CN116116111A - A centrifugal oil-gas separation device - Google Patents
A centrifugal oil-gas separation device Download PDFInfo
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- CN116116111A CN116116111A CN202211332303.4A CN202211332303A CN116116111A CN 116116111 A CN116116111 A CN 116116111A CN 202211332303 A CN202211332303 A CN 202211332303A CN 116116111 A CN116116111 A CN 116116111A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
- B01D45/14—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/18—Cleaning-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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Abstract
Description
技术领域technical field
本发明涉及离心分离技术领域,尤其涉及一种离心式油气分离装置。The invention relates to the technical field of centrifugal separation, in particular to a centrifugal oil-gas separation device.
背景技术Background technique
油气分离器是曲轴箱通风系统中的主要组成部分,对曲轴箱窜气中的机油进行高效分离,其分离性能对发动机的可靠性和排放具有重要影响。The oil-gas separator is the main component of the crankcase ventilation system, which efficiently separates the engine oil in the crankcase blow-by gas, and its separation performance has an important impact on the reliability and emission of the engine.
主动离心式油气分离器的工作原理是通过在分离器内形成旋转涡流,使混合气流中的微粒在离心力作用下被分离出来。主动离心分离器的旋转轴上安装了多个圆锥形碟片,碟片靠近旋转轴的位置开有通孔,这就是混合气的流通通道,当旋转轴运动时混合气就会在离心力作用下沿圆锥碟片间的环形空间甩出,达到油气分离的目的。The working principle of the active centrifugal oil and gas separator is to form a rotating vortex in the separator, so that the particles in the mixed air flow are separated under the action of centrifugal force. A number of conical discs are installed on the rotating shaft of the active centrifugal separator. There are through holes in the position of the discs close to the rotating shaft, which is the circulation channel of the mixed gas. When the rotating shaft moves, the mixed gas will be under the action of centrifugal force. Throw it out along the annular space between the conical discs to achieve the purpose of oil and gas separation.
现有技术中,当油气混合物进入壳体后,在惯性作用及流道顺畅性的影响下,大量的油气混合物会进入到靠近上半层碟片间的环形空间内,少量的油气混合物进入到靠近下半层碟片间的环形空间内,因流量分配不平衡,靠近上半层碟片间的环形空间内的大量油气混合物无法得到有效分离,进而影响最终的油气分离效果。In the prior art, when the oil-air mixture enters the casing, under the influence of inertia and smoothness of the flow channel, a large amount of oil-air mixture will enter into the annular space between the upper half discs, and a small amount of oil-air mixture will enter into the In the annular space near the lower half of the discs, due to the unbalanced flow distribution, a large amount of oil-gas mixture in the annular space near the upper half of the discs cannot be effectively separated, which affects the final oil-gas separation effect.
发明内容Contents of the invention
本发明的目的在于提供一种离心式油气分离装置,用于将排出的部分气体和/或油气混合物送入分离器进行强制内循环以实现再分离,促进流量平衡,进而提高油气分离的效果。The purpose of the present invention is to provide a centrifugal oil-gas separation device, which is used to send part of the discharged gas and/or oil-gas mixture into the separator for forced internal circulation to realize re-separation, promote flow balance, and then improve the effect of oil-gas separation.
本发明的目的采用以下技术方案实现:一种离心式油气分离装置,包括:The purpose of the present invention is achieved by the following technical solutions: a centrifugal oil-gas separation device, comprising:
壳体,靠近底部的所述壳体上设置有油气进口和回油口,靠近顶部的所述壳体上设置有出气口;The housing, the housing near the bottom is provided with an oil gas inlet and an oil return port, and the housing near the top is provided with an air outlet;
分离组件,包括主轴、下压壳和多个碟片,所述主轴的至少一部分转动设置在所述壳体内,多个所述碟片层叠设置在所述主轴上,并形成有沿主轴方向延伸的轴向流道和位于相邻两个碟片之间的径向流道,所述下压壳设置在所述主轴上并位于多个所述碟片的下方,自所述油气进口输入的油气混合物依次流经所述轴向流道和所述径向流道,并在所述分离组件的离心作用下分离出气体和油液,分离出的油液经所述回油口排出;The separation assembly includes a main shaft, a lower pressure shell and a plurality of discs, at least a part of the main shaft is rotatably arranged in the housing, and a plurality of the discs are stacked on the main shaft and formed to extend along the direction of the main shaft The axial flow channel and the radial flow channel located between two adjacent discs, the lower pressure shell is arranged on the main shaft and located below a plurality of the discs, the input from the oil and gas inlet The oil-gas mixture flows through the axial flow channel and the radial flow channel in sequence, and the gas and oil are separated under the centrifugal action of the separation component, and the separated oil is discharged through the oil return port;
内循环件,设置在所述壳体内且位于所述下压壳的下方,所述内循环件与所述下压壳之间形成内循环间隙;An inner circulation part, arranged in the housing and below the lower pressure shell, an inner circulation gap is formed between the inner circulation part and the lower pressure shell;
套筒,设置在所述壳体的内壁上,所述套筒内或所述套筒与所述壳体的内壁之间形成回流流道,所述套筒的内周璧上设置有连通所述回流流道的多个回流孔,且该套筒的内周璧与分离组件的边缘之间留有间隙,所述回流流道的顶部密封,所述回流流道的底部具有朝向所述壳体底部的开口,自所述径向流道排出的部分气体和/或油气混合物依次经所述回流孔、所述回流流道和所述内循环间隙后,再次流向所述轴向流道。The sleeve is arranged on the inner wall of the housing, and a return flow channel is formed in the sleeve or between the sleeve and the inner wall of the housing, and the inner peripheral wall of the sleeve is provided with communication There are a plurality of return holes in the return flow channel, and there is a gap between the inner peripheral wall of the sleeve and the edge of the separation assembly, the top of the return flow channel is sealed, and the bottom of the return flow channel has a Part of the gas and/or oil-air mixture discharged from the radial flow channel passes through the return hole, the return flow channel and the internal circulation gap in sequence, and then flows to the axial flow channel again.
在一个可选的方案中,多个所述回流孔在靠近所述套筒的顶部的内周璧上的分布密度大于在靠近所述套筒的底部的内周璧上的分布密度。该技术方案的有益效果是:通过对回流孔密度进行设置,使靠近套筒顶部的回流孔的密度大于靠近套筒底部的回流孔的密度,能针对性的对进入回流流道的气体和/或油气混合物的流量进行控制,始终保持分离组件上半部分的流量大于下半部分的流量,以使上半部分的气体和/或油气混合物能有更多的量被二次分离,进而保证油液分离的效果。In an optional solution, the distribution density of the plurality of return holes on the inner peripheral wall near the top of the sleeve is greater than the distribution density on the inner peripheral wall near the bottom of the sleeve. The beneficial effect of this technical solution is: by setting the density of the return holes, the density of the return holes near the top of the sleeve is greater than the density of the return holes near the bottom of the sleeve, and the gas and/or gas entering the return channel can be targeted. or the flow rate of the oil-gas mixture, and always keep the flow rate of the upper part of the separation assembly greater than the flow rate of the lower part, so that more gas and/or oil-gas mixture in the upper part can be separated for the second time, thereby ensuring oil The effect of liquid separation.
在一个可选的方案中,在从所述套筒的顶部到底部的方向上,所述回流孔的分布密度逐渐减小。该技术方案的有益效果是:此设计根据各层径向流道的分离效果,使自上而下引入回流流道的气体和/或油气混合物的流量也逐渐减小,从而更精准的不同位置处的油气混合物进行二次分离,进一步加强油液分离的效果。In an optional solution, in the direction from the top to the bottom of the sleeve, the distribution density of the return holes decreases gradually. The beneficial effect of this technical solution is: this design makes the flow rate of the gas and/or oil-gas mixture introduced into the return flow channel from top to bottom gradually decrease according to the separation effect of the radial flow channels of each layer, so that different positions can be more precisely The oil-gas mixture at the place is separated for the second time, which further strengthens the effect of oil-liquid separation.
在一个可选的方案中,多个所述回流孔在所述套筒的内周璧上均匀分布,且靠近所述套筒顶部的内周璧上的所述回流孔的孔径大于靠近所述套筒底部的内周璧上的所述回流孔的孔径。该技术方案的有益效果是:通过对回流孔的孔径进行设置,使靠近套筒顶部的回流孔的孔径大于靠近套筒底部的回流孔的孔径,同样能对进入回流流道的气体和/或油气混合物的流量进行控制,始终保持分离组件上半部分的流量大于下半部分的流量,以使上半部分的气体和/或油气混合物能有更多的量被二次分离,进而保证油液分离的效果。In an optional solution, a plurality of the return holes are evenly distributed on the inner peripheral wall of the sleeve, and the diameter of the return holes on the inner peripheral wall near the top of the sleeve is larger than that near the The diameter of the return hole on the inner peripheral wall at the bottom of the sleeve. The beneficial effect of this technical solution is: by setting the aperture of the return hole, the aperture of the return hole near the top of the sleeve is larger than the aperture of the return hole near the bottom of the sleeve, and the gas and/or The flow rate of the oil-gas mixture is controlled, and the flow rate of the upper part of the separation component is always greater than that of the lower part, so that more gas and/or oil-gas mixture in the upper part can be separated for the second time, thereby ensuring oil separation effect.
在一个可选的方案中,在从所述套筒的顶部到底部的方向上,所述回流孔的孔径逐渐减小。该技术方案的有益效果是:此设计同样能使自上而下引入回流流道的气体和/或油气混合物的流量逐渐减小,从而更精准的不同位置处的油气混合物进行二次分离,进一步加强油液分离的效果。In an optional solution, in the direction from the top to the bottom of the sleeve, the diameter of the return hole decreases gradually. The beneficial effect of this technical solution is: this design can also gradually reduce the flow rate of the gas and/or oil-gas mixture introduced into the return channel from top to bottom, so that the oil-gas mixture at different positions can be separated more accurately, further Enhance the effect of oil-liquid separation.
在一个可选的方案中,多个所述回流孔仅分布在所述套筒的上半部分的内周璧上。该技术方案的有益效果是:通过在套筒的上半部分的内周璧上设置回流孔,可将上半部分分离后的部分气体和/或油气混合物引入回流流道,利用构筑的内循环流道实现二次分离,加强油液分离的效果。In an optional solution, the multiple return holes are only distributed on the inner peripheral wall of the upper half of the sleeve. The beneficial effect of this technical solution is: by setting the return hole on the inner peripheral wall of the upper part of the sleeve, part of the gas and/or oil-gas mixture separated in the upper part can be introduced into the return flow channel, and the internal circulation of the structure can be used. The flow channel realizes secondary separation to enhance the effect of oil-liquid separation.
在一个可选的方案中,所述回流孔在所述套筒的内周璧上具有与自多数径向流道排出的气体和/或油气混合物的流动方向一致的切口形状。该技术方案的有益效果是:通过将回流孔设计成与气体和/或油气混合物的流动方向一致的切口形状,更利于气体和/或油气混合物进入回流流道,使更多的气体和/或油气混合物能够被二次分离,从而提高分离效果。In an optional solution, the return hole has a cutout shape on the inner peripheral wall of the sleeve that is consistent with the flow direction of the gas and/or oil-gas mixture discharged from most of the radial channels. The beneficial effect of this technical solution is: by designing the return hole as a cutout shape consistent with the flow direction of the gas and/or oil-gas mixture, it is more beneficial for the gas and/or oil-gas mixture to enter the return flow channel, so that more gas and/or The oil-air mixture can be separated twice to improve the separation effect.
在一个可选的方案中,所述碟片呈空心状的圆台结构,所述碟片的外侧壁上设置有环形的节流筋,所述节流筋为连续或不连续结构。该技术方案的有益效果是:通过设置节流筋具有促进油气混合物在径向流道停留的作用,使油气混合物又充足的时间来被分离,同时该节流筋的截面呈三角形状,在碟片之间起类似跳板的作用,引导油气混合物与碟片碰撞,进而使油液被分离,能显著提高油气分离的效果。In an optional solution, the disc has a hollow truncated circular structure, and an annular throttling rib is provided on the outer wall of the disc, and the throttling rib is a continuous or discontinuous structure. The beneficial effect of this technical solution is: the setting of the throttling rib has the function of promoting the oil-gas mixture to stay in the radial flow channel, so that the oil-gas mixture has enough time to be separated, and at the same time, the cross-section of the throttling rib is triangular, and the The plate acts like a springboard, guiding the oil-gas mixture to collide with the disc, and then the oil is separated, which can significantly improve the effect of oil-gas separation.
在一个可选的方案中,在所述主轴从上到下的方向上,所述碟片上的节流筋对油气混合物的节流作用逐渐减小。该技术方案的有益效果是:通过对节流筋进行设置,自上而下使碟片上的节流筋对油气混合物的节流作用逐渐减小,能使各层径向流道的流量趋于均衡,进而显著提高分离组件的利用率和分离效率。In an optional solution, in the direction from top to bottom of the main shaft, the throttling effect of the throttling ribs on the disc on the oil-air mixture gradually decreases. The beneficial effect of this technical solution is: by setting the throttling ribs, the throttling effect of the throttling ribs on the disc on the oil-gas mixture is gradually reduced from top to bottom, so that the flow rate of the radial flow channels of each layer tends to decrease. In the balance, and then significantly improve the utilization rate and separation efficiency of separation components.
在一个可选的方案中,所述油气进口处和/或所述出气口处设置有插接件,所述插接件用于分离油气混合物中的部分油液。该技术方案的有益效果是:油气进口处的插接件用于初滤油气混合物中的油液,具体的说,油气混合物从油气进口处进入首先会与插接件碰撞,部分油液会在此处的插接件上团聚形成大粒径油液后被分离,从而起到初滤油气混合物中的油液的作用。优选地,位于油气进口处的插接件为弧形结构,在分离部分油液的同时还可对油气混合物起导流的作用,使油气混合物以打旋的方式进入分离组件,提高后续油气分离的效果。出气口处的插接件用于终滤油气混合物中的油液,具体的说,气体在从出气口排出时,气体中残留的少量油液会与此处的插接件碰撞,并在团聚形成大粒径油液后被分离,保证排出气体的纯净度,减少机油损耗。此外,油气进口处和出气口处的插接件还可以增加的油气混合物的流速,进而提高出气口和油气进口之间的压升,压升较高,能够保证与该离心式油气分离装置相连的曲轴箱内的负压较大,油液和气体不容易外溢,可靠性高。In an optional solution, a plug is provided at the oil-gas inlet and/or the gas outlet, and the plug is used to separate part of the oil in the oil-gas mixture. The beneficial effect of this technical solution is: the connector at the oil-gas inlet is used for the initial filtration of the oil in the oil-gas mixture. Specifically, when the oil-gas mixture enters from the oil-gas inlet, it will first collide with the connector, and part of the oil will be in the Here, the large particle size oil is agglomerated on the connector and then separated, so as to play the role of pre-filtering the oil in the oil-gas mixture. Preferably, the connector located at the oil and gas inlet has an arc-shaped structure, which can guide the oil and gas mixture while separating part of the oil, so that the oil and gas mixture enters the separation assembly in a swirling manner, improving the subsequent oil and gas separation. Effect. The connector at the gas outlet is used to finally filter the oil in the oil-gas mixture. Specifically, when the gas is discharged from the gas outlet, a small amount of oil remaining in the gas will collide with the connector here and reunite. After forming large particle size oil, it is separated to ensure the purity of exhaust gas and reduce oil loss. In addition, the connectors at the oil-gas inlet and the gas outlet can also increase the flow rate of the oil-gas mixture, thereby increasing the pressure rise between the gas outlet and the oil-gas inlet, and the pressure rise is high, which can ensure the connection with the centrifugal oil-gas separation device The negative pressure in the crankcase is large, the oil and gas are not easy to overflow, and the reliability is high.
与现有技术相比,本发明的有益效果至少包括:通过设置套筒来构建内循环流道,以使部分气体和/或油气混合物回流实现二次分离,促进流量平衡,显著加强了油气分离的效果。Compared with the prior art, the beneficial effects of the present invention include at least: constructing the inner circulation channel by setting the sleeve, so that part of the gas and/or oil-gas mixture can be refluxed to achieve secondary separation, promote flow balance, and significantly strengthen oil-gas separation Effect.
附图说明Description of drawings
图1是本发明实施例的离心式油气分离装置的立体图。Fig. 1 is a perspective view of a centrifugal oil-gas separation device according to an embodiment of the present invention.
图2是本发明实施例的离心式油气分离装置的俯视图。Fig. 2 is a top view of the centrifugal oil-gas separation device of the embodiment of the present invention.
图3是图2沿A-A线的剖视图。Fig. 3 is a sectional view along line A-A of Fig. 2 .
图4是本发明实施例的壳体的结构示意图。Fig. 4 is a schematic structural diagram of a casing according to an embodiment of the present invention.
图5a是图4中壳体内无分离组件情况下沿B-B线的第一种剖视图。Fig. 5a is a first cross-sectional view along the line B-B in Fig. 4 without a separate component inside the housing.
图5b是图4中壳体内无分离组件情况下沿B-B线的第二种剖视图。Fig. 5b is a second cross-sectional view along line B-B in Fig. 4 without a separate component inside the casing.
图5c是图4中壳体内无分离组件情况下沿B-B线的第三种剖视图。Fig. 5c is a third cross-sectional view along line B-B in Fig. 4 without a separate component inside the casing.
图6是本发明实施例的分离组件的立体图。Fig. 6 is a perspective view of a separation assembly of an embodiment of the present invention.
图7是本发明实施例的碟片的结构示意图。FIG. 7 is a schematic structural diagram of a disc according to an embodiment of the present invention.
图8是图4沿C-C线的剖视图。Fig. 8 is a sectional view along line C-C of Fig. 4 .
图9是图4沿D-D线的剖视图。Fig. 9 is a cross-sectional view along line D-D of Fig. 4 .
图10是碟片上液滴的受力分析示意图。Fig. 10 is a schematic diagram of force analysis of a droplet on a disc.
图11是将油气进口和出气口分别设置在壳体上下侧时油气流动示意图。Fig. 11 is a schematic diagram of oil and gas flow when the oil and gas inlet and gas outlet are respectively arranged on the upper and lower sides of the housing.
图中:1、壳体;11、油气进口;12、出气口;2、分离组件;21、主轴;22、下压壳;23、碟片;3、内循环件;31、旋风筒;311、阿基米德螺线流道;32、叶轮;4、套筒;41、回流孔;5、内循环间隙;6、回流流道;7、节流筋;8、插接件。In the figure: 1. Shell; 11. Oil and gas inlet; 12. Air outlet; 2. Separation assembly; 21. Main shaft; 22. Lower pressure shell; 23. Disc; , Archimedes spiral flow channel; 32, impeller; 4, sleeve; 41, return hole; 5, internal circulation gap; 6, return flow channel; 7, throttle rib; 8, connector.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本发明更全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。在图中相同的附图标记表示相同或类似的结构,因而将省略对它们的重复描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The same reference numerals denote the same or similar structures in the drawings, and thus their repeated descriptions will be omitted.
本发明中所描述的表达位置与方向的词,均是以附图为例进行的说明,但根据需要也可以做出改变,所做改变均包含在本发明保护范围内。The words expressing position and direction described in the present invention are all described by taking the accompanying drawings as an example, but changes can also be made according to needs, and all changes are included in the protection scope of the present invention.
参见图1-3所示,本发明提供了一种离心式油气分离装置,包括壳体1、分离组件2、内循环件3和套筒4。Referring to FIGS. 1-3 , the present invention provides a centrifugal oil-gas separation device, which includes a
靠近底部的壳体1上设置有油气进口11和回油口(图未示),靠近顶部的壳体1上设置有出气口12。An oil and
分离组件2包括主轴21、下压壳22和多个碟片23,主轴21的至少一部分转动设置在壳体1内,多个碟片23层叠设置在主轴21上,并形成有沿主轴21方向延伸的轴向流道和位于相邻两个碟片23之间的径向流道(见图6所示),下压壳22设置在主轴21上并位于多个碟片23的下方,自油气进口11输入的油气混合物依次流经轴向流道和径向流道,并在分离组件2的离心作用下分离出气体和油液,分离出的油液经回油口排出。The
内循环件3设置在壳体1内且位于下压壳22的下方,内循环件3与下压壳22之间形成内循环间隙5。The
套筒4设置在壳体1的内壁上,套筒4内或套筒4与壳体1的内壁之间形成回流流道6,套筒4的内周璧上设置有连通回流流道6的多个回流孔41,且该套筒4的内周璧与分离组件2的边缘之间留有间隙,回流流道6的顶部密封,回流流道6的底部具有朝向壳体1底部的开口,自径向流道排出的部分气体和/或油气混合物依次经回流孔41、回流流道6和内循环间隙5后,再次流向轴向流道。The
上述结构采用增设套筒4的方式来构建内循环流道,以使部分气体和/或油气混合物回流实现二次分离,促进流量平衡,进而加强油液分离的效果。The above-mentioned structure adopts the method of adding a
本发明中,主轴21的转速可以为6500-7500转每分钟,例如为7000转每分钟,相比于现有的高达1万转每分钟的转速,通过降低转速,能够显著减少对支撑主轴21的轴承的损伤,显著提高离心式油气分离装置的可靠性。分离组件2的碟片23数量可以为15-30片,优选为20-25片,相比现有的40-50片的碟片23数量,通过减少碟片23数量可以减小离心式油气分离装置的体积和成本,使离心式油气分离装置能够装配在更多种的发动机上,且碟片23数量减少可以降低分离组件2的重量,减轻对轴承的损伤。In the present invention, the rotational speed of the
而仅仅降低主轴21转速、减少碟片23数量和增加碟片23之间的分离空间的尺寸均会不同程度地导致分离效率下降,也会导致离心式油气分离装置的出气口12和油气进口11之间的压升降低,进而导致曲轴箱内的负压减小,容易导致油液和气体外溢,可靠性降低,其中,分离效率下降主要是因为出现了流量不平衡的现象。And only reducing the rotating speed of the
具体地说,现有的碟片23数量多和碟片23分离空间小的情况,各碟片23之间的气流阻力大,油气混合物更容易均匀通过上下方向上各碟片23之间的分离空间,流量不平衡的现象不明显。而当碟片23数量减少和增加碟片23之间的分离空间时,如图11所示,在油气混合物经堆叠的多个碟片23的轴向流道从下向上流动时,油气混合物在流量惯性作用下,油气混合物更倾向于经过靠近上方的多个碟片23之间的分离空间向外流出,导致靠近上方的碟片23之间的油气混合物的流量大,靠近下方的碟片23之间的油气混合物的流量小,导致流量不平衡现象凸显,流量不平衡的直接结果是靠近上方的碟片23之间的油气混合物中的油液的小液滴(1μm左右)在碟片23上的停留时间缩短,导致小液滴无法团聚为大液滴,使小液滴更容易随气体排出离心式油气分离装置,最终导致分离效率下降。Specifically, when the number of existing
更具体地说,参照图10,图10是碟片23上液滴的受力分析示意图,液滴在碟片23上受到朝向碟片23下边缘的曳力和惯性力的作用和朝向碟片23上边缘的压力梯度力的作用,当压力梯度力与曳力和惯性力的合力趋于正时,液滴趋于在碟片23上停留。More specifically, with reference to FIG. 10, FIG. 10 is a schematic diagram of force analysis of a droplet on the
曳力Fd为 The drag force Fd is
其中,Cd为液滴的曳力系数,ρ为气相的密度,vs=v-vp为气体的速度与油滴速度的差值,v为气相的瞬时速度,vp为油滴的瞬时速度,Ap为液滴的投影面积。Among them, Cd is the drag coefficient of the droplet, ρ is the density of the gas phase, vs=v-vp is the difference between the velocity of the gas and the velocity of the oil droplet, v is the instantaneous velocity of the gas phase, vp is the instantaneous velocity of the oil droplet, Ap is the projected area of the droplet.
可以看出,曳力即气相对液滴的推力/阻力,方向取决于液滴低于/高于气相速度,碟片23上液滴的曳力向外,正比于液滴投影面积。气流径向速度越小,曳力越小,越利于液滴停留;反之液滴逃逸增加。当流量不平衡时,靠近上方的碟片23之间的油气混合物中的油液的流速增加,曳力增加,液滴加速逃逸,分离效率下降。It can be seen that the drag force is the thrust/resistance of the gas relative to the liquid droplet, and the direction depends on the velocity of the liquid drop below/higher than the gas phase. The drag force of the droplet on the
惯性力FMRF为FMRF=mp[ω×(ω×r)+2(ω×Vp)]。The inertial force F MRF is F MRF =m p [ω×(ω×r)+2(ω×V p )].
其中,mp是液滴质量,ω是旋转参考坐标系的角速度矢量,r是到旋转轴的距离矢量,Vp是液滴体积。where mp is the droplet mass, ω is the angular velocity vector of the rotating reference frame, r is the distance vector to the axis of rotation, and Vp is the droplet volume.
惯性力包括离心力、科里奥利力(地转偏向力)。碟片23上液滴的惯性力向外和向左,正比于液滴质量,随粒径下降,湍流耗散增强,惯性力影响减弱。Inertial force includes centrifugal force and Coriolis force (earth rotation deflection force). The inertial force of the droplet on the
压力梯度力Fp为 The pressure gradient force Fp is
其中,Vp是液滴的体积,是气相中静压的梯度。where Vp is the volume of the droplet, is the gradient of static pressure in the gas phase.
压力梯度力可理解为广义浮力。碟片23上液滴的压力梯度力向内,正比于油滴体积,碟片23外周易出现大压力梯度,数值取决于转速、导流结构。压力梯度力增加、曳力减小至临界点,液滴出现悬浮,形成浓区,停留时间增加,团聚效应增强。Pressure gradient force can be understood as generalized buoyancy force. The pressure gradient force of the droplet on the
从上述分析可以看出,对于使用多碟片23数量和小碟片23分离空间的离心式油气分离装置,如何改进离心式油气分离装置的结构,使油气混合物在各碟片23之间的流量趋于平衡,进而增加1μm左右的小液滴在碟片23上的停留时间,是提高分离效率的关键。From the above analysis, it can be seen that how to improve the structure of the centrifugal oil-gas separation device for the centrifugal oil-gas separation device using the number of
本发明中,为了在降低转轴转速、减少碟片23数量和增加碟片23分离空间情况下,使离心式油气分离装置保持与现有的高转轴转速、多碟片23数量和小碟片23分离空间的离心式油气分离装置保持相当的分离效率,本发明对离心式油气分离装置进行了一系列改进。In the present invention, in order to reduce the rotational speed of the rotating shaft, reduce the number of
具体地说,通过增设套筒4的方式来构建内循环流道,该离心式油气分离装置在运行过程中,从碟片23中分离的气体和/或油气混合物一部分直接从出气口12排出,另一部分则可通过回流孔41进入回流流道6中,由于在高速旋转过程中,分离组件2的下方区域相对于其外周区域会形成相对低压环境,即分离组件2的下方与内循环件3构成的区域相对回流流道6的底部区域也呈相对低压环境,因此,进入回流流道6的气体和/或油气混合物在气压的作用下会再次流入分离组件2的下方区域,经轴向流道再次进入径向流道,并在离心力作用下被二次分离,一方面,使一部分未完全分离的油气混合物能够多次通过碟片23之间进行分离,增加液滴在碟片23上的停留时间,另一方面,通过形成油气混合物内循环流动,使靠近上方的多个碟片23之间的部分油气混合物再次参与内循环,有利于增加靠近下方的多个碟片23之间油气混合物的流量,促进流量平衡,从而使得离心式油气分离装置在低转速、碟片23数量少和碟片23间隙大的前提下,使离心式油气分离装置仍然能够保持较高的分离效率。此外,进入回流流道6的气体和/或油气混合物受到碟片23之间甩出的气体和/或油气混合物的影响比较小,气体和/或油气混合物更容易向下流动,因此,内循环流动更加顺畅,从而更有效地促进流量平衡。Specifically, the inner circulation channel is constructed by adding the
参见图4、图5a所示,在一具体实施方式中,多个回流孔41仅分布在套筒4的上半部分的内周璧上。Referring to FIG. 4 and FIG. 5 a , in a specific embodiment, a plurality of return holes 41 are only distributed on the inner peripheral wall of the upper half of the
从图3、图6来看,该分离组件2的轴向流道的口径较大、径向流道的间隙较小,油气混合物在惯性作用及流道顺畅性的影响下,通过各径向流道的流量也自上而下递减,导致油气混合物多集中在分离组件2的上半部分,使得分离组件2的上半部分的分离效果也相应较差。上述结构通过在套筒4的上半部分的内周璧上设置回流孔41,可将上半部分分离后的部分气体和/或油气混合物引入回流流道6,利用构筑的内循环流道实现二次分离,加强油液分离的效果。From Fig. 3 and Fig. 6, the diameter of the axial flow channel of the
参见图4、图5b所示,在一较佳的实施方式中,多个回流孔41在靠近套筒4的顶部的内周璧上的分布密度大于在靠近套筒4的底部的内周璧上的分布密度。Referring to Fig. 4 and Fig. 5b, in a preferred embodiment, the distribution density of the plurality of return holes 41 on the inner peripheral wall near the top of the
由于通过各径向流道的流量自上而下递减,因此油气分离的效果也自上而下在递减,上述结构通过对回流孔41密度进行设置,使靠近套筒4顶部的回流孔41的密度大于靠近套筒4底部的回流孔41的密度,能针对性的对进入回流流道6的气体和/或油气混合物的流量进行控制,始终保持分离组件2上半部分的流量大于下半部分的流量,以使上半部分的气体和/或油气混合物能有更多的量被二次分离,进而保证油液分离的效果。Since the flow rate through each radial flow channel decreases from top to bottom, the effect of oil-gas separation also decreases from top to bottom. The above structure sets the density of the return holes 41 so that the return holes 41 near the top of the
优选地,在从套筒4的顶部到底部的方向上,回流孔41的分布密度逐渐减小。此设计根据各层径向流道的分离效果,使自上而下引入回流流道6的气体和/或油气混合物的流量也逐渐减小,从而更精准的不同位置处的油气混合物进行二次分离,进一步加强油液分离的效果。Preferably, in the direction from the top to the bottom of the
参见图4、图5c所示,在另一较佳的实施方式中,多个回流孔41在套筒4的内周璧上均匀分布,且靠近套筒4顶部的内周璧上的回流孔41的孔径大于靠近套筒4底部的内周璧上的回流孔41的孔径。Referring to Fig. 4 and Fig. 5c, in another preferred embodiment, a plurality of return holes 41 are evenly distributed on the inner peripheral wall of the
和控制回流孔41的分布密度类似,上述结构通过对回流孔41的孔径进行设置,使靠近套筒4顶部的回流孔41的孔径大于靠近套筒4底部的回流孔41的孔径,同样能对进入回流流道6的气体和/或油气混合物的流量进行控制,始终保持分离组件2上半部分的流量大于下半部分的流量,以使上半部分的气体和/或油气混合物能有更多的量被二次分离,进而保证油液分离的效果。Similar to controlling the distribution density of the return holes 41, the above-mentioned structure sets the apertures of the return holes 41 so that the apertures of the return holes 41 near the top of the
优选地,在从套筒4的顶部到底部的方向上,回流孔41的孔径逐渐减小。此设计同样能使自上而下引入回流流道6的气体和/或油气混合物的流量逐渐减小,从而更精准的不同位置处的油气混合物进行二次分离,进一步加强油液分离的效果。Preferably, in the direction from the top to the bottom of the
在一具体实施方式中,回流孔41在套筒4的内周璧上具有与自多数径向流道排出的气体和/或油气混合物的流动方向一致的切口形状。In a specific embodiment, the
通过将回流孔41设计成与气体和/或油气混合物的流动方向一致的切口形状,更利于气体和/或油气混合物进入回流流道6,使更多的气体和/或油气混合物能够被二次分离,从而提高分离效果。By designing the
在一具体实施方式中,套筒4的内周璧和/或壳体1的内壁设置有疏油层。In a specific embodiment, the inner peripheral wall of the
在设置疏油层后,既利于分离后的小颗粒油液滑动汇聚形成大颗粒油液,提高油液的回流速率,同时又可避免油液在内壁附着形成油泥。本实施例中疏油层优选为聚烯烃层、聚碳酸酯层、聚酰胺层、聚丙烯腈层、不含氟丙烯酸酯层、熔融石蜡层、全氟聚醚层、聚四氟乙烯层、聚全氟乙丙烯层、四氟乙烯共聚物层、聚偏氟乙烯层、可溶性四氟乙烯层中的一种,以上材料的疏油层不仅回油速率高,而且不与油液反应,具有长期的可靠性。After the oleophobic layer is set, it is not only beneficial for the separated small particles of oil to slide and gather to form large particles of oil, which can increase the return rate of the oil, but also prevent the oil from adhering to the inner wall to form sludge. In this embodiment, the oleophobic layer is preferably a polyolefin layer, a polycarbonate layer, a polyamide layer, a polyacrylonitrile layer, a fluorine-free acrylate layer, a molten paraffin layer, a perfluoropolyether layer, a polytetrafluoroethylene layer, a poly One of perfluoroethylene propylene layer, tetrafluoroethylene copolymer layer, polyvinylidene fluoride layer, and soluble tetrafluoroethylene layer. The oleophobic layer of the above materials not only has a high oil return rate, but also does not react with oil, and has long-term durability. reliability.
参见图6-7所示,在一具体实施方式中,碟片23呈空心状的圆台结构,碟片23的外侧壁上设置有环形的节流筋7,节流筋7为连续或不连续结构。Referring to Figures 6-7, in a specific embodiment, the
上述结构通过设置节流筋7具有促进油气混合物在径向流道停留的作用,使油气混合物又充足的时间来被分离,同时该节流筋7的截面呈三角形状,在碟片23之间起类似跳板的作用,引导油气混合物与碟片23碰撞,进而使油液被分离,能显著提高油气分离的效果。The above-mentioned structure has the effect of promoting the oil-gas mixture to stay in the radial flow channel by setting the
在一较佳的实施方式中,在主轴21从上到下的方向上,碟片23上的节流筋7对油气混合物的节流作用逐渐减小。In a preferred embodiment, in the direction of the
参见上文,该分离组件2实际参与油气分离的主要是上半部分,分离组件2的下半部分只要少量甚至不参与油气分离处理,本实施例通过对节流筋7进行设置,自上而下使碟片23上的节流筋7对油气混合物的节流作用逐渐减小,能使各层径向流道的流量趋于均衡,进而显著提高分离组件2的利用率和分离效率。具体地说,可采用以下几种方式(图未示):Referring to the above, the upper half of the
在所述主轴21从上到下的方向上,所述碟片23的节流筋7高度逐渐减小;或者,In the direction of the
在所述主轴21从上到下的方向上,所述碟片23的节流筋7上的通孔的数量逐渐增加;或者,In the direction of the
在所述主轴21从上到下的方向上,所述碟片23的节流筋7上的通孔的孔径逐渐增加;或者,In the direction from top to bottom of the
所述节流筋7呈不连续结构,在所述主轴21从上到下的方向上,所述碟片23的节流筋7的各筋段之间的间距逐渐增加;或者,The throttling
在所述主轴21从上到下的方向上,所述碟片23的节流筋7的数量逐渐减少。In the direction from top to bottom of the
以上几种节流筋7方案均可使分离组件2自上而下的节流作用逐渐减小,从而保证各径向流道的流量趋于均衡,显著提高了分离组件2的利用率和分离效率。The above several throttling
还是参见图3和图8所示,在一具体实施方式中,内循环件3包括旋风筒31,旋风筒31设置在油气进口11与分离组件2之间,旋风筒31用以对油气混合物进行增压及加强旋流作用。Still referring to Fig. 3 and Fig. 8, in a specific embodiment, the
上述结构在设置旋风筒31后,自油气进口11输入旋风筒31内的油气混合物会以打旋的方式进入分离组件2,此过程中油气混合物会与旋风筒31碰撞分离出部分油液,同时旋风筒31会对油气混合物增压并加强其旋流作用,以使油气混合物进入到分离组件2后能获得更好的离心分离效果。未更好的引导油气混合物进入到旋风筒31,如图8所示,还可在旋风筒31与油气进口11之间设置阿基米德螺线流道311,采用阿基米德螺线流道311,不仅分离效率高,而且能够加速气流流动,起到较佳的增压作用,在降低主轴21转速、减少碟片23数量和增加碟片23间隙情况下,上述结构的增压作用能够使离心式油气分离装置的出气口12和油气进口11之间保持较高的压升。After the
内循环件3还可以包括叶轮32,叶轮32设置在主轴21上,叶轮32位于旋风筒31与分离组件2之间,叶轮32用于对油气混合物进行增压及加强旋流作用。The
通过在旋风筒31的基础上增设叶轮32,主轴21在带动叶轮32旋转时,叶轮32也会与油气混合物碰撞分离出部分油液,同时对油气混合物进行增压和扰流,使原先打旋的油气混合物能以更高速的旋流进入到分离组件2,从而进一步提高离心分离的效果。此外,叶轮32的增压作用还可以提高出气口12和油气进口11之间的压升,压升较高,能够保证与该离心式油气分离装置相连的曲轴箱(图未示)内的负压较大,油液和气体不容易外溢,可靠性高。By adding an
参见图4、图8-9所示,在一具体实施方式中,油气进口11处和/或出气口12处设置有插接件8,插接件8用于分离油气混合物中的部分油液。Referring to Figure 4 and Figures 8-9, in a specific embodiment, a plug-in
上述结构中油气进口11处的插接件8用于初滤油气混合物中的油液,具体的说,油气混合物从油气进口11处进入首先会与插接件8碰撞,部分油液会在此处的插接件8上团聚形成大粒径油液后被分离,从而起到初滤油气混合物中的油液的作用。优选地,位于油气进口11处的插接件8为弧形结构,在分离部分油液的同时还可对油气混合物起导流的作用,使油气混合物以打旋的方式进入分离组件2,提高后续油气分离的效果。出气口12处的插接件8用于终滤油气混合物中的油液,具体的说,气体在从出气口12排出时,气体中残留的少量油液会与此处的插接件8碰撞,并在团聚形成大粒径油液后被分离,保证排出气体的纯净度,减少机油损耗。In the above structure, the
此外,油气进口11处和出气口12处的插接件8还可以增加的油气混合物的流速,进而提高出气口12和油气进口11之间的压升,压升较高,能够保证与该离心式油气分离装置相连的曲轴箱内的负压较大,油液和气体不容易外溢,可靠性高。In addition, the
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下,在发明的范围内可以对上述实施例进行变化、修改、替换和变型,所有的这些改变都应该属于本发明权利要求的保护范围之内。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Under the circumstances, the above embodiments can be changed, modified, replaced and modified within the scope of the invention, and all these changes should fall within the protection scope of the claims of the present invention.
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