CN116003903A - Porous material, preparation method and application thereof - Google Patents
Porous material, preparation method and application thereof Download PDFInfo
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Abstract
一种具备黏弹特性的多孔物质,所述多孔物质的基材由颗粒构成,在所述基材之外至少形成一黏弹层,所述黏弹层中嵌有所述颗粒。所述颗粒是无特定形状的几何体,所述颗粒的尺寸在0.7毫米到1.4毫米之间。所述颗粒包括固体颗粒、液体颗粒。所述黏弹层的厚度至少为0.1mm。所述的具备黏弹特性的多孔物质的制备方法,包括以下步骤:(1)将天然颗粒或人工颗粒与聚烯烃弹性体充分混合;(2)在一定的条件下,形成一种黏弹层并且在黏弹层中嵌入颗粒;(3)所述颗粒采用封装胶膜包裹颗粒的工艺。本发明还公开了使用所述的具备黏弹特性的多孔物质制备烟嘴的方法,破除了加热烟支撑段必须通过中空构件解决的行业惯例,兼具颗粒结构降温和柔性加工的双重优势。
A porous substance with viscoelastic properties, the substrate of the porous substance is composed of particles, at least one viscoelastic layer is formed outside the substrate, and the particles are embedded in the viscoelastic layer. The particles are geometric bodies of no particular shape, and the size of the particles is between 0.7 mm and 1.4 mm. The particles include solid particles and liquid particles. The thickness of the viscoelastic layer is at least 0.1mm. The preparation method of the porous substance with viscoelastic properties includes the following steps: (1) fully mixing natural particles or artificial particles with polyolefin elastomer; (2) forming a viscoelastic layer under certain conditions And embedding particles in the viscoelastic layer; (3) The particles adopt the process of encapsulating the particles with an encapsulation film. The invention also discloses a method for preparing a cigarette holder by using the porous material with viscoelastic properties, which breaks the industry practice that the heated cigarette support section must be solved by a hollow member, and has the dual advantages of particle structure cooling and flexible processing.
Description
技术领域technical field
本发明属于烟草制品生产技术领域,涉及加热卷烟烟嘴用降温颗粒及其制备方法。The invention belongs to the technical field of tobacco product production, and relates to cooling granules for heating cigarette holders and a preparation method thereof.
背景技术Background technique
CN 103330283 B公布了一种形成被包裹的多孔物质的方法,其包括连续将基质材料引入模腔中,所述基质材料包含多个活性颗粒和多个粘合剂颗粒,其中根据ASTM D1238粘合剂颗粒在190℃和15kg下的熔体流动指数小于或等于3.5g/10min;将所述基质材料的至少一部分加热到175℃至300℃,以便将所述基质材料粘合在多个接触点处,从而形成被包裹的长态多孔物质,以及径向切割所述被包裹的长态多孔物质,从而得到被包裹的多孔物质;其中形成被包裹的多孔物质包括用包装作模腔的内衬,和其中将包装连续供料穿过模腔。CN 103330283 B discloses a method for forming an encapsulated porous mass, which includes continuously introducing a matrix material into a mold cavity, said matrix material comprising a plurality of active particles and a plurality of binder particles, wherein the adhesive is bonded according to ASTM D1238 The melt flow index of the agent particles at 190°C and 15kg is less than or equal to 3.5g/10min; heating at least a portion of the matrix material to a temperature between 175°C and 300°C to bond the matrix material at multiple points of contact place, thereby forming a wrapped elongated porous substance, and radially cutting the wrapped elongated porous substance, thereby obtaining a wrapped porous substance; wherein forming the wrapped porous substance includes using the packaging as an inner liner of a mold cavity , and wherein the packaging is continuously fed through the mold cavity.
CN109691697A公布了一种气溶胶生成制品,包括气溶胶雾化单元、烟气降温单元,所述烟气降温单元位于所述气溶胶雾化单元所产生的烟气流向的下游。所述烟气降温单元包括基础颗粒、粘合剂颗粒及包裹材料;粘合剂颗粒与粘合剂颗粒、粘合剂颗粒与基础颗粒、基础颗粒与基础颗粒之间形成接触点在多处物理粘合,包裹材料包裹在外从而形成多孔结构的条棒。CN109691697A discloses an aerosol generating product, comprising an aerosol atomization unit and a flue gas cooling unit, and the flue gas cooling unit is located downstream of the gas flow direction generated by the aerosol atomization unit. The flue gas cooling unit includes basic particles, binder particles and wrapping materials; contact points are formed between the binder particles and the binder particles, the binder particles and the base particles, and the base particles and the base particles in multiple physical locations. Adhesive, rods wrapped with wrapping material to form a porous structure.
颗粒与颗粒直接的粘接是上述专利的核心,导致最直接的结果是颗粒本身的硬度叠加了粘接剂形成的空间网状颗粒矩阵后综合硬度,使得多孔物质的最终硬度超过95%。硬度高导致的基本无弹性形变的事实,在加工及后续应用过程中会导致各种各样不利的影响。The direct particle-to-particle bonding is the core of the above-mentioned patents, leading to the most direct result that the hardness of the particle itself is superimposed on the space network particle matrix formed by the adhesive, and the combined hardness makes the final hardness of the porous material exceed 95%. The fact that there is essentially no elastic deformation due to high hardness can lead to various adverse effects during processing and subsequent application.
发明内容Contents of the invention
本发明的目的在于提供一种具备黏弹特性的多孔材料、其制备方法与应用,所谓黏弹是指产品受压而下陷,但又不会表现出强烈的反弹力(如黏土受压下陷),当压力移除后产品会逐渐恢复到原有外形(如弹簧复原)。The object of the present invention is to provide a porous material with viscoelastic properties, its preparation method and application. The so-called viscoelasticity means that the product sinks under pressure, but does not show strong rebound force (such as clay sinking under pressure) , when the pressure is removed, the product will gradually return to its original shape (such as spring recovery).
为达到上述目的,本发明采用的技术方案包括:In order to achieve the above object, the technical scheme adopted in the present invention comprises:
一种具备黏弹特性的多孔物质,所述多孔物质的基质材料由颗粒构成,在所述基质材料之外至少形成一黏弹层,所述黏弹层中嵌有所述颗粒。A porous substance with viscoelastic properties, the matrix material of the porous substance is composed of particles, at least one viscoelastic layer is formed outside the matrix material, and the particles are embedded in the viscoelastic layer.
所述黏弹层的结构特征在于:黏弹层的外部有包裹材料,包括但不限于成型纸,黏弹层与包裹材料之间形成黏弹层界面与包裹材料形成的外表面,黏弹层与基质材料之间形成黏弹层界面的内表面。黏弹层界面层内表面粘连颗粒及黏弹层界面层包裹的颗粒都可微小三维移动。The structural feature of the viscoelastic layer is that there is a wrapping material on the outside of the viscoelastic layer, including but not limited to molding paper, the viscoelastic layer interface and the outer surface formed by the wrapping material are formed between the viscoelastic layer and the wrapping material, and the viscoelastic layer The inner surface that forms a viscoelastic layer interface with the matrix material. Both the adhered particles on the inner surface of the viscoelastic interface layer and the particles wrapped by the viscoelastic interface layer can move in three dimensions.
可选地,所述颗粒是无特定形状的几何体,所述颗粒的尺寸在0.7毫米到1.4毫米之间。Optionally, the particles are geometric bodies of no specific shape, and the size of the particles is between 0.7 mm and 1.4 mm.
可选地,所述颗粒包括固体颗粒、液体颗粒。Optionally, the particles include solid particles and liquid particles.
可选地,所述黏弹层的厚度至少为0.1mm。Optionally, the viscoelastic layer has a thickness of at least 0.1 mm.
所述的具备黏弹特性的多孔物质的制备方法,包括以下步骤:The preparation method of the porous substance with viscoelastic properties comprises the following steps:
(1)将天然颗粒或人工颗粒与聚烯烃弹性体充分混合;(1) Fully mix natural particles or artificial particles with polyolefin elastomer;
(2)在一定的条件下,形成一种黏弹层并且在黏弹层中嵌入颗粒;(2) Under certain conditions, a viscoelastic layer is formed and particles are embedded in the viscoelastic layer;
(3)所述颗粒采用封装胶膜包裹颗粒的工艺。(3) The particles adopt the process of encapsulating the particles with an encapsulation film.
可选地,步骤(1)中所述颗粒和聚烯烃弹性体的重量比例为50︰50至90︰10。Optionally, the weight ratio of the particles to the polyolefin elastomer in step (1) is 50:50 to 90:10.
可选地,所述聚烯烃弹性体是以乙烯或丙烯为主要聚合单元,以α-烯烃为共聚单体进行聚合得到的共聚物。Optionally, the polyolefin elastomer is a copolymer obtained by polymerizing ethylene or propylene as the main polymerized unit and α-olefin as the comonomer.
可选地,所述α-烯烃是4~8个碳的α-烯烃。Optionally, the α-olefin is an α-olefin with 4-8 carbons.
可选地,步骤(2)中所述一定条件包括热交换。Optionally, the certain conditions in step (2) include heat exchange.
可选地,步骤(3)中所述封装胶膜包裹颗粒的工艺是指:将所述颗粒与黏弹特性的聚烯烃弹性体充分混合,制备所述基材;在包裹材料与基材贴合的界面上,聚烯烃弹性体加热后自然形成胶膜,胶膜在包裹材料的限定下,形成环状封装胶膜;胶膜与包裹材料接触的界面平整圆润,界面层内表面粘连颗粒,即构成所述黏弹层,黏弹层界面层内表面粘连颗粒及黏弹层界面层包裹的颗粒都可微小三维移动。Optionally, the process of encapsulating the particles with the encapsulation film in step (3) refers to: fully mixing the particles with the polyolefin elastomer with viscoelastic properties to prepare the substrate; On the joint interface, the polyolefin elastomer naturally forms an adhesive film after heating, and the adhesive film forms a ring-shaped packaging adhesive film under the limitation of the wrapping material; the interface between the adhesive film and the wrapping material is flat and round, and the inner surface of the interface layer adheres to particles. That is to say, the viscoelastic layer, the particles adhered to the inner surface of the interface layer of the viscoelastic layer, and the particles wrapped by the interface layer of the viscoelastic layer can all move microscopically in three dimensions.
所述基材内部的颗粒在聚烯烃弹性体形成点状或者网格状胶膜上连接;所述界面层的颗粒形成环状封装胶膜上连接。The particles inside the base material are connected on the polyolefin elastomer to form a point-shaped or grid-shaped adhesive film; the particles in the interface layer are connected to form a ring-shaped encapsulation adhesive film.
可选地,步骤(1)中所述人工颗粒的制备方法包括湿法制粒、喷雾制粒及干法制粒。Optionally, the preparation method of the artificial granules in step (1) includes wet granulation, spray granulation and dry granulation.
使用所述的具备黏弹特性的多孔物质制备烟嘴的方法,包括以下步骤:将基质材料通过进料漏斗依靠自然重力或者封闭正压通过进料路径,进入滤棒成型腔;在进入滤棒成型腔时,包裹用的成型纸也一起进入滤棒成型腔;在滤棒成型腔外设置有加热元件,对滤棒成型腔进行加热;颗粒在滤棒成型腔封装胶膜成型,在滤棒成型腔脱出端;设置切刀对颗粒封装胶膜后的连续条状物进行分切,得到规定长度、规定圆周的一种颗粒封装胶膜烟嘴。The method for preparing a cigarette holder using the porous material with viscoelastic properties includes the following steps: passing the matrix material through the feeding funnel through the feeding path by natural gravity or closed positive pressure, and entering the filter rod forming cavity; The molding paper used for wrapping also enters the filter rod forming cavity together; a heating element is arranged outside the filter rod forming cavity to heat the filter rod forming cavity; Cavity protruding end; a cutter is set to cut the continuous strip after the particle-encapsulated film to obtain a particle-encapsulated film cigarette holder with a specified length and a specified circumference.
可选地,通过调整颗粒填充密度,以及颗粒与聚烯烃弹性体的配比,将烟嘴的封闭压降的加工范围控制在100~600毫米水柱。Optionally, by adjusting the packing density of the particles and the ratio of the particles to the polyolefin elastomer, the processing range of the closed pressure drop of the cigarette holder is controlled within 100-600 mm of water column.
可选地,将所述基质材料加热到150℃至300℃,黏弹层的厚度为0.1-0.9mm;加热到175℃至250℃,黏弹层的厚度为0.3-0.7mm;加热到195℃至220℃,黏弹层的厚度为0.4-0.6mm。Optionally, the matrix material is heated to 150°C to 300°C, the thickness of the viscoelastic layer is 0.1-0.9mm; heated to 175°C to 250°C, the thickness of the viscoelastic layer is 0.3-0.7mm; heated to 195 °C to 220 °C, the thickness of the viscoelastic layer is 0.4-0.6mm.
使用所述的具备黏弹特性的多孔物质制备烟嘴的方法,包括以下步骤:将颗粒加工原料在正压料仓中通过施加的正压产生向进料带的运动,进料带是含有透气孔的带状物体,方便负压元件产生的负压通过透气孔施加到颗粒加工原料上,在进料带上形成颗粒堆积连续条状物;所述进料带在传动罗拉的作用下形成循环颗粒传输运动,在平整切刀的作用下,对进料带上形成颗粒堆积连续条状物进行平整修正,使得所述进料带上形成颗粒堆积更符合烟用需求;经过所述平整切刀后,所述进料带上形成颗粒堆积连续条状物继续向左侧运动,通过导纸辊的作用,成型纸与所述进料带上形成颗粒连续条状物进行通向运动,最终完成成型纸对所述进料带上形成颗粒连续条状物的包裹,档料装置将进料带上未能完全掉落的颗粒进行档料清理,确保所述进料带通过传动罗拉回转后,所述进料带表面干净无颗粒,完成循环负压吸料过程;加热单元对所述成型纸包裹后的所述进料带上颗粒连续条状物进行加热定型,后续在切刀的作用下,得到规定长度、规定圆周的一种颗粒封装胶膜烟嘴。The method for preparing a cigarette holder by using the porous substance with viscoelastic properties includes the following steps: the granular processing raw material is moved to the feed belt through the positive pressure applied in the positive pressure silo, and the feed belt is made of air holes. The belt-shaped object is convenient for the negative pressure generated by the negative pressure element to be applied to the raw materials for particle processing through the air holes, and a continuous strip of particle accumulation is formed on the feeding belt; the feeding belt forms a circulating particle under the action of the driving roller. Transmission movement, under the action of the leveling cutter, the continuous strips of particle accumulation formed on the feeding belt are smoothed and corrected, so that the particle accumulation formed on the feeding belt is more in line with the needs of cigarettes; after passing through the leveling cutter , the continuous strips of particle accumulation formed on the feeding belt continue to move to the left, and through the action of the paper guide roller, the forming paper and the continuous strips of particles formed on the feeding belt move toward each other, and finally the forming is completed The paper wraps the continuous strips of particles on the feeding belt, and the blocking device cleans up the particles that have not completely fallen on the feeding belt to ensure that after the feeding belt rotates through the transmission roller, the The surface of the feed belt is clean and free of particles, and the cycle negative pressure suction process is completed; the heating unit heats and shapes the continuous strips of particles on the feed belt wrapped in the molding paper, and then under the action of the cutter, A particle-encapsulated film cigarette holder with specified length and specified circumference is obtained.
可选地,通过调整颗粒填充密度,以及颗粒与聚烯烃弹性体的配比,将烟嘴的封闭压降的加工范围控制在30~100毫米水柱。Optionally, by adjusting the filling density of the particles and the ratio of the particles to the polyolefin elastomer, the processing range of the closed pressure drop of the cigarette holder is controlled within 30-100 mm of water column.
从另外的角度加以说明:本发明的多孔物质的基材由颗粒构成,至少形成一种黏弹层并且在黏弹层中嵌入颗粒,通过卷制设备将黏弹层界面层内表面粘连颗粒及黏弹层界面层包裹的颗粒在包裹材料的作用下,形成条状。黏弹层的厚度至少0.1mm。To illustrate from another angle: the base material of the porous material of the present invention is composed of particles, at least one viscoelastic layer is formed and the particles are embedded in the viscoelastic layer, and the inner surface of the viscoelastic layer interface layer is adhered to the particles and the viscoelastic layer by rolling equipment. The particles wrapped by the interface layer of the viscoelastic layer form strips under the action of the wrapping material. The thickness of the viscoelastic layer is at least 0.1mm.
本发明所述颗粒是指在尺寸范围内具有无特定形状的几何体,这里所说的尺寸一般在0.7毫米到1.4毫米,颗粒不仅指固体颗粒,还有雾滴、油珠等液体颗粒。颗粒按来源又可分为天然颗粒,人工颗粒。人工颗粒制造方法可以分为以下几种:The particle in the present invention refers to a geometric body with no specific shape within the size range. The size mentioned here is generally 0.7 mm to 1.4 mm. The particle not only refers to solid particles, but also liquid particles such as mist and oil droplets. Granules can be divided into natural granules and artificial granules according to their sources. Artificial particle manufacturing methods can be divided into the following categories:
湿法制粒:在药物粉末中加入粘合剂或润湿剂先制成软材,过筛而制成湿颗粒,湿颗粒干燥后再经过整粒而得。湿法制成的颗粒具有表面改性较好、外形美观、耐磨性较强、压缩成形性好等优点,在医药工业中应用最为广泛。Wet granulation: adding a binder or wetting agent to the drug powder to make a soft material, sieving to make wet granules, drying the wet granules and then sizing. Granules produced by wet method have the advantages of good surface modification, beautiful appearance, strong wear resistance, good compression formability, etc., and are most widely used in the pharmaceutical industry.
喷雾制粒:将原、辅料与粘合剂混合,不断搅拌制成含固体量约为50%-60%的药物溶液或混悬液,再用泵通过高压喷雾器喷雾于干燥室内的热气流中,使水分迅速蒸发以直接制成球形干燥细颗粒的方法。Spray granulation: Mix the raw materials, auxiliary materials and binders, stir continuously to make a drug solution or suspension with a solid content of about 50%-60%, and then use a pump to spray it into the hot air in the drying room through a high-pressure sprayer , the method of rapidly evaporating water to directly make spherical dry fine particles.
干法制粒:将药物粉末(必要时加入稀释剂等)混匀后,用适宜的设备直接压成块,再破碎成所需大小颗粒的方法。该法靠压缩力的作用使粒子间产生结合力。Dry granulation: After mixing the drug powder (if necessary, adding a diluent, etc.), it is directly pressed into blocks with suitable equipment, and then crushed into particles of the required size. This method relies on the effect of compression force to generate binding force between particles.
将颗粒与黏弹特性的聚烯烃弹性体充分混合,聚烯烃弹性体POE是以乙烯或丙烯为主要聚合单元,以α-烯烃(以4~8个碳的α-烯烃为主,如1-丁烯、1-己烯、1-辛烯)为共聚单体进行聚合得到的共聚物。其中碳碳主链结晶区(树脂相)起物理交联点的作用,而一定量α-烯烃的引入削弱了碳碳主链的结晶区,形成了呈现橡胶弹性的无定型区(橡胶相)。聚合物的微观结构决定了其宏观性能,与传统聚合方法制备的聚合物相比,一方面POE有很窄的分子量分布和短支链分布,因而具有优异的物理力学性能(高弹性、高强度、高伸长率)和良好的低温性能;同时,较窄的分子量分布可以使材料在注塑和挤出过程中不易产生挠曲。Fully mix the particles with viscoelastic polyolefin elastomers. The polyolefin elastomer POE is mainly polymerized with ethylene or propylene, and α-olefins (mainly α-olefins with 4 to 8 carbons, such as 1- Butene, 1-hexene, 1-octene) are copolymers obtained by polymerizing comonomers. Among them, the crystalline region of the carbon-carbon main chain (resin phase) acts as a physical cross-linking point, and the introduction of a certain amount of α-olefin weakens the crystalline region of the carbon-carbon main chain, forming an amorphous region (rubber phase) that exhibits rubber elasticity. . The microstructure of the polymer determines its macroscopic properties. Compared with polymers prepared by traditional polymerization methods, on the one hand, POE has a narrow molecular weight distribution and short branched chain distribution, so it has excellent physical and mechanical properties (high elasticity, high strength, etc.) , high elongation) and good low temperature performance; at the same time, the narrow molecular weight distribution can make the material less prone to deflection during injection molding and extrusion.
另一方面,由于POE分子链是饱和的,且所含叔碳原子相对较少,因而具有优异的耐热老化和抗紫外线性能。其中根据ASTM D1238粘合剂颗粒在190℃和2.16kg下的熔体流动指数小于或等于15g/10min。选用陶氏化学(上海)有限公司ENGAGETM 11527 1154711567。在一定的条件下,形成一种黏弹层并且在黏弹层中嵌入颗粒,通过卷制设备将黏弹层及黏弹层中嵌入颗粒在包裹材料的作用下,形成条状。黏弹层的厚度至少0.1mm。所谓一定条件是指,包括但不限于热交换,热交换一般通过热传导、热对流和热辐射三种方式来完成。On the other hand, because the POE molecular chain is saturated and contains relatively few tertiary carbon atoms, it has excellent heat aging resistance and UV resistance. Wherein according to ASTM D1238, the melt flow index of the adhesive particles at 190° C. and 2.16 kg is less than or equal to 15 g/10 min. ENGAGE TM 11527 1154711567 from Dow Chemical (Shanghai) Co., Ltd. was selected. Under certain conditions, a viscoelastic layer is formed and particles are embedded in the viscoelastic layer, and the viscoelastic layer and the particles embedded in the viscoelastic layer are formed into strips under the action of the wrapping material through rolling equipment. The thickness of the viscoelastic layer is at least 0.1mm. The so-called certain conditions refer to, including but not limited to, heat exchange, and heat exchange is generally accomplished in three ways: heat conduction, heat convection, and heat radiation.
本发明颗粒粘接工艺采用封装胶膜包裹颗粒的工艺。The particle bonding process of the present invention adopts the process of encapsulating the particles with an encapsulation film.
所谓封装胶膜是指,将颗粒与黏弹特性的聚烯烃弹性体ENGAGETM11527充分混合,制备所述基质材料。在包裹材料与基质材料贴合的界面上,聚烯烃弹性体ENGAGETM11527加热后自然形成胶膜,胶膜在包裹材料的限定下,形成环状封装胶膜。胶膜与包裹材料接触的界面平整圆润,界面层内表面粘连颗粒,即构成所述黏弹层,黏弹层界面层内表面粘连颗粒及黏弹层界面层包裹的颗粒(内部颗粒在聚烯烃弹性体ENGAGETM11527形成点状或者网格状胶膜(区别于界面层形成的环状封装胶膜)上连接)都可微小三维移动。换言之,所述基材内部的颗粒在聚烯烃弹性体形成点状或者网格状胶膜上连接;所述界面层的颗粒形成环状封装胶膜上连接。The so-called encapsulation film means that the matrix material is prepared by fully mixing particles with viscoelastic polyolefin elastomer ENGAGE TM 11527. On the bonding interface between the wrapping material and the matrix material, the polyolefin elastomer ENGAGE TM 11527 naturally forms an adhesive film after heating, and the adhesive film forms a ring-shaped encapsulation adhesive film under the limitation of the wrapping material. The interface between the adhesive film and the wrapping material is flat and round, and the particles on the inner surface of the interface layer constitute the viscoelastic layer. The elastic body ENGAGE TM 11527 forms a dot-like or grid-like adhesive film (different from the ring-shaped packaging adhesive film formed by the interface layer) and can move in a small three-dimensional way. In other words, the particles inside the substrate are connected on the polyolefin elastomer to form a dot-shaped or grid-shaped adhesive film; the particles in the interface layer are connected to form a ring-shaped encapsulation adhesive film.
以下从另外一个角度对本发明进一步加以说明:The present invention is further described from another angle below:
例1example 1
聚烯烃弹性体POE是以乙烯或丙烯为主要聚合单元,以α-烯烃(以4~8个碳的α-烯烃为主,如1-丁烯、1-己烯、1-辛烯)为共聚单体进行聚合得到的共聚物。其中碳碳主链结晶区(树脂相)起物理交联点的作用,而一定量α-烯烃的引入削弱了碳碳主链的结晶区,形成了呈现橡胶弹性的无定型区(橡胶相)。聚合物的微观结构决定了其宏观性能,与传统聚合方法制备的聚合物相比,一方面POE有很窄的分子量分布和短支链分布,因而具有优异的物理力学性能(高弹性、高强度、高伸长率)和良好的低温性能;同时,较窄的分子量分布可以使材料在注塑和挤出过程中不易产生挠曲。Polyolefin elastomer POE is based on ethylene or propylene as the main polymerization unit, with α-olefins (mainly α-olefins with 4 to 8 carbons, such as 1-butene, 1-hexene, 1-octene) as the main polymerization unit. A copolymer obtained by polymerizing comonomers. Among them, the crystalline region of the carbon-carbon main chain (resin phase) acts as a physical cross-linking point, and the introduction of a certain amount of α-olefin weakens the crystalline region of the carbon-carbon main chain, forming an amorphous region (rubber phase) that exhibits rubber elasticity. . The microstructure of the polymer determines its macroscopic properties. Compared with polymers prepared by traditional polymerization methods, on the one hand, POE has a narrow molecular weight distribution and short branched chain distribution, so it has excellent physical and mechanical properties (high elasticity, high strength, etc.) , high elongation) and good low temperature performance; at the same time, the narrow molecular weight distribution can make the material less prone to deflection during injection molding and extrusion.
另一方面,由于POE分子链是饱和的,且所含叔碳原子相对较少,因而具有优异的耐热老化和抗紫外线性能。其中根据ASTM D1238粘合剂颗粒在190℃和2.16kg下的熔体流动指数小于或等于15g/10min。选用陶氏化学(上海)有限公司ENGAGETM11527。On the other hand, because the POE molecular chain is saturated and contains relatively few tertiary carbon atoms, it has excellent heat aging resistance and UV resistance. Wherein according to ASTM D1238, the melt flow index of the adhesive particles at 190° C. and 2.16 kg is less than or equal to 15 g/10 min. ENGAGE TM 11527 from Dow Chemical (Shanghai) Co., Ltd. was selected.
将所述基质材料加热到150℃至300℃,优选将所述基质材料加热到175℃至250°C,更优选将所述基质材料加热到195℃至220℃。The matrix material is heated to 150°C to 300°C, preferably the matrix material is heated to 175°C to 250°C, more preferably the matrix material is heated to 195°C to 220°C.
加热到150℃至300℃,黏弹层的厚度约为0.1-0.9mm,加热到175℃至250℃,黏弹层的厚度约为0.3-0.7mm,加热到195℃至220℃,黏弹层的厚度约为0.4-0.6mm。When heated to 150°C to 300°C, the thickness of the viscoelastic layer is about 0.1-0.9mm; when heated to 175°C to 250°C, the thickness of the viscoelastic layer is about 0.3-0.7mm; The thickness of the layer is about 0.4-0.6 mm.
将颗粒与黏弹特性的聚烯烃弹性体ENGAGETM11527充分混合,制备所说基质材料,基质材料以50︰50至90︰10重量比例包含所述颗粒和所述黏弹特性的聚烯烃弹性体。基质材料通过进料漏斗21依靠自然重力或者封闭正压(图中未示意)通过进料路径22,进入滤棒成型腔24,在进入滤棒成型腔24时,包裹用的成型纸8也一起进入滤棒成型腔24。在滤棒成型腔24外设置有加热元件25,对滤棒成型腔24进行加热,颗粒在滤棒成型腔24封装胶膜成型;在滤棒成型腔24脱出端,有切刀11对颗粒封装胶膜后的连续条状物进行分切,达到规定长度、规定圆周的一种颗粒粘结烟嘴。Fully mixing the particles with viscoelastic polyolefin elastomer ENGAGE TM 11527 to prepare the matrix material, the matrix material contains the particles and the viscoelastic polyolefin elastomer in a weight ratio of 50:50 to 90:10 . The matrix material passes through the
所谓封装胶膜是指,将颗粒与黏弹特性的聚烯烃弹性体ENGAGETM11527充分混合,制备所述基质材料。在包裹材料与基质材料贴合的界面上,聚烯烃弹性体ENGAGETM11527加热后自然形成胶膜,胶膜在包裹材料的限定下,形成环状封装胶膜。胶膜与包裹材料接触的界面平整圆润,界面层内表面粘连颗粒,即构成所述黏弹层,黏弹层界面层内表面粘连颗粒及黏弹层界面层包裹的颗粒(内部颗粒在聚烯烃弹性体ENGAGETM11527形成点状或者网格状胶膜(区别于界面层形成的环状封装胶膜)上连接)都可微小三维移动。The so-called encapsulation film means that the matrix material is prepared by fully mixing particles with viscoelastic polyolefin elastomer ENGAGE TM 11527. On the bonding interface between the wrapping material and the matrix material, the polyolefin elastomer ENGAGE TM 11527 naturally forms an adhesive film after heating, and the adhesive film forms a ring-shaped encapsulation adhesive film under the limitation of the wrapping material. The interface between the adhesive film and the wrapping material is flat and round, and the particles on the inner surface of the interface layer constitute the viscoelastic layer. The elastic body ENGAGE TM 11527 forms a dot-like or grid-like adhesive film (different from the ring-shaped packaging adhesive film formed by the interface layer) and can move in a small three-dimensional manner.
通过调整颗粒填充密度,以及颗粒与聚烯烃弹性体的配比,可以将烟嘴的封闭压降的加工范围控制在300~600毫米水柱。By adjusting the filling density of the particles and the ratio of the particles to the polyolefin elastomer, the processing range of the closed pressure drop of the cigarette holder can be controlled within 300-600 mm of water column.
其中根据ASTM D1238粘合剂颗粒在190℃和2.16kg下的熔体流动指数小于或等于5g/10min。选用陶氏化学(上海)有限公司ENGAGETM11547。将所述基质材料的至少一部分或者全部加热到150℃至300℃,优选将所述基质材料的至少一部分或者全部加热到175℃至250℃,更优选将所述基质材料的至少一部分或者全部加热到195℃至220℃。Wherein according to ASTM D1238, the melt flow index of the adhesive particles at 190° C. and 2.16 kg is less than or equal to 5 g/10 min. ENGAGE TM 11547 from Dow Chemical (Shanghai) Co., Ltd. was selected. Heating at least a part or all of the host material to 150°C to 300°C, preferably heating at least a part or all of the host material to 175°C to 250°C, more preferably heating at least a part or all of the host material to 195°C to 220°C.
加热到150℃至300℃,黏弹层的厚度为0.1-0.8mm,加热到175℃至250℃,黏弹层的厚度为0.3-0.6mm,加热到195℃至220℃,黏弹层的厚度为0.4-0.5mm。Heating to 150°C to 300°C, the thickness of the viscoelastic layer is 0.1-0.8mm, heating to 175°C to 250°C, the thickness of the viscoelastic layer is 0.3-0.6mm, heating to 195°C to 220°C, The thickness is 0.4-0.5mm.
将颗粒与黏弹特性的聚烯烃弹性体ENGAGETM11547充分混合,制备所说基质材料,基质材料以50︰50至90︰10包含所述颗粒和所述黏弹特性的聚烯烃弹性体。基质材料通过进料漏斗21依靠自然重力或者封闭正压(图中未画出)通过进料路径22,进入滤棒成型腔24,在进入滤棒成型腔24时,包裹用的成型纸8也一起进入滤棒成型腔24。在滤棒成型腔24外设置有加热元件25,对滤棒成型腔进行加热24,颗粒在滤棒成型腔24封装胶膜成型,在滤棒成型腔24脱出端,有切刀11对颗粒封装胶膜后的连续条状物进行分切,达到规定长度、规定圆周的一种颗粒封装胶膜烟嘴。The matrix material is prepared by thoroughly mixing the particles with the viscoelastic polyolefin elastomer ENGAGE TM 11547. The matrix material contains the particles and the viscoelastic polyolefin elastomer at a ratio of 50:50 to 90:10. The matrix material passes through the
通过调整颗粒填充密度,以及颗粒与聚烯烃弹性体的配比,可以将烟嘴的封闭压降的加工范围控制在100~300毫米水柱。By adjusting the filling density of the particles and the ratio of the particles to the polyolefin elastomer, the processing range of the closed pressure drop of the cigarette holder can be controlled within 100-300 mm of water column.
基质材料以0.7mm颗粒和聚烯烃弹性体的重量比例为50︰50,颗粒填充密度400-800mg/ml,烟嘴的封闭压降的加工范围控制在150~300毫米水柱。具体包括:The matrix material has a weight ratio of 0.7 mm particles and polyolefin elastomer at 50:50, the packing density of particles is 400-800 mg/ml, and the processing range of closed pressure drop of the cigarette holder is controlled at 150-300 mm water column. Specifically include:
(1)重量比例为50︰50,将颗粒填充密度控制在400mg/ml,则烟嘴的封闭压降为150毫米水柱;(1) The weight ratio is 50:50, and the packing density of the particles is controlled at 400 mg/ml, so the closed pressure drop of the cigarette holder is 150 mm water column;
(2)重量比例为50︰50,将颗粒填充密度控制在800mg/ml,则烟嘴的封闭压降为300毫米水柱;(2) The weight ratio is 50:50, and the packing density of the particles is controlled at 800 mg/ml, so the closed pressure drop of the cigarette holder is 300 mm water column;
(3)重量比例为50︰50,将颗粒填充密度控制在680mg/ml,则烟嘴的封闭压降为250毫米水柱。(3) The weight ratio is 50:50, and the packing density of the particles is controlled at 680 mg/ml, so the closed pressure drop of the mouthpiece is 250 mm water column.
基质材料以1.4mm颗粒和聚烯烃弹性体的重量比例为90︰10,颗粒填充密度100-400mg/ml,烟嘴的封闭压降的加工范围控制在100~200毫米水柱。具体包括:The matrix material has a weight ratio of 1.4 mm particles and polyolefin elastomer at 90:10, the packing density of particles is 100-400 mg/ml, and the processing range of closed pressure drop of the cigarette holder is controlled at 100-200 mm water column. Specifically include:
(1)重量比例为90︰10,将颗粒填充密度控制在100mg/ml,则烟嘴的封闭压降为100毫米水柱;(1) The weight ratio is 90:10, and the packing density of the particles is controlled at 100 mg/ml, so the closed pressure drop of the cigarette holder is 100 mm water column;
(2)重量比例为90︰10,将颗粒填充密度控制在400mg/ml,则烟嘴的封闭压降为200毫米水柱;(2) The weight ratio is 90:10, and the packing density of the particles is controlled at 400 mg/ml, so the closed pressure drop of the cigarette holder is 200 mm water column;
(3)重量比例为90︰10,将颗粒填充密度控制在300mg/ml为160毫米水柱。(3) The weight ratio is 90:10, and the packing density of the particles is controlled at 300 mg/ml to 160 mm water column.
例2Example 2
其中根据ASTM D1238粘合剂颗粒在190℃和2.16kg下的熔体流动指数小于或等于1g/10min。选用陶氏化学(上海)有限公司ENGAGETM11567。将颗粒与黏弹特性的聚烯烃弹性体ENGAGETM11567充分混合,制备所说基质材料,基质材料以50︰50至90︰10重量比例包含所述颗粒和所述黏弹特性的聚烯烃弹性体。颗粒加工原料5在正压料仓4中通过施加的正压产生向进料带1的运动,进料带1通常是含有透气孔的带状物体,方便负压元件3产生的负压通过透气孔施加到颗粒加工原料5上,在进料带1上形成颗粒堆积连续条状物。进料带1在传动罗拉2的作用下形成循环颗粒传输运动,在平整切刀6的作用下,对进料带1上形成颗粒堆积连续条状物进行平整修正,使得进料带1上形成颗粒堆积更符合烟用需求。经过平整切刀6后,进料带1上形成颗粒堆积连续条状物继续向左侧运动,通过导纸辊7的作用,成型纸8与进料带1上形成颗粒连续条状物进行通向运动,最终完成成型纸8对进料带1上形成颗粒连续条状物的包裹,档料装置9将进料带1上未能完全掉落的颗粒进行档料清理,确保进料带1通过传动罗拉2回转后,进料带1表面干净无颗粒,完成循环负压吸料过程。加热单元10对成型纸8包裹后的进料带1上颗粒连续条状物进行加热定型,后续在切刀11的作用下,达到规定长度、规定圆周的一种颗粒封装胶膜烟嘴。Wherein according to ASTM D1238, the melt flow index of the adhesive particles at 190° C. and 2.16 kg is less than or equal to 1 g/10 min. ENGAGE TM 11567 from Dow Chemical (Shanghai) Co., Ltd. was selected. Fully mixing the particles with viscoelastic polyolefin elastomer ENGAGE TM 11567 to prepare the matrix material, the matrix material contains the particles and the viscoelastic polyolefin elastomer in a weight ratio of 50:50 to 90:10 . The granular processing
通过调整颗粒填充密度,以及颗粒与聚烯烃弹性体的配比,可以将烟嘴的封闭压降的加工范围控制在30~100毫米水柱。By adjusting the filling density of the particles and the ratio of the particles to the polyolefin elastomer, the processing range of the closing pressure drop of the cigarette holder can be controlled within 30-100 mm of water column.
基质材料以0.7mm颗粒和聚烯烃弹性体的重量比例为以50︰50,颗粒填充密度400-800mg/ml,烟嘴的封闭压降的加工范围控制在70~100毫米水柱。具体包括:The matrix material has a weight ratio of 0.7 mm particles and polyolefin elastomer at 50:50, the packing density of particles is 400-800 mg/ml, and the processing range of closed pressure drop of the cigarette holder is controlled at 70-100 mm water column. Specifically include:
(1)重量比例为50︰50,将颗粒填充密度控制在400mg/ml,则烟嘴的封闭压降为70毫米水柱;(1) The weight ratio is 50:50, and the packing density of the particles is controlled at 400 mg/ml, so the closed pressure drop of the cigarette holder is 70 mm water column;
(2)重量比例为50︰50,将颗粒填充密度控制在800mg/ml,则烟嘴的封闭压降为100毫米水柱。(2) The weight ratio is 50:50, and the packing density of the particles is controlled at 800 mg/ml, so the closed pressure drop of the mouthpiece is 100 mm water column.
基质材料以1.4mm颗粒和聚烯烃弹性体的重量比例为以90︰10,颗粒填充密度100-400mg/ml,烟嘴的封闭压降的加工范围控制在30~80毫米水柱。其它实施例:The matrix material has a weight ratio of 1.4mm particles and polyolefin elastomer at 90:10, the packing density of particles is 100-400 mg/ml, and the processing range of closed pressure drop of the cigarette holder is controlled at 30-80 mm water column. Other embodiments:
(1)重量比例为90︰10,将颗粒填充密度控制在100mg/ml,则烟嘴的封闭压降为30毫米水柱;(1) The weight ratio is 90:10, and the packing density of the particles is controlled at 100 mg/ml, so the closed pressure drop of the cigarette holder is 30 mm water column;
(2)重量比例为90︰10,将颗粒填充密度控制在400mg/ml,则烟嘴的封闭压降为80毫米水柱;(2) The weight ratio is 90:10, and the packing density of the particles is controlled at 400 mg/ml, so the closed pressure drop of the cigarette holder is 80 mm water column;
(3)重量比例为90︰10,将颗粒填充密度控制在300mg/ml,,则烟嘴的封闭压降为60毫米水柱。(3) The weight ratio is 90:10, and the particle packing density is controlled at 300 mg/ml, so the closed pressure drop of the mouthpiece is 60 mm water column.
如图3所示:多孔物质的基质材料33由颗粒构成,在所述基材之外至少形成一黏弹层32,所述黏弹层32中嵌有所述颗粒。所述颗粒是无特定形状的几何体,所述颗粒的尺寸在0.7毫米到1.4毫米之间。所述黏弹层32的厚度至少为0.1mm。黏弹层32的外部包裹有成型纸31,黏弹层32与成型纸31之间形成黏弹层界面与包裹材料形成的外表面34,黏弹层32与基质材料33之间形成黏弹层界面的内表面35。As shown in FIG. 3 , the matrix material 33 of the porous substance is composed of particles, and at least one
由于采用上述技术方案,本发明获得的有益效果包括:Owing to adopting above-mentioned technical scheme, the beneficial effect that the present invention obtains comprises:
1.具备黏弹特性的多孔物质,包裹材料与混合聚烯烃弹性体的颗粒之间形成黏弹层界面,界面层与包裹材料接触的面平整圆润,界面层内表面粘连颗粒,黏弹层界面层内表面粘连颗粒及黏弹层界面层包裹的颗粒都可微小三维移动;1. For porous substances with viscoelastic properties, a viscoelastic layer interface is formed between the wrapping material and the particles of the mixed polyolefin elastomer. The contact surface between the interface layer and the wrapping material is smooth and round. The particles adhered to the inner surface of the layer and the particles wrapped in the interface layer of the viscoelastic layer can move in three dimensions;
2.具备黏弹特性的多孔物质,可以破除加热烟支撑段必须通过中空构件解决的行业惯例,创造一种全新的支撑结构;2. Porous substances with viscoelastic properties can break the industry practice that the heating smoke support section must be solved by hollow components, and create a new support structure;
3.具备黏弹特性的多孔物质,可以兼具颗粒结构降温和柔性加工的双重优势;3. Porous substances with viscoelastic properties can have the dual advantages of particle structure cooling and flexible processing;
4.解决颗粒完全粘接后,条状分切时,颗粒与切刀直接接触,颗粒被分切;黏弹层界面包4. After the particles are completely bonded, when the strips are cut, the particles are in direct contact with the cutter, and the particles are cut; the viscoelastic layer interface wraps
裹颗粒可微小三维移动,实现柔性分切,即颗粒通常保持完整,大大减少对刀片的损害;5.具备良好的回弹性能,可以在后续加工过程中,与其它条状物进行高速搓接或者卷制,Coated particles can move in small three-dimensional to achieve flexible slitting, that is, the particles usually remain intact, greatly reducing damage to the blade; 5. With good resilience performance, it can be rubbed with other strips at high speed in the subsequent processing process or rolled,
提高效率;Improve efficiency;
6.黏弹层的厚度达到0.1mm就可以使得条状物具备回弹性能;而在包裹材料接触面形成一种黏弹层,也就是条状物的外层具备加工条件是容易达成的;解决了颗粒与颗粒直接的粘接时必须具备条状物从外到内粘结剂都可轻微流动并仅可轻微流动粘结(ASTMD1238粘合剂颗粒在190℃和15kg下的熔体流动指数小于或等于3.5g/10min)的苛刻条件。6. When the thickness of the viscoelastic layer reaches 0.1mm, the strip can have resilience; and a viscoelastic layer is formed on the contact surface of the wrapping material, that is, the outer layer of the strip has processing conditions, which is easy to achieve; It solves the problem that when the particle is directly bonded to the particle, the strip must have a slight flow from the outside to the inside of the adhesive and only a slight flow of bonding (ASTMD1238 adhesive particles at 190 ° C and 15 kg Melt flow index Less than or equal to 3.5g/10min) harsh conditions.
附图说明Description of drawings
图1为制备本发明烟嘴的正压式工艺设备示意图。Fig. 1 is a schematic diagram of the positive pressure process equipment for preparing the cigarette holder of the present invention.
图2为制备本发明烟嘴的负压吸颗粒式工艺设备示意图。Fig. 2 is a schematic diagram of negative pressure suction particle type process equipment for preparing the cigarette holder of the present invention.
图3为依据本发明制备的一种烟嘴实施例的剖面及局部放大示意图。Fig. 3 is a cross-sectional and partially enlarged schematic view of an embodiment of a cigarette holder prepared according to the present invention.
图中标记:1-进料带;2-传动罗拉;3-负压元件;4-正压料仓;5-颗粒加工原料,6-平整切刀;7-导纸辊;8-成型纸;9-档料装置;10-加热单元;11-切刀;21-进料漏斗;22-进料路径,24-滤棒成型腔;25-加热元件;31-成型纸;32-黏弹层;33-基质材料;34-黏弹层界面与包裹材料形成的外表面;35-黏弹层界面的内表面。Marks in the figure: 1-feed belt; 2-transmission roller; 3-negative pressure element; 4-positive pressure silo; 5-granule processing raw material, 6-leveling cutter; 7-guiding paper roller; 8-forming paper ;9-feeding device; 10-heating unit; 11-cutter; 21-feeding funnel; 22-feeding path, 24-filter rod forming cavity; 25-heating element; 31-forming paper; 32-viscoelastic layer; 33-matrix material; 34-the outer surface formed by the viscoelastic layer interface and the wrapping material; 35-the inner surface of the viscoelastic layer interface.
具体实施方式Detailed ways
以下结合附图及实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本文所用术语"封闭压降"是指当样品在一定大气环境下,在出口端的体积流量为17.5ml/sec的情况下被空气流穿过时,样品两端之间的静压差。本文中己依据2007年6月发布的CORESTA("烟草科学研究合作中心(Cooperation Centre for Scientific ResearchRelative to Tobacco)")推荐方法41对封闭压降进行测量。The term "closed pressure drop" used herein refers to the static pressure difference between the two ends of the sample when the sample is passed by air flow under a certain atmospheric environment and the volume flow rate at the outlet port is 17.5ml/sec. In this paper, the closed pressure drop has been measured according to the recommended method 41 of CORESTA ("Cooperation Center for Scientific Research Relative to Tobacco") released in June 2007.
常规烟丝在卷烟中的填充密度大致220-240mg/ml,颗粒填充密度100-800mg/ml。The packing density of conventional shredded tobacco in cigarettes is roughly 220-240 mg/ml, and the packing density of granules is 100-800 mg/ml.
采用负压压力6000-24000Pa,管径φ5cm的端口,联通构件尺寸长度32cm,中空槽宽度0.8cm,两端采用内弧形槽,弧长0.9cm。采用卷烟机烟用吸丝带,宽度1cm,通过负压贴紧构件槽口,自然形成弧形吸丝端,微球料仓在开放状态下,吸丝带与微球料仓顶端的颗粒距离5cm-8cm,通过负压可将微球颗粒吸附至吸丝带上,利用合适的整形构件,对吸丝端的微球颗粒手工整形,刮除边缘冗余颗粒,形成规整形状。采用LEISTER热风系统(3400wmistral6system),风管通道1cm,内框尺寸为13*13*15cm的U型风场,两侧板尺寸为13*15cm,板面均匀分布80个φ2mm小孔,底板尺寸为13*15cm,板面分3层半径分别为3cm、4cm、4.5cm环形分布26个φ2mm小孔,,孔数分别为8、8、10。利用200℃热风对吸丝带加热1-2min,可实现吸附颗粒静态成棒。The negative pressure is 6000-24000Pa, the port diameter is φ5cm, the length of the connecting member is 32cm, the width of the hollow groove is 0.8cm, and the two ends are inner arc grooves with an arc length of 0.9cm. The suction ribbon used for cigarettes with a width of 1cm is used, and it is pressed against the notch of the component through negative pressure to naturally form an arc-shaped suction end. When the microsphere silo is in an open state, the distance between the suction ribbon and the particles on the top of the microsphere silo is 5cm- 8cm, the microsphere particles can be adsorbed to the suction ribbon by negative pressure, and the microsphere particles at the suction filament end can be manually shaped by using a suitable shaping member, and the redundant particles at the edge can be scraped off to form a regular shape. The LEISTER hot air system (3400wmistral6system) is adopted, the air duct channel is 1cm, the inner frame size is 13*13*15cm U-shaped wind field, the size of the two side plates is 13*15cm, and 80 φ2mm small holes are evenly distributed on the plate surface, and the bottom plate size is 13*15cm, the board surface is divided into 3 layers with radii of 3cm, 4cm, and 4.5cm, and 26 small holes of φ2mm are distributed in a circle, and the number of holes is 8, 8, and 10 respectively. Use hot air at 200°C to heat the suction ribbon for 1-2 minutes to achieve static sticking of the adsorption particles.
由此静态试验可知,采用动态循环运行的吸丝带,在负压和加热风场的共同作用下,可实现连续化的颗粒成棒。From the static test, it can be seen that the continuous particle formation can be realized under the joint action of the negative pressure and the heating wind field by using the suction ribbon with dynamic circulation operation.
上述相关说明以及对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本发明。熟悉本领域技术的人员显然可以容易地对这些内容做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述相关说明以及对实施例的描述,本领域的技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above related descriptions and descriptions of the embodiments are intended to facilitate the understanding and application of the present invention by those of ordinary skill in the technical field. It is obvious that those skilled in the art can easily make various modifications to these contents, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the above relevant descriptions and descriptions of the embodiments. According to the disclosure of the present invention, improvements and modifications made by those skilled in the art without departing from the scope of the present invention should be within the protection scope of the present invention.
Claims (18)
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