CN116160477A - Industrial robot precision testing device, testing method and calibration method - Google Patents
Industrial robot precision testing device, testing method and calibration method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及自动化装配技术领域,具体涉及一种工业机器人精度测试装置、测试方法及校准方法。The invention relates to the technical field of automatic assembly, in particular to an industrial robot precision testing device, testing method and calibration method.
背景技术Background technique
工业机器人是指应用于生产过程与环境的机器人,其特点在于代替人工做某些单调、频繁和重复的长时间作业。工业机器人的形态有很多种,以适配现场使用环境和功能为基础,不局限于人体形态。近年来,工业机器人产业蓬勃发展,越来越多的工业机器人代替人力出现在了物件搬运、零部件装配、机械加工等生产线上。Industrial robots refer to robots used in the production process and environment, and are characterized by replacing humans with certain monotonous, frequent and repetitive long-term operations. There are many forms of industrial robots, based on adapting to the on-site use environment and functions, not limited to human form. In recent years, the industrial robot industry has flourished, and more and more industrial robots have replaced manpower in production lines such as object handling, parts assembly, and machining.
在机器人正式应用前(或者说量产前),一般会对机器人进行精度测试,以确保机器人的末端法兰能够在承受负载后还能移动到指定的位置,为方便获取末端法兰的位置,有采用激光追踪仪和靶球配合的技术进行法兰末端的位置验证。Before the robot is officially applied (or before mass production), the robot is generally tested for accuracy to ensure that the end flange of the robot can move to the specified position after bearing the load. In order to facilitate the acquisition of the position of the end flange, There is a technology that uses a laser tracker and a target ball to verify the position of the flange end.
而为验证工业机器人在不同负载下的运动精度,需要在工业机器人的测试阶段给机器人配置不同负载,而负载又以多个负载块的形式存在(因负载块都需要满足人工搬动,故而负载测试时一般都包括多个负载块),负载块需要一个个逐一进行拆装,具体为,负载块和末端法兰上均设置有多个螺纹孔和固定孔,先将一个负载块通过螺钉贯穿负载块的固定孔的方式锁定在末端法兰的螺纹孔上,剩余的负载块则逐一通过螺钉锁定在前一个负载块上,实现负载块的逐一堆叠,为保证负载块的连接稳固,一般每片负载块均需要至少4颗螺钉进行位置固定,导致不同负载测试以及拆卸负载时的操作非常繁琐,拆装负载显得尤为耗时费力。In order to verify the motion accuracy of industrial robots under different loads, it is necessary to configure different loads for the robots during the test phase of the industrial robots, and the loads exist in the form of multiple load blocks (because the load blocks need to be manually moved, the load The test generally includes multiple load blocks), and the load blocks need to be disassembled one by one. Specifically, there are multiple threaded holes and fixing holes on the load block and the end flange. First, a load block is penetrated by screws. The fixing hole of the load block is locked on the threaded hole of the end flange, and the remaining load blocks are locked on the previous load block by screws one by one to realize the stacking of the load blocks one by one. In order to ensure the connection of the load blocks is stable, generally every Each chip load block needs at least 4 screws to fix the position, which makes the operation of different load tests and dismounting the load very cumbersome, and the disassembly and assembly of the load is particularly time-consuming and laborious.
此外,在对工业机器人进行精度测试后,需要人工控制机器人进行多次测试和调试才能实现工业机器人的运动校准,校准过程耗时较长,自动化程度低。In addition, after the accuracy test of the industrial robot, it is necessary to manually control the robot for multiple tests and debugging to realize the motion calibration of the industrial robot. The calibration process takes a long time and has a low degree of automation.
发明内容Contents of the invention
本发明意在提供一种工业机器人精度测试装置,以解决目前对工业机器人进行精度测试前后存在的负载块拆装操作繁琐的问题。The present invention intends to provide an industrial robot precision test device to solve the problem of cumbersome disassembly and assembly operations of load blocks existing before and after the precision test of industrial robots.
为达到上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种工业机器人精度测试装置,包括激光追踪仪和靶球,靶球安装在被测试机器人的末端法兰上,还包括能够安装在末端法兰上的负载部件,负载部件包括快换夹具和装夹机构,快换夹具包括机械手固定端和工具固定端,机械手固定端能够与工具固定端进行快接/快放,机械手固定端固定在被测试机器人的末端法兰上,装夹机构包括导向柱和能够沿着导向柱轴向移动的承托件,工具固定端固定连接在导向柱的顶端,工具固定端的横截面积小于导向柱的横截面积,导向柱上能够套装负载块,套装在导向柱上的负载块能够被末端法兰和承托件夹持。An industrial robot precision testing device, including a laser tracker and a target ball, the target ball is installed on the end flange of the robot to be tested, and also includes a load component that can be installed on the end flange, the load component includes a quick-change fixture and a clamp Mechanism, the quick-change fixture includes a fixed end of the manipulator and a fixed end of the tool. The fixed end of the manipulator can be quickly connected/quickly released with the fixed end of the tool. The fixed end of the manipulator is fixed on the end flange of the robot under test. The clamping mechanism includes guide columns and A supporting piece that can move axially along the guide post. The fixed end of the tool is fixedly connected to the top of the guide post. The cross-sectional area of the fixed end of the tool is smaller than the cross-sectional area of the guide post. The load block can be placed on the guide post. The load block on the can be clamped by the end flange and the support piece.
本发明的原理及优点是:Principle of the present invention and advantage are:
实际应用时,对装夹机构进行优化,使得负载块只需要套在导向柱上,然后利用可以进行位置移动的承托件来统一推动所有负载块靠近法兰,然后在法兰和承托件夹住负载后,在将承托件固定在导向柱上,整个过程只需要套入负载块、移动一个承托件和锁定一个承托件就能实现所有负载块的安装,而拆卸负载块时,也只需要松开快换夹具就能方便直接将负载块从导向柱上取出,整个拆装过程无需对负载块进行一个个的螺钉安装,极大减少了操作步骤,简化了操作。In practical applications, the clamping mechanism is optimized so that the load block only needs to be placed on the guide column, and then the supporting parts that can move the position are used to push all the load blocks close to the flange, and then the flange and the supporting part After the load is clamped, and the support is fixed on the guide column, the whole process only needs to insert the load block, move a support and lock a support to realize the installation of all load blocks, and when removing the load block , It is only necessary to loosen the quick-change clamp to directly remove the load block from the guide column. The entire disassembly process does not need to install screws one by one on the load block, which greatly reduces the operation steps and simplifies the operation.
优选的,作为一种改进,所述装夹机构还包括自锁偏心轮,承托件包括位于中部的承托块和位于承托块两侧且朝承托块外部伸出的卡爪,导向柱的两个相对侧壁上均设有滑槽,卡爪位于滑槽内;承接块位于导向柱的侧边,自锁偏心轮偏心转动连接在承托块上,自锁偏心轮自锁时与导向柱侧壁相抵,同时自锁过程中自锁偏心轮带动承托块远离导向柱;自锁时,卡爪扣紧滑槽侧壁。Preferably, as an improvement, the clamping mechanism also includes a self-locking eccentric wheel, and the supporting member includes a supporting block located in the middle and claws located on both sides of the supporting block and protruding toward the outside of the supporting block. There are sliding grooves on the two opposite side walls of the column, and the claws are located in the sliding grooves; the receiving block is located on the side of the guide column, and the self-locking eccentric wheel is connected to the supporting block by eccentric rotation. When the self-locking eccentric wheel is self-locking, It is offset against the side wall of the guide column, and at the same time, the self-locking eccentric wheel drives the supporting block away from the guide column during the self-locking process; when self-locking, the claw fastens the side wall of the chute.
有益效果:本方案通过对承托件和自锁偏心轮的具体结构设计,使得承托件能够快速实现在导向柱上的锁定,也能快速解除在导向柱上的锁定,进一步简化了负载块拆装的操作过程。Beneficial effects: This solution enables the support to quickly realize the locking on the guide post through the specific structural design of the support and the self-locking eccentric wheel, and can also quickly release the lock on the guide post, further simplifying the load block. The operation process of disassembly.
优选的,作为一种改进,所述自锁偏心轮的转动中心上固定连接有手柄,手柄转动所在的平面与导向柱轴向平行。Preferably, as an improvement, a handle is fixedly connected to the rotation center of the self-locking eccentric wheel, and the plane where the handle rotates is parallel to the axial direction of the guide column.
有益效果:手柄的设置使得自锁偏心轮的转动更加省力。Beneficial effect: the arrangement of the handle makes the rotation of the self-locking eccentric more labor-saving.
优选的,作为一种改进,所述导向柱呈多边形。Preferably, as an improvement, the guide column is polygonal.
有益效果:导向柱的形状构造一方面为自锁偏心轮实现自锁提供基础,另一方面,导向柱还是承托件沿导向柱轴向移动的滑槽,除此之外,导向柱的截面形状还限制了套在导向柱上的负载块的运动,保证负载被工业机器人带动着在空间移动时,不会发生转动,有利于工业机器人在测试过程中的稳定性。Beneficial effects: on the one hand, the shape and structure of the guide column provides a basis for the self-locking eccentric wheel to realize self-locking; on the other hand, the guide column is also a chute for the support to move axially along the guide column. The shape also limits the movement of the load block set on the guide column, ensuring that the load will not rotate when it is driven by the industrial robot to move in space, which is beneficial to the stability of the industrial robot during the test.
优选的,作为一种改进,所述导向柱底部固定连接有推动器,推动器用于推动承托件在自锁前沿着导向柱轴向移动。Preferably, as an improvement, a pusher is fixedly connected to the bottom of the guide post, and the pusher is used to push the supporting member to move axially along the guide post before self-locking.
有益效果:推动器一方面使得承托件带动负载的移动能够更加方便,同时,推动器在承托件与末端法兰夹紧负载后,还能继续抵在承托件上,为承托件在导向柱上的锁定提供进一步的保障;除此之外,推动件的输出端在抵紧承托件后,也即推动机的输出端更加靠近末端法兰,有利于整个装夹装置的重心向末端法兰的移动,进而有利于测试过程中的安全性和测试稳定性。Beneficial effects: on the one hand, the pusher makes it more convenient for the support to move the load, and at the same time, after the load is clamped between the support and the end flange, the pusher can continue to bear against the support, which is the support of the support. The locking on the guide column provides further protection; in addition, after the output end of the pusher is pressed against the support, that is, the output end of the pusher is closer to the end flange, which is beneficial to the center of gravity of the entire clamping device The movement towards the end flange, in turn, facilitates safety and test stability during testing.
优选的,作为一种改进,所述末端法兰上固定设有连接板,靶球固定连接在连接板上,负载块能够被连接板和承托件所夹紧,负载块和靶球分别位于连接板的两侧。Preferably, as an improvement, the end flange is fixedly provided with a connecting plate, the target ball is fixedly connected to the connecting plate, the load block can be clamped by the connecting plate and the supporting member, and the load block and the target ball are respectively located at Connect both sides of the board.
有益效果:采用本方案时,通过连接板的设置,一方面方便了靶球的安装,另一方面也使得末端法兰不需要直接与负载块接触,形成了对末端法兰的保护。Beneficial effects: when this solution is adopted, the setting of the connecting plate facilitates the installation of the target ball on the one hand, and on the other hand, the end flange does not need to be in direct contact with the load block, thus forming a protection for the end flange.
本发明还提出一种应用所述工业机器人精度测试装置的测试方法,包括如下步骤:The present invention also proposes a test method using the industrial robot precision test device, comprising the following steps:
S1、套装负载:将测试所需要的负载块均从导向柱的顶端套入,负载块堆叠在承托件上方;S1. Set load: Insert the load blocks required for the test from the top of the guide column, and stack the load blocks above the supporting parts;
S2、末端法兰连接负载部件:通过控制系统控制被测试机器人运动,使得末端法兰移动到导向柱上方,且使得快换夹具的机械手固定端与安装在导向柱上的工具固定端实现快接;S2. The end flange is connected to the load part: the movement of the robot under test is controlled by the control system, so that the end flange moves above the guide column, and the fixed end of the manipulator of the quick-change fixture is quickly connected to the fixed end of the tool installed on the guide column. ;
S3、锁定承托件位置:沿导向柱移动承托件,使得承托件带动负载块靠近末端法兰,直至顶部负载块与末端法兰相抵后,转动自锁偏心轮实现自锁,自锁偏心轮自锁完成则承托件上的卡爪扣紧滑槽实现承托件的位置锁定;S3. Lock the position of the supporting part: move the supporting part along the guide column, so that the supporting part drives the load block close to the end flange, until the top load block touches the end flange, turn the self-locking eccentric wheel to realize self-locking, self-locking After the self-locking of the eccentric wheel is completed, the claws on the supporting part fasten the chute to realize the position locking of the supporting part;
S4、末端法兰上安装靶球;S4, install the target ball on the end flange;
S5、控制测试机器人运动,激光跟踪仪记录靶球实时运动轨迹,并将运动轨迹传递给控制系统,控制系统将实时运动轨迹与控制系统计算得到的理论运动轨迹进行比较。S5. Control the movement of the test robot. The laser tracker records the real-time trajectory of the target ball and transmits the trajectory to the control system. The control system compares the real-time trajectory with the theoretical trajectory calculated by the control system.
本发明的优点是:通过激光追踪仪获取的实时运动轨迹与理论运动轨迹的比较,可以方便工作人员快速直观判断机器人的运动是否存在偏差,实现了机器人运动精度测试的可视化。The advantages of the present invention are: the comparison between the real-time motion trajectory obtained by the laser tracker and the theoretical motion trajectory can facilitate the staff to quickly and intuitively judge whether there is a deviation in the motion of the robot, and realize the visualization of the motion accuracy test of the robot.
优选的,作为一种改进,负载块在导向柱上的套装顺序为先套装质量轻的负载块,再套装质量重的负载块。本方案通过对负载块堆叠规则的先轻后重的限制,使得重量越重的负载块越靠近工业机器人的末端法兰,有利于提高测试过程的安全性和降低测试过程对工业机器人的损伤。Preferably, as an improvement, the loading order of the load blocks on the guide column is that the light load blocks are installed first, and then the heavy load blocks are installed. This solution restricts the stacking rules of the load blocks first to light and then to heavy, so that the heavier the load block is closer to the end flange of the industrial robot, it is beneficial to improve the safety of the test process and reduce the damage to the industrial robot during the test process.
本发明还提供一种应用所述工业机器人精度测试装置的校准方法,包括如下步骤:The present invention also provides a calibration method using the industrial robot precision testing device, comprising the following steps:
步骤A、套装负载:将测试所需要的负载块按照质量先轻后重原则从导向柱的顶端依次套入,负载块堆叠在承托件上方;Step A, set the load: put the load blocks required for the test from the top of the guide column in order according to the principle of light weight first and then heavy, and stack the load blocks above the supporting parts;
步骤B、末端法兰连接负载部件:通过控制系统控制被测试机器人运动,使得末端法兰移动到导向柱上方,且使得快换夹具的机械手固定端与安装在导向柱上的工具固定端实现快接;Step B. The end flange is connected to the load part: the movement of the robot under test is controlled by the control system, so that the end flange moves above the guide column, and the fixed end of the manipulator of the quick-change fixture and the fixed end of the tool installed on the guide column are quickly realized. catch;
步骤C、锁定承托件位置:沿导向柱移动承托件,使得承托件带动负载块靠近末端法兰,直至顶部负载块与末端法兰相抵后,转动自锁偏心轮实现自锁,自锁偏心轮自锁完成则承托件上的卡爪扣紧滑槽实现承托件的位置锁定;Step C. Lock the position of the supporting part: move the supporting part along the guide column, so that the supporting part drives the load block close to the end flange, until the top load block touches the end flange, then turn the self-locking eccentric wheel to realize self-locking and self-locking. When the self-locking of the locking eccentric wheel is completed, the claws on the supporting part fasten the chute to realize the position locking of the supporting part;
步骤D、末端法兰上安装靶球并通过激光追踪仪记录靶球的初始位置;Step D, install the target ball on the end flange and record the initial position of the target ball through the laser tracker;
步骤E、控制被测试的机器人带动负载部件在空间移动后再次带动负载部件移动到初始位置,激光追踪仪记录下靶球的最终位置;Step E, control the robot under test to drive the load part to move in space and drive the load part to move to the initial position again, and the laser tracker records the final position of the target ball;
步骤F、控制系统将靶球初始位置和最终位置进行比较得到位置偏差值,当位置偏差值在控制系统设置的合格范围内时,无需校准测试机器人;当位置偏差值超出合格范围时,进行步骤G;Step F. The control system compares the initial position of the target ball with the final position to obtain the position deviation value. When the position deviation value is within the qualified range set by the control system, there is no need to calibrate the test robot; when the position deviation value exceeds the qualified range, proceed to step F. G;
步骤G、控制系统根据位置偏差值调整机器人的运动情况,并再次执行步骤E和步骤F,直至位置偏差值在合格范围内。Step G, the control system adjusts the movement of the robot according to the position deviation value, and executes steps E and F again until the position deviation value is within the acceptable range.
优选的,作为一种改进,所述步骤D至步骤F中,激光追踪仪还获取了靶球的初始位姿和最终位姿以及靶球运动的实时轨迹,控制系统对初始位姿和最终位姿进行比较得到角度偏移值,控制系统根据角度偏移值和位置偏差值调整机器人上机械臂的运动情况,直至位置偏差值和角度偏差值均在合格范围内。Preferably, as an improvement, in the steps D to F, the laser tracker also obtains the initial pose and final pose of the target ball and the real-time trajectory of the target ball motion, and the control system controls the initial pose and the final pose. The control system adjusts the movement of the upper mechanical arm of the robot according to the angular offset value and the positional deviation value until the positional deviation value and the angular deviation value are within the acceptable range.
本发明的优点是:通过激光追踪仪、靶球和控制系统的配合,使得被测试的工业机器人在输出端的初始位置、初始姿态和最终位置和最终姿态能够快速且精准地获知,并在获知这些数据后对最终位置和最终姿态进行偏差情况判定,当判断出存在偏差时,控制系统还能结合靶球的实时轨迹,快速调整机器人的机械臂的运动情况,实现位姿和位置的快速调整,整个校准过程无需工作人员进行多次调整和测试,极大提高了校准的速度和校准的精度。The advantages of the present invention are: through the cooperation of the laser tracker, the target ball and the control system, the initial position, the initial attitude, the final position and the final attitude of the industrial robot under test can be quickly and accurately known at the output end, and after knowing these After the data, the deviation of the final position and final attitude is judged. When it is judged that there is a deviation, the control system can also quickly adjust the movement of the robot's mechanical arm in combination with the real-time trajectory of the target ball, so as to realize the rapid adjustment of the pose and position. The entire calibration process does not require staff to perform multiple adjustments and tests, which greatly improves the calibration speed and calibration accuracy.
附图说明Description of drawings
图1为本发明实施例中被测试工业机器人与装夹机构、快换夹具的结构示意图。Fig. 1 is a structural schematic diagram of an industrial robot to be tested, a clamping mechanism, and a quick-change fixture in an embodiment of the present invention.
图2为本发明实施例中被测试工业机器人的末端法兰通过快速夹具对接装夹机构后的结构示意图。Fig. 2 is a schematic structural view of the end flange of the industrial robot to be tested in the embodiment of the present invention after the fast clamp is connected to the clamping mechanism.
图3为图2的主视图。Fig. 3 is a front view of Fig. 2 .
图4为图2中取掉负载块、末端法兰后并将承托件透视化后的结构示意图。Fig. 4 is a structural schematic diagram after removing the load block and the end flange in Fig. 2 and seeing through the supporting member.
图5为图2中取掉负载块、末端法兰后的结构示意图。Fig. 5 is a schematic diagram of the structure after removing the load block and the end flange in Fig. 2 .
图6为图5的俯视图。FIG. 6 is a top view of FIG. 5 .
图7为图5的俯视剖视图。FIG. 7 is a top sectional view of FIG. 5 .
图8为本发明应用工业机器人精度测试装置的测试方法的流程图。Fig. 8 is a flow chart of a testing method using an industrial robot precision testing device according to the present invention.
图9为实施例二的流程图。Fig. 9 is a flowchart of the second embodiment.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail through specific implementation methods:
说明书附图中的附图标记包括:装夹机构10、导向柱1、滑槽11、承托件2、卡爪21、自锁偏心轮3、手柄4、底座5、推动器6、机械手固定端20、工具固定端30、末端法兰40、连接板41、负载块50、激光追踪仪60、靶球70。The reference signs in the drawings of the description include: clamping
实施例基本如附图1至,8所示,一种工业机器人精度测试装置,包括激光追踪仪60、靶球70和负载部件,激光追踪仪60放置在被测试的工业机器人旁边,被测试的工业机器人的末端法兰40的端面上通过螺钉固定连接有连接板41,靶球70固定安装在连接板41上,负载部件能够与连接板41形成连接。The embodiment is basically shown in accompanying drawing 1 to, 8, a kind of industrial robot accuracy testing device, comprises
负载部件包括快换夹具和装夹机构10,快换夹具包括机械手固定端20和工具固定端30,机械手固定端20能够与工具固定端30进行快接/快放,机械手固定端20固定在连接板41上,工具固定端30固定连接在装夹机构10上,装夹机构10上能够安装负载。快换夹具可以采用专利公告号为CN208977832U一种机械手快换夹具结构,其夹具固定端相当于本实施例的工具固定端30。The load part includes a quick-change fixture and a
装夹机构10包括导向柱1、承托件2和自锁偏心轮3,导向柱1呈方形;承托件2包括一体成型的承接块和两个卡爪21,两个卡爪21固定在承接块的两侧且向承接块外部伸出,承接块位于导向柱1的侧边,导向柱1的两个相对侧壁上均加工有滑槽11,卡爪21位于滑槽11内;自锁偏心轮3转动连接在承接块上,自锁偏心轮3自锁时与导向柱1侧壁相抵,同时自锁过程中自锁偏心轮3带动承托块远离导向柱1;自锁时,卡爪21扣紧滑槽11侧壁。The
为方便控制自锁偏心轮3,在自锁偏心轮3的偏心转动中心固定连接有手柄4,手柄4转动所在的平面与导向柱1轴向平行,以使得实现自锁时更加省力。For the convenience of controlling the self-locking
导向柱1底部通过螺栓固定有底座5,底座5上固定连接有推动器6,推动器6用于推动承托件2在自锁前沿着滑槽11移动,本实施例中推动器6采用电动缸。The bottom of the
工具固定端30完全嵌在导向柱1顶端,机器手固定端部分嵌在连接板41上,以使得导向柱1与连接板41通过快换夹具形成固定连接后,导向柱1上的负载两端能够正好被连接板41和承托块夹紧。The tool fixed
被测试的机器人、激光追踪仪60、推动器6和快换夹具均与设有的控制系统连接。The robot to be tested, the
一种应用工业机器人精度测试装置的测试方法,包括如下步骤:A test method using an industrial robot precision test device, comprising the steps of:
S1、套装负载:将测试所需要的负载块50按照质量先轻后重原则从导向柱1的顶端依次套入,负载块50堆叠在承托件2上方。本实施例所采用负载块50的规格有多种,所有负载块50具有相同的横截面积((截面形状为圆盘中心有方形孔)),重量越大的负载块50厚度越厚,每个负载块50上均有对应负载规格的标识;比如负载块50的规格有1kg、2kg、5kg、10kg、20kg、50kg和100kg。承托件2在堆叠负载块50前,可以根据负载块50堆叠的高度调整承托件2在导向柱1上的高度位置,以使得后续承托件2在导向柱1上移动的长度尽可能减少。S1. Set load: Insert the load blocks 50 required for the test from the top of the
S2、末端法兰40连接负载部件:通过控制系统控制被测试机器人运动,使得机器人的末端法兰40移动到导向柱1上方,且控制快换夹具的机械手固定端20与安装在导向柱1上的工具固定端30实现快接。S2. The
S3、锁定承托件2位置:控制推动器6的输出端向上移动,同时搬运机器人解除自锁偏心轮3对承托件2的锁定,以方便推动器6推动承托件2带动着负载块50向上移动,直至最上方负载块50抵紧末端法兰40上的连接板41,则控制推动器6停止推动。然后通过人工或者另外设置的辅助机器人转动手柄4,使得自锁偏心轮3抵紧导向柱1而实现自锁,自锁偏心轮3自锁完成则承托件2上的卡爪21扣紧滑槽11侧壁实现承托件2的位置锁定。S3. Lock the position of the supporting part 2: control the output end of the
S4、连接板41上安装靶球70。S4, the
S5、控制被测试机器人运动,激光跟踪仪记录靶球70实时运动轨迹,并将运动轨迹传递给控制系统,控制系统将实时运动轨迹与控制系统计算得到的理论运动轨迹进行比较。S5. Control the motion of the robot under test. The laser tracker records the real-time trajectory of the
采用本实施例进行机器人在负载下的运动精度测试时,实现了测试前后负载块50的快速拆装,极大提升了测试效率。同时对负载部件的改进,使得测试过程中,负载相对末端法兰40具有良好的稳定性,确保了测试过程中的稳定性、安全性以及降低了负载对被测试机器人寿命的影响。When using this embodiment to test the motion accuracy of the robot under load, the fast disassembly and assembly of the
此外,测试过程中,通过激光追踪仪60、靶球70和控制系统的配合,可以方便工作人员快速直观判断机器人的运动是否存在偏差,实现了机器人运动精度测试的可视化。In addition, during the test process, through the cooperation of the
实施例二Embodiment two
结合图9,实施例二在实施例一的工业机器人精度测试装置的基础上提出了一种校准方法,包括如下步骤:In conjunction with Figure 9,
步骤A、套装负载:将测试所需要的负载块50按照质量先轻后重原则从导向柱1的顶端依次套入,负载块50堆叠在承托件2上方;承托件2在堆叠负载块50前,可以根据负载块50堆叠的高度调整承托件2在导向柱1上的高度位置,以使得后续承托件2在导向柱1上移动的长度尽可能减少。Step A, set the load: Insert the load blocks 50 required for the test from the top of the
步骤B、末端法兰40连接负载部件:通过控制系统控制被测试机器人运动,使得末端法兰40移动到导向柱1上方,且使得快换夹具的机械手固定端20与安装在导向柱1上的工具固定端30实现快接。Step B, the
步骤C、锁定承托件2位置:控制推动器6的输出端向上移动,同时搬运机器人解除自锁偏心轮3对承托件2的锁定,以方便推动器6推动承托件2带动着负载块50向上移动,直至最上方负载块50抵紧末端法兰40上的连接板41,则控制推动器6停止推动。然后通过人工或者另外设置的辅助机器人转动手柄4,使得自锁偏心轮3抵紧导向柱1而实现自锁,自锁偏心轮3自锁完成则承托件2上的卡爪21扣紧滑槽11侧壁实现承托件2的位置锁定。Step C, lock the position of the supporting part 2: control the output end of the
步骤D、末端法兰40上安装靶球70并通过激光追踪仪60记录靶球70的初始位置和初始位姿;Step D, install the
步骤E、控制被测试的机器人带动负载部件在空间移动后再次带动负载部件移动到初始位置,激光追踪仪60记录下靶球70的最终位置和最终位姿,靶球70移动过程中,激光追踪仪60记录下靶球70运动的实时轨迹;Step E, control the tested robot to drive the load part to move to the initial position after the robot moves in space, and the
步骤F、控制系统将靶球70初始位置和最终位置进行比较得到位置偏差值,控制系统对初始位姿和最终位姿进行比较得到角度偏移值,当位置偏差值和角度偏移值均在控制系统设置的合格范围内时,无需校准测试机器人;当位置偏差值或/和角度偏差值超出合格范围时,进行步骤G;Step F, the control system compares the initial position of the
步骤G、控制系统根据位置偏差值或/和角度偏差值调整机器人的运动情况,并再次执行步骤E和步骤F,直至位置偏差值和角度偏差值均在合格范围内。Step G, the control system adjusts the movement of the robot according to the position deviation value or/and angle deviation value, and executes step E and step F again until the position deviation value and angle deviation value are within the acceptable range.
采用本实施例时,通过激光追踪仪60、靶球70和控制系统的配合,使得被测试的工业机器人在输出端的初始位置、初始姿态和最终位置和最终姿态能够快速且精准地获知,并在获知这些数据后对最终位置和最终姿态进行偏差情况判定,当判断出存在偏差时,控制系统还能结合靶球70的实时轨迹,快速调整机器人的机械臂的运动情况,实现位姿和位置的快速调整,整个校准过程无需工作人员进行多次调整和测试,极大提高了校准的速度和校准的精度。When this embodiment is adopted, through the cooperation of the
以上所述的仅是本发明的实施例,方案中公知的具体技术方案和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明技术方案的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only an embodiment of the present invention, and common knowledge such as specific technical solutions and/or characteristics known in the solutions will not be described here too much. It should be pointed out that for those skilled in the art, without departing from the technical solutions of the present invention, some modifications and improvements can also be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention effect and utility of the patent. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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| CN116700221B (en) * | 2023-07-10 | 2025-12-26 | 苏州元磁智控科技有限公司 | A test system and test method for a magnetic levitation transportation control system. |
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