖的制备方法具体为:向壳聚糖的醋酸溶液中逐渐加入月桂醛,搅拌反应后调节体系pH至5,再缓慢加入硼氢化钠搅拌反应后,再次调节体系的pH至7,析出产物,离心洗涤获得十二烷基化壳聚糖。
2.如权利要求1所述的环保型切削液,其特征在于,所述的防锈剂为甘油酸、丙二酸、三元聚羧酸以重量比为1:1:1组成的混合物。
3.如权利要求1所述的环保型切削液,其特征在于,所述的醇胺类为甲基乙醇胺、丁基乙醇胺中的一种或几种。
4.如权利要求1所述的环保型切削液,其特征在于,所述的环保型切削液的制备方法,具体包括以下步骤:取去离子水向其中加入润滑剂搅拌均匀后,水浴加热至40-60℃,在搅拌条件下依次加入防锈剂、醇胺,每加入一种试剂搅拌均匀后再加入下一种试剂,所有试剂加入完全后,继续搅拌均匀后过滤获得环保型切削液。
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