CN116169838B - A magnetic tile assembly device for a stator assembly - Google Patents
A magnetic tile assembly device for a stator assembly Download PDFInfo
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- CN116169838B CN116169838B CN202310143698.1A CN202310143698A CN116169838B CN 116169838 B CN116169838 B CN 116169838B CN 202310143698 A CN202310143698 A CN 202310143698A CN 116169838 B CN116169838 B CN 116169838B
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- 210000000078 claw Anatomy 0.000 claims abstract description 23
- 238000012546 transfer Methods 0.000 claims abstract description 13
- 238000005192 partition Methods 0.000 claims description 57
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 13
- 239000006148 magnetic separator Substances 0.000 claims description 11
- 238000002955 isolation Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 abstract description 6
- 230000001070 adhesive effect Effects 0.000 abstract description 6
- 238000007885 magnetic separation Methods 0.000 abstract 5
- 238000007605 air drying Methods 0.000 abstract 1
- 239000003292 glue Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及电机装配专用设备的技术领域,特别涉及一种定子总成的磁瓦装配设备。The invention relates to the technical field of special equipment for motor assembly, and in particular to magnetic shoe assembly equipment for a stator assembly.
背景技术Background technique
电机定子是电机的重要组成部分,其主要用于产生旋转磁场,现有的电机定子包括外壳以及周向均布设置于外壳内的磁瓦,磁瓦主要用在永磁电机中,与电磁式电机通过励磁线圈产生磁势源不同,永磁电机是以永磁材料产生恒定磁势源。永磁磁瓦代替电励磁具有很多优点,可使电机结构简单、维修方便、重量轻、体积小、使用可靠、用铜量少、铜耗低、能耗小等。The motor stator is an important part of the motor, which is mainly used to generate a rotating magnetic field. The existing motor stator includes a shell and magnetic tiles evenly distributed in the shell. The magnetic tiles are mainly used in permanent magnet motors. Unlike electromagnetic motors that generate magnetic potential sources through excitation coils, permanent magnet motors use permanent magnetic materials to generate constant magnetic potential sources. Permanent magnetic tiles instead of electric excitation have many advantages, which can make the motor simple in structure, easy to maintain, light in weight, small in size, reliable in use, less copper, low copper consumption, and low energy consumption.
磁瓦一方面通过磁吸作用于吸附于外壳内壁,另一方面再通过粘接剂粘接于外壳内壁,为使相邻磁瓦之间保持等夹角设置,在将磁瓦粘接于外壳内壁后需要等一段时间(一般5-10分钟)以保证相邻磁瓦之间不会吸合,例如中国专利(申请公开号CN218217048U)一种起动电机定子粘磁工装,其包括定位座,定位座的顶面上设置有对应磁瓦的若干插销,定位座上开设有穿孔,还包括活动插装在穿孔内的限位部,限位部的外壁与各插销之间具有若干个用于安装磁瓦的安装空间,限位部和底座的底部向上贯通开设有连通安装空间以用于从机壳底部对磁瓦进行上胶的上胶通道,由于磁瓦在装配完成后需要等待粘接剂自然风干,导致现有的磁瓦装配设备的装配效率较低。On the one hand, the magnetic tiles are adsorbed on the inner wall of the shell by magnetic attraction, and on the other hand, they are bonded to the inner wall of the shell by adhesive. In order to keep the adjacent magnetic tiles at equal angles, it is necessary to wait for a period of time (generally 5-10 minutes) after the magnetic tiles are bonded to the inner wall of the shell to ensure that the adjacent magnetic tiles will not be attracted. For example, a Chinese patent (application publication number CN218217048U) discloses a stator magnetic bonding tool for a starting motor, which includes a positioning seat, a plurality of pins corresponding to the magnetic tiles are arranged on the top surface of the positioning seat, a through hole is provided on the positioning seat, and a limiting portion movably inserted in the through hole is provided, and a plurality of installation spaces for installing the magnetic tiles are provided between the outer wall of the limiting portion and each pin, and a gluing channel connecting the installation space and being used for gluing the magnetic tiles from the bottom of the casing is provided upwardly through the limiting portion and the bottom of the base. Since the magnetic tiles need to wait for the adhesive to dry naturally after assembly, the assembly efficiency of the existing magnetic tile assembly equipment is low.
发明内容Summary of the invention
本发明的目的是提供一种定子总成的磁瓦装配设备,通过在相邻磁瓦之间装配隔磁,以保证相邻磁瓦等间距地吸附于外壳内壁,解决了装配时需要长时间等待粘接剂自然风干的问题,进而大大提高磁瓦的装配效率。The purpose of the present invention is to provide a magnetic tile assembly device for a stator assembly, which ensures that adjacent magnetic tiles are adsorbed on the inner wall of the outer shell at equal intervals by assembling magnetic isolation between adjacent magnetic tiles, thereby solving the problem of having to wait for a long time for the adhesive to dry naturally during assembly, thereby greatly improving the assembly efficiency of the magnetic tiles.
本发明的上述技术目的是通过以下技术方案得以实现的:一种定子总成的磁瓦装配设备,包括磁瓦预装机构、磁隔推送机构和外壳移送机构;The above technical objectives of the present invention are achieved through the following technical solutions: a magnetic tile assembly device for a stator assembly, comprising a magnetic tile pre-assembly mechanism, a magnetic isolation pushing mechanism and a housing transfer mechanism;
磁瓦预装机构包括支撑座、转动设置于支撑座上的套杆、驱使套杆旋转的电机、预装于套杆外周的多组磁瓦、用于将相邻磁瓦分隔的多组分隔件以及驱使分隔件运动以使相邻磁瓦之间形成退让空间的第一驱动机构;The magnetic tile pre-installation mechanism includes a support seat, a sleeve rod rotatably arranged on the support seat, a motor driving the sleeve rod to rotate, a plurality of groups of magnetic tiles pre-installed on the outer periphery of the sleeve rod, a plurality of groups of partitions for separating adjacent magnetic tiles, and a first driving mechanism driving the partitions to move so as to form a retreat space between adjacent magnetic tiles;
外壳移送机构包括外壳和第二驱动机构,外壳在第二驱动机构驱使下能够移动至磁瓦的外周以将磁瓦吸合至外壳内壁;The shell transfer mechanism includes a shell and a second driving mechanism, and the shell can be moved to the periphery of the magnetic tile under the driving of the second driving mechanism to attract the magnetic tile to the inner wall of the shell;
磁隔推送机构包括安装座、磁隔和第三驱动机构,第三驱动机构的输出端设有推爪,推爪在第三驱动机构的作用下能够将安装于安装座内的磁隔推送至退让空间内以使磁隔隔开相邻的磁瓦。The magnetic separator pushing mechanism includes a mounting seat, a magnetic separator and a third driving mechanism. The output end of the third driving mechanism is provided with a pushing claw. Under the action of the third driving mechanism, the pushing claw can push the magnetic separator installed in the mounting seat into the retreat space so that the magnetic separator separates adjacent magnetic tiles.
进一步地,所述第一驱动机构包括活动轴和气缸,所述活动轴设置于套杆内并在气缸作用下能够沿着套杆轴向移动,套杆沿其径向方向设有多组贯穿套杆外壁的容置孔,分隔件容置于容置孔内,通过活动轴的轴向往复移动以驱使分隔件在伸出容置孔外的第一位置和缩回容置孔内的第二位置间切换。Furthermore, the first driving mechanism includes a movable shaft and a cylinder. The movable shaft is arranged in the sleeve rod and can move axially along the sleeve rod under the action of the cylinder. The sleeve rod is provided with a plurality of groups of accommodating holes penetrating the outer wall of the sleeve rod along its radial direction. The partition is accommodated in the accommodating hole. The axial reciprocating movement of the movable shaft is used to drive the partition to switch between a first position extending out of the accommodating hole and a second position retracted into the accommodating hole.
进一步地,所述活动轴的外周设有外径逐渐扩大的导向面,容置孔内设有驱使分隔件朝活动轴偏压的弹性件,分隔件的内端在弹性件的作用下抵接于活动轴的外壁,所述套杆上设有防止分隔件掉出容置腔的限位件。Furthermore, a guide surface with a gradually increasing outer diameter is provided on the outer periphery of the movable shaft, an elastic member is provided in the accommodating hole to drive the partition to bias toward the movable shaft, the inner end of the partition abuts against the outer wall of the movable shaft under the action of the elastic member, and a limiting member is provided on the sleeve rod to prevent the partition from falling out of the accommodating cavity.
进一步地,所述活动轴上轴向设有多段相一致的导向面,套杆设有多排与导向面相匹配的容置孔,每一容置孔内均容置有分隔件以及驱使分隔件朝活动轴偏压的弹性件,分隔件与活动轴上的导向面相抵。Furthermore, the movable shaft is axially provided with multiple sections of consistent guide surfaces, and the sleeve rod is provided with multiple rows of accommodating holes matching the guide surfaces. Each accommodating hole accommodates a partition and an elastic member that drives the partition to bias toward the movable shaft, and the partition is against the guide surface on the movable shaft.
进一步地,所述推爪与活动轴固定连接,所述第一驱动机构的气缸兼作第三驱动机构,所述气缸输出时带动推爪与活动轴沿着套杆轴向同步移动。Furthermore, the push claw is fixedly connected to the movable shaft, and the cylinder of the first driving mechanism also serves as the third driving mechanism. When the cylinder outputs, it drives the push claw and the movable shaft to move synchronously along the axial direction of the sleeve rod.
进一步地,安装座固定安装在套杆的外周,安装座的四周设有多组导向槽,安装座对应导向槽的外周设有限位环,磁隔安装于导向槽内且在推爪的作用下能够沿着导向槽移动至相邻磁瓦的避让空间内。Furthermore, the mounting seat is fixedly installed on the outer periphery of the sleeve rod, and multiple groups of guide grooves are provided around the mounting seat. A limiting ring is provided on the outer periphery of the mounting seat corresponding to the guide groove. The magnetic partition is installed in the guide groove and can move along the guide groove to the avoidance space of the adjacent magnetic tile under the action of the push claw.
进一步地,所述套杆预装磁瓦的位置设置有至少一组铁环,磁瓦通过与铁环的磁吸作用被预装在套杆的外周,磁瓦与外壳的磁吸作用大于磁瓦与铁环的磁吸作用,使得外壳移动至磁瓦外周时,磁瓦能够被吸附在外壳内壁。Furthermore, at least one group of iron rings is provided at the position where the sleeve rod is pre-installed with magnetic tiles. The magnetic tiles are pre-installed on the outer periphery of the sleeve rod through magnetic attraction with the iron rings. The magnetic attraction between the magnetic tiles and the outer shell is greater than the magnetic attraction between the magnetic tiles and the iron rings, so that when the outer shell moves to the outer periphery of the magnetic tiles, the magnetic tiles can be adsorbed on the inner wall of the outer shell.
进一步地,所述套杆相对于电机的另一侧延伸有导向环,活动轴的外侧设有与导向环的内径相匹配的导向部,所述外壳的插入端设有供磁瓦和套杆插入的插口,所述外壳的另一端设有供导向环穿过的通孔。Furthermore, a guide ring is extended from the other side of the sleeve rod relative to the motor, a guide portion matching the inner diameter of the guide ring is provided on the outer side of the movable shaft, a socket for inserting the magnetic tile and the sleeve rod is provided at the insertion end of the shell, and a through hole for the guide ring to pass through is provided at the other end of the shell.
进一步地,所述外壳移送机构还包括固定座以及夹持机构,所述固定座内设有用于容置外壳的凹槽,所述固定座靠近套杆的一端设有抵靠部,夹持机构包括在第二驱动机构作用下与固定座同步运动的夹持气缸,夹持气缸的输出端设有夹持块,所述夹持块设置在固定座相对于抵靠部的另一端。Furthermore, the shell transfer mechanism also includes a fixed seat and a clamping mechanism, the fixed seat is provided with a groove for accommodating the shell, the fixed seat is provided with an abutment portion at one end close to the sleeve rod, the clamping mechanism includes a clamping cylinder that moves synchronously with the fixed seat under the action of a second driving mechanism, the output end of the clamping cylinder is provided with a clamping block, and the clamping block is arranged at the other end of the fixed seat relative to the abutment portion.
进一步地,所述分隔件包括球头部个设置于球头部上端的分隔柱,所述球头部与分隔柱的连接处形成台阶面,所述弹性件抵设在台阶面与限位件之间,所述球头部与导向面相抵。Furthermore, the separator includes a ball head and a separator column arranged at the upper end of the ball head, a step surface is formed at the connection between the ball head and the separator column, the elastic member is abutted between the step surface and the limiting member, and the ball head abuts against the guide surface.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
本发明的磁瓦装配设备,先通过多组分隔件将预装于套杆的磁瓦等间距的分隔,外壳移送至套杆外周时,由于磁瓦与外壳的磁吸作用大于磁瓦与铁环的磁吸作用,磁瓦被吸附在外壳内壁,同时由于分隔件的约束,相邻磁瓦被均匀分隔,此时第一驱动机构驱使分隔件运动以使相邻磁瓦之间形成退让空间,同时第三驱动机构将磁隔推送至相邻磁瓦的退让空间内,以保证相邻磁瓦等间距地吸附于外壳内壁,解决了装配时需要长时间等待粘接剂自然风干的问题,进而大大提高磁瓦的装配效率。The magnetic tile assembly equipment of the present invention first separates the magnetic tiles pre-installed on the sleeve rod at equal intervals through multiple groups of partitions. When the outer shell is transferred to the outer periphery of the sleeve rod, the magnetic tiles are adsorbed on the inner wall of the outer shell because the magnetic attraction between the magnetic tiles and the outer shell is greater than the magnetic attraction between the magnetic tiles and the iron ring. At the same time, due to the constraints of the partitions, the adjacent magnetic tiles are evenly separated. At this time, the first driving mechanism drives the partition to move to form a retreat space between adjacent magnetic tiles. At the same time, the third driving mechanism pushes the magnetic partition into the retreat space of adjacent magnetic tiles to ensure that the adjacent magnetic tiles are adsorbed on the inner wall of the outer shell at equal intervals, thereby solving the problem of having to wait for the adhesive to dry naturally for a long time during assembly, thereby greatly improving the assembly efficiency of the magnetic tiles.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的A处放大图。FIG. 2 is an enlarged view of point A of the present invention.
图3是本发明的磁瓦预装机构的结构示意图。FIG. 3 is a schematic structural diagram of the magnetic tile pre-installation mechanism of the present invention.
图4是本发明的磁瓦预装机构的俯视图。FIG. 4 is a top view of the magnetic tile pre-installation mechanism of the present invention.
图5是本发明的磁瓦预装机构的剖视图。FIG. 5 is a cross-sectional view of the magnetic tile pre-installation mechanism of the present invention.
图6是本发明的磁隔安装于安装座内时的结构示意图。FIG. 6 is a schematic structural diagram of the magnetic separator of the present invention when it is installed in the mounting seat.
图7是本发明的安装座的结构示意图。FIG. 7 is a schematic structural diagram of the mounting base of the present invention.
图8是本发明的安装座的正视图。FIG. 8 is a front view of the mounting base of the present invention.
图9是本发明的推爪的结构示意图。FIG. 9 is a schematic structural diagram of the push claw of the present invention.
图10是本发明的定子总成的示意图。FIG. 10 is a schematic diagram of a stator assembly of the present invention.
图11是本发明的外壳的剖视图。FIG. 11 is a cross-sectional view of a housing of the present invention.
图中:1、磁瓦预装机构;11、支撑座;12、套杆;121、容置孔;122、铁环;123、导向环;13、电机;14、磁瓦;15、分隔件;16、第一驱动机构;161、活动轴;1611、导向面;1612、导向部;162、气缸;163、弹性件;2、磁隔推送机构;21、安装座;211、导向槽;212、限位环;22、磁隔;23、推爪;3、外壳移送机构;31、外壳;32、第二驱动机构;33、固定座;34、夹持机构;341、夹持气缸;342、夹持块;4、底座;41、第一横移机构;42、第一竖移机构;43、第二横移机构;5、点胶机构;6、磁瓦分配机构。In the figure: 1. magnetic tile pre-installation mechanism; 11. support seat; 12. sleeve rod; 121. accommodating hole; 122. iron ring; 123. guide ring; 13. motor; 14. magnetic tile; 15. separator; 16. first driving mechanism; 161. movable shaft; 1611. guide surface; 1612. guide part; 162. cylinder; 163. elastic member; 2. magnetic isolation pushing mechanism; 21. mounting seat; 211. guide groove; 212. limit ring; 22. magnetic isolation; 23. push claw; 3. shell transfer mechanism; 31. shell; 32. second driving mechanism; 33. fixed seat; 34. clamping mechanism; 341. clamping cylinder; 342. clamping block; 4. base; 41. first transverse movement mechanism; 42. first vertical movement mechanism; 43. second transverse movement mechanism; 5. dispensing mechanism; 6. magnetic tile distribution mechanism.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1-11所示,一种定子总成的磁瓦装配设备,包括磁瓦预装机构1、磁隔推送机构2和外壳移送机构3,以上构成本发明的基础结构,磁瓦14装配设备还包括底座4、点胶机构5和磁瓦分配机构6,所述磁瓦预装机构1、磁隔推送机构2和外壳移送机构3设置在底座4上,点胶机构5用于对预装在套杆12外周的磁瓦14外壁进行点胶,所述点胶机构5包括点胶器、驱使点胶器横移的第一横移机构41以及驱使点胶器竖向移动的第一竖移机构42,底座4上设有驱使磁瓦预装机构1在点胶工位和磁瓦14分配工位之间移动的第二横移机构43,其中磁瓦分配机构6为现有技术,本发明中不作详述。As shown in Figures 1-11, a magnetic tile assembly device for a stator assembly includes a magnetic tile pre-installation mechanism 1, a magnetic isolation pushing mechanism 2 and a shell transfer mechanism 3, which constitute the basic structure of the present invention. The magnetic tile 14 assembly device also includes a base 4, a glue dispensing mechanism 5 and a magnetic tile distribution mechanism 6. The magnetic tile pre-installation mechanism 1, the magnetic isolation pushing mechanism 2 and the shell transfer mechanism 3 are arranged on the base 4. The glue dispensing mechanism 5 is used to dispense glue on the outer wall of the magnetic tile 14 pre-installed on the periphery of the sleeve rod 12. The glue dispensing mechanism 5 includes a glue dispenser, a first transverse movement mechanism 41 that drives the glue dispenser to move transversely, and a first vertical movement mechanism 42 that drives the glue dispenser to move vertically. The base 4 is provided with a second transverse movement mechanism 43 that drives the magnetic tile pre-installation mechanism 1 to move between the glue dispensing station and the magnetic tile 14 distribution station. The magnetic tile distribution mechanism 6 is a prior art and is not described in detail in the present invention.
磁瓦预装机构1包括支撑座11、转动设置于支撑座11上的套杆12、驱使套杆12旋转的电机13、预装于套杆12外周的多组磁瓦14、用于将相邻磁瓦14分隔的多组分隔件15以及驱使分隔件15运动以使相邻磁瓦14之间形成退让空间的第一驱动机构16,其中电机13驱使套杆12转动,在磁瓦14随套杆12转动时,点胶机构5用于磁瓦14的外弧面进行均匀点胶作业。The magnetic tile pre-installation mechanism 1 includes a support base 11, a sleeve rod 12 rotatably set on the support base 11, a motor 13 driving the sleeve rod 12 to rotate, multiple groups of magnetic tiles 14 pre-installed on the outer periphery of the sleeve rod 12, multiple groups of partitions 15 for separating adjacent magnetic tiles 14, and a first driving mechanism 16 that drives the partitions 15 to move to form a retreat space between adjacent magnetic tiles 14, wherein the motor 13 drives the sleeve rod 12 to rotate, and when the magnetic tile 14 rotates with the sleeve rod 12, the glue dispensing mechanism 5 is used to perform uniform glue dispensing on the outer curved surface of the magnetic tile 14.
所述第一驱动机构16包括活动轴161和气缸162,所述活动轴161设置于套杆12内并在气缸162作用下能够沿着套杆12轴向移动,具体地,所述支撑座11上连接有安装板,气缸162设有两组且对称安装于安装板的两端,两气缸162的输出端连接有连接板,活动轴161的第一端与连接板连接,以使气缸162输出时能够带动活动轴161沿着套杆12轴向移动,套杆12沿其径向方向设有多组贯穿套杆12外壁的容置孔121,分隔件15容置于容置孔121内,通过活动轴161的轴向往复移动以驱使分隔件15在伸出容置孔121外的第一位置和缩回容置孔121内的第二位置间切换。The first driving mechanism 16 includes a movable shaft 161 and a cylinder 162. The movable shaft 161 is arranged in the sleeve rod 12 and can move axially along the sleeve rod 12 under the action of the cylinder 162. Specifically, a mounting plate is connected to the support seat 11. The cylinder 162 is provided with two groups and is symmetrically installed at both ends of the mounting plate. The output ends of the two cylinders 162 are connected with a connecting plate. The first end of the movable shaft 161 is connected to the connecting plate so that the cylinder 162 can drive the movable shaft 161 to move axially along the sleeve rod 12 when outputting. The sleeve rod 12 is provided with a plurality of groups of accommodating holes 121 penetrating the outer wall of the sleeve rod 12 along its radial direction. The partition 15 is accommodated in the accommodating hole 121. The axial reciprocating movement of the movable shaft 161 drives the partition 15 to switch between a first position extending out of the accommodating hole 121 and a second position retracted into the accommodating hole 121.
所述活动轴161的外周设有外径逐渐扩大的导向面1611,容置孔121内设有驱使分隔件15朝活动轴161偏压的弹性件163,分隔件15的内端在弹性件163的作用下抵接于活动轴161的外壁,所述套杆12上设有防止分隔件15掉出容置腔的限位件,本发明中为了便于分隔件15和弹性件163的装配,所述限位件与套杆12采用分体式设计,安装时先将分隔件15和弹性件163装配至容置孔121内,再将限位件安装于容置孔121的外端,优选地,所述铁环122兼作限位件,具体地,所述铁环122固定设置在套杆12对应容置孔121的外周,同时在铁环122上开设供分隔件15部分伸出的通孔,所述通孔的位置与容置孔121的位置相对应,进而通过铁环122起到限位作用,进而大大缩短零配件的装配时间,当活动轴161向外移动时,由于导向面1611的外径逐渐缩窄,以使分隔件15在弹性件163的弹力作用下缩回至容置孔121内,即此时分隔件15处于第二位置,当活动轴161向内移动时,由于导向面1611的外径逐渐变大,以使分隔件15在导向面1611的作用下伸出至容置孔121外,即此时分隔件15处于第一位置。The outer periphery of the movable shaft 161 is provided with a guide surface 1611 with an outer diameter gradually expanding, and an elastic member 163 is provided in the accommodating hole 121 to drive the partition 15 to bias toward the movable shaft 161. The inner end of the partition 15 abuts against the outer wall of the movable shaft 161 under the action of the elastic member 163, and the sleeve rod 12 is provided with a limiter to prevent the partition 15 from falling out of the accommodating cavity. In the present invention, in order to facilitate the assembly of the partition 15 and the elastic member 163, the limiter and the sleeve rod 12 adopt a split design. During installation, the partition 15 and the elastic member 163 are first assembled into the accommodating hole 121, and then the limiter is installed at the outer end of the accommodating hole 121. Preferably, the iron ring 122 also serves as a limiter. Specifically, the iron ring 122 is fixedly arranged on the sleeve rod 12 corresponds to the outer periphery of the accommodating hole 121, and a through hole is opened on the iron ring 122 for the partition 15 to partially extend out. The position of the through hole corresponds to the position of the accommodating hole 121, and the iron ring 122 plays a limiting role, thereby greatly shortening the assembly time of spare parts. When the movable shaft 161 moves outward, the outer diameter of the guide surface 1611 gradually narrows, so that the partition 15 retracts into the accommodating hole 121 under the elastic force of the elastic member 163, that is, the partition 15 is in the second position at this time. When the movable shaft 161 moves inward, the outer diameter of the guide surface 1611 gradually increases, so that the partition 15 extends out of the accommodating hole 121 under the action of the guide surface 1611, that is, the partition 15 is in the first position at this time.
所述分隔件15包括球头部个设置于球头部上端的分隔柱,所述球头部与分隔柱的连接处形成台阶面,所述弹性件163抵设在台阶面与限位件之间,所述球头部与导向面1611相抵。The separator 15 includes a ball head and a separator column arranged at the upper end of the ball head. The connection between the ball head and the separator column forms a step surface. The elastic member 163 is disposed between the step surface and the limit member. The ball head abuts against the guide surface 1611.
所述活动轴161上轴向设有多段相一致的导向面1611,套杆12设有多排与导向面1611相匹配的容置孔121,每一容置孔121内均容置有分隔件15以及驱使分隔件15朝活动轴161偏压的弹性件163,分隔件15与活动轴161上的导向面1611相抵,本发明中,在套杆12上设置两排容置孔121,活动轴161上周向设置两段相一致的导向面1611,相当于套杆12上设置两排分隔件15,保证分隔件15稳定地将其两端的磁瓦14分隔开,避免相邻磁瓦14一端被分隔件15隔开,另一端吸合的问题。The movable shaft 161 is axially provided with a plurality of consistent guide surfaces 1611, and the sleeve rod 12 is provided with a plurality of rows of accommodating holes 121 matching the guide surfaces 1611. A separator 15 and an elastic member 163 for biasing the separator 15 toward the movable shaft 161 are accommodated in each accommodating hole 121. The separator 15 abuts against the guide surface 1611 on the movable shaft 161. In the present invention, two rows of accommodating holes 121 are provided on the sleeve rod 12, and two consistent guide surfaces 1611 are circumferentially provided on the movable shaft 161, which is equivalent to providing two rows of separators 15 on the sleeve rod 12, so as to ensure that the separators 15 stably separate the magnetic tiles 14 at both ends thereof, and avoid the problem that one end of the adjacent magnetic tiles 14 is separated by the separators 15 and the other end is attracted.
外壳移送机构3包括外壳31和第二驱动机构32,外壳31在第二驱动机构32驱使下能够移动至磁瓦14的外周以将磁瓦14吸合至外壳31内壁,具体地,所述外壳移送机构3还包括固定座33以及夹持机构34,所述固定座33内设有用于容置外壳31的凹槽,所述固定座33靠近套杆12的一端设有抵靠部,夹持机构34包括在第二驱动机构32作用下与固定座33同步运动的夹持气缸341,夹持气缸341的输出端设有夹持块342,所述夹持块342设置在固定座33相对于抵靠部的另一端,通过夹持气缸341将外壳31固定装夹在固定座33的凹槽内,也就是夹持气缸341驱使夹持块342将外壳31朝抵靠部一侧运动,以使外壳31被夹持在抵靠部和夹持块342之间,同时利用第二驱使机构带动外壳31在套设套杆12外周的装配位置和驶离套杆12的外端位置之间移动,第二驱动机构32可以是气缸162、电缸等执行件。The shell transfer mechanism 3 includes a shell 31 and a second drive mechanism 32. The shell 31 can be moved to the periphery of the magnetic tile 14 under the drive of the second drive mechanism 32 to attract the magnetic tile 14 to the inner wall of the shell 31. Specifically, the shell transfer mechanism 3 also includes a fixed seat 33 and a clamping mechanism 34. The fixed seat 33 is provided with a groove for accommodating the shell 31. The fixed seat 33 is provided with a supporting portion at one end close to the sleeve rod 12. The clamping mechanism 34 includes a clamping cylinder 341 that moves synchronously with the fixed seat 33 under the action of the second drive mechanism 32. The output end of the clamping cylinder 341 A clamping block 342 is provided, and the clamping block 342 is arranged at the other end of the fixing seat 33 relative to the abutting portion. The outer shell 31 is fixedly clamped in the groove of the fixing seat 33 by the clamping cylinder 341, that is, the clamping cylinder 341 drives the clamping block 342 to move the outer shell 31 toward the abutting portion, so that the outer shell 31 is clamped between the abutting portion and the clamping block 342. At the same time, the second driving mechanism is used to drive the outer shell 31 to move between the assembly position of the outer periphery of the sleeve rod 12 and the outer end position away from the sleeve rod 12. The second driving mechanism 32 can be an actuator such as a cylinder 162 and an electric cylinder.
所述套杆12预装磁瓦14的位置设置有至少一组铁环122,本发明中,所述套杆12的外周设置有两组间隔设置的铁环122,磁瓦14通过与铁环122的磁吸作用被预装在套杆12的外周,磁瓦14与外壳31的磁吸作用大于磁瓦14与铁环122的磁吸作用,使得外壳31移动至磁瓦14外周时,磁瓦14能够被吸附在外壳31内壁。At least one group of iron rings 122 is provided at the position where the sleeve rod 12 is pre-installed with the magnetic tile 14. In the present invention, two groups of iron rings 122 are provided at intervals on the outer periphery of the sleeve rod 12. The magnetic tile 14 is pre-installed on the outer periphery of the sleeve rod 12 through the magnetic attraction with the iron rings 122. The magnetic attraction between the magnetic tile 14 and the outer shell 31 is greater than the magnetic attraction between the magnetic tile 14 and the iron rings 122, so that when the outer shell 31 moves to the outer periphery of the magnetic tile 14, the magnetic tile 14 can be adsorbed on the inner wall of the outer shell 31.
所述套杆12相对于电机13的另一侧延伸有导向环123,活动轴161的外侧设有与导向环123的内径相匹配的导向部1612,所述外壳31的插入端设有供磁瓦14和套杆12插入的插口,所述外壳31的另一端设有供导向环123穿过的通孔。A guide ring 123 is extended from the other side of the sleeve rod 12 relative to the motor 13, and a guide portion 1612 matching the inner diameter of the guide ring 123 is provided on the outer side of the movable shaft 161. The insertion end of the shell 31 is provided with a socket for inserting the magnetic tile 14 and the sleeve rod 12, and the other end of the shell 31 is provided with a through hole for the guide ring 123 to pass through.
所述磁隔推送机构2包括安装座21、磁隔22和第三驱动机构,其中磁隔22为多次弯折后的片状结构,其具有弹性,第三驱动机构的输出端设有推爪23,推爪23在第三驱动机构的作用下能够将安装于安装座21内的磁隔22推送至退让空间内以使磁隔22隔开相邻的磁瓦14,进一步地,安装座21固定安装在套杆12的外周,安装座21的四周设有多组导向槽211,安装座21对应导向槽211的外周设有限位环212,通过设置限位环212以防止磁隔22在沿着导向槽211移动过程中掉出导向槽211,磁隔22安装于导向槽211内且在推爪23的作用下能够沿着导向槽211移动至相邻磁瓦14的避让空间内。The magnetic partition pushing mechanism 2 includes a mounting seat 21, a magnetic partition 22 and a third driving mechanism, wherein the magnetic partition 22 is a sheet structure after multiple bendings and is elastic. A push claw 23 is provided at the output end of the third driving mechanism. Under the action of the third driving mechanism, the push claw 23 can push the magnetic partition 22 installed in the mounting seat 21 into the retreat space so that the magnetic partition 22 separates the adjacent magnetic tiles 14. Furthermore, the mounting seat 21 is fixedly installed on the outer periphery of the sleeve rod 12, and a plurality of groups of guide grooves 211 are provided around the mounting seat 21. A limiting ring 212 is provided on the outer periphery of the guide groove 211 of the mounting seat 21 corresponding to the guide groove 211. The limiting ring 212 is provided to prevent the magnetic partition 22 from falling out of the guide groove 211 during the movement along the guide groove 211. The magnetic partition 22 is installed in the guide groove 211 and can move along the guide groove 211 to the avoidance space of the adjacent magnetic tile 14 under the action of the push claw 23.
进一步地,所述推爪23与活动轴161固定连接,所述第一驱动机构16的气缸162兼作第三驱动机构,所述气缸162输出时带动推爪23与活动轴161沿着套杆12轴向同步移动,也就是第三驱动机构也就是本第一驱动机构16中的两组气缸162,所述推爪23与活动轴161、连接板固定连接,以保证磁隔22与活动轴161同步移动。Furthermore, the push claw 23 is fixedly connected to the movable shaft 161, and the cylinder 162 of the first driving mechanism 16 also serves as the third driving mechanism. When the cylinder 162 is output, it drives the push claw 23 and the movable shaft 161 to move synchronously along the axial direction of the sleeve rod 12, that is, the third driving mechanism is the two groups of cylinders 162 in the first driving mechanism 16. The push claw 23 is fixedly connected to the movable shaft 161 and the connecting plate to ensure that the magnetic partition 22 moves synchronously with the movable shaft 161.
本发明的磁瓦14装配设备,先通过多组分隔件15将预装于套杆12的磁瓦14等间距的分隔,外壳31移送至套杆12外周时,由于磁瓦14与外壳31的磁吸作用大于磁瓦14与铁环122的磁吸作用,磁瓦14被吸附在外壳31内壁,同时由于分隔件15的约束,相邻磁瓦14被均匀分隔,此时第一驱动机构16驱使分隔件15运动以使相邻磁瓦14之间形成退让空间,同时第三驱动机构将磁隔22推送至相邻磁瓦14的退让空间内,以保证相邻磁瓦14等间距地吸附于外壳31内壁,解决了装配时需要长时间等待粘接剂自然风干的问题,进而大大提高磁瓦14的装配效率。The magnetic tile 14 assembly equipment of the present invention first separates the magnetic tiles 14 pre-installed on the sleeve rod 12 at equal intervals through multiple groups of partitions 15. When the outer shell 31 is transferred to the outer periphery of the sleeve rod 12, the magnetic tiles 14 are adsorbed on the inner wall of the outer shell 31 because the magnetic attraction between the magnetic tiles 14 and the outer shell 31 is greater than the magnetic attraction between the magnetic tiles 14 and the iron ring 122. At the same time, due to the constraints of the partitions 15, the adjacent magnetic tiles 14 are evenly separated. At this time, the first driving mechanism 16 drives the partitions 15 to move to form a retreat space between the adjacent magnetic tiles 14. At the same time, the third driving mechanism pushes the magnetic partitions 22 into the retreat space of the adjacent magnetic tiles 14 to ensure that the adjacent magnetic tiles 14 are adsorbed on the inner wall of the outer shell 31 at equal intervals, thereby solving the problem of having to wait for the adhesive to dry naturally for a long time during assembly, thereby greatly improving the assembly efficiency of the magnetic tiles 14.
本发明的动作原理如下:The operating principle of the present invention is as follows:
1.磁瓦14点胶完成后,第二驱动机构32将外壳31朝装配位置移动,当外壳31内腔与磁瓦14重合时,磁瓦14受外壳31的吸引脱离于套杆12,磁瓦14的外弧面与外壁内壁粘合,由于相邻磁瓦14之间收到分隔件15的约束,磁瓦14被等间距地布置在外壳31的内壁;1. After the magnetic tile 14 is glued, the second driving mechanism 32 moves the housing 31 to the assembly position. When the inner cavity of the housing 31 overlaps with the magnetic tile 14, the magnetic tile 14 is attracted by the housing 31 and separated from the sleeve rod 12. The outer arc surface of the magnetic tile 14 is bonded to the inner wall of the outer wall. Since the adjacent magnetic tiles 14 are constrained by the separator 15, the magnetic tiles 14 are arranged at equal intervals on the inner wall of the housing 31.
2.气缸162推动推爪23、此时活动轴161同步外移,在活动轴161外移过程中导向面1611的外径逐渐缩窄,以使分隔件15在弹性件163的弹力作用下缩回至容置孔121内,即此时分隔件15处于第二位置,也就是相邻磁瓦14之间形成避让空间,同时磁隔22在推爪23的作用下被推送至相邻磁瓦14之间;2. The cylinder 162 pushes the push claw 23, and the movable shaft 161 moves outward synchronously. During the outward movement of the movable shaft 161, the outer diameter of the guide surface 1611 gradually narrows, so that the separator 15 is retracted into the accommodating hole 121 under the elastic force of the elastic member 163. That is, the separator 15 is in the second position at this time, that is, an avoidance space is formed between adjacent magnetic tiles 14, and at the same time, the magnetic separator 22 is pushed between adjacent magnetic tiles 14 under the action of the push claw 23;
3.磁隔22推送到位后,第二驱动机构32将压装压呈的电机13定子组件(外壳31、磁瓦14以及磁隔22)向外端位置移动,脱离压装区域,气缸162回程带动推爪23、活动销后退,活动轴161向内移动时,由于导向面1611的外径逐渐变大,以使分隔件15在导向面1611的作用下伸出至容置孔121外,即此时分隔件15处于第一位置。3. After the magnetic partition 22 is pushed into place, the second driving mechanism 32 moves the press-fitted stator assembly of the motor 13 (housing 31, magnetic tile 14 and magnetic partition 22) to the outer end position and leaves the press-fitting area. The return stroke of the cylinder 162 drives the push claw 23 and the movable pin to retreat. When the movable shaft 161 moves inward, the outer diameter of the guide surface 1611 gradually increases, so that the partition 15 extends out of the accommodating hole 121 under the action of the guide surface 1611, that is, the partition 15 is in the first position at this time.
以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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| CN116169838A (en) | 2023-05-26 |
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Effective date of registration: 20240315 Address after: 315500 No. 168, Song Yang Road, Shang Qiao Economic Development Zone, Fenghua District, Ningbo, Zhejiang. Applicant after: NINGBO COLET ELECTRICAL APPLIANCE Co.,Ltd. Country or region after: China Address before: 315500 Ruifeng Road, East Suburb Development Zone, Yuelin street, Fenghua District, Ningbo City, Zhejiang Province Applicant before: NINGBO METALWELL MACHINERY TECHNOLOGY Co.,Ltd. Country or region before: China |
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Application publication date: 20230526 Assignee: NINGBO METALWELL MACHINERY TECHNOLOGY Co.,Ltd. Assignor: NINGBO COLET ELECTRICAL APPLIANCE Co.,Ltd. Contract record no.: X2024980017956 Denomination of invention: A magnetic tile assembly equipment for stator assembly Granted publication date: 20240419 License type: Common License Record date: 20241012 |
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