CN116164848A - Blackbody radiation source and heating device thereof - Google Patents
Blackbody radiation source and heating device thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及黑体加热技术领域,特别是涉及一种黑体辐射源及其加热装置。The invention relates to the technical field of blackbody heating, in particular to a blackbody radiation source and a heating device thereof.
背景技术Background technique
平面黑体装置黑体辐射源为平面,一般用于视场较小的模组做K,对于视场较大的模组,为了不让模组采集到黑体辐射源以外的区域,需要将黑体辐射源面积增加数倍,大大增加了装置的体积和成本,且模组视场边缘处接收角与辐射面单元法向夹角过大,会降低模组做K效果,影响模组测温精度与成像效果。Planar blackbody device The blackbody radiation source is a plane, which is generally used for modules with a small field of view as K. For modules with a large field of view, in order to prevent the module from collecting areas other than the blackbody radiation source, the blackbody radiation source needs to be The area increases several times, which greatly increases the volume and cost of the device, and the angle between the receiving angle at the edge of the field of view of the module and the normal direction of the radiation surface unit is too large, which will reduce the K effect of the module and affect the temperature measurement accuracy and imaging of the module Effect.
对于测温精度要求较高的大视场模组,所述的曲面通常为球面,球面可以保证视场角接收角与辐射面单元法向夹角一致性较好,可大幅度提高模组做K效果;但,曲面水浴槽式导热介质为液体,一般材料为较稳定不易挥发的液体,例如二甲基硅油。为确保长期使用,黑体辐射源和加热体之间需要对液体做严格的密封,在液体加热的过程中,密闭空间的压强也会逐渐增加,为确保产品安全性能,水浴槽式黑体装置往往会限制液体介质的温度,即水浴槽式黑体工作温度一般在10-120°区间。继续升高温度,密闭空间升高的压强,对产品结构的稳定性要求会大大提高,因此,水浴槽式曲面黑体价格异常昂贵。For large field of view modules that require high temperature measurement accuracy, the curved surface is usually a spherical surface, which can ensure that the angle between the receiving angle of the field of view and the normal direction of the radiating surface unit is consistent, which can greatly improve the module performance. K effect; however, the surface water bath type heat transfer medium is liquid, and the general material is a relatively stable and non-volatile liquid, such as dimethyl silicone oil. In order to ensure long-term use, the liquid needs to be strictly sealed between the blackbody radiation source and the heating body. During the heating of the liquid, the pressure in the confined space will gradually increase. In order to ensure product safety, the water bath type blackbody device often Limit the temperature of the liquid medium, that is, the working temperature of the water bath type blackbody is generally in the range of 10-120°. Continuing to increase the temperature and the increased pressure in the confined space will greatly increase the stability requirements of the product structure. Therefore, the price of the water bath type curved blackbody is extremely expensive.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提供了一种黑体辐射源及其加热装置,用于测温模组做K场景,对曲面的黑体辐射源进行热传递,实现对曲面黑体的均匀加热,热传递效果稳定,可有效提高模组做K效果。In order to solve the problems existing in the prior art, the present invention provides a black body radiation source and its heating device, which is used in the K scene of the temperature measurement module, and conducts heat transfer to the black body radiation source on the curved surface, so as to realize the uniformity of the black body on the curved surface. Heating, the heat transfer effect is stable, which can effectively improve the K effect of the module.
本发明解决问题的技术方案为,提出了一种黑体辐射源,黑体辐射源为内凹结构,所述黑体辐射源的内凹面为曲面。The technical scheme for solving the problem of the present invention is to propose a blackbody radiation source, the blackbody radiation source has a concave structure, and the concave surface of the blackbody radiation source is a curved surface.
进一步的,所述黑体辐射源的内凹曲面为球面,且所述球面的深度大于红外模组的采集面。Further, the concave curved surface of the black body radiation source is a spherical surface, and the depth of the spherical surface is greater than the collection surface of the infrared module.
进一步的,所述黑体辐射源的内凹曲面为非球面,且所述非球面的深度大于红外模组的采集面。Further, the concave curved surface of the black body radiation source is an aspheric surface, and the depth of the aspheric surface is greater than the collection surface of the infrared module.
还提出了一种黑体辐射源的加热装置,包括所述加热装置用于上述的一种黑体辐射源进行加热,所述加热装置包括依次堆叠安装的导热座、传热座,所述导热座和所述传热座均为内凹结构,所述黑体辐射源内嵌安装于所述传热座的内凹结构中;所述导热座的外凸面连接加热模组,所述加热模组依次向所述导热座、所述传热座和所述黑体辐射源传递热量。A heating device for a blackbody radiation source is also proposed, including the heating device for heating the above-mentioned blackbody radiation source, and the heating device includes a heat conduction seat and a heat transfer seat stacked in sequence, and the heat conduction seat and The heat transfer seats are all concave structures, and the blackbody radiation source is embedded in the concave structure of the heat transfer seats; The heat conduction seat, the heat transfer seat and the blackbody radiation source transfer heat.
进一步的,还包括壳体、盖合于所述壳体上端口的盖板,所述导热座嵌入所述壳体的端口内,所述盖板的四周覆盖所述导热座、传热座和黑体辐射源的延伸边框;所述盖板的中部开设有穿孔,所述穿孔使得所述黑体辐射源的内凹面对外开放。Further, it also includes a shell, a cover plate that covers the upper port of the shell, the heat conduction seat is embedded in the port of the shell, and the cover plate covers the heat conduction seat, heat transfer seat and The extended frame of the black body radiation source; the middle part of the cover plate is provided with a perforation, and the perforation makes the inner concave surface of the black body radiation source open to the outside.
进一步的,所述导热座、所述传热座、所述黑体辐射源之间设置有多层用以填充固态传热介质的间隙,靠近所述导热座的间隙内的填充介质为柔性介质,靠近所述黑体辐射源的间隙内的填充介质为颗粒状介质。Further, there are multiple layers between the heat conduction seat, the heat transfer seat, and the black body radiation source to fill the gap of the solid heat transfer medium, and the filling medium in the gap close to the heat conduction seat is a flexible medium, The filling medium in the gap close to the black body radiation source is a granular medium.
具体的,所述间隙包括第一填充空隙和第二填充空隙,所述第一填充空隙内各处的空隙宽度相同、所述第二填充空隙内各处的空隙宽度相同。Specifically, the gap includes a first filling gap and a second filling gap, the width of the gap is the same everywhere in the first filling gap, and the width of the gap is the same everywhere in the second filling gap.
进一步的,所述导热座的内径大于所述传热座的外径,使得所述传热座嵌入所述导热座的内腔时,所述导热座与所述传热座之间形成第一填充空隙。Further, the inner diameter of the heat transfer seat is larger than the outer diameter of the heat transfer seat, so that when the heat transfer seat is embedded in the inner cavity of the heat transfer seat, a first gap is formed between the heat transfer seat and the heat transfer seat. Fill the void.
进一步的,所述第一填充空隙内的填充介质为柔性介质,使得所述导热座与所述传热座之间能够充分的进行热接触。Further, the filling medium in the first filling gap is a flexible medium, so that the thermal contact between the heat conduction seat and the heat transfer seat can be fully achieved.
进一步的,所述传热座的内径大于所述黑体辐射源的外径,使得所述黑体辐射源嵌入所述传热座的内腔时,所述传热座与所述黑体辐射源之间形成第二填充空隙。Further, the inner diameter of the heat transfer seat is larger than the outer diameter of the black body radiation source, so that when the black body radiation source is embedded in the inner cavity of the heat transfer seat, the gap between the heat transfer seat and the black body radiation source A second fill void is formed.
进一步的,所述第二填充空隙内的填充介质为颗粒状介质。Further, the filling medium in the second filling void is a granular medium.
进一步的,所述导热座的外凸面上沿周向开设有多个侧切面,所述导热座的底部开设有底切面,多个所述侧切面围绕所述底切面均匀分布;所述加热模组包括第一加热模块和第二加热模块,所述第一加热模块安装于周向开设的所述侧切面上,所述第二加热模块安装于所述底切面上,所述第一加热模块和所述第二加热模块的加热片均贴合于所述导热座的切面。Further, the outer convex surface of the heat conduction seat is provided with a plurality of side cut surfaces along the circumference, the bottom of the heat conduction seat is provided with an undercut surface, and the plurality of side cut surfaces are evenly distributed around the undercut surface; the heating mold The set includes a first heating module and a second heating module, the first heating module is installed on the side cut surface opened in the circumferential direction, the second heating module is installed on the bottom cut surface, and the first heating module and the heating sheet of the second heating module are attached to the cut surface of the heat conduction seat.
优选的,所述导热座的外边缘水平延伸出导热边框,所述传热座的外边缘水平延伸出传热边框,所述传热边框固定安装于所述导热边框之上,所述传热边框能够完全覆盖所述第一填充空隙的上端口,使得所述传热座对位安装于所述导热座内时,能够封闭所述第一填充空隙;所述传热座靠近所述传热边框处开设有填充孔。Preferably, the outer edge of the heat transfer seat extends horizontally out of the heat transfer frame, the outer edge of the heat transfer seat extends horizontally out of the heat transfer frame, the heat transfer frame is fixedly installed on the heat transfer frame, and the heat transfer frame The frame can completely cover the upper port of the first filling gap, so that when the heat transfer seat is installed in the heat transfer seat, the first filling gap can be closed; the heat transfer seat is close to the heat transfer seat Filling holes are provided at the frame.
优选的,所述黑体辐射源的外边缘水平延伸出固定边框,所述传热边框上开设有用以嵌合安装所述固定边框的凹槽,使得所述黑体辐射源对位安装于所述传热座内时,所述固定边框能够封闭第二填充空隙。Preferably, the outer edge of the black body radiation source extends horizontally out of the fixed frame, and the heat transfer frame is provided with a groove for fitting and installing the fixed frame, so that the black body radiation source is installed on the heat transfer frame in position. When in the hot seat, the fixed frame can close the second filling void.
优选的,所述壳体包括正板、散热板、背板、操作板、底板,所述散热板上设置有散热风扇,所述背板上设置有继电器、开关电源,所述操作板上设置有控制开关、温控表头;所述导热座的导热边框上设置有熔断器,所述导热座的底部设置有温度传感器。Preferably, the housing includes a front plate, a heat dissipation plate, a back plate, an operation panel, and a bottom plate, a heat dissipation fan is arranged on the heat dissipation plate, a relay and a switching power supply are arranged on the back plate, and a There is a control switch and a temperature control meter; a fuse is provided on the heat conduction frame of the heat conduction seat, and a temperature sensor is provided at the bottom of the heat conduction seat.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明为一种黑体辐射源及其加热装置,通过导热座和传热座对曲面黑体辐射源进行加热,热量传递均匀,只要曲面黑体辐射源的曲面深度超过红外模组的采集面,不管红外模组的视场角多大,都不会采集到黑体辐射源以外的区域。The present invention is a black body radiation source and its heating device. The curved black body radiation source is heated through the heat conduction seat and the heat transfer seat, and the heat transfer is even. No matter how large the field of view of the module is, it will not collect areas other than the black body radiation source.
对于测温精度不那么高的大视场模组,本申请的曲面可以是非球面,这样在满足大视场红外模组做K需求的前提,可以有效减小产品厚度方向的尺寸,减小产品体积和成本。For large field of view modules with low temperature measurement accuracy, the curved surface of this application can be an aspheric surface. This can effectively reduce the size of the product in the thickness direction and reduce the size of the product while meeting the K requirements of the large field of view infrared module. size and cost.
本申请的加热装置,还可以选择在导热座、传热座以及曲面黑体辐射源之间采用填充固态介质,大大降低密封性要求,只需保证固态介质不外溢即可,可有效简化结构,降低成本,相对于水浴式的加热方式,能够有效提高产品测温上限。长期工作温度在10-220℃区间,覆盖了目前红外模组的做K需求。The heating device of the present application can also choose to use filled solid medium between the heat conduction seat, heat transfer seat and curved surface black body radiation source, which greatly reduces the sealing requirements, and only needs to ensure that the solid medium does not overflow, which can effectively simplify the structure and reduce the Compared with the water bath heating method, it can effectively increase the upper limit of product temperature measurement. The long-term working temperature is in the range of 10-220°C, covering the current K requirements of infrared modules.
本申请的黑体辐射源及其加热装置能够兼容解决大视场模组采集范围过大的实际需求以及降低成本的现实问题。The blackbody radiation source and its heating device of the present application can compatiblely solve the actual demand of large field of view module acquisition range and the realistic problem of cost reduction.
附图说明Description of drawings
并入到说明书中并且构成说明书的一部分的附图示出了本发明的实施例,并且与描述一起用于解释本发明的原理。在这些附图中,类似的附图标记用于表示类似的要素。下面描述中的附图是本发明的一些实施例,而不是全部实施例。对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,可以根据这些附图获得其他的附图。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate the embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings, like reference numerals are used to denote like elements. The drawings in the following description are some, but not all, embodiments of the present invention. Those skilled in the art can obtain other drawings based on these drawings without creative efforts.
图1为本发明实施例的一种黑体辐射源的加热装置的爆炸图;Fig. 1 is the explosion diagram of the heating device of a kind of blackbody radiation source of the embodiment of the present invention;
图2为本发明实施例的一种黑体辐射源的加热装置的主体图;Fig. 2 is a main body diagram of a heating device of a blackbody radiation source according to an embodiment of the present invention;
图3为本发明实施例的一种黑体辐射源的加热装置的剖视图;3 is a cross-sectional view of a heating device for a blackbody radiation source according to an embodiment of the present invention;
图4为本发明实施例的一种黑体辐射源的外加热结构的截面图;4 is a cross-sectional view of an external heating structure of a blackbody radiation source according to an embodiment of the present invention;
图5为本发明实施例的一种黑体辐射源的加热装置的加热模块的截面图;5 is a cross-sectional view of a heating module of a heating device for a blackbody radiation source according to an embodiment of the present invention;
图6为本发明实施例的一种黑体辐射源的加热装置的介质填充示意图;Fig. 6 is a schematic diagram of medium filling of a heating device of a blackbody radiation source according to an embodiment of the present invention;
图7为本发明实施例的一种黑体辐射源的加热装置的底视图;Fig. 7 is a bottom view of a heating device of a blackbody radiation source according to an embodiment of the present invention;
图8为本发明实施例提供的一种曲面黑体辐射源用于模组做K的示意图;FIG. 8 is a schematic diagram of a curved blackbody radiation source used in a module for K in an embodiment of the present invention;
图9为本发明实施例提供的一种平面黑体辐射源用于模组做K的示意图。FIG. 9 is a schematic diagram of a flat blackbody radiation source used in a module K according to an embodiment of the present invention.
图中:1、壳体;2、导热座;3、传热座;4、黑体辐射源;5、盖板;6、第一加热模块;7、第二加热模块;8、第一填充空隙;9、第二填充空隙;10、红外模组;11、正板;12、散热板;13、背板;14、操作板;15、底板;16、温度传感器;17、熔断器;21、侧切面;22、底切面;31、填充孔;61、隔热压板;62、侧加热片;63、固定板;71、固定压板;72、底加热片;121、散热风扇;131、继电器;132、开关电源;141、控制开关;142、温控表头。In the figure: 1. Shell; 2. Heat conduction seat; 3. Heat transfer seat; 4. Black body radiation source; 5. Cover plate; 6. First heating module; 7. Second heating module; 8. First filling gap ; 9, the second filling gap; 10, infrared module; 11, positive plate; 12, cooling plate; 13, back plate; 14, operation plate; 15, bottom plate; 16, temperature sensor; 22. Bottom cut surface; 31. Filling hole; 61. Insulation plate; 62. Side heater; 63. Fixed plate; 71. Fixed plate; 72. Bottom heater; 121. Cooling fan; 131. Relay; 132. Switching power supply; 141. Control switch; 142. Temperature control meter head.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
首先,请参阅图9,为一种平面黑体辐射源对模组做K时的示意图,红外模组10很容易便能采集到黑体辐射源以外的区域,因此对平面辐射源的面积要求较高,大大增加了装置的体积和成本,且模组视场边缘处接收角与辐射面单元法向夹角过大,会降低模组做K效果,影响模组测温精度与成像效果。First, please refer to Figure 9, which is a schematic diagram of a plane black body radiation source when K is performed on the module. The
为解决上述问题,本发明提出了一种黑体辐射源,请参阅图1-图7,黑体辐射源4为内凹结构,黑体辐射源4的内凹面为曲面。作为一种可实施方式,黑体辐射源4的内凹曲面为球面,且球面的深度大于红外模组10的采集面;作为另一种可实施方式,黑体辐射源4的内凹曲面为非球面,且非球面的深度大于红外模组10的采集面。In order to solve the above problems, the present invention proposes a blackbody radiation source, please refer to FIG. 1-FIG. 7, the
基于上述内凹结构式的黑体辐射源4,本发明还提出了一种黑体辐射源的加热装置,用于对曲面结构的黑体辐射源4进行加热,加热装置包括依次堆叠安装的导热座2、传热座3,导热座2和传热座3均为内凹结构,黑体辐射源4内嵌安装于传热座3的内凹结构中;导热座2的外凸面连接加热模组,加热模组依次向导热座2、传热座3和黑体辐射源4传递热量。Based on the above-mentioned black
本申请中,导热座2、传热座3、黑体辐射源4均为内凹结构,其中,黑体辐射源4可根据实际需求设计为标准的球面凹陷结构,内凹面为光滑的曲面。对于测温精度要求较高的大视场模组,内凹曲面可以为球面,可以保证视场角接收角与辐射面单元法向夹角一致性较好,能够大幅度提升模组做K效果;对于测温精度不那么高的大视场模组,内凹曲面可以为非球面,在满足大视场模组做K需求的前提下,还可以有效减小产品厚度方向的尺寸,减小产品体积和成本。In this application, the
应当明确的是,图8为本申请提供的一种曲面黑体辐射源对模组做K时的示意图,由图8可知,只要曲面深度超过模组的采集面,不管模组的视场角多大,都不会采集到黑体辐射源以外的区域。对于上述的两种使用环境,内凹曲面无论是球面还是非球面,其深度均应大于红外模组10的采集面;此时,不管红外模组10的视场角多大,都不会采集到黑体辐射源4以外的区域。It should be clear that Figure 8 is a schematic diagram of a curved blackbody radiation source provided by the present application when K is applied to the module. It can be seen from Figure 8 that as long as the depth of the curved surface exceeds the acquisition surface of the module, no matter how large the field angle of the module is , will not collect the area outside the black body radiation source. For the above two usage environments, whether the concave surface is spherical or aspherical, its depth should be greater than the collection surface of the
本申请的实施例中,以曲面为标准的球面为例进行图例展示,对应的,传热座3、黑体辐射源4的主体结构为凹陷的半球壳结构,导热座2则开设有凹陷的半球腔体,用以对位容纳安装传热座3,导热座2的外凸结构可为进行裁切,以便于安装固定标准的加热模组。In the embodiment of the present application, the curved surface is taken as an example of a standard spherical surface for illustration. Correspondingly, the main structure of the
本申请中,导热座2与黑体辐射源4之间设置有间隙,间隙可设置多层,空隙内可填充能够传热的固态的填充介质,使得位于导热座2外凸面上的加热模组的热量能够稳定有效均匀的传递至黑体辐射源4,从而加热黑体辐射源4。In this application, there is a gap between the
基于本申请的导热座2、传热座3、黑体辐射源4的堆叠结构,导热座2的外边缘可水平延伸出导热边框,以便于导热座2的安装固定;传热座3的外边缘可水平延伸出传热边框,搭接于导热边框之上并固定,使得传热座3能够对位安装于导热座2内;黑体辐射源4的外边缘可水平延伸出固定边框,搭接于传热边框之上并固定,使得黑体辐射源4能够对位安装于传热座3内。Based on the stacked structure of the
在一个具体的实施例中,导热座2可内嵌安装于壳体1内,壳体1为四面合围、封底的结构,导热座2由上端口处进行内嵌安装,导热边框可基于上端口的大小进行配合设计,使得导热边框与壳体1的四个侧壁能够通过直角连接件进行固定安装。In a specific embodiment, the
进一步的,壳体1的上端口处设置有盖板5,用以盖合导热座2的边框区域。示例性的,盖板5的四周可完全盖合覆盖导热座2、传热座3、黑体辐射源4的延伸边框;盖板5的中部对位黑体辐射源4的曲面开设有穿孔,可向外展现内凹曲面,使得黑体辐射源4的内凹曲面能够直接对外开放。即,可直接进行红外模组10的放入/取出。Further, a
导热座2与传热座3之间、传热座3与黑体辐射源4之间均具备设置上述间隙的基本条件,因此,本申请的实施例中以这两处设置间隙为例进行举例说明。Both the
在一个具体的实施例中,间隙可包括第一填充空隙8、第二填充空隙9,第一填充空隙8位于导热座2与传热座3之间,第二填充空隙9位于传热座3与黑体辐射源4之间。优选的,第一填充空隙8内各处的空隙宽度相同、第二填充空隙9内各处的空隙宽度相同。In a specific embodiment, the gap may include a first filling gap 8 and a
具体的,导热座2的内径(凹陷尺寸)大于传热座3的外径(外凸尺寸),以球壳结构为例,导热座2的凹陷腔的半径略大于传热座3的外凸结构的半径,使得传热座3的外凸结构对位嵌入于导热座2的内腔时,导热座2与传热座3之间能够形成第一填充空隙8,第一填充空隙8内填充有能够传热的固态的填充介质。Specifically, the inner diameter (concave size) of the
第一填充空隙8内的填充介质为柔性介质,使得导热座2与传热座3之间能够充分的进行热接触。柔性介质可包括导热泥或胶状硅脂等,依靠介质的柔性特点,可保证导热座2与传热座3之间的充分热接触,确保热量传递效果稳定。The filling medium in the first filling gap 8 is a flexible medium, so that the thermal contact between the
具体的,传热座3的内径(凹陷尺寸)大于黑体辐射源4的外径(外凸尺寸),以球壳结构为例,传热座3的凹陷腔的半径略大于黑体辐射源4的外凸结构的半径,使得黑体辐射源4的外凸结构对位嵌入于传热座3的凹陷腔内时,传热座3与黑体辐射源4之间能够形成第二填充空隙9,第二填充空隙9内填充有能够传热的固态的填充介质。第二填充空隙9内的填充介质为颗粒状介质。颗粒状介质可包括盐或沙等,这类介质保温效果优良,且,细颗粒状能够保证填充介质与黑体辐射源4的接触的均匀性,从而保证黑体辐射源4表面(内凹面)的热均匀性。Specifically, the inner diameter (concave size) of the
本申请中,可通过延伸边框对填充空隙进行封闭,传热边框固定安装于导热边框之上,传热边框能够完全覆盖第一填充空隙8的上端口,使得传热座3对位安装于导热座2内时,能够封闭第一填充空隙8。黑体辐射源4的外边缘水平延伸出固定边框,传热边框上开设有用以嵌合安装固定边框的凹槽,使得黑体辐射源4对位安装于传热座3内时,固定边框能够封闭第二填充空隙9。In this application, the filling gap can be closed by extending the frame, the heat transfer frame is fixedly installed on the heat conduction frame, and the heat transfer frame can completely cover the upper port of the first filling gap 8, so that the
基于本申请的填充空隙的分布特性,黑体辐射源4可通过固定边框上的螺丝孔与传热座3上的传热边框进行固定安装形成辐射组件,传热座3靠近传热边框处开设有填充孔31,通过填充孔31可向第二填充空隙9内进行介质填充,填充完成之后,可将填充孔31进行封闭。封闭方式可根据实际情况选用,诸如胶水配合封堵块、螺纹配合封堵螺栓等形式。Based on the distribution characteristics of filling gaps in the present application, the black
在将辐射组件与导热座2进行固定安装之前,可在导热座2的内腔上辐射一层厚度均匀的柔性介质,然后,再将辐射组件对位安装于导热座2之上。可以理解的是,导热座1、传热座3均可采用硬质合金材质,在进行柔性介质的填充时,可采用适应力度进行按压,以确保柔性介质的敷设均匀。最后,可将盖板5盖合,至辐射组件之上,并通过螺丝进行固定安装。Before the radiation assembly and the
基于本申请的堆叠结构,导热座2、传热座3、黑体辐射源4之间可以是同轴对位安装的,可通过各自的延伸边框上的定位孔实现同轴对位,从而保证各填充空隙内的宽度基本相同。示例性的,导热边框可与壳体1进行固定安装,从而保持水平的姿态;导热边框上开设定位孔,与传热边框上的定位孔进行配合,从而实现传热座3与导热座2之间的对位安装;可在传热座3的传热边框上开设环形的凹槽,使得黑体辐射源4的固定边框能够配合凹槽安装,从而实现传热座3与黑体辐射源4之间的对位安装。Based on the stacking structure of this application, the
本申请中,对黑体辐射源4的加热来源位于导热座2的外凸面,为了便于接触式热传导的高效进行,对于现行的平面式加热片结构,曲面式的外凸面明显不适用,因此,本申请的实施例中,对导热座2的外凸面进行切割,形成多个平面加热区域,以便于平面式的加热片贴合使用,提供良好的热接触、传热导。In this application, the heating source of the
在一个具体的实施例中,导热座2的外凸面上沿周向开设有多个侧切面21、底部则开设底切面22,多个侧切面21围绕底切面22均匀分布,如图1、图7中所示,侧切面21呈倾斜状态,底切面22位水平状态,加热模组贴合切面安装,可使加热模组的加热片贴合于切面进行固定安装,热传递效果稳定。In a specific embodiment, the outer convex surface of the
示例性的,加热模组可包括第一加热模块6、第二加热模块7,其中,第一加热模块6固定安装于侧切面21上,第二加热模块7则固定安装于底切面22上。第一加热模块6、第二加热模块7的加热片均贴合于导热座2的切面。Exemplarily, the heating module may include a
具体的,第一加热模块6包括贴合于侧切面21上的固定板63、侧加热片62、隔热压板61,固定板63的上端延伸至导热边框的下侧并固定,固定板63的下端延伸至底切面22并固定,固定板63在侧切面21处开设有环形的缺口,侧加热片62位环形结构,隔热压板61固定安装于固定板63的外侧,使得隔热压板61能够将侧加热片62压合于缺口内,使之与侧切面21紧密贴合。环形的缺口的下侧可开设有连接线接口,用于对侧加热片62的导线布放,隔热压板61与连接线接口互不干扰。Specifically, the
第二加热模块7包括贴合于底切面22上的固定压板71、底加热片72,底加热片72为环形结构,固定压板71位于外侧将之压合紧贴与底切面22上,固定压板71通过螺钉固定于底切面22上,不与固定板63的下端冲突。The
可以理解的是,侧加热片62、底加热片72的额定功率、额定电压等可相同,尺寸可存在差异,根据实际切面大小进行调整即可。隔热压板61、固定压板71为耐高温塑料,通常采用电木,可在300℃的高温下长期工作,塑料导热性能差,可降低加热片热量损失。加热片则可采用陶瓷加热片,通过电控制发热,连接方式为两根导线连接电路即可。It can be understood that the rated power and rated voltage of the
必要的,侧加热片62可对位贴合于导热座2的周向结构薄弱处,使得传热效率更快,快速加热填充介质。If necessary, the
基于实际需求,壳体1可包括正板11、散热板12、背板13、操作板14、底板15,各板之间可通过直角结构的连接件进行固定安装,以组成壳体1的箱式结构。散热板12上设置有散热风扇121,散热风扇121的风口与外界连通;背板13上设置有继电器131、开关电源132;操作板14上设置有控制开关141、温控表头142,控制开关141嵌于操作板14的外侧面,温控表头142的显示截面位于操作板14的外侧面;导热座2的导热边框上设置有熔断器17,熔断器17位于壳体1的内部,导热座2的底部设置有温度传感器16,温度传感器16与温控表头142之间电连接,使得温控表头142能够处理温度传感器16的反馈参数,并显示相应的温度参数。Based on actual needs, the
本申请的实施例中,第二填充空隙9内采用颗粒状的填充介质,在受热时,可在第二填充空隙9内自行消弭受热膨胀效果,不会对黑体辐射源4产生结构上的破坏,曲面的完整度能够得到有效的保证。必要的,可对黑体辐射源4的表面做喷砂黑色阳极氧化处理,以消除光反射对模组做K的影响。In the embodiment of the present application, the granular filling medium is used in the
上面描述的内容可以单独地或者以各种方式组合起来实施,而这些变型方式都在本发明的保护范围之内。The content described above can be implemented alone or combined in various ways, and these variants are all within the protection scope of the present invention.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包含一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个…”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a" does not preclude the presence of additional identical elements in the process, method, article or apparatus that includes the element.
以上内容是结合具体的优选实施方式对本发明所做的进一步详细说明,不能认定本发明的具体实施例只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific embodiments of the present invention are limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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| CN207036270U (en) * | 2017-08-18 | 2018-02-23 | 广州东部科技有限公司 | A kind of spherical cavity standard black body radiation source |
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