CN116164532A - Double-row clamping furnace tail power transmission vehicle - Google Patents
Double-row clamping furnace tail power transmission vehicle Download PDFInfo
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- CN116164532A CN116164532A CN202310033798.9A CN202310033798A CN116164532A CN 116164532 A CN116164532 A CN 116164532A CN 202310033798 A CN202310033798 A CN 202310033798A CN 116164532 A CN116164532 A CN 116164532A
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- copper
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
- F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path on or in trucks, sleds, or containers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
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Abstract
Description
技术领域technical field
本发明涉及石墨化生产设备技术领域,尤其是双排夹紧炉尾送电车。The invention relates to the technical field of graphitization production equipment, in particular to a trolley for double-row clamping furnace tail.
背景技术Background technique
串接石墨化炉是一种直接把电流通入串接起来的焙烧制品,利用制品本身的电阻使电能转为热能,将制品石墨化的一种电阻炉。其基本原理是将焙烧电极卧放在炉内,按其轴线串接成行,然后固定在两根导电电极之间,通电后,电流直接流向电极,依靠其本身的电阻发热,并迅速升温。现有的技术中,每个石墨化炉炉尾都需要设置铜铝排,需要大量的铜铝排,每次对石墨化炉送电时,需要人工将炉尾电极与铜软连接处的连接螺母拧紧而连通,送电完成后需要人工将炉尾电极与铜软连接处的连接螺母拧松断开,所需要的人力较多,且断电和接电的过程较复杂,鉴于此,我们提出双排夹紧炉尾送电车。The serial graphitization furnace is a kind of resistance furnace that directly passes current into the roasted products connected in series, and uses the resistance of the product itself to convert the electric energy into heat energy, and graphizes the product. The basic principle is to lay the roasting electrodes in the furnace, connect them in series according to their axes, and then fix them between two conductive electrodes. In the existing technology, each graphitization furnace tail needs to be equipped with copper and aluminum bars, which requires a large number of copper and aluminum bars. Every time the graphitization furnace is powered, it is necessary to manually connect the furnace tail electrode to the copper soft connection. The nut is tightened and connected. After the power transmission is completed, it is necessary to manually loosen and disconnect the connection nut between the furnace tail electrode and the copper soft connection, which requires more manpower, and the process of power-off and power-on is more complicated. In view of this, we A double-row clamping furnace tail trolley is proposed.
发明内容Contents of the invention
本发明的目的是通过提出双排夹紧炉尾送电车,以解决上述背景技术中提出的缺陷。The object of the present invention is to solve the defects in the above-mentioned background technology by proposing a double-row clamping trolley trolley.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
提供双排夹紧炉尾送电车,包括两个小车,两个所述小车的上方均设有移动平台,还包括:Provide double-row clamping trolley trolleys, including two trolleys, with a mobile platform above the two trolleys, and also include:
夹紧部,所述夹紧部位于移动平台上,所述移动平台能够通过第一驱动部驱动其移动,并带动所述夹紧部同步移动,所述夹紧部能够通过第二驱动部驱动其夹紧石墨或松开石墨。Clamping part, the clamping part is located on the mobile platform, the mobile platform can be driven by the first driving part to move, and drive the clamping part to move synchronously, and the clamping part can be driven by the second driving part It clamps graphite or loosens graphite.
作为本发明的优选技术方案:两个所述小车能够沿地面轨道同时移动,并带动两个移动平台同时移动,所述移动平台可在所述第一驱动部的驱动下相对于小车移动,且移动方向与所述小车的移动方向垂直。As a preferred technical solution of the present invention: the two trolleys can move simultaneously along the ground track, and drive the two mobile platforms to move simultaneously, and the mobile platform can move relative to the trolley under the drive of the first driving part, and The moving direction is perpendicular to the moving direction of the trolley.
作为本发明的优选技术方案:所述夹紧部为两对分别设置于两个所述移动平台上的铜排,所述第二驱动部驱动每对所述铜排之间相向移动或相背移动。As a preferred technical solution of the present invention: the clamping part is two pairs of copper bars respectively arranged on the two mobile platforms, and the second driving part drives each pair of copper bars to move toward each other or to face each other move.
作为本发明的优选技术方案:两端的两个所述铜排之间和中间的两个所述铜排之间均设有铝排。As a preferred technical solution of the present invention: aluminum bars are provided between the two copper bars at both ends and between the two copper bars in the middle.
作为本发明的优选技术方案:所述铜排和所述铝排与所述移动平台之间设有绝缘组件。As a preferred technical solution of the present invention: an insulating component is provided between the copper bar, the aluminum bar and the mobile platform.
作为本发明的优选技术方案:所述绝缘组件包括若干个用于承载铝排的绝缘支架和两个绝缘板,若干个所述绝缘支架位于移动平台与铝排之间,所述绝缘支架的底端与移动平台的顶端固定,所述绝缘板固定连接于两个拉杆之间,使铜排、铝排与移动平台之间均处于绝缘状态。As a preferred technical solution of the present invention: the insulating assembly includes several insulating supports for carrying aluminum rows and two insulating plates, several insulating supports are located between the mobile platform and the aluminum row, the bottom of the insulating supports The end is fixed to the top of the mobile platform, and the insulating plate is fixedly connected between the two pull rods, so that the copper bar, aluminum bar and the mobile platform are all in an insulated state.
作为本发明的优选技术方案:两个所述小车的底端均安装有若干个小车轮,所述小车轮采用锻造轮,且所述小车的底面安装有轨道,所述小车轮安装于轨道内。As a preferred technical solution of the present invention: several small wheels are installed on the bottom ends of the two trolleys, the small wheels are forged wheels, and tracks are installed on the bottom surface of the trolleys, and the small wheels are installed in the tracks .
作为本发明的优选技术方案:所述第一驱动部为两个推拉油缸,所述小车上安装有用于控制推拉油缸的第一手动阀,两个所述推拉油缸的缸体分别安装在两个小车的顶端,两个所述推拉油缸的活塞杆分别与两个移动平台的底端固定连接。As a preferred technical solution of the present invention: the first driving part is two push-pull oil cylinders, the first manual valve for controlling the push-pull oil cylinders is installed on the trolley, and the cylinder bodies of the two push-pull oil cylinders are respectively installed on two On the top of the trolley, the piston rods of the two push-pull cylinders are respectively fixedly connected with the bottom ends of the two mobile platforms.
作为本发明的优选技术方案:两个所述小车顶端均固定连接有若干个承重导轨,两个所述移动平台的底端均安装有若干个滑轮,若干个滑轮分别可滑动地位于若干个所述承重导轨内。As a preferred technical solution of the present invention: several load-bearing guide rails are fixedly connected to the tops of the two trolleys, several pulleys are installed on the bottom ends of the two mobile platforms, and several pulleys are respectively slidably located on several Inside the load-bearing guide rail.
作为本发明的优选技术方案:每个所述铜排的外侧壁均固定连接有水箱,所述水箱内填充有循环水用于冷却铜排,所述铜排与水箱之间通过若干个螺栓连接。As a preferred technical solution of the present invention: the outer wall of each copper bar is fixedly connected with a water tank, the water tank is filled with circulating water for cooling the copper bar, and the copper bar and the water tank are connected by several bolts .
与现有技术相比,本发明的有益效果是:本发明通过设有的移动平台、夹紧油缸和推拉油缸等,即送电前第一手动阀和两组第二手动阀均在中位上,将小车开动到准确的工位上,扳动第一手动阀,使移动平台向石墨电极移动,移动平台带动铜排和铝排向石墨电极移动,两对铜排移动到位之后,把第一手动阀扳回中位上来,同时扳动两组第二手动阀使夹紧油缸的活塞杆向内侧移动,带动每对铜排相向移动夹紧石墨电极,夹紧石墨电机之后,保持两组第二手动阀一直处于供油状态,即可以开始送电;送电结束后,向反方向板动两组第二手动阀,使夹紧油缸的活塞杆向外侧移动,直至夹紧油缸的活塞杆回至原始状态,两对铜排均松开石墨电极,此时将两组第二手动阀扳至中位状态;向反方向扳动第一手动阀,使移动平台远离石墨电极,移动平台带动铜排和铝排远离石墨电极,直至移动平台回至原始位置后,将第一手动阀扳至中位状态,此时即可开动小车到下一个工位;上述技术方案中,通过夹紧油缸驱动两侧的铜排夹住石墨电级两侧进行送电,不用在每个炉子的炉尾处设置铜铝排,大大节省了铜铝排的用量;小车采用遥控器控制,移动方便且稳定,操作简单,节省人力。Compared with the prior art, the beneficial effect of the present invention is: the present invention uses the mobile platform, the clamping cylinder and the push-pull cylinder, etc., that is, the first manual valve and the two sets of second manual valves are all in the center before power transmission. On the position, drive the trolley to the correct station, pull the first manual valve, so that the moving platform moves to the graphite electrode, and the moving platform drives the copper bar and the aluminum bar to move to the graphite electrode. After the two pairs of copper bars are moved in place, the Pull the first manual valve back to the neutral position, and at the same time pull the two sets of second manual valves to move the piston rod of the clamping oil cylinder to the inside, drive each pair of copper bars to move towards each other to clamp the graphite electrodes, and after clamping the graphite motor, keep The two sets of second manual valves are always in the state of oil supply, that is, the power transmission can be started; The piston rod of the tight oil cylinder returns to the original state, and the two pairs of copper bars loosen the graphite electrodes. At this time, the two sets of second manual valves are pulled to the neutral state; Graphite electrodes, the moving platform drives the copper and aluminum rows away from the graphite electrodes, until the moving platform returns to the original position, pull the first manual valve to the neutral state, and then the trolley can be driven to the next station; the above technical solution In the process, the copper bars on both sides are driven by the clamping cylinder to clamp the two sides of the graphite electrode for power transmission, and there is no need to install copper and aluminum bars at the end of each furnace, which greatly saves the amount of copper and aluminum bars; the trolley adopts the remote control Control, easy and stable movement, simple operation, saving manpower.
附图说明Description of drawings
图1为本发明优选实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the preferred embodiment of the present invention;
图2为本发明优选实施例的整体结构前视图;Fig. 2 is the overall structure front view of the preferred embodiment of the present invention;
图3为本发明优选实施例的整体结构俯视图;Fig. 3 is a top view of the overall structure of a preferred embodiment of the present invention;
图4为本发明优选实施例中铜排夹紧石墨时的整体结构侧视图;Fig. 4 is a side view of the overall structure when copper bars clamp graphite in a preferred embodiment of the present invention;
图5为本发明优选实施例中铜排离开石墨时的整体结构侧视图;Figure 5 is a side view of the overall structure when the copper row leaves the graphite in a preferred embodiment of the present invention;
图6为本发明优选实施例中铜排夹紧石墨时的局部结构俯视图;Fig. 6 is a top view of the local structure when the graphite is clamped by the copper bar in the preferred embodiment of the present invention;
图7为本发明优选实施例中铜排离开石墨时的局部结构俯视图。Fig. 7 is a top view of the partial structure when the copper bar leaves the graphite in the preferred embodiment of the present invention.
图中各个标记的意义为:The meaning of each mark in the figure is:
1、小车;2、移动平台;3、立柱;4、拉杆;5、水箱;6、铜排;7、铝排;8、夹紧油缸;9、承重导轨;10、推拉油缸;11、绝缘支架;12、软连接;13、小车轮;14、滚轮;15、绝缘板。1. Cart; 2. Mobile platform; 3. Column; 4. Tie rod; 5. Water tank; 6. Copper row; 7. Aluminum row; 8. Clamping cylinder; 9. Load-bearing guide rail; 10. Push-pull cylinder; 11. Insulation Bracket; 12, soft connection; 13, small wheel; 14, roller; 15, insulation board.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实施例中的实施例及实施例中的特征可以相互组合,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It should be noted that, in the case of no conflict, the embodiments in this embodiment and the features in the embodiments can be combined with each other. The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. Clearly and completely described, it is obvious that the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参照图1-7,本发明通过以下实施例来详述上述技术方案:With reference to Fig. 1-7, the present invention describes above-mentioned technical scheme in detail through following embodiment:
双排夹紧炉尾送电车,包括两个小车1,两个小车1之间通过软连接12固定,软连接12的长度可调整,用于适应炉子加热过程中电极位置因热胀冷缩产生的位置偏移,保证本实施例的实用性。The double-row clamping electric trolley at the end of the furnace includes two trolleys 1, and the two trolleys 1 are fixed by a
两个小车1的上方均设有移动平台2,移动平台2的上方设有夹紧部,两个小车1的底端均安装有若干个小车轮13,小车轮13采用锻造轮,刚性以及耐磨性非常高,能极好的承重小车1所承载的重量,若干个小车轮13均位于底面铺设的轨道内;The top of the two trolleys 1 is provided with a
两个小车1为电动车,使用遥控器控制开关,并采用锂电池供电,充电方便,启动两个小车1,两个小车1能够沿地面轨道同时移动,并带动两个移动平台2同时移动,该技术方案用于移动夹紧部的位置,使夹紧部在各炉子的位置之间切换。The two trolleys 1 are electric vehicles, the remote control is used to control the switch, and the lithium battery is used for power supply, which is convenient for charging. When the two trolleys 1 are started, the two trolleys 1 can move along the ground track at the same time, and drive the two
移动平台2可在第一驱动部的驱动下相对于小车1移动,且移动方向与小车1的移动方向垂直,本实施例中的第一驱动部为两个推拉油缸10,小车1上安装有用于控制推拉油缸10的第一手动阀,两个推拉油缸10的缸体分别安装在两个小车1的顶端,两个推拉油缸10的活塞杆分别与两个移动平台2的底端固定连接;The
两个小车1顶端均固定连接有若干个承重导轨9,两个移动平台2的底端均安装有若干个滑轮,若干个滑轮分别可滑动地位于若干个承重导轨9内,推拉油缸10用于推动移动平台2平形移动,从而带动夹紧部靠近或远离炉尾处。The tops of the two trolleys 1 are fixedly connected with several load-
夹紧部为两对分别设置于两个移动平台2上的铜排6,每个铜排6的外侧壁均固定连接有水箱5,水箱5内有循环水用于冷却铜排6,铜排6与水箱5之间通过若干个螺栓连接,散热性更好。The clamping part is two pairs of
夹紧部能够通过第二驱动部驱动其夹紧石墨或松开石墨,本实施例中的第二驱动部为若干个夹紧油缸8,小车1上安装有两组第二手动阀,两组第二手动阀分别用于控制两个移动平台2上的若干个夹紧油缸8,两个移动平台2顶端均固定连接有两个立柱3,两个立柱3的顶端之间设有两个拉杆4,若干个夹紧油缸8的缸体分别固定连接于两对立柱3的内侧壁上,若干个夹紧油缸8的活塞杆与水箱5的侧壁固定连接,水箱5的底端安装有滚轮14,移动平台2表面设有滚轮导轨,滚轮14可在滚轮导轨内移动,若干个夹紧油缸8用于推动每对水箱5之间相向运动或相背运动,从而带动每对铜排6之间相向移动或相背移动,实现对石墨的夹紧或松开,该技术方案通过夹住石墨电机两侧送电,改变了以往要靠顶推墙来反顶的情况,不用建顶推墙,可大大节约建筑成本和现场场地。The clamping part can be driven by the second driving part to clamp the graphite or loosen the graphite. The second driving part in this embodiment is several clamping
两端的两个铜排6之间和中间的两个铜排6之间均设固定连接有铝排7,用于导电,可通过改变铝排7的规格而改变电流的大小,从而满足各种炉型的要求。Aluminum bars 7 are fixedly connected between the two
铜排6和铝排7与移动平台2之间设有绝缘组件,本实施例中的绝缘组件包括若干个绝缘支架11和两个绝缘板15,若干个绝缘支架11位于移动平台2与铝排7之间,绝缘支架11的底端与移动平台2的顶端固定,绝缘支架11用于承载铝排7,绝缘板15固定连接于两个拉杆4之间,使铜排6、铝排7与移动平台2之间均处于绝缘状态,保证用电安全,避免危害到使用人员。An insulating assembly is provided between the
本实施例的双排夹紧炉尾送电车,送电前第一手动阀和两组第二手动阀均在中位上,使用人员通过遥控器控制小车1启动,小车轮13在底面轨道内移动,由于两个小车1形成的车体较长,通过两个人进行观察,当两个小车1上的每对铜排6到达需要夹紧的电极前时,通过遥控器控制小车1停止,扳动第一手动阀,使移动平台2向石墨电极移动,滑轮在承重导轨9内移动,移动平台2带动铜排6和铝排7向石墨电极移动,两对铜排6移动到位之后,把第一手动阀扳回中位上来,同时扳动两组第二手动阀使夹紧油缸8的活塞杆向内侧移动,带动每对铜排6相向移动夹紧石墨电极,滚轮14在滚轮导轨内移动,夹紧石墨电机之后,保持两组第二手动阀一直处于供油状态,即可以开始送电;送电结束后,向反方向板动两组第二手动阀,使夹紧油缸8的活塞杆向外侧移动,直至夹紧油缸8的活塞杆回至原始状态,两对铜排6均松开石墨电极,此时将两组手动阀扳至中位状态;向反方向扳动第一手动阀,使移动平台2远离石墨电极,移动平台2带动铜排6和铝排远离石墨电极,直至移动平台2回至原始位置后,将手动阀扳至中位状态,此时即可开动小车1到下一个工位。In the double-row clamping trolley tail trolley of this embodiment, the first manual valve and the two sets of second manual valves are all in the middle position before power transmission, the user controls the start of the trolley 1 through the remote control, and the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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