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CN116153812A - Wet etching device and wet etching control method - Google Patents

Wet etching device and wet etching control method Download PDF

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Publication number
CN116153812A
CN116153812A CN202211716950.5A CN202211716950A CN116153812A CN 116153812 A CN116153812 A CN 116153812A CN 202211716950 A CN202211716950 A CN 202211716950A CN 116153812 A CN116153812 A CN 116153812A
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etching
ion concentration
hydrogen ion
pipeline
acid solution
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牛志动
汤淼
李威
李俊生
汪洋
冬旻弘
吴兆甑
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HC Semitek Zhejiang Co Ltd
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    • H10P72/0426
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/84Coatings, e.g. passivation layers or antireflective coatings
    • H10P50/667
    • H10P72/0604
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/034Manufacture or treatment of coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本公开提供了一种湿法刻蚀装置和湿法刻蚀的控制方法,属于光电子制造技术领域。该湿法刻蚀装置包括:刻蚀槽、氢离子浓度检测仪、第一管道、第一电控阀门和控制器;所述氢离子浓度检测仪位于所述刻蚀槽内,所述第一管道的一端与所述刻蚀槽连通,所述第一电控阀门连接在所述第一管道上,所述第一管道用于向所述刻蚀槽内输送酸液;所述控制器分别与所述氢离子浓度检测仪和所述第一电控阀门电性连接,所述控制器被配置为在所述氢离子浓度检测仪检测的氢离子浓度低于预设阈值时,控制所述第一电控阀门导通。本公开能让湿法刻蚀过程中的腐蚀速度保持一致,改善发光二极管的光通量参数的稳定性。

Figure 202211716950

The disclosure provides a wet etching device and a wet etching control method, which belong to the technical field of optoelectronic manufacturing. The wet etching device includes: an etching tank, a hydrogen ion concentration detector, a first pipeline, a first electronically controlled valve and a controller; the hydrogen ion concentration detector is located in the etching tank, and the first One end of the pipeline communicates with the etching tank, the first electric control valve is connected to the first pipeline, and the first pipeline is used to transport acid liquid into the etching tank; the controllers respectively Electrically connected with the hydrogen ion concentration detector and the first electronically controlled valve, the controller is configured to control the hydrogen ion concentration detected by the hydrogen ion concentration detector below a preset threshold The first electric control valve is turned on. The disclosure can keep the corrosion rate consistent during the wet etching process, and improve the stability of the luminous flux parameter of the light emitting diode.

Figure 202211716950

Description

湿法刻蚀装置和湿法刻蚀的控制方法Wet etching device and wet etching control method

技术领域technical field

本公开涉及光电子制造技术领域,特别涉及一种湿法刻蚀装置和湿法刻蚀的控制方法。The present disclosure relates to the technical field of optoelectronic manufacturing, and in particular to a wet etching device and a wet etching control method.

背景技术Background technique

发光二极管(英文:Light Emitting Diode,简称:LED)作为光电子产业中极具影响力的新产品,具有体积小、使用寿命长、颜色丰富多彩、能耗低等特点,广泛应用于照明、显示屏、信号灯、背光源、玩具等领域。LED的核心结构是外延片,外延片的制作对LED的光电特性有着较大的影响。Light Emitting Diode (English: Light Emitting Diode, referred to as: LED), as a very influential new product in the optoelectronics industry, has the characteristics of small size, long service life, colorful colors, and low energy consumption. It is widely used in lighting, display screens, etc. , signal lights, backlight, toys and other fields. The core structure of the LED is the epitaxial wafer, and the production of the epitaxial wafer has a great influence on the photoelectric characteristics of the LED.

相关技术中,发光二极管通常包括依次层叠的衬底和外延层,为提升电流扩展效果,通常会在外延层的表面制作一层掺锡氧化铟(Indium Tin Oxide,简称ITO)膜。制备ITO膜时,通常先蒸镀一层ITO膜,然后采用湿法刻蚀的方式得到所需规格的ITO膜。In the related art, a light emitting diode usually includes a substrate and an epitaxial layer stacked in sequence. In order to improve the current spreading effect, a tin-doped indium oxide (Indium Tin Oxide, ITO) film is usually formed on the surface of the epitaxial layer. When preparing an ITO film, a layer of ITO film is usually evaporated first, and then wet etching is used to obtain an ITO film of the required specification.

然而,刻蚀采用的酸液中的氢离子在刻蚀过程中会逐渐被消耗,因此在刻蚀过程中,酸液中氢离子浓度会逐渐减小,使得湿法刻蚀的腐蚀速度逐渐会降低,进而影响湿法刻蚀的刻蚀线宽。这样会影响刻蚀后的ITO膜保留在外延层上的面积,而不同面积的ITO膜会影响发光二极管的光通量参数,因此,湿法刻蚀后的发光二极管的光通量参数的稳定性较差。However, the hydrogen ions in the acid solution used for etching will be gradually consumed during the etching process, so the concentration of hydrogen ions in the acid solution will gradually decrease during the etching process, so that the corrosion rate of wet etching will gradually decrease. Reduce, and then affect the etching line width of wet etching. This will affect the area of the etched ITO film remaining on the epitaxial layer, and the different areas of the ITO film will affect the luminous flux parameters of the light emitting diode. Therefore, the stability of the luminous flux parameters of the light emitting diode after wet etching is poor.

发明内容Contents of the invention

本公开实施例提供了一种湿法刻蚀装置和湿法刻蚀的控制方法,能让湿法刻蚀过程中的腐蚀速度保持一致,改善发光二极管的光通量参数的稳定性。所述技术方案如下:Embodiments of the present disclosure provide a wet etching device and a wet etching control method, which can keep the corrosion rate consistent during the wet etching process and improve the stability of the luminous flux parameter of the light emitting diode. Described technical scheme is as follows:

本公开实施例提供了一种湿法刻蚀装置,所述湿法刻蚀装置包括:刻蚀槽、氢离子浓度检测仪、第一管道、第一电控阀门和控制器;所述氢离子浓度检测仪位于所述刻蚀槽内,所述第一管道的一端与所述刻蚀槽连通,所述第一电控阀门连接在所述第一管道上,所述第一管道用于向所述刻蚀槽内输送酸液;所述控制器分别与所述氢离子浓度检测仪和所述第一电控阀门电性连接,所述控制器被配置为在所述氢离子浓度检测仪检测的氢离子浓度低于预设阈值时,控制所述第一电控阀门导通。An embodiment of the present disclosure provides a wet etching device, which includes: an etching tank, a hydrogen ion concentration detector, a first pipeline, a first electronically controlled valve, and a controller; the hydrogen ion The concentration detector is located in the etching tank, one end of the first pipeline communicates with the etching tank, the first electric control valve is connected to the first pipeline, and the first pipeline is used to The acid solution is transported in the etching tank; the controller is electrically connected with the hydrogen ion concentration detector and the first electronically controlled valve respectively, and the controller is configured to be connected to the hydrogen ion concentration detector When the detected hydrogen ion concentration is lower than a preset threshold, the first electronically controlled valve is controlled to be turned on.

在本公开实施例的另一种实现方式中,所述控制器还用于基于刻蚀线宽和氢离子浓度的对应关系,以及发光二极管的目标刻蚀线宽,确定所述预设阈值。In another implementation manner of the embodiments of the present disclosure, the controller is further configured to determine the preset threshold based on the corresponding relationship between the etching line width and the hydrogen ion concentration, and the target etching line width of the light emitting diode.

在本公开实施例的另一种实现方式中,所述控制器还用于基于刻蚀时长和酸液的氢离子浓度的对应关系,以及待注入酸液的刻蚀时长,确定待注入酸液的当前氢离子浓度,所述刻蚀时长为酸液注入刻蚀槽前的使用时间;基于所述当前氢离子浓度和所述预设阈值确定酸液补充量。In another implementation manner of the embodiment of the present disclosure, the controller is further configured to determine the acid solution to be injected based on the corresponding relationship between the etching duration and the hydrogen ion concentration of the acid solution, and the etching duration of the acid solution to be injected. The current hydrogen ion concentration, the etching time is the use time before the acid solution is injected into the etching tank; the amount of acid solution replenishment is determined based on the current hydrogen ion concentration and the preset threshold.

在本公开实施例的另一种实现方式中,所述湿法刻蚀装置还包括红外膜厚检测仪,所述红外膜厚检测仪与所述控制器电性连接,所述红外膜厚检测仪用于检测发光二极管刻蚀前后的ITO膜厚度,所述控制器还用于基于刻蚀前后的ITO膜厚度确定ITO膜的刻蚀速率。In another implementation manner of the embodiment of the present disclosure, the wet etching device further includes an infrared film thickness detector, the infrared film thickness detector is electrically connected to the controller, and the infrared film thickness detector The instrument is used to detect the thickness of the ITO film before and after the etching of the light emitting diode, and the controller is also used to determine the etching rate of the ITO film based on the thickness of the ITO film before and after the etching.

本公开实施例提供了一种湿法刻蚀的控制方法,所述湿法刻蚀装置还包括第二管道和第二电控阀门,所述第二管道的一端与所述刻蚀槽连通,所述第二电控阀门连接在所述第二管道上,所述第二管道用于向所述刻蚀槽内输送酸液。An embodiment of the present disclosure provides a wet etching control method, the wet etching device further includes a second pipeline and a second electronic control valve, one end of the second pipeline communicates with the etching groove, The second electronically controlled valve is connected to the second pipeline, and the second pipeline is used to transport acid liquid into the etching tank.

在本公开实施例的另一种实现方式中,所述湿法刻蚀装置还包括第三管道、加热器、循环泵和收集槽,所述第三管道的一端与所述刻蚀槽连通,所述第三管道的另一端与所述收集槽连通,所述收集槽与所述刻蚀槽连通,所述加热器和所述循环泵连接在所述第三管道上。In another implementation manner of the embodiment of the present disclosure, the wet etching device further includes a third pipeline, a heater, a circulation pump, and a collection tank, one end of the third pipeline communicates with the etching tank, The other end of the third pipeline communicates with the collection tank, the collection tank communicates with the etching tank, and the heater and the circulation pump are connected to the third pipeline.

在本公开实施例的另一种实现方式中,所述湿法刻蚀装置还包括第四管道和排液阀,所述第四管道的一端与所述刻蚀槽连通,所述排液阀连接在所述第四管道上。In another implementation manner of the embodiment of the present disclosure, the wet etching device further includes a fourth pipeline and a drain valve, one end of the fourth pipeline communicates with the etching tank, and the drain valve connected to the fourth pipeline.

本公开实施例提供了一种湿法刻蚀的控制方法,所述控制方法通过如前文所述的湿法刻蚀装置实施,包括:获取刻蚀槽内的氢离子浓度;在所述氢离子浓度低于预设阈值时,控制第一电控阀门导通。An embodiment of the present disclosure provides a control method for wet etching, the control method is implemented by the wet etching device as described above, including: obtaining the concentration of hydrogen ions in the etching tank; When the concentration is lower than the preset threshold, the first electric control valve is controlled to conduct.

在本公开实施例的另一种实现方式中,所述获取刻蚀槽内的氢离子浓度之前,所述控制方法还包括:获取发光二极管的目标刻蚀线宽;基于刻蚀线宽和氢离子浓度的对应关系,确定所述预设阈值。In another implementation manner of the embodiment of the present disclosure, before obtaining the concentration of hydrogen ions in the etching groove, the control method further includes: obtaining the target etching line width of the light-emitting diode; The corresponding relationship of ion concentration determines the preset threshold.

在本公开实施例的另一种实现方式中,所述基于刻蚀线宽和氢离子浓度的对应关系,确定所述预设阈值之后,所述控制方法还包括:获取待注入酸液的刻蚀时长;基于刻蚀时长和酸液的氢离子浓度的对应关系,确定待注入酸液的当前氢离子浓度,所述刻蚀时长为酸液注入刻蚀槽前的使用时间;基于所述当前氢离子浓度和所述预设阈值确定酸液补充量,控制所述第一电控阀门导通,向所述刻蚀槽输送所述酸液补充量的酸液,使得所述刻蚀槽内的酸液的氢离子浓度达到所述预设阈值。In another implementation manner of the embodiment of the present disclosure, after determining the preset threshold based on the corresponding relationship between the etching line width and the concentration of hydrogen ions, the control method further includes: obtaining the etching value of the acid solution to be injected Etching time length; Based on the corresponding relationship between the etching time length and the hydrogen ion concentration of the acid solution, determine the current hydrogen ion concentration to be injected into the acid solution, and the etching time length is the service time before the acid solution is injected into the etching tank; based on the current The concentration of hydrogen ions and the preset threshold value determine the supplementary amount of acid solution, control the conduction of the first electronically controlled valve, and deliver the acid solution of the supplementary amount of acid solution to the etching tank, so that the acid solution in the etching tank The hydrogen ion concentration of the acid liquid reaches the preset threshold.

本公开实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solutions provided by the embodiments of the present disclosure at least include:

本公开实施例提供的湿法刻蚀装置包括刻蚀槽、氢离子浓度检测仪、第一管道、第一电控阀门和控制器;其中,氢离子浓度检测仪设置在刻蚀槽内,用于检测刻蚀槽内的氢离子浓度,第一管道用于向刻蚀槽输送酸液,且第一管道由第一电控阀门控制通断,实现控制是否向刻蚀槽输送酸液的目的。控制器能获取氢离子浓度检测仪检测的氢离子浓度,并在氢离子浓度低于酸液的预设阈值时,控制第一电控阀门导通,以向刻蚀槽内补充氢离子,让氢离子浓度不低于预设阈值。这样监控刻蚀槽内的氢离子浓度,在氢离子浓度降低时自动补充酸液,以恢复刻蚀槽内氢离子浓度的方式,能让刻蚀槽内的酸液的氢离子浓度始终保持一致,从而避免湿法刻蚀过程中腐蚀速度存在差异的问题,让湿法刻蚀的刻蚀线宽满足设定需求,得到设计面积的ITO膜,保证湿法刻蚀后的发光二极管的光通量参数的稳定性。The wet etching device provided by the embodiment of the present disclosure includes an etching tank, a hydrogen ion concentration detector, a first pipeline, a first electronically controlled valve, and a controller; wherein the hydrogen ion concentration detector is set in the etching tank, and To detect the concentration of hydrogen ions in the etching tank, the first pipeline is used to transport acid solution to the etching tank, and the first pipeline is controlled by the first electronically controlled valve to realize the purpose of controlling whether to deliver acid solution to the etching tank . The controller can obtain the hydrogen ion concentration detected by the hydrogen ion concentration detector, and when the hydrogen ion concentration is lower than the preset threshold value of the acid solution, control the conduction of the first electronically controlled valve to replenish hydrogen ions into the etching tank, so that The hydrogen ion concentration is not lower than the preset threshold. In this way, the concentration of hydrogen ions in the etching tank is monitored, and the acid solution is automatically replenished when the concentration of hydrogen ions decreases, so as to restore the concentration of hydrogen ions in the etching tank, so that the concentration of hydrogen ions in the acid solution in the etching tank can always be kept consistent. , so as to avoid the problem of different corrosion rates in the wet etching process, make the etching line width of wet etching meet the set requirements, obtain the ITO film with the designed area, and ensure the luminous flux parameters of the light-emitting diode after wet etching stability.

附图说明Description of drawings

为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1是本公开实施例提供的一种湿法刻蚀装置的结构示意图;FIG. 1 is a schematic structural diagram of a wet etching device provided by an embodiment of the present disclosure;

图2是本公开实施例提供的一种刻蚀线宽和氢离子浓度的对应关系的示意图;FIG. 2 is a schematic diagram of a corresponding relationship between etching line width and hydrogen ion concentration provided by an embodiment of the present disclosure;

图3是本公开实施例提供的一种刻蚀时长和氢离子浓度的对应关系的示意图;3 is a schematic diagram of a corresponding relationship between etching duration and hydrogen ion concentration provided by an embodiment of the present disclosure;

图4是本公开实施例提供的一种湿法刻蚀的控制方法的流程图;FIG. 4 is a flowchart of a wet etching control method provided by an embodiment of the present disclosure;

图5是本公开实施例提供的一种湿法刻蚀的控制装置的示意图;5 is a schematic diagram of a control device for wet etching provided by an embodiment of the present disclosure;

图6是本公开实施例提供的一种计算机设备的结构框图。Fig. 6 is a structural block diagram of a computer device provided by an embodiment of the present disclosure.

图中各标记说明如下:The symbols in the figure are explained as follows:

10、刻蚀槽;10. Etching groove;

21、氢离子浓度检测仪;22、加热器;23、循环泵;24、收集槽;25、排液阀;21. Hydrogen ion concentration detector; 22. Heater; 23. Circulation pump; 24. Collection tank; 25. Drain valve;

31、第一管道;32、第二管道;33、第三管道;34、第四管道;31, the first pipeline; 32, the second pipeline; 33, the third pipeline; 34, the fourth pipeline;

41、第一电控阀门;42、第二电控阀门;41. The first electric control valve; 42. The second electric control valve;

50、控制器;50. Controller;

60、红外膜厚检测仪。60. Infrared film thickness detector.

具体实施方式Detailed ways

为使本公开的目的、技术方案和优点更加清楚,下面将结合附图对本公开实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present disclosure clearer, the implementation manners of the present disclosure will be further described in detail below in conjunction with the accompanying drawings.

除非另作定义,此处使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开专利申请说明书以及权利要求书中使用的“第一”、“第二”、“第三”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”、“顶”、“底”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则所述相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by those having ordinary skill in the art to which the present disclosure belongs. "First", "second", "third" and similar words used in the specification and claims of this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components . Likewise, words like "a" or "one" do not denote a limitation in quantity, but indicate that there is at least one. Words such as "comprises" or "comprising" and similar terms mean that the elements or items listed before "comprising" or "comprising" include the elements or items listed after "comprising" or "comprising" and their equivalents, and do not exclude other component or object. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", "Top", "Bottom" and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also be Change accordingly.

相关技术中,湿法刻蚀ITO的酸液包括HCL、FeCL3和H2O。其中,HCL的体积百分比为16.5%至17.5%、FeCL3的体积百分比为22%至23%,余量为水。In the related art, the acid solution for wet etching ITO includes HCL, FeCl 3 and H 2 O. Wherein, the volume percentage of HCL is 16.5% to 17.5%, the volume percentage of FeCl 3 is 22% to 23%, and the balance is water.

刻蚀过程的反应方程式为:6HCL+In2O3=2InCL3+3H2O;4HCL+SnO2=SnCL4+2H2O。The reaction equation of the etching process is: 6HCL+In 2 O 3 =2InCL 3 +3H 2 O; 4HCL+SnO 2 =SnCL 4 +2H 2 O.

刻蚀过程中会消耗酸液中的HCL,进而影响酸液的pH值,从而使FeCL3发生水解[FeCL3+3H2O=Fe(OH)3+3HCL]。因此,HCL为酸液中的主要反应溶液,而FeCL3起到了缓冲剂的作用。During the etching process, HCL in the acid solution will be consumed, thereby affecting the pH value of the acid solution, so that FeCL 3 will be hydrolyzed [FeCL 3 +3H 2 O=Fe(OH) 3 +3HCL]. Therefore, HCL is the main reaction solution in the acid solution, and FeCl 3 plays the role of buffer.

由于刻蚀过程中,酸液的HCL浓度会逐渐降低,因而酸液的腐蚀速度也会逐渐降低,进而影响湿法刻蚀的刻蚀线宽。这样会影响刻蚀后的ITO膜残留在外延层上的面积,而不同面积的ITO膜会影响发光二极管的光通量参数,因此,湿法刻蚀后的发光二极管的光通量参数的稳定性较差。Since the HCL concentration of the acid solution will gradually decrease during the etching process, the corrosion rate of the acid solution will also gradually decrease, thereby affecting the etching line width of the wet etching. This will affect the area of the etched ITO film remaining on the epitaxial layer, and different areas of the ITO film will affect the luminous flux parameters of the light emitting diode. Therefore, the stability of the luminous flux parameters of the light emitting diode after wet etching is poor.

图1是本公开实施例提供的一种湿法刻蚀装置的结构示意图。如图1所示,该湿法刻蚀装置包括:刻蚀槽10、氢离子浓度检测仪21、第一管道31、第一电控阀门41和控制器50。FIG. 1 is a schematic structural diagram of a wet etching device provided by an embodiment of the present disclosure. As shown in FIG. 1 , the wet etching device includes: an etching tank 10 , a hydrogen ion concentration detector 21 , a first pipeline 31 , a first electronically controlled valve 41 and a controller 50 .

如图1所示,氢离子浓度检测仪21位于刻蚀槽10内,第一管道31的一端与刻蚀槽10连通,第一电控阀门41连接在第一管道31上,且用于控制第一管道31的通断,第一管道31用于向刻蚀槽10内输送酸液。As shown in Figure 1, the hydrogen ion concentration detector 21 is located in the etching tank 10, and one end of the first pipeline 31 communicates with the etching tank 10, and the first electric control valve 41 is connected on the first pipeline 31, and is used for controlling On-off of the first pipeline 31 , the first pipeline 31 is used to transport the acid solution into the etching tank 10 .

其中,控制器50分别与氢离子浓度检测仪21和第一电控阀门41电性连接,控制器50被配置为在氢离子浓度检测仪21检测的氢离子浓度低于低于预设阈值时,控制第一电控阀门41导通。也即是,若氢离子浓度低于预设阈值,则控制第一电控阀门41导通,向刻蚀槽内补充酸液,让氢离子浓度恢复到预设阈值。Wherein, the controller 50 is electrically connected to the hydrogen ion concentration detector 21 and the first electronic control valve 41 respectively, and the controller 50 is configured to be lower than the preset threshold value when the hydrogen ion concentration detected by the hydrogen ion concentration detector 21 , to control the conduction of the first electronically controlled valve 41 . That is, if the concentration of hydrogen ions is lower than the preset threshold, the first electric control valve 41 is controlled to be turned on, and the acid solution is replenished into the etching tank, so that the concentration of hydrogen ions returns to the preset threshold.

本公开实施例提供的湿法刻蚀装置包括刻蚀槽、氢离子浓度检测仪、第一管道、第一电控阀门和控制器;其中,氢离子浓度检测仪设置在刻蚀槽内,用于检测刻蚀槽内的氢离子浓度,第一管道用于向刻蚀槽输送酸液,且第一管道由第一电控阀门控制通断,实现控制是否向刻蚀槽输送酸液的目的。控制器能获取氢离子浓度检测仪检测的氢离子浓度,并在氢离子浓度低于酸液的预设阈值时,控制第一电控阀门导通,以向刻蚀槽内补充氢离子,让氢离子浓度不低于预设阈值。这样监控刻蚀槽内的氢离子浓度,在氢离子浓度降低时自动补充酸液,以恢复刻蚀槽内氢离子浓度的方式,能让刻蚀槽内的酸液的氢离子浓度始终保持一致,从而避免湿法刻蚀过程中腐蚀速度存在差异的问题,让湿法刻蚀的刻蚀线宽满足设定需求,得到设计面积的ITO膜,保证湿法刻蚀后的发光二极管的光通量参数的稳定性。The wet etching device provided by the embodiment of the present disclosure includes an etching tank, a hydrogen ion concentration detector, a first pipeline, a first electronically controlled valve, and a controller; wherein the hydrogen ion concentration detector is set in the etching tank, and To detect the concentration of hydrogen ions in the etching tank, the first pipeline is used to transport acid solution to the etching tank, and the first pipeline is controlled by the first electronically controlled valve to realize the purpose of controlling whether to deliver acid solution to the etching tank . The controller can obtain the hydrogen ion concentration detected by the hydrogen ion concentration detector, and when the hydrogen ion concentration is lower than the preset threshold value of the acid solution, control the conduction of the first electronically controlled valve to replenish hydrogen ions into the etching tank, so that The hydrogen ion concentration is not lower than the preset threshold. In this way, the concentration of hydrogen ions in the etching tank is monitored, and the acid solution is automatically replenished when the concentration of hydrogen ions decreases, so as to restore the concentration of hydrogen ions in the etching tank, so that the concentration of hydrogen ions in the acid solution in the etching tank can always be kept consistent. , so as to avoid the problem of different corrosion rates in the wet etching process, make the etching line width of wet etching meet the set requirements, obtain the ITO film with the designed area, and ensure the luminous flux parameters of the light-emitting diode after wet etching stability.

可选地,控制器50还用于基于刻蚀线宽和氢离子浓度的对应关系,以及发光二极管的目标刻蚀线宽,确定预设阈值。Optionally, the controller 50 is further configured to determine a preset threshold based on the corresponding relationship between the etching line width and the hydrogen ion concentration, and the target etching line width of the light emitting diode.

本公开实施例中,刻蚀线宽是指在平行于发光二极管的衬底方向上的尺寸。In the embodiments of the present disclosure, the etching line width refers to the dimension in the direction parallel to the substrate of the light emitting diode.

图2是本公开实施例提供的一种刻蚀线宽和氢离子浓度的对应关系的示意图。如图2所示,刻蚀线宽与氢离子浓度正相关,氢离子浓度越大刻蚀线宽也越大。FIG. 2 is a schematic diagram of a corresponding relationship between an etching line width and a hydrogen ion concentration provided by an embodiment of the present disclosure. As shown in FIG. 2, the etching line width is positively correlated with the hydrogen ion concentration, and the greater the hydrogen ion concentration is, the larger the etching line width is.

本公开实施例中,刻蚀线宽和氢离子浓度的对应关系可以通过大量试验得到的数据分析得到。In the embodiments of the present disclosure, the corresponding relationship between the etching line width and the hydrogen ion concentration can be obtained through data analysis obtained through a large number of experiments.

例如,采用逐渐增大氢离子浓度的方式进行测试试验,试验完毕后检测ITO膜的刻蚀线宽,以得到一组氢离子浓度和刻蚀线宽的数据。然后,通过多组试验求取平均值,以得到刻蚀线宽和氢离子浓度的对应关系。For example, the test is carried out by gradually increasing the concentration of hydrogen ions, and after the test is completed, the etching line width of the ITO film is detected to obtain a set of data on the concentration of hydrogen ions and the etching line width. Then, the average value is obtained through multiple sets of experiments to obtain the corresponding relationship between the etching line width and the hydrogen ion concentration.

其中,目标刻蚀线宽可以是技术人员输入的刻蚀线宽,目标刻蚀线宽为发光二极管设计要求的线宽。Wherein, the target etching line width may be the etching line width input by the technician, and the target etching line width is the line width required by the light emitting diode design.

这样当需要刻蚀对应线宽的ITO膜时,技术人员向控制器50输入目标刻蚀线宽,控制器50即可根据刻蚀线宽和氢离子浓度的对应关系得到对应的目标氢离子浓度,该目标氢离子浓度即为预设阈值。这样在湿法刻蚀前,直接向刻蚀槽10内注入氢离子浓度为预设阈值的酸液,让湿法刻蚀的刻蚀线宽满足设定需求,得到设计面积的ITO膜,保证湿法刻蚀后的发光二极管的光通量参数的稳定性。In this way, when the ITO film corresponding to the line width needs to be etched, the technician inputs the target etching line width to the controller 50, and the controller 50 can obtain the corresponding target hydrogen ion concentration according to the corresponding relationship between the etching line width and the hydrogen ion concentration , the target hydrogen ion concentration is the preset threshold. In this way, before wet etching, an acid solution with a hydrogen ion concentration of a preset threshold is directly injected into the etching tank 10, so that the etching line width of wet etching can meet the set requirements, and an ITO film with a design area can be obtained, ensuring Stability of luminous flux parameters of LEDs after wet etching.

可选地,控制器50还用于基于刻蚀时长和酸液的氢离子浓度的对应关系,以及待注入酸液的刻蚀时长,确定待注入酸液的当前氢离子浓度。Optionally, the controller 50 is further configured to determine the current hydrogen ion concentration of the acid solution to be injected based on the correspondence between the etching duration and the hydrogen ion concentration of the acid solution, and the etching duration of the acid solution to be injected.

基于氢离子浓度检测仪21检测的氢离子浓度、当前氢离子浓度和预设阈值确定酸液补充量。The supplementary amount of acid liquid is determined based on the hydrogen ion concentration detected by the hydrogen ion concentration detector 21, the current hydrogen ion concentration and a preset threshold.

本公开实施例中,刻蚀时长为酸液注入刻蚀槽10前的使用时间,即酸液注入前已参与刻蚀的时间。In the embodiment of the present disclosure, the etching time is the use time before the acid solution is injected into the etching tank 10 , that is, the time that the acid solution has been involved in etching before the acid solution is injected.

图3是本公开实施例提供的一种刻蚀时长和氢离子浓度的对应关系的示意图。如图3所示,刻蚀时长与氢离子浓度负相关,刻蚀时长越长氢离子浓度越小。即酸液使用的时间越长,酸液中残留的氢离子也越少。FIG. 3 is a schematic diagram of a corresponding relationship between etching duration and hydrogen ion concentration provided by an embodiment of the present disclosure. As shown in FIG. 3 , the etching time is negatively correlated with the hydrogen ion concentration, and the longer the etching time is, the smaller the hydrogen ion concentration is. That is, the longer the acid solution is used, the less hydrogen ions remain in the acid solution.

本公开实施例中,刻蚀时长和氢离子浓度的对应关系可以通过大量试验得到的数据分析得到。In the embodiments of the present disclosure, the corresponding relationship between the etching duration and the concentration of hydrogen ions can be obtained through data analysis obtained from a large number of experiments.

例如,采用逐渐增大刻蚀时长的方式进行测试试验,试验完毕后检测酸液中的氢离子浓度,以得到一组氢离子浓度和刻蚀时长的数据。然后,通过多组试验求取平均值,以得到刻蚀时长和氢离子浓度的对应关系。For example, the test experiment is carried out by gradually increasing the etching time, and the hydrogen ion concentration in the acid solution is detected after the test to obtain a set of hydrogen ion concentration and etching time data. Then, the average value is obtained through multiple sets of experiments to obtain the corresponding relationship between the etching time and the concentration of hydrogen ions.

其中,待注入酸液的刻蚀时长可以是技术人员输入的刻蚀时长。Wherein, the etching duration to be injected with the acid solution may be the etching duration input by the technician.

如图3所示,待注入的酸液已经参与过2h的刻蚀,那么刻蚀时长即为2h,根据刻蚀时长和氢离子浓度的对应关系,即可得到酸液此时的氢离子浓度由10%降低至9.8%。As shown in Figure 3, the acid solution to be injected has participated in the etching for 2 hours, so the etching time is 2 hours. According to the corresponding relationship between the etching time length and the hydrogen ion concentration, the hydrogen ion concentration of the acid solution at this time can be obtained From 10% to 9.8%.

这样当确定酸液当前氢离子浓度后,根据预设阈值和当前氢离子浓度的差异计算确定酸液补充量。以保证向刻蚀槽10中注入酸液补充量的酸液后,能让刻蚀槽10内的氢离子浓度达到预设阈值,以让湿法刻蚀的刻蚀线宽满足设定需求,得到设计面积的ITO膜,保证湿法刻蚀后的发光二极管的光通量参数的稳定性。In this way, after the current hydrogen ion concentration of the acid liquid is determined, the replenishment amount of the acid liquid is calculated and determined according to the difference between the preset threshold value and the current hydrogen ion concentration. In order to ensure that after injecting a supplementary amount of acid solution into the etching tank 10, the concentration of hydrogen ions in the etching tank 10 can reach a preset threshold, so that the etching line width of wet etching can meet the set requirements, The ITO film with the designed area is obtained to ensure the stability of the luminous flux parameters of the light emitting diode after wet etching.

在其他一些实现方式中,还可以根据预设阈值和氢离子浓度检测仪21检测的氢离子浓度的差异计算确定酸液补充量。In some other implementation manners, the supplementary amount of acid liquid may also be calculated and determined according to the difference between the preset threshold and the hydrogen ion concentration detected by the hydrogen ion concentration detector 21 .

可选地,如图1所示,湿法刻蚀装置还包括红外膜厚检测仪60,红外膜厚检测仪60与控制器50电性连接,红外膜厚检测仪60用于检测发光二极管刻蚀前后的ITO膜厚度,控制器50还用于基于刻蚀前后的ITO膜厚度确定ITO膜的刻蚀速率。Optionally, as shown in FIG. 1, the wet etching device further includes an infrared film thickness detector 60, the infrared film thickness detector 60 is electrically connected to the controller 50, and the infrared film thickness detector 60 is used to detect The thickness of the ITO film before and after etching, and the controller 50 is also used to determine the etching rate of the ITO film based on the thickness of the ITO film before and after etching.

通过设置红外膜厚检测仪60能检测湿法刻蚀后得到的发光二极管的ITO膜厚度是否满足设计厚度,以便于技术人员快速确定湿法刻蚀后的ITO膜是否合格。同时,还能统计湿法刻蚀的总时长,以计算确定ITO膜的刻蚀速率,便于技术人员获取湿法刻蚀的各个参数。By setting the infrared film thickness detector 60, it can detect whether the ITO film thickness of the light-emitting diode obtained after wet etching meets the design thickness, so that technicians can quickly determine whether the ITO film after wet etching is qualified. At the same time, the total time of wet etching can be counted to calculate and determine the etching rate of the ITO film, which is convenient for technicians to obtain various parameters of wet etching.

可选地,如图1所示,湿法刻蚀装置还包括第二管道32和第二电控阀门42,第二管道32的一端与刻蚀槽10连通,第二电控阀门42连接在第二管道32上,第二管道32用于向刻蚀槽10内输送酸液。第二管道32用于向刻蚀槽10输送酸液,且第二管道32由第二电控阀门42控制通断,实现控制是否向刻蚀槽10输送酸液的目的。Optionally, as shown in FIG. 1 , the wet etching device further includes a second pipeline 32 and a second electric control valve 42, one end of the second pipeline 32 communicates with the etching tank 10, and the second electric control valve 42 is connected to On the second pipeline 32 , the second pipeline 32 is used to transport the acid solution into the etching tank 10 . The second pipeline 32 is used to deliver the acid solution to the etching tank 10 , and the second pipeline 32 is controlled on and off by the second electronically controlled valve 42 to realize the purpose of controlling whether to deliver the acid solution to the etching tank 10 .

可选地,如图1所示,湿法刻蚀装置还包括第三管道33、加热器22、循环泵23和收集槽24,第三管道33的一端与刻蚀槽10连通,第三管道33的另一端与收集槽24连通,收集槽24与刻蚀槽10连通,加热器22和循环泵23连接在第三管道33上。Optionally, as shown in Figure 1, the wet etching device also includes a third pipeline 33, a heater 22, a circulation pump 23 and a collection tank 24, one end of the third pipeline 33 communicates with the etching tank 10, and the third pipeline The other end of 33 communicates with collecting tank 24 , collecting tank 24 communicates with etching tank 10 , heater 22 and circulation pump 23 are connected on the third pipeline 33 .

设置加热器22用于对刻蚀槽10内的酸液加热,以让酸液满足刻蚀的工艺温度要求,加热器22对酸液加热后,再经过循环泵23抽至收集槽24,酸液进入收集槽24后,再通过电控阀门注入回刻蚀槽10,以实现酸液的循环利用。The heater 22 is set to be used for heating the acid solution in the etching tank 10, so that the acid solution meets the process temperature requirements of etching. After the heater 22 heats the acid solution, it is pumped to the collection tank 24 through the circulation pump 23, and the acid solution After the liquid enters the collection tank 24, it is injected back into the etching tank 10 through an electronically controlled valve, so as to realize the recycling of the acid liquid.

可选地,如图1所示,湿法刻蚀装置还包括第四管道34和排液阀25,第四管道34的一端与刻蚀槽10连通,排液阀25连接在第四管道34上,用于控制第四管道34的通断。通过设置排液阀25以便于排走刻蚀槽10内的废液。Optionally, as shown in Figure 1, the wet etching device further includes a fourth pipeline 34 and a drain valve 25, one end of the fourth pipeline 34 communicates with the etching tank 10, and the drain valve 25 is connected to the fourth pipeline 34 above, used to control the on-off of the fourth pipeline 34 . The waste liquid in the etching tank 10 is conveniently drained by setting the drain valve 25 .

本公开实施例提供的湿法刻蚀装置,将酸液的单片耗量由现有的20ml降低为5ml,实现酸液单片成本的降低以及蚀刻效果的保证,进而稳定产品的光通量参数。通过搭配自动监控浓度、自动监控膜厚的仪器对产品蚀刻效果及蚀刻外观进行控制及监测,保证酸液前中末期溶液配比一致性,制品ITO膜的刻蚀线宽的一致性,从而保证产品的光通量参数的稳定性,提升产品的对档率。同时,还能实现该工序单片物料成本的大幅度降低,降低幅度达75%。The wet etching device provided by the embodiments of the present disclosure reduces the single-chip consumption of acid solution from the existing 20ml to 5ml, realizes the reduction of the cost of the single-chip acid solution and the guarantee of the etching effect, and then stabilizes the luminous flux parameters of the product. Control and monitor the etching effect and appearance of the product by matching with automatic monitoring concentration and film thickness instruments to ensure the consistency of the solution ratio in the early, middle and final stages of the acid solution and the consistency of the etching line width of the ITO film of the product, thus ensuring The stability of the luminous flux parameters of the product improves the matching rate of the product. At the same time, it can also achieve a substantial reduction in the single-chip material cost of this process, with a reduction rate of up to 75%.

图4是本公开实施例提供的一种湿法刻蚀的控制方法的流程图。如图4所示,该控制方法通过如前文所述的湿法刻蚀装置实施,包括:FIG. 4 is a flowchart of a method for controlling wet etching provided by an embodiment of the present disclosure. As shown in Figure 4, the control method is implemented by the wet etching device as described above, including:

步骤101:获取刻蚀槽内的氢离子浓度。Step 101: Obtain the concentration of hydrogen ions in the etching tank.

步骤102:在氢离子浓度低于预设阈值时,控制第一电控阀门导通。Step 102: When the concentration of hydrogen ions is lower than a preset threshold, control the conduction of the first electronically controlled valve.

本公开实施例提供的湿法刻蚀方法,先获取氢离子浓度检测仪检测的氢离子浓度,并在氢离子浓度低于预设阈值时,控制第一电控阀门导通,以使得氢离子浓度能恢复到预设阈值。这样监控刻蚀槽内的氢离子浓度,在氢离子浓度降低时自动补充酸液,以恢复刻蚀槽内氢离子浓度的方式,能让刻蚀槽内的酸液的氢离子浓度始终保持一致,从而避免湿法刻蚀过程中腐蚀速度存在差异的问题,让湿法刻蚀的刻蚀线宽满足设定需求,得到设计面积的ITO膜,保证湿法刻蚀后的发光二极管的光通量参数的稳定性。In the wet etching method provided by the embodiments of the present disclosure, the concentration of hydrogen ions detected by the hydrogen ion concentration detector is obtained first, and when the concentration of hydrogen ions is lower than the preset threshold value, the first electronic control valve is controlled to be turned on so that the hydrogen ions The concentration can be restored to the preset threshold. In this way, the concentration of hydrogen ions in the etching tank is monitored, and the acid solution is automatically replenished when the concentration of hydrogen ions decreases, so as to restore the concentration of hydrogen ions in the etching tank, so that the concentration of hydrogen ions in the acid solution in the etching tank can always be kept consistent. , so as to avoid the problem of different corrosion rates in the wet etching process, make the etching line width of wet etching meet the set requirements, obtain the ITO film with the designed area, and ensure the luminous flux parameters of the light-emitting diode after wet etching stability.

在步骤101之前,控制方法还包括以下两步:Before step 101, the control method also includes the following two steps:

第一步,获取发光二极管的目标刻蚀线宽。The first step is to obtain the target etching line width of the LED.

第二步,基于刻蚀线宽和氢离子浓度的对应关系,确定预设阈值。In the second step, the preset threshold is determined based on the corresponding relationship between the etching line width and the hydrogen ion concentration.

如图2所示,刻蚀线宽与氢离子浓度正相关,氢离子浓度越大刻蚀线宽也越大。As shown in FIG. 2, the etching line width is positively correlated with the hydrogen ion concentration, and the greater the hydrogen ion concentration is, the larger the etching line width is.

本公开实施例中,刻蚀线宽和氢离子浓度的对应关系可以通过大量试验得到的数据分析得到。In the embodiments of the present disclosure, the corresponding relationship between the etching line width and the hydrogen ion concentration can be obtained through data analysis obtained through a large number of experiments.

例如,采用逐渐增大氢离子浓度的方式进行测试试验,试验完毕后检测ITO膜的刻蚀线宽,以得到一组氢离子浓度和刻蚀线宽的数据。然后,通过多组试验求取平均值,以得到刻蚀线宽和氢离子浓度的对应关系。For example, the test is carried out by gradually increasing the concentration of hydrogen ions, and after the test is completed, the etching line width of the ITO film is detected to obtain a set of data on the concentration of hydrogen ions and the etching line width. Then, the average value is obtained through multiple sets of experiments to obtain the corresponding relationship between the etching line width and the hydrogen ion concentration.

其中,目标刻蚀线宽可以是技术人员输入的刻蚀线宽,目标刻蚀线宽为发光二极管设计要求的线宽。Wherein, the target etching line width may be the etching line width input by the technician, and the target etching line width is the line width required by the light emitting diode design.

这样当需要刻蚀对应线宽的ITO膜时,技术人员向控制器输入目标刻蚀线宽,控制器即可根据刻蚀线宽和氢离子浓度的对应关系得到对应的目标氢离子浓度,该目标氢离子浓度即为预设阈值。这样在湿法刻蚀前,直接向刻蚀槽内注入氢离子浓度为预设阈值的酸液,让湿法刻蚀的刻蚀线宽满足设定需求,得到设计面积的ITO膜,保证湿法刻蚀后的发光二极管的光通量参数的稳定性。In this way, when it is necessary to etch the ITO film corresponding to the line width, the technician inputs the target etching line width to the controller, and the controller can obtain the corresponding target hydrogen ion concentration according to the corresponding relationship between the etching line width and the hydrogen ion concentration. The target hydrogen ion concentration is the preset threshold. In this way, before wet etching, an acid solution with a hydrogen ion concentration of a preset threshold is directly injected into the etching tank, so that the etching line width of wet etching can meet the set requirements, and an ITO film with a designed area can be obtained to ensure that the wet The stability of the luminous flux parameters of the light-emitting diode after etching.

第三步,获取待注入酸液的刻蚀时长。The third step is to obtain the etching time to be injected with the acid solution.

本公开实施例中,刻蚀时长为酸液注入刻蚀槽前的使用时间,即酸液注入前已参与刻蚀的时间。In the embodiment of the present disclosure, the etching time is the use time before the acid solution is injected into the etching tank, that is, the time that the acid solution has been involved in etching before the acid solution is injected.

第四步,基于刻蚀时长和酸液的氢离子浓度的对应关系,确定待注入酸液的当前氢离子浓度,刻蚀时长为酸液注入刻蚀槽前的使用时间。The fourth step is to determine the current hydrogen ion concentration of the acid solution to be injected based on the corresponding relationship between the etching duration and the hydrogen ion concentration of the acid solution, and the etching duration is the use time before the acid solution is injected into the etching tank.

如图3所示,刻蚀时长与氢离子浓度负相关,刻蚀时长越长氢离子浓度越小。即酸液使用的时间越长,酸液中残留的氢离子也越少。As shown in FIG. 3 , the etching time is negatively correlated with the hydrogen ion concentration, and the longer the etching time is, the smaller the hydrogen ion concentration is. That is, the longer the acid solution is used, the less hydrogen ions remain in the acid solution.

第五步,基于当前氢离子浓度和预设阈值确定酸液补充量,控制第一电控阀门导通,向刻蚀槽输送酸液补充量的酸液,使得刻蚀槽内的酸液的氢离子浓度达到预设阈值。The fifth step is to determine the supplementary amount of acid solution based on the current hydrogen ion concentration and the preset threshold value, control the conduction of the first electronically controlled valve, and deliver the supplementary amount of acid solution to the etching tank, so that the acid solution in the etching tank The concentration of hydrogen ions reaches a preset threshold.

本公开实施例中,刻蚀时长和氢离子浓度的对应关系可以通过大量试验得到的数据分析得到。In the embodiments of the present disclosure, the corresponding relationship between the etching duration and the concentration of hydrogen ions can be obtained through data analysis obtained from a large number of experiments.

例如,采用逐渐增大刻蚀时长的方式进行测试试验,试验完毕后检测酸液中的氢离子浓度,以得到一组氢离子浓度和刻蚀时长的数据。然后,通过多组试验求取平均值,以得到刻蚀时长和氢离子浓度的对应关系。For example, the test experiment is carried out by gradually increasing the etching time, and the hydrogen ion concentration in the acid solution is detected after the test to obtain a set of hydrogen ion concentration and etching time data. Then, the average value is obtained through multiple sets of experiments to obtain the corresponding relationship between the etching time and the concentration of hydrogen ions.

其中,待注入酸液的刻蚀时长可以是技术人员输入的刻蚀时长。Wherein, the etching duration to be injected with the acid solution may be the etching duration input by the technician.

如图3所示,待注入的酸液已经参与过2h的刻蚀,那么刻蚀时长即为2h,根据刻蚀时长和氢离子浓度的对应关系,即可得到酸液此时的氢离子浓度由10%降低至9.8%。As shown in Figure 3, the acid solution to be injected has participated in the etching for 2 hours, so the etching time is 2 hours. According to the corresponding relationship between the etching time length and the hydrogen ion concentration, the hydrogen ion concentration of the acid solution at this time can be obtained From 10% to 9.8%.

这样当确定处初始氢离子浓度后,根据目标氢离子浓度和初始氢离子浓度的差异计算确定酸液补充量,以保证向刻蚀槽中注入酸液补充量的酸液后,能让刻蚀槽内的氢离子浓度达到目标氢离子浓度,以让湿法刻蚀的刻蚀线宽满足设定需求,得到设计面积的ITO膜,保证湿法刻蚀后的发光二极管的光通量参数的稳定性。In this way, when the initial hydrogen ion concentration is determined, the amount of acid solution replenishment is calculated and determined according to the difference between the target hydrogen ion concentration and the initial hydrogen ion concentration, so as to ensure that after injecting the acid solution replenishment amount of acid solution into the etching tank, the etching can be achieved. The hydrogen ion concentration in the groove reaches the target hydrogen ion concentration, so that the etching line width of wet etching can meet the setting requirements, and the ITO film with the designed area can be obtained to ensure the stability of the luminous flux parameters of the light emitting diode after wet etching .

图5是本公开实施例提供的一种湿法刻蚀的控制装置的示意图。如图5所示,该控制装置包括:获取模块301,用于获取刻蚀槽内的氢离子浓度;控制模块302,用于在氢离子浓度低于预设阈值时,控制第一电控阀门导通。FIG. 5 is a schematic diagram of a control device for wet etching provided by an embodiment of the present disclosure. As shown in Figure 5, the control device includes: an acquisition module 301, which is used to acquire the concentration of hydrogen ions in the etching tank; a control module 302, which is used to control the first electronically controlled valve when the concentration of hydrogen ions is lower than a preset threshold conduction.

可选地,控制装置还包括:确定模块303,获取模块301还用于获取发光二极管的目标刻蚀线宽,确定模块303用于基于刻蚀线宽和氢离子浓度的对应关系,确定预设阈值。Optionally, the control device further includes: a determination module 303, the acquisition module 301 is also used to acquire the target etching line width of the light emitting diode, and the determination module 303 is used to determine the preset threshold.

可选地,获取模块301还用于获取待注入酸液的刻蚀时长;确定模块303还用于基于刻蚀时长和酸液的氢离子浓度的对应关系,确定确定待注入酸液的当前氢离子浓度,刻蚀时长为酸液注入刻蚀槽前的使用时间;控制模块302还用于基于当前氢离子浓度和预设阈值确定酸液补充量,控制第一电控阀门导通,向刻蚀槽输送酸液补充量的酸液,使得刻蚀槽内的酸液的氢离子浓度达到预设阈值。Optionally, the obtaining module 301 is also used to obtain the etching duration of the acid solution to be injected; the determination module 303 is also used to determine the current hydrogen concentration of the acid solution to be injected based on the corresponding relationship between the etching duration and the hydrogen ion concentration of the acid solution. Ion concentration, the etching time is the service time before the acid solution is injected into the etching tank; the control module 302 is also used to determine the amount of acid solution based on the current hydrogen ion concentration and a preset threshold, and control the conduction of the first electronic control valve to The etching tank transports the supplementary amount of acid solution so that the hydrogen ion concentration of the acid solution in the etching tank reaches a preset threshold.

图6是本公开实施例提供的一种计算机设备的结构框图。如图6所示,该计算机设备包括:处理器501和存储器502。Fig. 6 is a structural block diagram of a computer device provided by an embodiment of the present disclosure. As shown in FIG. 6 , the computer device includes: a processor 501 and a memory 502 .

处理器501可以包括一个或多个处理核心,比如4核心处理器、8核心处理器等。处理器501可以采用DSP(Digital Signal Processing,数字信号处理)、FPGA(Field-Programmable Gate Array,现场可编程门阵列)、PLA(Programmable Logic Array,可编程逻辑阵列)中的至少一种硬件形式来实现。处理器501也可以包括主处理器和协处理器,主处理器是用于对在唤醒状态下的数据进行处理的处理器,也称CPU(Central ProcessingUnit,中央处理器);协处理器是用于对在待机状态下的数据进行处理的低功耗处理器。在一些实施例中,处理器501可以在集成有GPU(Graphics Processing Unit,图像处理器),GPU用于负责显示屏所需要显示的内容的渲染和绘制。一些实施例中,处理器501还可以包括AI(Artificial Intelligence,人工智能)处理器,该AI处理器用于处理有关机器学习的计算操作。The processor 501 may include one or more processing cores, such as a 4-core processor, an 8-core processor, and the like. The processor 501 can adopt at least one hardware form in DSP (Digital Signal Processing, digital signal processing), FPGA (Field-Programmable Gate Array, field programmable gate array), PLA (Programmable Logic Array, programmable logic array) accomplish. The processor 501 may also include a main processor and a coprocessor, the main processor is a processor for processing data in the wake-up state, and is also called a CPU (Central Processing Unit, central processing unit); the coprocessor is used to Low-power processor for processing data in standby state. In some embodiments, the processor 501 may be integrated with a GPU (Graphics Processing Unit, image processor), and the GPU is used for rendering and drawing content that needs to be displayed on the display screen. In some embodiments, the processor 501 may further include an AI (Artificial Intelligence, artificial intelligence) processor, where the AI processor is configured to process computing operations related to machine learning.

存储器502可以包括一个或多个计算机可读存储介质,该计算机可读存储介质可以是非暂态的。存储器502还可包括高速随机存取存储器,以及非易失性存储器,比如一个或多个磁盘存储设备、闪存存储设备。在一些实施例中,存储器502中的非暂态的计算机可读存储介质用于存储至少一个指令,该至少一个指令用于被处理器501所执行以实现本申请中方法实施例提供的湿法刻蚀的控制方法。Memory 502 may include one or more computer-readable storage media, which may be non-transitory. The memory 502 may also include high-speed random access memory and non-volatile memory, such as one or more magnetic disk storage devices and flash memory storage devices. In some embodiments, the non-transitory computer-readable storage medium in the memory 502 is used to store at least one instruction, and the at least one instruction is used to be executed by the processor 501 to implement the wet method provided by the method embodiment of the present application. Etching control method.

在一些实施例中,计算机设备还可选包括有:外围设备接口503和至少一个外围设备。处理器501、存储器502和外围设备接口503之间可以通过总线或信号线相连。各个外围设备可以通过总线、信号线或电路板与外围设备接口503相连。In some embodiments, the computer device may optionally further include: a peripheral device interface 503 and at least one peripheral device. The processor 501, the memory 502, and the peripheral device interface 503 may be connected through buses or signal lines. Each peripheral device can be connected to the peripheral device interface 503 through a bus, a signal line or a circuit board.

本领域技术人员可以理解,图6中示出的结构并不构成对计算机设备的限定,可以包括比图示更多或更少的组件,或者组合某些组件,或者采用不同的组件布置。Those skilled in the art can understand that the structure shown in FIG. 6 does not constitute a limitation to the computer device, and may include more or less components than shown in the figure, or combine certain components, or adopt different component arrangements.

本公开实施例还提供了一种非临时性计算机可读存储介质,该非临时性计算机可读存储介质存储有计算机指令,计算机指令用于使计算机执行上述实施例所述的湿法刻蚀的控制方法。例如,计算机可读存储介质可以是ROM、随机存取存储器(RAM)、CD-ROM、磁带、软盘和光数据存储设备等。An embodiment of the present disclosure also provides a non-transitory computer-readable storage medium, the non-transitory computer-readable storage medium stores computer instructions, and the computer instructions are used to make the computer perform the wet etching described in the above-mentioned embodiments Control Method. For example, the computer readable storage medium may be ROM, random access memory (RAM), CD-ROM, magnetic tape, floppy disk, and optical data storage device, among others.

本领域普通技术人员可以理解实现上述实施例的全部或部分步骤可以通过硬件来完成,也可以通过程序来指令相关的硬件完成,所述的程序可以存储于一种计算机可读存储介质中,上述提到的存储介质可以是只读存储器,磁盘或光盘等。Those of ordinary skill in the art can understand that all or part of the steps for implementing the above embodiments can be completed by hardware, and can also be completed by instructing related hardware through a program. The program can be stored in a computer-readable storage medium. The above-mentioned The storage medium mentioned may be a read-only memory, a magnetic disk or an optical disk, and the like.

以上,并非对本公开作任何形式上的限制,虽然本公开已通过实施例揭露如上,然而并非用以限定本公开,任何熟悉本专业的技术人员,在不脱离本公开技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本公开技术方案的内容,依据本公开的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本公开技术方案的范围内。The above does not limit the present disclosure in any form. Although the present disclosure has been disclosed above through the embodiments, it is not used to limit the present disclosure. Use the technical content disclosed above to make some changes or modify equivalent embodiments as equivalent changes, but any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present disclosure without departing from the content of the technical solution of the present disclosure and modifications, all still belong to the scope of the technical solutions of the present disclosure.

Claims (10)

1.一种湿法刻蚀装置,其特征在于,所述湿法刻蚀装置包括:刻蚀槽(10)、氢离子浓度检测仪(21)、第一管道(31)、第一电控阀门(41)和控制器(50);1. A wet etching device, characterized in that, the wet etching device comprises: an etching tank (10), a hydrogen ion concentration detector (21), a first pipeline (31), a first electric control valve (41) and controller (50); 所述氢离子浓度检测仪(21)位于所述刻蚀槽(10)内,所述第一管道(31)的一端与所述刻蚀槽(10)连通,所述第一电控阀门(41)连接在所述第一管道(31)上,所述第一管道(31)用于向所述刻蚀槽(10)内输送酸液;The hydrogen ion concentration detector (21) is located in the etching tank (10), one end of the first pipeline (31) communicates with the etching tank (10), and the first electric control valve ( 41) connected to the first pipeline (31), the first pipeline (31) is used to transport the acid solution into the etching tank (10); 所述控制器(50)分别与所述氢离子浓度检测仪(21)和所述第一电控阀门(41)电性连接,所述控制器(50)被配置为在所述氢离子浓度检测仪(21)检测的氢离子浓度低于预设阈值时,控制所述第一电控阀门(41)导通。The controller (50) is electrically connected to the hydrogen ion concentration detector (21) and the first electric control valve (41), and the controller (50) is configured to When the hydrogen ion concentration detected by the detector (21) is lower than a preset threshold value, the first electric control valve (41) is controlled to be turned on. 2.根据权利要求1所述的湿法刻蚀装置,其特征在于,所述控制器(50)还用于基于刻蚀线宽和氢离子浓度的对应关系,以及发光二极管的目标刻蚀线宽,确定所述预设阈值。2. The wet etching device according to claim 1, characterized in that, the controller (50) is also used for the corresponding relationship between the etching line width and the concentration of hydrogen ions, and the target etching line of the light emitting diode wide, determine the preset threshold. 3.根据权利要求2所述的湿法刻蚀装置,其特征在于,所述控制器(50)还用于基于刻蚀时长和酸液的氢离子浓度的对应关系,以及待注入酸液的刻蚀时长,确定待注入酸液的当前氢离子浓度,所述刻蚀时长为酸液注入刻蚀槽(10)前的使用时间;3. The wet etching device according to claim 2, characterized in that, the controller (50) is also used for the corresponding relationship between the etching duration and the hydrogen ion concentration of the acid solution, and the concentration of the acid solution to be injected. Etching duration is to determine the current concentration of hydrogen ions to be injected into the acid solution, and the etching duration is the service time before the acid solution is injected into the etching tank (10); 基于所述当前氢离子浓度和所述预设阈值确定酸液补充量。A supplementary amount of acid liquid is determined based on the current hydrogen ion concentration and the preset threshold. 4.根据权利要求1至3任一项所述的湿法刻蚀装置,其特征在于,所述湿法刻蚀装置还包括红外膜厚检测仪(60),所述红外膜厚检测仪(60)与所述控制器(50)电性连接,所述红外膜厚检测仪(60)用于检测发光二极管刻蚀前后的ITO膜厚度,所述控制器(50)还用于基于刻蚀前后的ITO膜厚度确定ITO膜的刻蚀速率。4. The wet etching device according to any one of claims 1 to 3, characterized in that, the wet etching device also comprises an infrared film thickness detector (60), and the infrared film thickness detector ( 60) electrically connected with the controller (50), the infrared film thickness detector (60) is used to detect the ITO film thickness before and after the etching of the light-emitting diode, and the controller (50) is also used to detect the thickness of the ITO film based on the etching The thickness of the ITO film before and after determines the etching rate of the ITO film. 5.根据权利要求1至3任一项所述的湿法刻蚀装置,其特征在于,所述湿法刻蚀装置还包括第二管道(32)和第二电控阀门(42),所述第二管道(32)的一端与所述刻蚀槽(10)连通,所述第二电控阀门(42)连接在所述第二管道(32)上,所述第二管道(32)用于向所述刻蚀槽(10)内输送酸液。5. The wet etching device according to any one of claims 1 to 3, characterized in that, the wet etching device further comprises a second pipeline (32) and a second electrically controlled valve (42), so One end of the second pipeline (32) communicates with the etching tank (10), the second electric control valve (42) is connected to the second pipeline (32), and the second pipeline (32) It is used to transport acid liquid into the etching tank (10). 6.根据权利要求1至3任一项所述的湿法刻蚀装置,其特征在于,所述湿法刻蚀装置还包括第三管道(33)、加热器(22)、循环泵(23)和收集槽(24),所述第三管道(33)的一端与所述刻蚀槽(10)连通,所述第三管道(33)的另一端与所述收集槽(24)连通,所述收集槽(24)与所述刻蚀槽(10)连通,所述加热器(22)和所述循环泵(23)连接在所述第三管道(33)上。6. The wet etching device according to any one of claims 1 to 3, characterized in that, the wet etching device further comprises a third pipeline (33), a heater (22), a circulation pump (23 ) and the collection tank (24), one end of the third pipeline (33) communicates with the etching tank (10), and the other end of the third pipeline (33) communicates with the collection tank (24), The collection tank (24) communicates with the etching tank (10), and the heater (22) and the circulation pump (23) are connected to the third pipeline (33). 7.根据权利要求1至3任一项所述的湿法刻蚀装置,其特征在于,所述湿法刻蚀装置还包括第四管道(34)和排液阀(25),所述第四管道(34)的一端与所述刻蚀槽(10)连通,所述排液阀(25)连接在所述第四管道(34)上。7. The wet etching device according to any one of claims 1 to 3, characterized in that, the wet etching device further comprises a fourth pipeline (34) and a drain valve (25), the first One end of the four pipelines (34) communicates with the etching tank (10), and the drain valve (25) is connected to the fourth pipeline (34). 8.一种湿法刻蚀的控制方法,其特征在于,所述控制方法通过如权利要求1至7任一项所述的湿法刻蚀装置实施,包括:8. A control method for wet etching, characterized in that the control method is implemented by the wet etching device according to any one of claims 1 to 7, comprising: 获取刻蚀槽内的氢离子浓度;Obtain the hydrogen ion concentration in the etching tank; 在所述氢离子浓度低于预设阈值时,控制第一电控阀门导通。When the hydrogen ion concentration is lower than a preset threshold, the first electronically controlled valve is controlled to be turned on. 9.根据权利要求8所述的控制方法,其特征在于,所述获取刻蚀槽内的氢离子浓度之前,所述控制方法还包括:9. The control method according to claim 8, wherein, before obtaining the concentration of hydrogen ions in the etching tank, the control method further comprises: 获取发光二极管的目标刻蚀线宽;Obtain the target etching line width of the light-emitting diode; 基于刻蚀线宽和氢离子浓度的对应关系,确定所述预设阈值。The preset threshold is determined based on the corresponding relationship between the etching line width and the hydrogen ion concentration. 10.根据权利要求9所述的控制方法,其特征在于,所述基于刻蚀线宽和氢离子浓度的对应关系,确定所述预设阈值之后,所述控制方法还包括:10. The control method according to claim 9, characterized in that, after determining the preset threshold based on the corresponding relationship between the etching line width and the concentration of hydrogen ions, the control method further comprises: 获取待注入酸液的刻蚀时长;Obtain the etching time of the acid solution to be injected; 基于刻蚀时长和酸液的氢离子浓度的对应关系,确定待注入酸液的当前氢离子浓度,所述刻蚀时长为酸液注入刻蚀槽前的使用时间;Based on the corresponding relationship between the etching duration and the hydrogen ion concentration of the acid solution, determine the current hydrogen ion concentration to be injected into the acid solution, where the etching duration is the service time before the acid solution is injected into the etching tank; 基于所述当前氢离子浓度和所述预设阈值确定酸液补充量,控制所述第一电控阀门导通,向所述刻蚀槽输送所述酸液补充量的酸液,使得所述刻蚀槽内的酸液的氢离子浓度达到所述预设阈值。Based on the current hydrogen ion concentration and the preset threshold value, the amount of acid supplement is determined, and the first electric control valve is controlled to conduct, and the acid solution of the acid supplement is delivered to the etching tank, so that the The hydrogen ion concentration of the acid solution in the etching tank reaches the preset threshold.
CN202211716950.5A 2022-12-29 2022-12-29 Wet etching device and wet etching control method Pending CN116153812A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1712567A (en) * 2004-06-25 2005-12-28 长濑产业株式会社 Acidic etching solution regeneration method and acidic etching solution regeneration device
CN107871689A (en) * 2016-09-23 2018-04-03 株式会社斯库林集团 Substrate board treatment and substrate processing method using same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1712567A (en) * 2004-06-25 2005-12-28 长濑产业株式会社 Acidic etching solution regeneration method and acidic etching solution regeneration device
CN107871689A (en) * 2016-09-23 2018-04-03 株式会社斯库林集团 Substrate board treatment and substrate processing method using same

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