CN116120811A - Water-based acrylic resin composite modified aerogel heat-insulating fireproof coating and preparation method thereof - Google Patents
Water-based acrylic resin composite modified aerogel heat-insulating fireproof coating and preparation method thereof Download PDFInfo
- Publication number
- CN116120811A CN116120811A CN202310242502.4A CN202310242502A CN116120811A CN 116120811 A CN116120811 A CN 116120811A CN 202310242502 A CN202310242502 A CN 202310242502A CN 116120811 A CN116120811 A CN 116120811A
- Authority
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- China
- Prior art keywords
- water
- aerogel
- acrylic resin
- based acrylic
- fire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 239000002131 composite material Substances 0.000 title claims abstract description 70
- 238000000576 coating method Methods 0.000 title claims abstract description 62
- 239000004925 Acrylic resin Substances 0.000 title claims abstract description 52
- 229920000178 Acrylic resin Polymers 0.000 title claims abstract description 49
- 239000011248 coating agent Substances 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 239000004964 aerogel Substances 0.000 title claims description 121
- 239000003063 flame retardant Substances 0.000 claims abstract description 94
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 43
- 229920002050 silicone resin Polymers 0.000 claims abstract description 37
- 238000003756 stirring Methods 0.000 claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 25
- 239000003822 epoxy resin Substances 0.000 claims abstract description 22
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 22
- 230000002195 synergetic effect Effects 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 13
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 10
- 239000011737 fluorine Substances 0.000 claims abstract description 10
- 239000003094 microcapsule Substances 0.000 claims abstract description 10
- 238000009835 boiling Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 62
- 238000009413 insulation Methods 0.000 claims description 40
- 239000002904 solvent Substances 0.000 claims description 33
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 12
- 230000009970 fire resistant effect Effects 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 9
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 8
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 8
- 229920001276 ammonium polyphosphate Polymers 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 229920000877 Melamine resin Polymers 0.000 claims description 7
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 7
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 7
- 239000000243 solution Substances 0.000 claims description 7
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 claims description 6
- 239000012670 alkaline solution Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 5
- 230000000717 retained effect Effects 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- HPEUJPJOZXNMSJ-UHFFFAOYSA-N Methyl stearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC HPEUJPJOZXNMSJ-UHFFFAOYSA-N 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 4
- HOWGUJZVBDQJKV-UHFFFAOYSA-N docosane Chemical compound CCCCCCCCCCCCCCCCCCCCCC HOWGUJZVBDQJKV-UHFFFAOYSA-N 0.000 claims description 4
- RZJRJXONCZWCBN-UHFFFAOYSA-N octadecane Chemical compound CCCCCCCCCCCCCCCCCC RZJRJXONCZWCBN-UHFFFAOYSA-N 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- WVSNNWIIMPNRDB-UHFFFAOYSA-N 1,1,1,3,3,4,4,5,5,6,6,6-dodecafluorohexan-2-one Chemical compound FC(F)(F)C(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F WVSNNWIIMPNRDB-UHFFFAOYSA-N 0.000 claims description 3
- IBDVWXAVKPRHCU-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCOC(=O)C(C)=C IBDVWXAVKPRHCU-UHFFFAOYSA-N 0.000 claims description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 3
- 239000011162 core material Substances 0.000 claims description 3
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 claims description 3
- 230000007062 hydrolysis Effects 0.000 claims description 3
- 238000006460 hydrolysis reaction Methods 0.000 claims description 3
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 claims description 3
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 claims description 3
- 229960004624 perflexane Drugs 0.000 claims description 3
- ZJIJAJXFLBMLCK-UHFFFAOYSA-N perfluorohexane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F ZJIJAJXFLBMLCK-UHFFFAOYSA-N 0.000 claims description 3
- YVBBRRALBYAZBM-UHFFFAOYSA-N perfluorooctane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YVBBRRALBYAZBM-UHFFFAOYSA-N 0.000 claims description 3
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 claims description 2
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 claims description 2
- CAMHHLOGFDZBBG-UHFFFAOYSA-N epoxidized methyl oleate Natural products CCCCCCCCC1OC1CCCCCCCC(=O)OC CAMHHLOGFDZBBG-UHFFFAOYSA-N 0.000 claims description 2
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 229940038384 octadecane Drugs 0.000 claims description 2
- NKBWPOSQERPBFI-UHFFFAOYSA-N octadecyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCCCC NKBWPOSQERPBFI-UHFFFAOYSA-N 0.000 claims description 2
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 claims description 2
- 150000003384 small molecules Chemical class 0.000 claims description 2
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 claims description 2
- 238000004821 distillation Methods 0.000 claims 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 claims 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000003786 synthesis reaction Methods 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 10
- 239000011148 porous material Substances 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- 239000007921 spray Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 238000005292 vacuum distillation Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000004566 building material Substances 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 5
- 239000011490 mineral wool Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 238000000967 suction filtration Methods 0.000 description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 3
- 238000001291 vacuum drying Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- -1 acrylic ester Chemical class 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 206010000369 Accident Diseases 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 239000004965 Silica aerogel Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- JLFZXEWJEUGNQC-UHFFFAOYSA-N [methyl-(silylamino)silyl]methane Chemical compound C[SiH](C)N[SiH3] JLFZXEWJEUGNQC-UHFFFAOYSA-N 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/002—Priming paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/322—Ammonium phosphate
- C08K2003/323—Ammonium polyphosphate
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Paints Or Removers (AREA)
Abstract
本发明提供了一种水性丙烯酸树脂复合改性气凝胶隔热防火涂层及其制备方法,所述水性丙烯酸树脂复合改性气凝胶隔热防火涂层结构包含:水性环氧树脂增粘底漆、复合改性气凝胶防火面漆。其中所述水性环氧树脂增粘底漆包括水性丙烯酸树脂和控温微胶囊粉体,通过搅拌混合分散制得;所述复合改性气凝胶防火面漆包括有机硅树脂封闭改性防火气凝胶和高粘度水性丙烯酸酯树脂。其中有机硅封闭改性防火气凝胶通过气凝胶合成过程中引入含烷氧基硅烷偶联、低粘度有机硅树脂、P‑C‑N源协同阻燃剂、低沸点含氟阻燃剂制得。最终制得的涂层具有良好的附着力、耐水性和优异的阻燃耐火性能。The invention provides a water-based acrylic resin composite modified airgel heat-insulating and fire-proof coating and a preparation method thereof. Primer, composite modified airgel fireproof topcoat. Wherein the water-based epoxy resin adhesion-promoting primer includes water-based acrylic resin and temperature-controlling microcapsule powder, which is obtained by stirring, mixing and dispersing; the composite modified airgel fireproof topcoat includes silicone resin sealed modified fireproof gas Gel and high viscosity waterborne acrylate resin. Among them, organosilicon-sealed modified fire-proof airgel is introduced into alkoxysilane coupling, low-viscosity silicone resin, P-C-N source synergistic flame retardant, low boiling point fluorine-containing flame retardant through the airgel synthesis process be made of. The final coating has good adhesion, water resistance and excellent fire resistance and fire resistance.
Description
技术领域Technical Field
本发明属于建筑材料领域,具体涉及一种水性丙烯酸树脂复合改性气凝胶隔热防火涂层及其制备方法。The invention belongs to the field of building materials, and particularly relates to a water-based acrylic resin composite modified aerogel heat insulation and fireproof coating and a preparation method thereof.
背景技术Background Art
当前火灾事故屡见不鲜,对人民生命财产已造成严重危害。如何提升建筑材料的隔热防火安全性能,成为当务之急。使用防火涂料是一种有效的解决方法,防火涂料涂装在建筑材料,可阻止火势蔓延传播,或隔离火源以延长基材着火时间,或增大绝热性能以推迟建筑材料结构破坏时间,具有巨大的应用前景。Fire accidents are common nowadays, causing serious harm to people's lives and property. How to improve the thermal insulation and fire safety performance of building materials has become a top priority. The use of fire retardant coatings is an effective solution. Fire retardant coatings applied to building materials can prevent the spread of fire, isolate the fire source to prolong the ignition time of the substrate, or increase the insulation performance to delay the destruction of the building material structure. It has great application prospects.
树脂基隔热防火涂料通常由耐高温树脂作为主体材料,通过添加降低密度、降低热导率和提高耐高温的填料制备得到。硅树脂具有优异的热氧化稳定性,其耐水性、耐热性能远优于一般有机树脂,是制备耐烧蚀隔热涂料重要的树脂基体之一,但是硅树脂制备涂料的机械强度和粘接性能差,严重影响了其应用。SiO2气凝胶由于其微观孔洞结构,具有优异的防火隔热性能,作为防火隔热涂料中的填料应用具有较好的前景,但是其脆性大极易破碎开裂,并且气凝胶浸润在一些有机溶剂中会导致气凝胶孔洞坍塌,导致其隔热性能严重下降,很难直接在树脂涂料中应用。Resin-based thermal insulation and fireproof coatings are usually made of high-temperature resistant resin as the main material, and are prepared by adding fillers that reduce density, reduce thermal conductivity, and improve high-temperature resistance. Silicone resin has excellent thermal oxidation stability, and its water resistance and heat resistance are far superior to general organic resins. It is one of the important resin matrices for preparing ablation-resistant thermal insulation coatings. However, the mechanical strength and adhesion properties of coatings prepared with silicone resin are poor, which seriously affects its application. SiO2 aerogel has excellent fireproof and heat-insulating properties due to its microscopic pore structure. It has good prospects for use as a filler in fireproof and heat-insulating coatings. However, it is very brittle and easily broken and cracked. In addition, the infiltration of aerogel in some organic solvents will cause the aerogel pores to collapse, resulting in a serious decrease in its thermal insulation performance. It is difficult to use it directly in resin coatings.
水性丙烯酸树脂涂料是目前发展迅速、应用广泛的涂料,符合环保要求且可以根据使用条件改性,制备多性能水性涂料。丙烯酸酯类树脂多为丙烯酸酯单体聚合反应制备而成,具备树脂基体稳定性优异,耐溶剂性优良,且其漆膜成膜性好,力学性能优异,耐腐蚀性、耐候性高等优点;并且其制备工艺易控,材料充足低廉,以水为稀释和清洗剂,安全阻燃环保,施工性能良好,所以深受涂料工业青睐。虽然水性丙烯酸树脂存在许多优良的性能,但其作为隔热防火涂料也存在着诸多不足,例如丙烯酸酯树脂耐高温性能较弱且可以燃烧,另外水性丙烯酸树脂涂料中存在一定的亲水基团,使得其在实际应用中容易出现耐水性差等问题。Waterborne acrylic resin coating is a rapidly developing and widely used coating. It meets environmental protection requirements and can be modified according to the conditions of use to prepare multi-performance waterborne coatings. Acrylic resins are mostly prepared by the polymerization reaction of acrylic ester monomers. They have excellent resin matrix stability, excellent solvent resistance, good film-forming properties, excellent mechanical properties, corrosion resistance, and high weather resistance. In addition, its preparation process is easy to control, the materials are sufficient and cheap, and water is used as a diluent and cleaning agent. It is safe, flame-retardant, environmentally friendly, and has good construction performance, so it is deeply favored by the coating industry. Although waterborne acrylic resin has many excellent properties, it also has many shortcomings as a thermal insulation and fireproof coating. For example, acrylic resin has weak high temperature resistance and can burn. In addition, there are certain hydrophilic groups in waterborne acrylic resin coatings, which makes it easy to have problems such as poor water resistance in practical applications.
例如CN 114804729中报道了一种含二氧化硅气凝胶的钢结构防火保护板,包括如下质量比的原料制备得到:水玻璃20-40%,膨胀蛭石50-60%,高岭土5-15%,珍珠岩5-10%,氢氧化铝5-10%,增强纤维4-10%,氟硅酸钠早强剂1-2%,其中,此方法中采用改性微米级二氧化硅隔热填料、有机硅改性丙烯酸酯与有机硅改性的水玻璃进行化学交联共聚,显著的改善了耐水性和隔热性。但此方法中需要使用微波窑加热干燥成防火板才能使用,无法作为涂料使用,应用范围严重受限。For example, CN 114804729 reported a steel structure fire protection board containing silica aerogel, which was prepared by raw materials in the following mass ratio: 20-40% water glass, 50-60% expanded vermiculite, 5-15% kaolin, 5-10% perlite, 5-10% aluminum hydroxide, 4-10% reinforcing fiber, 1-2% sodium fluorosilicate early strength agent, wherein the modified micron-sized silica thermal insulation filler, organosilicon-modified acrylate and organosilicon-modified water glass were chemically cross-linked and copolymerized, which significantly improved the water resistance and thermal insulation. However, this method needs to be heated and dried in a microwave kiln to form a fireproof board before it can be used, and it cannot be used as a coating, and its application range is severely limited.
还有CN 115537099中利用8%~11.2%多聚磷酸铵(磷源)、5%~7%三聚氰胺(氮源)、10%~14%季戊四醇(碳源)加入丙烯酸酯乳液中组成P-C-N协同膨胀阻燃体系。另外明以水溶性聚乙烯醇纤维作为粘结剂,可有效减少防火涂料发泡组织内外的微裂缝。采用钢渣微粉作为成膜基料,可提升涂料后期强度,改善水泥基涂料易开裂的缺陷。硅灰石粉可改进涂料物化性能,增强涂料扩张能力与抗腐蚀能力。石英粉可提高防火涂料的耐候性。聚丙烯酸酯乳液和环氧树脂乳液混合物作为成膜乳液可改善涂膜的柔韧性与抗冲击性。但是P-C-N直接加入水性丙烯酸树脂中多聚磷酸铵作为酸源对于丙烯酸酯树脂的稳定性和强度均有一定影响,另外乳液中溶剂和丙烯酸酯聚合物均容易浸润气凝胶,使其孔洞结构坍塌或堵塞,降低其隔热性能。In CN 115537099, 8% to 11.2% ammonium polyphosphate (phosphorus source), 5% to 7% melamine (nitrogen source), and 10% to 14% pentaerythritol (carbon source) are added to acrylic emulsion to form a P-C-N synergistic expansion flame retardant system. In addition, it is clear that water-soluble polyvinyl alcohol fiber is used as a binder to effectively reduce microcracks inside and outside the foaming structure of fire-retardant coatings. The use of steel slag powder as a film-forming base material can improve the later strength of the coating and improve the defect of easy cracking of cement-based coatings. Wollastonite powder can improve the physical and chemical properties of the coating and enhance the expansion ability and corrosion resistance of the coating. Quartz powder can improve the weather resistance of fire-retardant coatings. A mixture of polyacrylate emulsion and epoxy resin emulsion as a film-forming emulsion can improve the flexibility and impact resistance of the coating. However, the direct addition of P-C-N to ammonium polyphosphate as an acid source in water-based acrylic resin has a certain effect on the stability and strength of the acrylic resin. In addition, the solvent and acrylic polymer in the emulsion can easily infiltrate the aerogel, causing its pore structure to collapse or clog, thereby reducing its thermal insulation performance.
发明内容Summary of the invention
针对现有技术的不足,现提供一种水性丙烯酸树脂复合改性气凝胶隔热防火涂层及其制备方法,具体技术方案如下:In view of the shortcomings of the prior art, a water-based acrylic resin composite modified aerogel thermal insulation and fire retardant coating and a preparation method thereof are now provided. The specific technical scheme is as follows:
本发明的第一个方面是提供一种水性丙烯酸树脂复合改性气凝胶隔热防火涂层,所述水性丙烯酸树脂气凝胶隔热防火复合涂层包含水性环氧树脂增粘底漆和复合改性气凝胶防火面漆;The first aspect of the present invention is to provide a water-based acrylic resin composite modified aerogel heat insulation and fire retardant coating, wherein the water-based acrylic resin aerogel heat insulation and fire retardant composite coating comprises a water-based epoxy resin adhesion-enhancing primer and a composite modified aerogel fire retardant topcoat;
所述复合改性气凝胶防火面漆包括有机硅树脂封闭改性防火气凝胶和高粘度水性丙烯酸酯树脂。The composite modified aerogel fireproof topcoat comprises organic silicon resin sealed modified fireproof aerogel and high-viscosity water-based acrylic resin.
具体的,所述水性环氧树脂增粘底漆干膜厚度为10~100μm;所述复合改性气凝胶防火面漆干膜厚度为100μm~10mm。Specifically, the dry film thickness of the waterborne epoxy resin adhesion-enhancing primer is 10 to 100 μm; the dry film thickness of the composite modified aerogel fire-retardant topcoat is 100 μm to 10 mm.
本发明的第二个方面是提供一种有机硅树脂封闭改性防火气凝胶的制备方法,包括以下步骤:The second aspect of the present invention is to provide a method for preparing a silicone resin enclosed modified fire-resistant aerogel, comprising the following steps:
(1)加入正硅酸四乙酯、水、乙醇和盐酸按照质量比为比值为1:4:14:10-4进行水解,得到正硅酸四乙酯水解液;(1) adding tetraethyl orthosilicate, water, ethanol and hydrochloric acid in a mass ratio of 1:4:14: 10-4 for hydrolysis to obtain a tetraethyl orthosilicate hydrolyzate;
(2)快速搅拌加入碱溶液调整至体系pH为4-6,固化得到凝胶;(2) adding an alkaline solution with rapid stirring to adjust the system pH to 4-6, and solidifying to obtain a gel;
(3)将固化后的凝胶粉碎成小颗粒后,再置于乙醇溶剂中进行溶剂置换,多次溶剂置换后,乙醇中加入含烷氧基硅烷的小分子硅烷偶联剂,升温搅拌反应一段时间后制得烷氧基封端改性的气凝胶;(3) crushing the solidified gel into small particles, and then placing it in an ethanol solvent for solvent replacement. After multiple solvent replacements, a small molecular silane coupling agent containing alkoxysilane is added to the ethanol, and the temperature is raised and stirred for a period of time to obtain an alkoxy-terminated modified aerogel;
(4)除去溶剂后,加入P-C-N源协同阻燃剂的乙醇溶液,搅拌分散过程中通过减压蒸馏去除乙醇溶剂,P-C-N源协同阻燃剂逐渐析出并滞留在气凝胶内部和表面后,进一步干燥得到复合凝胶粉体;(4) After removing the solvent, an ethanol solution of a P-C-N source synergistic flame retardant is added, and the ethanol solvent is removed by vacuum distillation during the stirring and dispersion process, and the P-C-N source synergistic flame retardant is gradually precipitated and retained inside and on the surface of the aerogel, and then further dried to obtain a composite gel powder;
(5)将复合凝胶粉体加入到低沸点含氟阻燃剂中,搅拌分散完全后加入低粘度有机硅树脂,加热待有机硅树脂和气凝胶表面的烷氧基反应完全后,分离干燥,即可制备得到有机硅树脂封闭改性防火气凝胶。(5) Adding the composite gel powder to a low-boiling-point fluorine-containing flame retardant, stirring and dispersing the powder, and then adding a low-viscosity silicone resin, heating the powder until the alkoxy groups on the surface of the silicone resin and the aerogel react completely, and then separating and drying the powder to obtain a silicone resin-enclosed modified fire-resistant aerogel.
具体的,所述步骤(3)中含烷氧基硅烷的小分子硅烷偶联剂为甲基三甲氧基硅烷,甲基三乙氧基硅烷,二甲基二甲氧基硅烷,二甲基二乙氧基硅烷,γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三乙氧基硅烷中的一种或几种;所述P-C-N源协同阻燃剂为聚磷酸铵,双季戊四醇和三聚氰胺三者的混合物,混合比例没有特别的限制。Specifically, the small molecule silane coupling agent containing alkoxysilane in step (3) is one or more of methyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, γ-(2,3-epoxypropoxy)propyltrimethoxysilane, and γ-(2,3-epoxypropoxy)propyltriethoxysilane; the P-C-N source synergistic flame retardant is a mixture of ammonium polyphosphate, dipentaerythritol and melamine, and the mixing ratio is not particularly limited.
具体的,所述步骤(5)中低沸点含氟阻燃剂为全氟己酮,全氟辛烷,全氟己烷中一种或几种;所述低粘度有机硅树脂为市售或自制烷氧基封端的低粘度有机硅树脂。Specifically, the low boiling point fluorine-containing flame retardant in step (5) is one or more of perfluorohexanone, perfluorooctane, and perfluorohexane; and the low viscosity silicone resin is a commercially available or homemade alkoxy-terminated low viscosity silicone resin.
优选的,所述水性环氧树脂增粘底漆还包括控温微胶囊粉体,粉体含量为10-30%,通过与水性环氧树脂搅拌混合分散制得。Preferably, the waterborne epoxy resin tackifying primer further comprises temperature-controlling microcapsule powder, the powder content of which is 10-30%, and is prepared by stirring, mixing and dispersing with the waterborne epoxy resin.
具体的,所述控温微胶囊粉体为市售或自制相变微胶囊,其粒径为1~20μm,芯材为二十二烷、十八烷、硬脂酸甲酯、硬脂酸十八酯中的一种或几种,相变点为20~40℃。Specifically, the temperature-controlling microcapsule powder is a commercially available or homemade phase-change microcapsule with a particle size of 1 to 20 μm, a core material of one or more of docosane, octadecane, methyl stearate, and octadecyl stearate, and a phase change point of 20 to 40°C.
本发明的第三个方面是提供上述任一种水性丙烯酸树脂复合改性气凝胶隔热防火涂层的制备方法,包括以下步骤:The third aspect of the present invention is to provide a method for preparing any of the above-mentioned water-based acrylic resin composite modified aerogel thermal insulation and fire retardant coatings, comprising the following steps:
(1)在基材上喷涂水性环氧树脂增粘底漆;(1) spraying a water-based epoxy resin adhesion primer on the substrate;
(2)将高分子水性丙烯酸树脂和制备的有机硅树脂封闭改性防火气凝胶混合,得到复合改性气凝胶防火面漆,喷涂至水性环氧树脂增粘底漆表面;(2) mixing a high molecular weight water-based acrylic resin and the prepared silicone resin enclosed modified fire-retardant aerogel to obtain a composite modified aerogel fire-retardant topcoat, and spraying the mixture onto the surface of the water-based epoxy resin tackifying primer;
(3)干燥固化后得水性丙烯酸树脂复合改性气凝胶隔热防火复合涂层。(3) After drying and curing, a water-based acrylic resin composite modified aerogel thermal insulation and fire retardant composite coating is obtained.
具体的,所述高分子水性丙烯酸树脂与有机硅树脂封闭改性防火气凝胶的混合比例为1:1-10。Specifically, the mixing ratio of the polymer water-based acrylic resin and the silicone resin enclosed modified fire-resistant aerogel is 1:1-10.
具体的,所述步骤(2)中高分子水性丙烯酸树脂,分子量选自5000-200000;类型选自丙烯酸羟乙酯(HEA)、甲基丙烯酸(MMA)、丙烯酰胺(AM)、甲基丙烯酸缩水甘油醚(GMA)、乙二醇二甲基丙烯酸酯(EDGMA)、甲基丙烯酸烯丙酯、双丙酮丙烯酰胺(DAAM)、己二酸二酰肼(ADH)、乙酰乙酰氧基乙基甲基丙烯酸酯(AAEM)类水性丙烯酸树脂中的一种或多种;固含量选自80%~100%。Specifically, the polymer water-based acrylic resin in step (2) has a molecular weight of 5000-200000; a type selected from one or more of hydroxyethyl acrylate (HEA), methacrylic acid (MMA), acrylamide (AM), glycidyl methacrylate (GMA), ethylene glycol dimethacrylate (EDGMA), allyl methacrylate, diacetone acrylamide (DAAM), adipic acid dihydrazide (ADH), and acetoacetoxyethyl methacrylate (AAEM) water-based acrylic resins; and a solid content selected from 80% to 100%.
相比现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明中将水性环氧树脂作为增粘底漆,利用环氧树脂高粘附强度的优点,提高复合涂层对基材的附着力。另外在水性环氧树脂增粘底漆中加入控温相变微胶囊,通过微胶囊中芯材相变的吸热、放热来控制建筑物室内温度在适宜的温度,节能环保;同时在火灾初期,相变微胶囊通过吸热可以减小起火概率,降低火灾危害。(1) In the present invention, water-based epoxy resin is used as a tackifying primer, and the high adhesion strength of epoxy resin is utilized to improve the adhesion of the composite coating to the substrate. In addition, temperature-controlled phase-change microcapsules are added to the water-based epoxy resin tackifying primer, and the indoor temperature of the building is controlled at a suitable temperature through the heat absorption and heat release of the core material phase change in the microcapsule, which is energy-saving and environmentally friendly; at the same time, in the early stage of a fire, the phase-change microcapsules can reduce the probability of fire by absorbing heat, thereby reducing the fire hazard.
(2)本发明通过溶液析出法将P-C-N源协同阻燃剂固体(聚磷酸铵,双季戊四醇和三聚氰胺)引入气凝胶中,一方面避免了直接加入阻燃剂对水性丙烯酸酯树脂性能的影响,力学性能和稳定性有明显提升。另一方面在溶剂挥发过程中,气凝胶内部孔洞中析出并附着一层固体阻燃剂混合物,对气凝胶孔洞起支撑作用。另外P-C-N源协同阻燃剂的阻燃原理是三者高温下分解出阻燃气体,同时酸源(含P化合物)和C源反应,在气凝胶孔洞内部形成有一定厚度的膨胀碳层,气凝胶孔洞被释放和增多,较大程度保持了气凝胶的内部孔洞结构,提高隔热能力。而且由于气凝胶本身具有就良好的耐火隔热性能,P-C-N源协同阻燃剂在气凝胶内部高温下反应放热并不会影响到外部耐火性差的有机树脂,提高阻燃效果。(2) The present invention introduces the P-C-N source synergistic flame retardant solid (ammonium polyphosphate, dipentaerythritol and melamine) into the aerogel by a solution precipitation method, which avoids the influence of directly adding flame retardants on the performance of water-based acrylic resin, and significantly improves the mechanical properties and stability. On the other hand, during the solvent volatilization process, a layer of solid flame retardant mixture is precipitated and attached to the internal pores of the aerogel, which supports the aerogel pores. In addition, the flame retardant principle of the P-C-N source synergistic flame retardant is that the three decompose to produce flame-retardant gas at high temperature, and at the same time, the acid source (containing P compound) and the C source react to form a certain thickness of expanded carbon layer inside the aerogel pores, and the aerogel pores are released and increased, which largely maintains the internal pore structure of the aerogel and improves the thermal insulation capacity. Moreover, since the aerogel itself has good fire-resistant and heat-insulating properties, the heat released by the P-C-N source synergistic flame retardant at high temperature inside the aerogel will not affect the organic resin with poor external fire resistance, thereby improving the flame retardant effect.
(3)本发明中将P-C-N源协同阻燃剂和低沸点含氟阻燃剂填充入气凝胶内部,当火灾初期温度较低时,外部封闭的有机硅树脂和水性丙烯酸被火烧蚀时,低沸点含氟阻燃剂气化,一方面气凝胶内部孔洞中充满阻燃气体,大幅增大气凝胶的隔热能力,另一方面释放的阻燃气体起到扑灭火灾的作用。当火灾后期温度较高时,气凝胶内部的P-C-N源协同阻燃剂在高温下吸热分解产生阻燃气体,配合高耐热、高隔热性能的气凝胶,具有更好的阻燃效果。(3) In the present invention, the P-C-N source synergistic flame retardant and the low-boiling point fluorine-containing flame retardant are filled into the interior of the aerogel. When the temperature is low at the initial stage of the fire, the low-boiling point fluorine-containing flame retardant is vaporized when the externally enclosed silicone resin and water-based acrylic acid are burned by the fire. On the one hand, the internal pores of the aerogel are filled with flame-retardant gas, which greatly increases the thermal insulation capacity of the aerogel. On the other hand, the released flame-retardant gas plays a role in extinguishing the fire. When the temperature is high at the later stage of the fire, the P-C-N source synergistic flame retardant inside the aerogel absorbs heat and decomposes at high temperature to produce flame-retardant gas. Combined with the aerogel with high heat resistance and high thermal insulation performance, it has a better flame retardant effect.
(4)本发明中复合改性气凝胶防火面漆制备过程中气凝胶被有机硅树脂封闭,使用了高分子的水性丙烯酸树脂,不使用有机溶剂,进一步防止了有机溶剂和低分子聚合物浸润气凝胶对气凝胶结构的破坏。使用其制作防火隔热涂层,使涂层具有逐层阻隔热扩散,间接延长热传导路径,为建筑材料着火后提供更久的反应时间。(4) In the preparation process of the composite modified aerogel fireproof topcoat of the present invention, the aerogel is sealed by an organic silicone resin, a high molecular weight water-based acrylic resin is used, and no organic solvent is used, which further prevents the organic solvent and low molecular weight polymer from infiltrating the aerogel and damaging the aerogel structure. The fireproof and heat-insulating coating is made by using the composite modified aerogel fireproof topcoat, so that the coating has the function of blocking heat diffusion layer by layer, indirectly extending the heat conduction path, and providing a longer reaction time for the building materials after catching fire.
(5)本发明中引入耐水性能、耐热性能优异的有机硅树脂和气凝胶来改性耐水性、耐热性差的水性丙烯酸酯树脂,不仅保持水性丙烯酸酯树脂的力学性能、成膜性好的优点,同时提高了涂层的耐水性和耐热性能。(5) In the present invention, silicone resin and aerogel with excellent water resistance and heat resistance are introduced to modify the water-based acrylic resin with poor water resistance and heat resistance, which not only maintains the mechanical properties and good film-forming properties of the water-based acrylic resin, but also improves the water resistance and heat resistance of the coating.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面结合具体实施例对本发明作进一步说明,但不作为本发明的限定。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention is further described below in conjunction with specific embodiments, but is not intended to be a limitation of the present invention.
实施例1Example 1
一、有机硅树脂封闭改性防火气凝胶的制备:1. Preparation of silicone resin enclosed modified fire-resistant aerogel:
1)在惰性气体保护的反应器中按摩尔比为1:4:14:10-4加入正硅酸四乙酯、水、乙醇和盐酸进行水解,得到正硅酸四乙酯水解液;1) adding tetraethyl orthosilicate, water, ethanol and hydrochloric acid in a molar ratio of 1:4:14: 10-4 in a reactor protected by inert gas to hydrolyze to obtain a tetraethyl orthosilicate hydrolyzate;
2)快速搅拌向得到的混合溶液中加入碱溶液调整至体系pH为5,固化得到凝胶;2) adding an alkaline solution to the obtained mixed solution with rapid stirring to adjust the pH of the system to 5, and solidifying to obtain a gel;
3)将固化后的凝胶粉碎成小颗粒后,再置于乙醇溶剂中进行溶剂置换,经过4次溶剂置换后,乙醇中加入甲基三甲氧基(硅烷偶联剂和气凝胶质量比为1:1),升温搅拌反应48h后制得烷氧基封端改性的气凝胶;3) The solidified gel was crushed into small particles, and then placed in an ethanol solvent for solvent replacement. After four solvent replacements, methyl trimethoxy (the mass ratio of silane coupling agent to aerogel was 1:1) was added to the ethanol, and the temperature was raised and stirred for 48 hours to obtain an alkoxy-terminated modified aerogel;
4)抽滤分离除去液体后,加入聚磷酸铵,双季戊四醇和三聚氰胺组成P-C-N源协同阻燃剂的乙醇溶液,搅拌分散过程中通过减压蒸馏去除乙醇溶剂,随后通过减压蒸馏去除乙醇溶剂,P-C-N源协同阻燃剂逐渐析出并滞留在气凝胶内部和表面,随后通过真空干燥箱再将此复合凝胶进行进一步干燥;4) After the liquid is separated by suction filtration, ammonium polyphosphate, dipentaerythritol and melamine are added to form an ethanol solution of a P-C-N source synergistic flame retardant, and the ethanol solvent is removed by vacuum distillation during the stirring and dispersion process, and then the ethanol solvent is removed by vacuum distillation, and the P-C-N source synergistic flame retardant is gradually precipitated and retained inside and on the surface of the aerogel, and then the composite gel is further dried in a vacuum drying oven;
5)将上步复合凝胶粉体加入全氟己酮中,搅拌分散完全后加入烷氧基封端的低粘度有机硅树脂,加热搅拌反应48h后,有机硅树脂和气凝胶表面的烷氧基反应完全,并将低沸点含氟阻燃剂封闭在内部;分离出液体,再进行低温干燥后,即可制备得到有机硅树脂封闭改性防火气凝胶。5) Add the composite gel powder from the previous step to perfluorohexanone, stir and disperse it completely, then add the alkoxy-terminated low-viscosity silicone resin, heat and stir to react for 48 hours, the silicone resin and the alkoxy groups on the surface of the aerogel react completely, and the low-boiling point fluorine-containing flame retardant is sealed inside; separate the liquid, and then dry it at low temperature to prepare the silicone resin-sealed modified fire-resistant aerogel.
二、水性丙烯酸树脂复合改性气凝胶隔热防火涂层样板的制备:2. Preparation of water-based acrylic resin composite modified aerogel thermal insulation and fire retardant coating sample:
1)在岩棉板基体层上喷涂水性环氧树脂增粘底漆为30μm;1) Spray 30μm of water-based epoxy resin adhesion primer on the base layer of the rock wool board;
2)取30份有机硅树脂封闭改性防火气凝胶溶于70份高粘度水性丙烯酸酯树脂中,搅拌混合均匀形成得到复合改性气凝胶防火面漆浆料;2) dissolving 30 parts of the silicone resin enclosed modified fireproof aerogel in 70 parts of a high-viscosity water-based acrylic resin, stirring and mixing to form a composite modified aerogel fireproof topcoat slurry;
3)在增粘底漆表干前,将复合改性气凝胶防火面漆浆料喷涂至底漆表面至复合改性气凝胶防火面漆的干膜厚度为200μm;3) Before the adhesion-enhancing primer is dry, spray the composite modified aerogel fire retardant topcoat slurry onto the primer surface until the dry film thickness of the composite modified aerogel fire retardant topcoat is 200 μm;
4)干燥后得到气凝胶隔热防火复合涂层的干膜厚度为200μm,固化7天后测试。4) After drying, the dry film thickness of the aerogel thermal insulation and fire retardant composite coating is 200 μm, and the test is performed after curing for 7 days.
实施例2Example 2
一、有机硅树脂封闭改性防火气凝胶的制备:1. Preparation of silicone resin enclosed modified fire-resistant aerogel:
1)在惰性气体保护的反应器中按摩尔比为1:4:14:10-4加入正硅酸四乙酯、水、乙醇和盐酸进行水解,得到正硅酸四乙酯水解液;1) adding tetraethyl orthosilicate, water, ethanol and hydrochloric acid in a molar ratio of 1:4:14: 10-4 in a reactor protected by inert gas to hydrolyze to obtain a tetraethyl orthosilicate hydrolyzate;
2)快速搅拌向得到的混合溶液中加入碱溶液调整至体系pH为5,固化得到凝胶;2) adding an alkaline solution to the obtained mixed solution with rapid stirring to adjust the pH of the system to 5, and solidifying to obtain a gel;
3)将固化后的凝胶粉碎成小颗粒后,再置于乙醇溶剂中进行溶剂置换,经过4次溶剂置换后,乙醇中加入甲基三甲氧基,γ-(2,3-环氧丙氧)丙基三甲氧基硅烷(硅烷偶联剂和气凝胶质量比为1:2),升温搅拌反应48h后制得烷氧基封端改性的气凝胶;3) The solidified gel was crushed into small particles, and then placed in an ethanol solvent for solvent replacement. After four solvent replacements, methyltrimethoxy and γ-(2,3-epoxypropoxy)propyltrimethoxysilane (the mass ratio of silane coupling agent to aerogel was 1:2) were added to the ethanol, and the temperature was raised and stirred for 48 hours to obtain an alkoxy-terminated modified aerogel;
4)抽滤分离除去液体后,加入聚磷酸铵,双季戊四醇和三聚氰胺组成P-C-N源协同阻燃剂的乙醇溶液,搅拌分散过程中通过减压蒸馏去除乙醇溶剂,随后通过减压蒸馏去除乙醇溶剂,P-C-N源协同阻燃剂逐渐析出并滞留在气凝胶内部和表面,随后通过真空干燥箱再将此复合凝胶进行进一步干燥;4) After the liquid is separated by suction filtration, ammonium polyphosphate, dipentaerythritol and melamine are added to form an ethanol solution of a P-C-N source synergistic flame retardant, and the ethanol solvent is removed by vacuum distillation during the stirring and dispersion process, and then the ethanol solvent is removed by vacuum distillation, and the P-C-N source synergistic flame retardant is gradually precipitated and retained inside and on the surface of the aerogel, and then the composite gel is further dried in a vacuum drying oven;
5)将上步复合凝胶粉体加入全氟己烷中,搅拌分散完全后加入烷氧基封端的低粘度有机硅树脂,加热搅拌反应48h后,有机硅树脂和气凝胶表面的烷氧基反应完全,并将低沸点含氟阻燃剂封闭在内部;分离出液体,再进行低温干燥后,即可制备得到有机硅树脂封闭改性防火气凝胶。5) Add the composite gel powder from the previous step into perfluorohexane, stir and disperse it completely, then add the alkoxy-terminated low-viscosity silicone resin, heat and stir to react for 48 hours, the silicone resin and the alkoxy groups on the surface of the aerogel react completely, and the low-boiling point fluorine-containing flame retardant is sealed inside; separate the liquid, and then dry it at low temperature to prepare the silicone resin-sealed modified fire-resistant aerogel.
二、水性丙烯酸树脂复合改性气凝胶隔热防火涂层样板的制备:2. Preparation of water-based acrylic resin composite modified aerogel thermal insulation and fire retardant coating sample:
1)在岩棉板基体层上喷涂水性环氧树脂增粘底漆为20μm;1) Spray 20μm of water-based epoxy resin adhesion primer on the base layer of the rock wool board;
2)取40份有机硅树脂封闭改性防火气凝胶溶于60份高粘度水性丙烯酸酯树脂中,搅拌混合均匀形成得到复合改性气凝胶防火面漆浆料;2) dissolving 40 parts of the silicone resin enclosed modified fireproof aerogel in 60 parts of a high-viscosity water-based acrylic resin, stirring and mixing to form a composite modified aerogel fireproof topcoat slurry;
3)在增粘底漆表干前,将复合改性气凝胶防火面漆浆料喷涂至底漆表面至复合改性气凝胶防火面漆的干膜厚度为3mm;3) Before the adhesion primer is dry, spray the composite modified aerogel fire retardant topcoat slurry onto the primer surface until the dry film thickness of the composite modified aerogel fire retardant topcoat is 3 mm;
4)干燥后得到气凝胶隔热防火复合涂层的干膜厚度为3mm,固化7天后测试。4) After drying, the dry film thickness of the aerogel heat insulation and fire retardant composite coating is 3 mm, and the test is performed after curing for 7 days.
实施例3Example 3
一、有机硅树脂封闭改性防火气凝胶的制备:1. Preparation of silicone resin enclosed modified fire-resistant aerogel:
1)在惰性气体保护的反应器中按摩尔比为1:4:14:10-4加入正硅酸四乙酯、水、乙醇和盐酸进行水解,得到正硅酸四乙酯水解液;1) adding tetraethyl orthosilicate, water, ethanol and hydrochloric acid in a molar ratio of 1:4:14: 10-4 in a reactor protected by inert gas to hydrolyze to obtain a tetraethyl orthosilicate hydrolyzate;
2)快速搅拌向得到的混合溶液中加入碱溶液调整至体系pH为6,固化得到凝胶;2) adding an alkaline solution to the obtained mixed solution with rapid stirring to adjust the pH of the system to 6, and solidifying to obtain a gel;
3)将固化后的凝胶粉碎成小颗粒后,再置于乙醇溶剂中进行溶剂置换,经过4次溶剂置换后,乙醇中加入二甲基二甲氧基,γ-(2,3-环氧丙氧)丙基三甲氧基硅烷(硅烷偶联剂和气凝胶质量比为1:1),升温搅拌反应48h后制得烷氧基封端改性的气凝胶;3) The solidified gel was crushed into small particles, and then placed in an ethanol solvent for solvent replacement. After four solvent replacements, dimethyl dimethoxy and γ-(2,3-epoxypropoxy)propyl trimethoxysilane (the mass ratio of silane coupling agent to aerogel was 1:1) were added to the ethanol, and the temperature was raised and stirred for 48 hours to obtain an alkoxy-terminated modified aerogel;
4)抽滤分离除去液体后,加入聚磷酸铵,双季戊四醇和三聚氰胺组成P-C-N源协同阻燃剂的乙醇溶液,搅拌分散过程中通过减压蒸馏去除乙醇溶剂,随后通过减压蒸馏去除乙醇溶剂,P-C-N源协同阻燃剂逐渐析出并滞留在气凝胶内部和表面,随后通过真空干燥箱再将此复合凝胶进行进一步干燥;4) After the liquid is separated by suction filtration, ammonium polyphosphate, dipentaerythritol and melamine are added to form an ethanol solution of a P-C-N source synergistic flame retardant, and the ethanol solvent is removed by vacuum distillation during the stirring and dispersion process, and then the ethanol solvent is removed by vacuum distillation, and the P-C-N source synergistic flame retardant is gradually precipitated and retained inside and on the surface of the aerogel, and then the composite gel is further dried in a vacuum drying oven;
5)将上步复合凝胶粉体加入全氟辛烷中,搅拌分散完全后加入烷氧基封端的低粘度有机硅树脂,加热搅拌反应48h后,有机硅树脂和气凝胶表面的烷氧基反应完全,并将低沸点含氟阻燃剂封闭在内部;分离出液体,再进行低温干燥后,即可制备得到有机硅树脂封闭改性防火气凝胶。5) Add the composite gel powder of the previous step into perfluorooctane, stir and disperse it completely, then add the alkoxy-terminated low-viscosity silicone resin, heat and stir to react for 48 hours, the silicone resin and the alkoxy groups on the surface of the aerogel react completely, and the low-boiling point fluorine-containing flame retardant is sealed inside; separate the liquid, and then dry it at low temperature to prepare the silicone resin-sealed modified fire-resistant aerogel.
二、水性丙烯酸树脂复合改性气凝胶隔热防火涂层样板的制备:2. Preparation of water-based acrylic resin composite modified aerogel thermal insulation and fire retardant coating sample:
1)在岩棉板基体层上喷涂水性环氧树脂增粘底漆为50μm;1) Spray 50μm of water-based epoxy resin adhesion primer on the base layer of the rock wool board;
2)取40份有机硅树脂封闭改性防火气凝胶溶于60份高粘度水性丙烯酸酯树脂中,搅拌混合均匀形成得到复合改性气凝胶防火面漆浆料;2) dissolving 40 parts of the silicone resin enclosed modified fireproof aerogel in 60 parts of a high-viscosity water-based acrylic resin, stirring and mixing to form a composite modified aerogel fireproof topcoat slurry;
3)在增粘底漆表干前,将复合改性气凝胶防火面漆浆料喷涂至底漆表面至复合改性气凝胶防火面漆的干膜厚度为5mm;3) Before the adhesion-enhancing primer is dry, spray the composite modified aerogel fire retardant topcoat slurry onto the primer surface until the dry film thickness of the composite modified aerogel fire retardant topcoat is 5 mm;
4)干燥后得到气凝胶隔热防火复合涂层的干膜厚度为5mm,固化7天后测试。4) After drying, the aerogel heat insulation and fire retardant composite coating has a dry film thickness of 5 mm and is tested after curing for 7 days.
对比例1Comparative Example 1
和实施例1相比,对比例1中采用未经过防火改性的普通疏水气凝胶替代有机硅树脂封闭改性防火气凝胶,未做进一步改性,具体如下:Compared with Example 1, in Comparative Example 1, ordinary hydrophobic aerogel that has not been fireproof modified is used to replace the silicone resin enclosed modified fireproof aerogel without further modification, as follows:
一、普通疏水气凝胶的制备:1. Preparation of ordinary hydrophobic aerogel:
1)按摩尔比为1:4:14:10-4加入正硅酸四乙酯、水、乙醇和盐酸进行水解,得到正硅酸四乙酯水解液;1) adding tetraethyl orthosilicate, water, ethanol and hydrochloric acid at a molar ratio of 1:4:14: 10-4 for hydrolysis to obtain a tetraethyl orthosilicate hydrolyzate;
2)快速搅拌向得到的混合溶液中加入碱溶液调整至体系pH为4-6,固化得到复合凝胶;2) adding an alkaline solution to the obtained mixed solution with rapid stirring to adjust the pH of the system to 4-6, and solidifying to obtain a composite gel;
3)将固化后的凝胶粉碎成小颗粒后,再置于乙醇溶剂中进行溶剂置换,经过4次溶剂置换后,气凝胶内部溶剂由水替换为乙醇;3) The solidified gel was crushed into small particles, and then placed in an ethanol solvent for solvent replacement. After four solvent replacements, the solvent inside the aerogel was replaced by ethanol from water;
4)再将溶剂置换后的复合凝胶置于是复合凝胶质量2倍的二甲基二硅氮烷中改性48h;4) The composite gel after solvent replacement is then placed in dimethyldisilazane with a mass twice that of the composite gel for modification for 48 hours;
5)分离出液体,再将复合凝胶在氮气热风下分级干燥,即可制备得到普通疏水气凝胶粉体。5) Separate the liquid, and then grade and dry the composite gel under nitrogen hot air to prepare ordinary hydrophobic aerogel powder.
二、气凝胶隔热防火涂层样板的制备:2. Preparation of aerogel thermal insulation and fire retardant coating samples:
1)在岩棉板基体层上喷涂水性环氧树脂增粘底漆为30μm;1) Spray 30μm of water-based epoxy resin adhesion primer on the base layer of the rock wool board;
2)取30份普通疏水气凝胶溶于70份高粘度水性丙烯酸酯树脂中,搅拌混合均匀形成得到气凝胶防火面漆浆料;2) dissolving 30 parts of common hydrophobic aerogel in 70 parts of high-viscosity aqueous acrylate resin, stirring and mixing to form an aerogel fire-retardant topcoat slurry;
3)在增粘底漆表干前,将气凝胶防火面漆浆料喷涂至底漆表面至气凝胶防火面漆的干膜厚度为200μm;3) Before the adhesion primer is dry, spray the aerogel fire retardant topcoat slurry onto the primer surface until the dry film thickness of the aerogel fire retardant topcoat is 200 μm;
4)干燥后得到气凝胶隔热防火复合涂层的干膜厚度为200μm,固化7天后测试。4) After drying, the dry film thickness of the aerogel thermal insulation and fire retardant composite coating is 200 μm, and the test is performed after curing for 7 days.
对比例2Comparative Example 2
和实施例1相比,无增粘底漆,具体如下:Compared with Example 1, there is no adhesion-enhancing primer, as follows:
1)取30份有机硅树脂封闭改性防火气凝胶溶于70份高粘度水性丙烯酸酯树脂中,搅拌混合均匀形成得到气凝胶防火面漆浆料;1) dissolving 30 parts of silicone resin enclosed modified fireproof aerogel in 70 parts of high viscosity waterborne acrylic resin, stirring and mixing to form aerogel fireproof topcoat slurry;
2)在岩棉板基体层上将气凝胶防火面漆浆料喷涂至干膜厚度为200μm;2) spraying the aerogel fire retardant topcoat slurry on the rock wool board substrate layer to a dry film thickness of 200 μm;
3)干燥后得到气凝胶隔热防火复合涂层的干膜厚度为200μm,固化7天后测试。3) After drying, the dry film thickness of the aerogel thermal insulation and fire retardant composite coating is 200 μm, and the test is performed after curing for 7 days.
对比例3Comparative Example 3
和实施例1相比,只采用增粘底漆和高粘度水性丙烯酸酯树脂,不采用有机硅树脂封闭改性防火气凝胶作为涂层填料,面漆厚度为对比例1中面漆厚度总和。Compared with Example 1, only tackifying primer and high-viscosity water-based acrylate resin are used, and silicone resin-sealed modified fire-retardant aerogel is not used as a coating filler. The thickness of the topcoat is the sum of the thickness of the topcoat in Comparative Example 1.
本发明实施例和对比例中提供的样品性能测试如表1所示:The performance tests of the samples provided in the embodiments of the present invention and the comparative examples are shown in Table 1:
根据表1的数据可知,本发明通过特殊的涂层设计,利用对基底具有强粘附性的环氧树脂作为底漆,显著提高了提高复合涂层的附着力(对比例2中附着力从1A提升至实施例2的5A);并且从实施例1和2的阻燃时间可以看到,随着防火面漆喷涂的厚度增大,阻燃时间也明显变长;另外对气凝胶的复合防火改性和填充,使涂层具有逐层阻隔热扩散,高温下阻燃剂的释放和分解保持了气凝胶中气孔结构,高温下膨胀后导热系数下降,隔热性提高,大幅延长涂层的阻燃时间,为建筑材料着火后提供更长的反应时间(对比例1,3的阻燃时间大大低于实施例1)。同时从对比例3和实施例1的耐水性测试结果中可以看到,涂层中引入的气凝胶和有机硅树脂对于涂层的耐水性有显著提高。According to the data in Table 1, the present invention uses a special coating design and an epoxy resin with strong adhesion to the substrate as a primer, which significantly improves the adhesion of the composite coating (the adhesion in Comparative Example 2 is increased from 1A to 5A in Example 2); and from the flame retardant time of Examples 1 and 2, it can be seen that as the thickness of the fire retardant topcoat spray increases, the flame retardant time also becomes significantly longer; in addition, the composite fire retardant modification and filling of the aerogel enables the coating to have layer-by-layer heat diffusion barrier, and the release and decomposition of the flame retardant at high temperature maintains the pore structure in the aerogel, and the thermal conductivity decreases after expansion at high temperature, and the thermal insulation is improved, which greatly prolongs the flame retardant time of the coating, providing a longer reaction time for the building material after ignition (the flame retardant time of Comparative Examples 1 and 3 is much lower than that of Example 1). At the same time, from the water resistance test results of Comparative Example 3 and Example 1, it can be seen that the aerogel and silicone resin introduced into the coating significantly improve the water resistance of the coating.
表1实施例和对比例制备得到的样品性能测试结果Table 1 Performance test results of samples prepared in Examples and Comparative Examples
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