CN116161462A - Multifunctional full-automatic winding device for braid - Google Patents
Multifunctional full-automatic winding device for braid Download PDFInfo
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- CN116161462A CN116161462A CN202310306603.3A CN202310306603A CN116161462A CN 116161462 A CN116161462 A CN 116161462A CN 202310306603 A CN202310306603 A CN 202310306603A CN 116161462 A CN116161462 A CN 116161462A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/29—Securing the trailing end of the wound web to the web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
本发明公开了一种织带多功能全自动收卷装置,属于织带收卷的技术领域,其方案包括机架,收卷装置用于对编织好的织带进行收卷,收卷装置包括收卷杆、切割组件、贴标签机构、下料机构和储料机构,收卷杆转动设置在机架上,收卷杆的一端设有卷料件,卷料件用于对织带进行收卷,切割组件用于切断织带,贴标签机构用于在卷料件上的织带的切口处贴上标签,下料机构用于将收卷完的卷料件移动至储料机构处,并使得标签位于卷料件的顶部。本申请具有在下料之前,根据卷料件收卷后的半径和收卷件下料过程中实际移动的距离控制收卷件旋转,使得收卷件滚动至储料机构处时标签位于卷料件的顶部,从而便于工作人员对收卷好的织带的封装情况进行检查的效果。
The invention discloses a multi-functional fully automatic winding device for webbing, which belongs to the technical field of webbing winding. , cutting component, labeling mechanism, unloading mechanism and material storage mechanism, the winding rod is rotated and set on the frame, and one end of the winding rod is provided with a coil material, which is used for winding the webbing, and the cutting component is used For cutting the webbing, the labeling mechanism is used to affix a label on the incision of the webbing on the coiled material, and the unloading mechanism is used to move the wound coiled material to the storage mechanism, and make the label on the coiled material top. This application has the ability to control the rotation of the winding member according to the radius of the winding member after winding and the actual moving distance during the unloading process of the winding member before unloading, so that the label is located on the coil when the winding member rolls to the storage mechanism. The top of the ribbon is convenient for the staff to check the packaging of the rewound webbing.
Description
技术领域technical field
本发明涉及织带收卷的技术领域,尤其是涉及一种织带多功能全自动收卷装置。The invention relates to the technical field of webbing winding, in particular to a multifunctional automatic winding device for webbing.
背景技术Background technique
织带以各种纱线为原料制成狭幅状织物或管状织物。带织物品种繁多,广泛用于服饰、鞋材、箱包、工业、农业、军需、交通运输等各产业部门。30年代,织带都是手工作坊生产,原料为棉线、麻线。随着科技的发展,越来越多的作坊开始使用织带机进行织带的生产。Ribbons are made from various yarns into narrow or tubular fabrics. There are many kinds of belt fabrics, which are widely used in clothing, shoe materials, luggage, industry, agriculture, military supplies, transportation and other industrial sectors. In the 1930s, ribbons were produced by hand workshops, and the raw materials were cotton thread and hemp thread. With the development of science and technology, more and more workshops have begun to use ribbon looms for ribbon production.
目前现有的织带机包括纺织装置和进料机构,进料机构将原料送进纺织装置后,通过纺织装置进行编织,从而生产出所需的织带,为了方便织带的储存,织带机还包括有收卷装置,收卷装置用于将纺织装置生产出来的织带进行收卷。At present, the existing weaving machine includes a weaving device and a feeding mechanism. After the feeding mechanism sends the raw materials into the weaving device, the weaving is carried out through the weaving device, thereby producing the required webbing. In order to facilitate the storage of the webbing, the weaving machine also includes: The winding device is used for winding the webbing produced by the textile device.
在实现本申请的过程中,发明人发现上述技术至少存在以下问题:织带在生产出来后需要在织带的末端贴上产品标签,产品标签在注明织带生产资料的同时,还起到对织带末端进行封装的作用,现有的织带机在将卷好的织带下料后无法确保产品标签朝上,不便于工作人员对收卷好的织带的封装情况进行检查。In the process of realizing this application, the inventor found that the above-mentioned technology has at least the following problems: after the ribbon is produced, a product label needs to be attached to the end of the ribbon. Carry out the effect of encapsulation, existing ribbon loom machine can't guarantee that product label faces up after unloading the ribbon that has rolled, and it is inconvenient for the staff to check the encapsulation of ribbon that has been rolled.
发明内容Contents of the invention
为了解决现有的织带机在将卷好的织带下料后无法确保产品标签朝上,不便于工作人员对收卷好的织带的封装情况进行检查的问题,本申请提供一种织带多功能全自动收卷装置。In order to solve the problem that the existing ribbon loom cannot ensure that the product label faces upwards after unloading the rolled ribbon, and it is inconvenient for the staff to check the packaging of the rolled ribbon, this application provides a multi-functional full ribbon Automatic winding device.
本申请提供一种织带多功能全自动收卷装置,采用如下的技术方案:This application provides a multi-functional automatic winding device for webbing, which adopts the following technical scheme:
一种织带多功能全自动收卷装置,织带机包括机架和设置在机架上的纺织装置,收卷装置用于对纺织装置编织好的织带进行收卷,所述收卷装置包括收卷杆、切割组件、贴标签机构、下料机构和储料机构,所述收卷杆转动设置在机架上,所述收卷杆的一端设有卷料件,所述卷料件用于对织带进行收卷,所述切割组件用于切断卷料件与纺织装置之间连接的织带,所述贴标签机构用于在卷料件上的织带的切口处贴上标签,所述下料机构用于将收卷完的卷料件移动至储料机构处,并使得标签位于卷料件的顶部。A ribbon multifunctional fully automatic winding device, the ribbon machine includes a frame and a textile device arranged on the frame, the winding device is used for winding the ribbon woven by the textile device, and the winding device includes a winding Rod, cutting assembly, labeling mechanism, unloading mechanism and material storage mechanism, the winding rod is rotatably arranged on the frame, and one end of the winding rod is provided with a coiling material, and the coiling material is used for webbing Rewinding, the cutting assembly is used to cut off the ribbon connected between the coiled material and the weaving device, the labeling mechanism is used to label the incision of the ribbon on the coiled material, and the unloading mechanism is used to Move the reeled roll to the storage mechanism with the label on top of the roll.
通过采用上述技术方案,卷料件用于收卷纺织装置编织好的织带,并在收卷到一定程度后,通过切割组件将织带切断,并在织带的切口处贴上标签,在下料之前,根据卷料件收卷后的半径和收卷件下料过程中实际移动的距离控制收卷件旋转,使得收卷件滚动至储料机构处时标签刚好位于卷料件的顶部,从而便于工作人员对收卷好的织带的封装情况进行检查。By adopting the above technical scheme, the coil material is used to wind up the webbing woven by the textile device, and after it is wound up to a certain extent, the webbing is cut off by the cutting component, and a label is attached to the incision of the webbing. Before unloading, Control the rotation of the winding part according to the radius of the winding part after winding and the actual moving distance during the unloading process of the winding part, so that when the winding part rolls to the storage mechanism, the label is just on the top of the coiling part, which is convenient for work Personnel check the packaging of the reeled webbing.
在一个具体的可实施方案中,所述卷料件为圆柱形卷料柱,所述圆柱形卷料柱上开设有限位通槽,所述限位通槽沿着圆柱形卷料柱的轴线方向开设,所述机架上设有第一电机,所述收卷杆的一端与第一电机的转轴固定连接,所述收卷杆的另一端固定设有限位块,所述限位块穿设进限位通槽内并与限位通槽的内壁相抵接,所述收卷杆用于带动卷料件转动。In a specific possible implementation, the coiled material is a cylindrical coiled material column, and a limiting through groove is opened on the cylindrical coiled material column, and the limiting through groove is along the axis of the cylindrical coiled material column direction, the frame is provided with a first motor, one end of the winding rod is fixedly connected to the rotating shaft of the first motor, and the other end of the winding rod is fixedly provided with a limit block, and the limit block passes through Set in the limiting through groove and abut against the inner wall of the limiting through groove, the winding rod is used to drive the coiled material to rotate.
通过采用上述技术方案,限位块卡嵌进圆柱形卷料柱的限位通槽内,使得第一电机能够带动圆柱形卷料柱转动,从而进行收卷操作,在收卷完成后,也可以通过将圆柱形卷料柱从收卷杆上拆除下来,从而完成下料操作,提高了收卷的便捷性。By adopting the above technical scheme, the limit block is inserted into the limit channel of the cylindrical coil column, so that the first motor can drive the cylindrical coil column to rotate, so as to carry out the winding operation. After the winding is completed, the The unloading operation can be completed by removing the cylindrical coiling column from the winding rod, which improves the convenience of winding.
在一个具体的可实施方案中,所述收卷装置还包括套料组件和卸料组件,所述套料组件包括限位架和放料块,所述限位架固定设置在机架上,所述放料块固定设置在限位架朝向收卷杆的一侧,所述放料块朝向收卷杆的侧壁上开设有放料槽,所述圆柱形卷料柱的外侧壁与放料槽的内壁相贴合,所述卸料组件包括限位盘和第一气缸,所述限位盘和第一气缸均设置在机架上,所述限位盘设置在第一气缸和限位架之间,所述第一气缸的活塞杆上固定设有推板,所述第一电机固定设置在推板上,所述限位盘上开设有卸料通孔,所述卸料通孔的内壁与限位块的外侧壁近乎贴合,所述第一电机的转轴在第一气缸的驱动下穿过卸料通孔并穿设进放料槽内。In a specific possible embodiment, the winding device further includes a nesting assembly and an unloading assembly, the nesting assembly includes a limit frame and a discharge block, and the limit frame is fixedly arranged on the frame, The discharge block is fixedly arranged on the side of the limit frame facing the winding rod, and a discharge groove is opened on the side wall of the discharge block facing the winding rod, and the outer wall of the cylindrical coil column is in contact with the release The inner wall of the trough is attached, and the unloading assembly includes a limit plate and a first cylinder, and the limit plate and the first cylinder are both arranged on the frame, and the limit plate is arranged on the first cylinder and the limit plate. Between the position frames, a push plate is fixed on the piston rod of the first cylinder, the first motor is fixed on the push plate, and a discharge through hole is opened on the limit plate, and the discharge through hole The inner wall of the hole is nearly in contact with the outer wall of the limit block, and the rotating shaft of the first motor passes through the discharge through hole driven by the first cylinder and penetrates into the discharge chute.
通过采用上述技术方案,为了尽可能确保圆柱形卷料柱不与收卷杆上的限位块脱离,因此圆柱形卷料柱与限位块之间的抵接力较大,因此通过设置套料组件和卸料组件进行机器套料卸料,从而能够确保圆柱形卷料柱与限位块之间的抵接力达到一定的量,减少圆柱形卷料柱在旋转过程中从收卷杆上的限位块脱离的情况发生。By adopting the above-mentioned technical scheme, in order to ensure that the cylindrical coiled material column does not disengage from the limit block on the winding rod as much as possible, the contact force between the cylindrical coiled material column and the limit block is relatively large, so by setting the sleeve The assembly and the unloading assembly are used for machine nesting and unloading, so as to ensure that the contact force between the cylindrical coiling column and the limit block reaches a certain amount, and reduce the impact of the cylindrical coiling column from the winding rod during the rotation process. A situation where the limit block disengages occurs.
在一个具体的可实施方案中,所述下料机构包括V型托料架、第一丝杆气缸和第二气缸,所述V型托料架设置在卷料件的底部,所述第一丝杆气缸竖直设置在机架的底部,所述第一丝杆气缸的导向杆上固定设有托板,所述V型托料架包括第一托料部和第二托料部,所述第一托料部和第二托料部的连接处通过转轴转动设置在托板上,所述第二气缸竖直朝上设置在托板上,所述V型托料架上设置有驱动杆,所述第二气缸的活塞杆与驱动杆之间铰接设置。In a specific possible implementation, the unloading mechanism includes a V-shaped material rack, a first screw cylinder and a second cylinder, the V-shaped material rack is arranged at the bottom of the coiled material, and the first The screw cylinder is vertically arranged at the bottom of the frame, the guide rod of the first screw cylinder is fixed with a supporting plate, and the V-shaped material rack includes a first material supporting part and a second material supporting part. The connection between the first supporting part and the second supporting part is set on the supporting plate through the rotation of the rotating shaft, the second air cylinder is set on the supporting plate vertically upward, and the V-shaped supporting frame is provided with a drive rod, and the piston rod of the second cylinder is hingedly arranged between the driving rod.
通过采用上述技术方案,圆柱形卷料柱与收卷杆上的限位块脱离后,通过V型托料架托住圆柱形卷料柱,随后第二气缸收缩,使得V型托料架发生倾斜,此时圆柱形收卷柱由于重力的作用从V型托料架上朝向储料机构移动,V型托料架起到一个引导的作用,提高了下料的便捷性。By adopting the above technical scheme, after the cylindrical coiled material column is separated from the limit block on the winding rod, the cylindrical coiled material column is supported by the V-shaped support frame, and then the second cylinder shrinks, so that the V-shaped material support frame Tilting, at this time, the cylindrical winding column moves from the V-shaped material rack towards the material storage mechanism due to the effect of gravity, and the V-shaped material rack plays a guiding role, which improves the convenience of unloading.
在一个具体的可实施方案中,所述机架上设有第二丝杆气缸,所述第二丝杆气缸朝向收卷杆设有卷料件的一端设置,所述第二丝杆气缸的导向杆上设有压料组件,所述压料组件包括挡料架和转动设置在挡料架上的抵料辊,所述抵料辊用于抵在卷料件上的织带处,使得被织带被切断后仍保持紧绷状态。In a specific possible implementation, the frame is provided with a second screw cylinder, and the second screw cylinder is arranged toward one end of the winding rod provided with a coil material, and the second screw cylinder A pressing assembly is provided on the guide rod, and the pressing assembly includes a material retaining frame and a resisting roller that is rotatably arranged on the retaining frame, and the resisting roller is used to abut against the webbing on the roll material, so that it is The webbing remains taut after being cut.
通过采用上述技术方案,织带被切断之前,第二丝杆气缸带动抵料辊压在圆柱形卷料柱上,织带被切断后,由于抵料辊的作用,被切断后未收卷的织带在抵料辊的按压下也能够正常被收卷,直至在织带的切口处贴上标签,从而减少了织带被切断后,收卷好的织带发生松弛的情况。By adopting the above technical scheme, before the webbing is cut off, the second screw cylinder drives the material-receiving roller to press on the cylindrical coiled material column. Under the pressure of the material-receiving roller, it can also be rewound normally until a label is attached to the incision of the webbing, thereby reducing the slack of the rewound webbing after the webbing is cut off.
在一个具体的可实施方案中,所述挡料架上设有第三丝杆气缸,所述第三丝杆气缸的设置方向与第二丝杆气缸的设置方向一致,所述第三丝杆气缸的导向杆上固定有吸料板,所述吸料板设于切割组件和抵料辊之间,所述吸料板上穿设有若干个吸风管,所述机架上设有吸风机,若干个所述吸风管的一端均与吸风机连接,所述吸料板用于通过吸风机产生的吸力对标签进行吸附,并在第三丝杆气缸的带动下将标签贴在织带的切口处。In a specific possible implementation, a third screw cylinder is provided on the material retainer, the setting direction of the third screw cylinder is consistent with the setting direction of the second screw cylinder, and the third screw cylinder A suction plate is fixed on the guide rod of the cylinder, and the suction plate is arranged between the cutting assembly and the material-receiving roller, and several suction pipes are pierced on the suction plate, and a suction pipe is arranged on the frame. fan, one end of several of the suction pipes is connected to the suction fan, and the suction plate is used to absorb the label through the suction force generated by the suction fan, and stick the label on the webbing under the drive of the third screw rod cylinder of the incision.
通过采用上述技术方案,第二丝杆气缸的设置方向与第三丝杆气缸的设置方向一致,抵料辊抵住圆柱形卷料柱上的织带时,收卷杆继续转动,直至织带的切口处被卷至第三丝杆气缸的正下方时,第三丝杆气缸启动,并将吸风板上所吸附的标签贴在织带的切口处,从而尽可能确保收卷完成的圆柱形卷料柱上的织带不会发生松弛。By adopting the above technical scheme, the setting direction of the second screw cylinder is consistent with the setting direction of the third screw cylinder, and when the material-receiving roller touches the webbing on the cylindrical coil column, the rewinding rod continues to rotate until the slit of the webbing When it is rolled to the right under the third screw cylinder, the third screw cylinder starts, and sticks the label adsorbed on the suction plate to the incision of the webbing, so as to ensure as much as possible the completed cylindrical coil There is no slack in the webbing on the posts.
在一个具体的可实施方案中,所述机架上设有PLC控制器,所述第二丝杆气缸、第三丝杆气缸和第一电机均与PLC控制器通讯连接,所述PLC控制器存储有圆柱形卷料柱从V型托料架上移动至储料机构处的移动距离,所述PLC控制器还存储有第二丝杆气缸未启动时抵料辊与圆柱形卷料柱之间的初始距离,所述PLC控制器用于获取第二丝杆气缸的导向杆将抵料辊推至与圆柱形卷料柱相抵时的伸缩长度,所述PLC控制器用于计算初始距离和伸缩长度的差值得到圆柱形卷料柱收卷完成时的半径,并根据圆柱形卷料柱收卷完成时的半径和移动距离计算出贴完标签后第一电机的转轴所需转动的圈数。In a specific possible implementation, the frame is provided with a PLC controller, and the second screw cylinder, the third screw cylinder and the first motor are all connected to the PLC controller in communication, and the PLC controller The moving distance of the cylindrical coiled column from the V-shaped support rack to the storage mechanism is stored, and the PLC controller also stores the distance between the contact roller and the cylindrical coiled column when the second screw cylinder is not activated. The initial distance between, the PLC controller is used to obtain the telescopic length when the guide rod of the second screw cylinder pushes the resisting roller to the cylindrical coil column, and the PLC controller is used to calculate the initial distance and telescopic length The difference of the difference is obtained the radius of the cylindrical coil material column when winding is completed, and according to the radius and the moving distance when the cylindrical coil material column is wound and completed, the required number of turns of the rotating shaft of the first motor after the label is pasted is calculated.
通过采用上述技术方案,根据第二丝杆气缸上抵料辊的移动距离反推出圆柱形卷料柱在收卷完成后的半径,并且根据预存的移动距离,计算出贴完标签后第一电机的转轴所需转动的圈数,从而控制第一电机的转轴转动,使得圆柱形卷料柱滚动至储料机构处时标签刚好位于圆柱形卷料柱的顶部,从而便于工作人员对收卷好的织带的封装情况进行检查。By adopting the above-mentioned technical scheme, according to the moving distance of the resisting roller on the second screw cylinder, the radius of the cylindrical coil column after winding is reversed, and according to the pre-stored moving distance, the first motor after labeling is calculated. The required number of turns of the rotating shaft, so as to control the rotation of the rotating shaft of the first motor, so that when the cylindrical coiled material column rolls to the storage mechanism, the label is just on the top of the cylindrical coiled material column, so that it is convenient for the staff to check the winding. Check the packing condition of the webbing.
在一个具体的可实施方案中,所述切割组件包括切割平台、织带压条、第四丝杆气缸和切刀,所述切割平台固定设置在机架上且设于卷料件与纺织装置之间,所述织带压条设于切割平台的顶部,所述卷料件上收卷的织带从切割平台和织带压条之间传送而来,所述第四丝杆气缸固定设置在机架上且朝向切割平台设置,所述切刀设置在第四丝杆气缸的导向杆上。In a specific possible embodiment, the cutting assembly includes a cutting platform, a webbing layer, a fourth screw rod cylinder and a cutter, and the cutting platform is fixedly arranged on the frame and is arranged between the coiled material and the weaving device , the webbing bead is arranged on the top of the cutting platform, the webbing rolled up on the coil is transmitted from between the cutting platform and the webbing bead, and the fourth screw cylinder is fixedly arranged on the frame and faces the cutting The platform is set, and the cutter is set on the guide rod of the fourth screw mandrel cylinder.
在一个具体的可实施方案中,所述储料机构包括牵引板和储料架,所述储料架设于V型托料架的一侧,所述V型托料架所处的水平高度高于储料架所处的水平高度,所述牵引板设于V型托料架与储料架之间,所述牵引板的一端设于V型托料架的底部,所述牵引板的另一端设于储料架的底部,所述牵引板朝向储料架倾斜设置,所述机架上设有下料挡板,所述下料挡板设于储料架的顶部且位于牵引板靠近储料架的一侧,所述下料挡板上水平设有电动滑轨,所述电动滑轨上滑动设置有滑块,所述滑块上竖直设有缓速杆,所述缓速杆用于在卷料件处于下料过程中时与卷料件相抵接,并在滑块的带动下跟随卷料件朝着远离V型托料架的一侧移动。In a specific possible implementation, the storage mechanism includes a traction plate and a storage rack, the storage rack is set on one side of the V-shaped material rack, and the level of the V-shaped material rack is high. At the horizontal height of the storage rack, the traction plate is arranged between the V-shaped material rack and the material storage rack, one end of the traction plate is located at the bottom of the V-shaped material rack, and the other end of the traction plate One end is arranged on the bottom of the material storage rack, and the traction plate is inclined towards the material storage rack. On one side of the storage rack, an electric slide rail is horizontally provided on the blanking baffle, a slide block is slidably arranged on the electric slide rail, and a retarder bar is vertically provided on the slide block. The rod is used to abut against the coiled material when the coiled material is in the process of unloading, and is driven by the slider to follow the coiled material to move toward the side away from the V-shaped support frame.
通过采用上述技术方案,牵引板的设置能够使得圆柱形收卷柱从V型托料架上移动至储料架上,在移动过程中,滑动设置在下料挡板上的缓速杆与圆柱形收卷柱上收卷的织带相抵接,随着滑块的移动,圆柱形收卷柱也在慢慢朝向储料架移动,减少了由于重力造成的不可控因素。By adopting the above technical scheme, the setting of the traction plate can make the cylindrical winding column move from the V-shaped support rack to the storage rack. The ribbons wound up on the winding column abut against each other, and as the slider moves, the cylindrical winding column also slowly moves towards the storage rack, reducing the uncontrollable factors caused by gravity.
在一个具体的可实施方案中,所述机架上设有第五丝杆气缸,所述储料架的顶部设有挡料板,所述第五丝杆气缸的导向杆与储料架固定连接,所述第五丝杆气缸用于带动挡料板朝向下料挡板设有电动滑轨的侧壁做往复运动。In a specific possible implementation, the frame is provided with a fifth screw cylinder, the top of the storage rack is provided with a baffle plate, and the guide rod of the fifth screw cylinder is fixed to the storage rack. Connected, the fifth screw rod cylinder is used to drive the material baffle to reciprocate toward the side wall of the blanking baffle provided with the electric slide rail.
通过采用上述技术方案,圆柱形收卷柱移动至储料架上后,第五丝杆气缸带动挡料板朝向下料挡板移动,此时刚刚移动至储料架上的圆柱形收卷柱被推向挡料板,随后第二丝杆气缸带动挡料板朝向远离下料挡板的方向移动,从而便于接收下一个圆柱形收卷柱,提高了下料的效率。By adopting the above technical scheme, after the cylindrical winding column moves to the storage rack, the fifth screw cylinder drives the material baffle to move towards the blanking baffle, and at this time the cylindrical winding column just moved to the storage rack It is pushed to the baffle plate, and then the second screw cylinder drives the baffle plate to move away from the blanking baffle plate, so as to facilitate receiving the next cylindrical winding column and improve the efficiency of blanking.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
卷料件用于收卷纺织装置编织好的织带,并在收卷到一定程度后,通过切割组件将织带切断,并在织带的切口处贴上标签,在下料之前,根据卷料件收卷后的半径和收卷件下料过程中实际移动的距离控制收卷件旋转,使得收卷件滚动至储料机构处时标签刚好位于卷料件的顶部,从而便于工作人员对收卷好的织带的封装情况进行检查。The coiled material is used to wind up the webbing woven by the textile device, and after it has been wound up to a certain extent, the webbing is cut off by the cutting unit, and a label is attached to the incision of the webbing. The final radius and the actual moving distance of the rewinding part during the unloading process control the rotation of the rewinding part, so that when the rewinding part rolls to the storage mechanism, the label is just on the top of the reeling part, so that it is convenient for the staff to check the rewinding parts Check the packing condition of the webbing.
根据第二丝杆气缸上抵料辊的移动距离反推出圆柱形卷料柱在收卷完成后的半径,并且根据预存的移动距离,计算出贴完标签后第一电机的转轴所需转动的圈数,从而控制第一电机的转轴转动,使得圆柱形卷料柱滚动至储料机构处时标签刚好位于圆柱形卷料柱的顶部,从而便于工作人员对收卷好的织带的封装情况进行检查。According to the movement distance of the resisting roller on the second screw cylinder, the radius of the cylindrical coil column after winding is reversed, and according to the pre-stored movement distance, the required rotation of the first motor shaft after the label is pasted is calculated. The number of turns, so as to control the rotation of the rotating shaft of the first motor, so that when the cylindrical coiled column rolls to the storage mechanism, the label is just on the top of the cylindrical coiled column, so that it is convenient for the staff to check the packaging of the rolled webbing examine.
附图说明Description of drawings
图1是本申请实施例中一种织带多功能全自动收卷装置的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a multi-functional automatic winding device for webbing in the embodiment of the present application.
图2是图1中A部的放大图。Fig. 2 is an enlarged view of part A in Fig. 1 .
图3是本申请实施例中套料组件和卸料组件处的爆炸结构示意图。Fig. 3 is a schematic diagram of the exploded structure of the nesting assembly and the unloading assembly in the embodiment of the present application.
图4是本申请实施例中卷料件处的爆炸结构示意图。Fig. 4 is a schematic diagram of the exploded structure at the coil material in the embodiment of the present application.
图5是图1中B部的放大图。Fig. 5 is an enlarged view of part B in Fig. 1 .
图6是本申请实施例中PLC控制器的控制结构图。Fig. 6 is a control structure diagram of the PLC controller in the embodiment of the present application.
附图标记说明:Explanation of reference signs:
1、织带机;11、机架;12、纺织装置;2、收卷装置;21、收卷杆;22、切割组件;221、切割平台;222、织带压条;223、第四丝杆气缸;224、切刀;23、贴标签机构;24、下料机构;241、V型托料架;2411、第一托料部;2412、第二托料部;242、第一丝杆气缸;243、第二气缸;244、托板;245、驱动杆;25、储料机构;251、牵引板;252、储料架;253、下料挡板;254、电动滑轨;255、滑块;256、缓速杆;257、第五丝杆气缸;258、挡料板;3、卷料件;31、限位通槽;4、第一电机;5、限位块;26、套料组件;261、限位架;262、放料块;263、放料槽;27、卸料组件;271、限位盘;272、第一气缸;273、推板;274、卸料通孔;6、第二丝杆气缸;7、压料组件;71、挡料架;72、抵料辊;8、第三丝杆气缸;81、吸料板;82、吸风管;83、吸风机;9、PLC控制器。1. Ribbon machine; 11. Frame; 12. Textile device; 2. Rewinding device; 21. Rewinding rod; 22. Cutting assembly; 221. Cutting platform; 222. Ribbon layer; 223. The fourth screw cylinder; 224, cutter; 23, labeling mechanism; 24, unloading mechanism; 241, V-shaped material rack; 2411, the first material supporting part; 2412, the second material supporting part; 242, the first screw rod cylinder; 243, The second cylinder; 244, supporting plate; 245, drive rod; 25, material storage mechanism; 251, traction plate; 252, material storage rack; 253, blanking baffle; , retarding rod; 257, the fifth screw rod cylinder; 258, material blocking plate; 3, coil material; 31, limit slot; 4, the first motor; 5, limit block; 26, nesting assembly; 261, limit frame; 262, discharge block; 263, discharge trough; 27, discharge assembly; 271, limit plate; 272, first cylinder; 273, push plate; 274, discharge through hole; 6, The second screw cylinder; 7, the pressing assembly; 71, the retaining frame; 72, the material roller; 8, the third screw cylinder; 81, the suction plate; 82, the suction pipe; 83, the suction fan; 9 , PLC controller.
实施方式Implementation
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施方式作进一步地详细说明。In order to make the purpose, technical solution and advantages of the present application clearer, the implementation manners of the present application will be further described in detail below in conjunction with the accompanying drawings.
以下结合说明书附图对本申请一种织带多功能全自动收卷装置的实施例作进一步详细描述。The embodiment of a webbing multi-functional automatic winding device of the present application will be further described in detail below in conjunction with the accompanying drawings.
本申请实施例公开一种织带多功能全自动收卷装置,参照图1和图2,织带机1包括机架11和设置在机架11上的纺织装置12,收卷装置2用于对纺织装置12编织好的织带进行收卷。在本实施例中,纺织装置12为织带机1上用于编织织带的设备,为现有技术,在此不再赘述。具体的,收卷装置2包括切割组件22、收卷杆21、贴标签机构23、下料机构24和储料机构25,切割组件22、收卷杆21和储料机构25朝向远离编织装置的方向依次设置在机架11上,贴标签机构23设置在机架11上且位于收卷杆21的顶部,下料机构24设置在机架11上且位于收卷杆21的顶部。收卷杆21转动设置在机架11上,收卷杆21的一端连接有用于对织带进行收卷的卷料件3,切割组件22用于切断卷料件3与纺织装置12之间连接的织带,贴标签机构23用于在卷料件3上的织带切口处贴上标签,下料机构24用于将收卷完的卷料件3移动至储料机构25处,并且使得卷料件3稳定后卷料件3上的标签位于卷料件3的顶部。The embodiment of the present application discloses a multi-functional fully automatic winding device for webbing. Referring to Fig. 1 and Fig. 2, the
参照图1和图2,切割组件22包括切割平台221、织带压条222、第四丝杆气缸223和切刀224,切割平台221、织带压条222和第四丝杆气缸223均固定设置在机架11上。切割平台221设于卷料件3和纺织装置12之间,织带压条222设于切割平台221的顶部,第四丝杆气缸223朝向切割平台221设置,切刀224固定安装在第四丝杠气缸的导向杆上。在实施中,卷料件3上收卷的织带从切割平台221和织带压条222之间传送而来,织带压条222压住切割平台221顶部的织带,调高织带的张紧度,当卷料件3收卷完成后第四丝杠气缸启动,使得切刀224朝向切割平台221的顶部移动,切断位于切割平台221顶部的织带。Referring to Fig. 1 and Fig. 2, cutting
参照图3和图4,卷料件3为圆柱形卷料柱,圆柱形卷料柱上开设有限位通槽31,限位通槽31沿着圆柱形卷料柱的轴线方向开设,机架11上固定设有第一电机4,收卷杆21的一端与第一电机4的转轴固定连接,收卷杆21的另一端固定连接有限位块5,限位块5穿设进限位通槽31内设置,限位块5的外侧壁与限位通槽31的内壁相抵接,收卷杆21用于带动卷料件3转动。Referring to Fig. 3 and Fig. 4, the coiled
在本申请一实施例中,圆柱形卷料柱上开设的限位通槽31为两个半圆形通槽,两个半圆形通槽呈镜像设置,限位块5穿设进限位通槽31的一端的由两个半圆柱块组成,半圆柱块朝向限位通槽31的一端的顶面半径小于半圆形通槽的半径,半圆柱块的顶面半径沿着中心轴的方向逐渐变大直至大于半圆形通槽的半径,使得限位块5能够进入限位通槽31内,并随着进入的越深入,限位块5的外侧壁与限位通槽31的内侧壁抵接程度越大。In one embodiment of the present application, the
参照图1、图3和图4,收卷装置2包括套料组件26和卸料组件27,套料组件26用于将圆柱形卷料柱套在收卷杆21一端的限位块5上,卸料组件27用于将收卷完成的圆柱形卷料柱从限位块5上脱离。具体的,套料组件26包括限位架261和放料块262,限位架261固定设置在机架11上,且位于限位块5远离收卷杆21的一端。放料块262固定设置在限位架261靠近限位块5的侧壁上,放料块262朝向限位块5的侧壁上开设有放料槽263,放料槽263为圆形槽,且放料槽263的内径与圆柱形卷料柱的外径相等。卸料组件27包括限位盘271和第一气缸272,限位盘271和第一气缸272均固定设置在机架11上,限位盘271设于第一气缸272和限位架261之间。限位盘271上开设有卸料通孔274,卸料通孔274的内壁与限位块5的外侧壁近乎贴合,第一气缸272的活塞杆上固定设有推板273,第一电机4固定设置在推板273的顶部,第一电机4的转轴在第一气缸272的驱动下穿过卸料通孔274并穿设进放料槽263内。Referring to Fig. 1, Fig. 3 and Fig. 4, the winding device 2 includes a
在实施中,在收卷之前,通过人工将圆柱形卷料柱放进放料槽263内,圆柱形卷料柱的外侧壁与放料槽263的内壁相贴合,随后第一气缸272启动,带动第一电机4上的限位块5朝向放料槽263移动,直至限位块5插入圆柱形卷料柱的限位通槽31内,再带动第一电机4上的限位块5移动至卸料通孔274内部,此时圆柱形卷料柱与限位盘271近乎贴合。在收卷完成后,第一气缸272再次启动,带动带动第一电机4上的限位块5朝向远离放料槽263的方向移动,此时圆柱形卷料柱上的织带在限位盘271的阻碍下带动圆柱形卷料柱脱离限位块5,从而完成圆柱形卷料柱的下料操作。In practice, before winding, the cylindrical coil column is manually put into the
参照图1、图4和图5,机架11上设有第二丝杆气缸6,第二丝杠气缸设于圆柱形卷料柱的顶部,第二丝杆气缸6的导向柱上设有压料组件7,第二丝杆气缸6朝向收卷杆21设有圆柱形卷料柱的一端设置。压料组件7包括挡料架71和转动设置在挡料架71上的抵料辊72抵料辊72用于抵在卷料件3上的织带处,使得被织带被切断后仍保持紧绷状态。With reference to Fig. 1, Fig. 4 and Fig. 5, the frame 11 is provided with the
在实施中,织带被切断后,收卷好的织带可能会出现松弛的情况,但由于抵料辊72的作用,被切断后未收卷的织带在抵料辊72的按压下也能够正常被收卷。In practice, after the webbing is cut, the rolled webbing may be slack, but due to the action of the
参照图1、图4和图5,挡料架71上设有第三丝杆气缸8,第三丝杆气缸8的设置方向与第二丝杆气缸6的设置方向一致。第三丝杆气缸8的导向杆上固定有吸料板81,吸料板81设于切割平台221和抵料辊72之间。吸料板81上穿设有若干根吸风管82,机架11上安装有吸风机83,若干根吸风管82均与吸风机83连接。在实施中,吸料板81用于通过吸风机83产生的吸力对标签进行吸附,织带被切断后,收卷杆21持续转动,使得织带的切口处被转动至吸料板81的底部,此时吸料板81在第三丝杆气缸8的带动下朝向织带的切口处移动,并将吸附的标签贴在织带的切口处。Referring to Fig. 1, Fig. 4 and Fig. 5, a
参照图1和图4,下料机构24包括V型托料架241、第一丝杆气缸242和第二气缸243,V型托料架241设置在卷料件3的底部,第一丝杆气缸242竖直设置在机架11的底部,第一丝杆气缸242的导向杆上固定设有托板244,V型托料架241包括第一托料部2411和第二托料部2412,第一托料部2411和第二托料部2412的连接处通过转轴转动设置在托板244上。第二气缸243竖直朝向设置在托板244上,V型托料架241上设置有驱动杆245,第二气缸243的活塞杆与驱动杆245之间铰接设置。在实施中,圆柱形卷料柱从收卷杆21上的限位块5脱离后,V型托料架241托住圆柱形卷料柱,随后第二气缸243收缩,带动V型托料架241发生倾斜,此时圆柱形收卷柱由于重力的作用从V型托料架241上朝向储料机构25移动。With reference to Fig. 1 and Fig. 4,
参照图1、图4和图6,机架11上设有PLC控制器9,第二丝杆气缸6、第三丝杆气缸8和第一电机4均与PLC控制器9通讯连接。其中,PLC控制器9内部预存有圆柱形卷料柱从V型托料架241上移动至储料机构25处的移动距离,并且PLC控制器9内部还存储有第二丝杆气缸6未启动时抵料辊72与圆柱形卷料柱之间的初始距离。PLC控制器9用于获取第二丝杆气缸6的导向杆将抵料辊72推至与圆柱形卷料柱相抵时的伸缩长度,PLC控制器9用于计算初始距离和伸缩长度的差值得到圆柱形卷料柱收卷完成时的半径,并根据圆柱形卷料柱收卷完成时的半径和移动距离计算出贴完标签后第一电机4的转动杆所需转动的圈数。Referring to Fig. 1, Fig. 4 and Fig. 6, a
在实施中,圆柱形卷料柱的收卷量不同,可能会导致圆柱形卷料柱收卷完成时的半径不同,由于第二丝杆气缸6未启动时抵料辊72与圆柱形卷料柱之间的初始距离是不变的,根据第二丝杆气缸6的导向杆将抵料辊72推至与圆柱形卷料柱相抵时的伸缩长度,即可反推出收卷完成后实际圆柱形卷料柱收卷完成时的半径,根据圆柱形卷料柱收卷完成时的半径计算出圆柱形卷料柱收卷完成时的周长,由于圆柱形卷料柱从V型托料架241上移动至储料机构25处的移动距离不变,因此通过转动第一电机4的转动杆,使得圆柱形卷料柱上的标签旋转至特定的位置,从而使得圆柱形卷料柱滚动至储料机构25处时标签刚好位于圆柱形卷料柱的顶部,进而便于工作人员对收卷好的织带的封装情况进行检查。In practice, different winding volumes of the cylindrical coil column may result in different radii of the cylindrical coil column when the coiling is completed. Because the
参照图1和图4,储料机构25包括牵引板251和储料架252,储料架252设于V型托料架241远离切割平台221的一侧,V型托料架241所处的水平高度高于储料架252所处的水平高度。牵引板251设于V型托料架241与储料架252之间,牵引板251朝向储料架252倾斜设置,牵引板251的一端延伸至V型托料架241的底部,牵引板251的另一端延伸至储料架252的底部。在实施中,由于牵引板251朝向储料架252倾斜设置,收卷完成的圆柱形卷料柱在重力的作用下朝向储料架252的方向滚动。Referring to Fig. 1 and Fig. 4,
其中,机架11上设有下料挡板253,下料挡板253设于储料架252的顶部,下料挡板253设于牵引板251靠近储料架252的一端。下料挡板253的侧壁上开设有电动滑轨254,电动滑轨254上滑动设置有滑块255,滑块255上竖直设有缓速杆256,缓速杆256用于在卷料件3处于下料过程中时与卷料件3相抵接,并在滑块255的带动下跟随卷料件3朝着远离V型托料架241的一侧移动。Wherein, the frame 11 is provided with a blanking
在一个实施例中,缓速杆256上转动设有缓速辊,缓速辊用于在卷料件3处于下料过程中时与卷料件3相抵接,并在滑块255的带动下跟随卷料件3朝着远离V型托料架241的一侧移动。在实施中,圆柱形收卷柱在朝向储料架252移动的过程中,圆柱形收卷柱与缓速辊相抵接,圆柱形收卷柱与缓速辊相对转动,缓速辊在滑块255的带动下朝向远离牵引板251的方向缓速移动,随着滑块255的移动,圆柱形收卷柱也在慢慢朝向储料架252移动,减少了由于重力造成的速度较快导致的圆柱形收卷柱损坏、圆柱形收卷柱脱离储料架252等不可控因素。In one embodiment, a retarding roller is rotated on the retarding
参照图1和图4,机架11上设有第五丝杆气缸257,储料架252的顶部设有挡料板258,第五丝杆气缸257的导向杆与储料架252固定连接,第五丝杆气缸257用于带动挡料板258朝向下料挡板253设有电动滑轨254的侧壁做往复运动。在实施中,圆柱形收卷柱移动至储料架252上后,第五丝杆气缸257带动挡料板258朝向下料挡板253移动,此时刚刚移动至储料架252上的圆柱形收卷柱被推向挡料板258,随后第二丝杆气缸6带动挡料板258朝向远离下料挡板253的方向移动,从而便于接收下一个圆柱形收卷柱,提高了下料的效率。With reference to Fig. 1 and Fig. 4, the frame 11 is provided with the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
Claims (8)
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