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CN116002968A - Device for drawing quartz fiber by using quartz glass rod and working method - Google Patents

Device for drawing quartz fiber by using quartz glass rod and working method Download PDF

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Publication number
CN116002968A
CN116002968A CN202211629304.5A CN202211629304A CN116002968A CN 116002968 A CN116002968 A CN 116002968A CN 202211629304 A CN202211629304 A CN 202211629304A CN 116002968 A CN116002968 A CN 116002968A
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product
cavity
molten pool
quartz
furnace body
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CN116002968B (en
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刘志浩
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GLOTECH ELECTRONICS (SUZHOU) CORP
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The invention discloses a device and a working method for drawing quartz fibers by using quartz glass rods, which belong to the technical field of quartz fiber production and aim to solve the problems that the existing quartz fiber production method is low in working efficiency, unstable in wire drawing operation, difficult to continuously perform wire drawing operation and poor in heat utilization. The furnace comprises a furnace body, wherein a cavity is formed in the furnace body, a fixing mechanism is arranged in the cavity, a plurality of guide nozzles are formed in the bottom of a molten pool, a heating mechanism, a cooling mechanism and a sprayer are arranged in the cavity, and a beam collecting groove and a wire drawing machine are arranged in the cavity; the furnace body is provided with a bracket, a first motor is arranged in the furnace body, and clamping mechanisms are symmetrically arranged on the bracket; the invention is suitable for quartz fiber production, the product is matched with a plurality of flow guide nozzles to finish the wire drawing work, the work efficiency is high, the wire drawing work is stable, after the product finishes the work, the waste heat of a molten pool is stored, and then the replacement work of the product is rapidly finished through the bracket, so that the device can continuously perform the wire drawing work.

Description

一种使用石英玻璃棒拉制石英纤维的装置及工作方法A device and working method for drawing quartz fiber by using a quartz glass rod

技术领域technical field

本发明涉及一种使用石英玻璃棒拉制石英纤维的装置及工作方法,属于石英纤维生产技术领域。The invention relates to a device and a working method for drawing quartz fiber by using a quartz glass rod, and belongs to the technical field of quartz fiber production.

背景技术Background technique

石英纤维是一种高性能的无机非金属材料,具有耐高温、低介电常数、低介电损耗、高透波、高强度、易于加工等特性。但因为生产难度大、成本高,仅用于航空航天、军工等少数领域。石英纤维是以石英棒为原料经高温熔制、拉丝、络纱、织布等工艺制造成的,常用作复合材料中的增强材料,电绝缘材料和绝热保温材料,电路基板等国民经济各个领域。Quartz fiber is a high-performance inorganic non-metallic material with high temperature resistance, low dielectric constant, low dielectric loss, high wave penetration, high strength, and easy processing. However, due to the difficulty of production and high cost, it is only used in a few fields such as aerospace and military industry. Quartz fiber is made of quartz rod as raw material through high-temperature melting, wire drawing, winding, weaving and other processes. It is often used as reinforcing material in composite materials, electrical insulation materials and heat insulation materials, circuit boards and other national economic fields. .

而目前的石英纤维生产方法,采用燃气火焰熔融多根石英玻璃细棒的方式拉丝,工作效率低、拉丝作业不稳定,并且难以连续进行拉丝工作,对于工作中的热量利用较差,影响装置的工作效果和经济性。However, the current quartz fiber production method uses gas flames to melt multiple quartz glass thin rods for drawing, which has low work efficiency, unstable drawing operations, and it is difficult to carry out continuous drawing work. The heat utilization in the work is poor, which affects the device. work efficiency and economy.

发明内容Contents of the invention

本发明的目的在于克服现有技术中的不足,提供一种使用石英玻璃棒拉制石英纤维的装置及工作方法,解决目前的石英纤维生产方法,采用燃气火焰熔融多根石英玻璃细棒的方式拉丝,工作效率低、拉丝作业不稳定,并且难以连续进行拉丝工作,对于工作中的热量利用较差的问题。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a device and working method for drawing quartz fibers using quartz glass rods, to solve the current production method of quartz fibers, and to adopt the method of melting multiple quartz glass thin rods with gas flame Wire drawing, low working efficiency, unstable drawing operation, and it is difficult to carry out continuous drawing work, and the problem of poor utilization of heat in work.

为解决上述技术问题,本发明是采用下述技术方案实现的:In order to solve the problems of the technologies described above, the present invention is achieved by adopting the following technical solutions:

第一方面,本发明提供了一种使用石英玻璃棒拉制石英纤维的装置,包括炉体,所述炉体内部开设有空腔,所述空腔内设有用于固定熔池的固定机构,所述熔池底部开设有多个导流嘴,所述空腔内于所述熔池一侧设有加热机构、冷却机构和喷涂器,所述空腔内设有集束槽和拉丝机;In the first aspect, the present invention provides a device for drawing quartz fibers by using a quartz glass rod, which includes a furnace body, a cavity is opened inside the furnace body, and a fixing mechanism for fixing the molten pool is provided in the cavity, The bottom of the molten pool is provided with a plurality of nozzles, and a heating mechanism, a cooling mechanism and a sprayer are arranged on one side of the molten pool in the cavity, and a cluster groove and a wire drawing machine are arranged in the cavity;

所述炉体上设有转动连接的支架,所述炉体内设有用于驱动所述支架转动的第一电机,所述支架上对称设有用于固定产品的夹持机构,所述空腔于所述熔池上开设有与所述产品相匹配的通槽,所述炉体于所述通槽一侧设有转动连接的挡板。The furnace body is provided with a rotatably connected bracket, the furnace body is provided with a first motor for driving the bracket to rotate, and the bracket is symmetrically provided with a clamping mechanism for fixing the product. A through groove matching the product is opened on the molten pool, and a baffle plate that is rotatably connected is provided on one side of the through groove on the furnace body.

进一步的,所述夹持机构包括设于所述支架上的顶板,所述支架于所述顶板下方设有滑动连接的滑板,所述顶板上设有用于带动所述滑板运动的气缸,所述滑板上对称设有滑动连接的弧形板,所述滑板于所述弧形板一侧设有固定块,所述固定块内转动连接有螺栓,所述螺栓一端与所述弧形板转动连接,两个所述弧形板配合,用于对所述产品进行夹持。Further, the clamping mechanism includes a top plate arranged on the bracket, the bracket is provided with a slide plate that is slidably connected under the top plate, and the top plate is provided with a cylinder for driving the slide plate to move. Slidingly connected arc-shaped plates are arranged symmetrically on the slide plate. A fixed block is provided on one side of the slide plate. A bolt is rotatably connected to the fixed block, and one end of the bolt is rotatably connected to the arc-shaped plate. , the two arc-shaped plates cooperate to clamp the product.

进一步的,所述滑板上开设有与所述产品相匹配的凹槽。Further, grooves matching the product are provided on the sliding plate.

进一步的,所述固定机构包括滑动设置于所述空腔内的支撑板,所述支撑板一端设有与所述熔池相匹配的底座。Further, the fixing mechanism includes a support plate slidably arranged in the cavity, and one end of the support plate is provided with a base matching the melting pool.

进一步的,所述底座底部远离所述支撑板一侧设有出风机,所述底座底部靠近所述支撑板一侧设有吸风机,所述支撑板底部设有吸水棉。Further, an outlet fan is provided at the bottom of the base away from the support plate, a suction fan is provided at the bottom of the base close to the support plate, and absorbent cotton is provided at the bottom of the support plate.

进一步的,所述加热机构包括多个设于所述空腔内壁顶部的连杆,多个所述连杆一端转动连接有同一个圆环,所述圆环内均匀设有多个喷灯,所述喷灯朝向所述熔池。Further, the heating mechanism includes a plurality of connecting rods arranged on the top of the inner wall of the cavity, one end of the plurality of connecting rods is rotatably connected to the same ring, and a plurality of torches are uniformly arranged in the ring, so The torch faces the molten pool.

进一步的,所述圆环外壁套设有第一齿轮,所述空腔内于所述第一齿轮一侧设有转动连接的转杆,所述转杆外壁套设有第二齿轮,所述第一齿轮与所述第二齿轮啮合,所述炉体内设有驱动所述转杆转动的第二电机。Further, the outer wall of the circular ring is provided with a first gear, and a rotating rod is provided on one side of the first gear in the cavity, and a second gear is provided on the outer wall of the rotating rod. The first gear meshes with the second gear, and the furnace body is provided with a second motor that drives the rotating rod to rotate.

进一步的,所述转杆一端延伸至所述固定机构下方并套设有往复丝杆,所述往复丝杆上螺纹连接有挤压块,所述挤压块与所述空腔内壁滑动连接。Further, one end of the rotating rod extends below the fixing mechanism and is sleeved with a reciprocating screw rod. An extruding block is threadedly connected to the reciprocating screw rod, and the extruding block is slidably connected to the inner wall of the cavity.

进一步的,所述冷却机构包括设于所述空腔内部的环形块,所述环形块内侧均匀开设有多个喷雾口。Further, the cooling mechanism includes an annular block arranged inside the cavity, and a plurality of spray ports are uniformly opened inside the annular block.

第二方面,本发明提供了一种第一方面任一种使用石英玻璃棒拉制石英纤维的装置的工作方法,包括以下步骤:In a second aspect, the present invention provides a working method of any device using a quartz glass rod to draw quartz fibers in the first aspect, comprising the following steps:

将熔池放置于固定机构上进行固定,通过夹持机构固定产品;Place the molten pool on the fixing mechanism for fixing, and fix the product through the clamping mechanism;

通过加热机构对于熔池进行加热,熔池达到第一预设温度后,夹持机构带动产品缓速下降;The molten pool is heated by the heating mechanism. After the molten pool reaches the first preset temperature, the clamping mechanism drives the product to drop slowly;

产品进入熔池内熔融并经导流嘴滴下后,调节加热机构,将熔池的温度控制为第二预设温度,启动冷却机构;After the product melts in the molten pool and drops through the diversion nozzle, adjust the heating mechanism to control the temperature of the molten pool to the second preset temperature, and start the cooling mechanism;

牵引熔融后的产品依次经过喷涂器和集束槽,集束后绕到拉丝机上进行拉丝工作;Draw the melted product through the sprayer and the clustering tank in turn, and then wrap it around the wire drawing machine for wire drawing after clustering;

夹持机构带动产品向下运动到极限后,停止加热机构、冷却机构和喷涂器的工作,夹持机构带动产品向上恢复至原位;After the clamping mechanism drives the product to move downward to the limit, stop the heating mechanism, cooling mechanism and sprayer, and the clamping mechanism drives the product upward to return to its original position;

转动支架,将另一个产品移动至通槽的上方,当支架转动时,通过挡板对于通槽进行堵塞。Rotate the bracket to move another product above the channel, and when the bracket rotates, the channel is blocked by the baffle.

与现有技术相比,本发明所达到的有益效果:Compared with the prior art, the beneficial effects achieved by the present invention are as follows:

1、该使用石英玻璃棒拉制石英纤维的装置,通过夹持机构、炉体、支架和挡板配合,与现有的采用燃气火焰熔融多根石英玻璃细棒的方式拉丝相比,本发明通过熔融同一根尺寸较大的产品,并与熔池上的多个导流嘴配合完成拉丝工作,工作效率高,拉丝工作稳定,当一个产品完成工作后,通过炉体与挡板配合,对于熔池的余热进行储存,以便于快速加热熔池至所需温度,而后通过支架快速完成产品的更换工作,以便于装置连续进行拉丝工作,同时对于工作中的热量进行储存利用,保证了装置的工作效果及经济性;1. The device for drawing quartz fiber by using a quartz glass rod, through the cooperation of a clamping mechanism, a furnace body, a bracket and a baffle plate, is compared with the existing method of using a gas flame to melt a plurality of thin quartz glass rods for wire drawing. By melting the same large-sized product and cooperating with multiple guide nozzles on the molten pool to complete the wire drawing work, the work efficiency is high and the wire drawing work is stable. The waste heat of the pool is stored in order to quickly heat the molten pool to the required temperature, and then quickly complete the product replacement work through the bracket, so that the device can continuously perform wire drawing work. At the same time, the heat in the work is stored and utilized to ensure the work of the device. Effect and economy;

2、本发明通过出风机吹出的风将向上运动的水雾吹向吸风机的一侧,吸风机将含有水雾的风吹向吸水棉,从而对于部分水雾进行吸收工作,降低水雾对于其余机构的影响,保证了装置的使用效果。2. The present invention blows the upwardly moving water mist to one side of the suction fan through the wind blown by the outlet fan, and the suction fan blows the wind containing the water mist to the water-absorbing cotton, thereby absorbing part of the water mist and reducing the impact of the water mist on The influence of other mechanisms ensures the use effect of the device.

附图说明Description of drawings

图1是根据本发明实施例提供的一种使用石英玻璃棒拉制石英纤维的装置的主视剖面示意图;Fig. 1 is a schematic front sectional view of a device for drawing quartz fibers using a quartz glass rod according to an embodiment of the present invention;

图2是图1中A处的放大示意图;Fig. 2 is the enlarged schematic diagram of place A in Fig. 1;

图3是图1中B处的放大示意图;Fig. 3 is the enlarged schematic diagram of place B in Fig. 1;

图4是图1中C处的放大示意图;Fig. 4 is the enlarged schematic diagram of place C in Fig. 1;

图5是根据本发明实施例提供的环形块的立体结构示意图;Fig. 5 is a schematic diagram of a three-dimensional structure of an annular block provided according to an embodiment of the present invention;

图6是根据本发明实施例提供的弧形块的俯视结构示意图。Fig. 6 is a top structural schematic diagram of an arc block provided according to an embodiment of the present invention.

图中:1、炉体;2、空腔;3、熔池;4、喷涂器;5、集束槽;6、拉丝机;7、支架;8、第一电机;9、产品;10、通槽;11、挡板;12、顶板;13、滑板;14、气缸;15、弧形板;16、固定块;17、凹槽;18、支撑板;19、底座;20、吸水棉;21、连杆;22、圆环;23、喷灯;24、第一齿轮;25、转杆;26、第二齿轮;27、往复丝杆;28、挤压块;29、环形块;30、喷雾口。In the figure: 1. Furnace body; 2. Cavity; 3. Melting pool; 4. Sprayer; 5. Cluster tank; 6. Wire drawing machine; 7. Support; Slot; 11, baffle plate; 12, top plate; 13, slide plate; 14, cylinder; 15, curved plate; 16, fixed block; 17, groove; 18, support plate; 19, base; 20, absorbent cotton; 21 , connecting rod; 22, ring; 23, blowtorch; 24, first gear; 25, rotating rod; 26, second gear; 27, reciprocating screw rod; 28, extrusion block; 29, ring block; 30, spray mouth.

具体实施方式Detailed ways

下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, but not to limit the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、 “底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner" and "outer" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on specific situations.

实施例一:Embodiment one:

如图1-6所示,本发明提供了一种使用石英玻璃棒拉制石英纤维的装置,包括炉体1,所述炉体1内部开设有空腔2,所述空腔2内设有用于固定熔池3的固定机构,所述熔池3底部开设有多个导流嘴,所述空腔2内于所述熔池3一侧设有加热机构、冷却机构和喷涂器4,所述空腔2内设有集束槽5和拉丝机6;所述炉体1上设有转动连接的支架7,所述炉体1内设有用于驱动所述支架7转动的第一电机8,所述支架7上对称设有用于固定产品9的夹持机构,所述空腔2于所述熔池3上开设有与所述产品9相匹配的通槽10,所述炉体1于所述通槽10一侧设有转动连接的挡板11。As shown in Figures 1-6, the present invention provides a device for drawing quartz fibers using a quartz glass rod, which includes a furnace body 1, a cavity 2 is opened inside the furnace body 1, and a useful In the fixing mechanism for fixing the molten pool 3, a plurality of nozzles are provided at the bottom of the molten pool 3, and a heating mechanism, a cooling mechanism and a sprayer 4 are arranged on one side of the molten pool 3 in the cavity 2, so that The cavity 2 is provided with a cluster groove 5 and a wire drawing machine 6; the furnace body 1 is provided with a rotatably connected bracket 7, and the furnace body 1 is provided with a first motor 8 for driving the bracket 7 to rotate, The bracket 7 is symmetrically provided with a clamping mechanism for fixing the product 9, the cavity 2 is provided with a through groove 10 matching the product 9 on the molten pool 3, and the furnace body 1 is positioned on the molten pool 3. One side of the through groove 10 is provided with a baffle plate 11 which is rotatably connected.

具体地,工作开始前,通过固定机构将熔池3进行固定,两个夹持机构各自固定一个产品9,工作开始时,加热机构首先开始工作,对于熔池3进行加热工作,当熔池3到达第一预设温度后,夹持机构开始工作,带动产品9向下进行运动,产品9沿着通槽10进入空腔2的内部,随着运动的进行,产品9运动至熔池3的内部软化熔融呈熔浆状,均匀地沿着多个导流嘴滴下,此时加热机构控制熔池3的温度为第二预设温度,而后冷却机构开始工作,对于从导流嘴滴下的产品9进行冷却工作,工作人员引丝通过喷涂器4,喷涂器4将浸润剂涂覆于冷却后产品9的表面,而后产品9汇集于集束槽5中进行集束,最后操作人员将集束并股好的产品9绕到拉丝机6上,进行拉丝作业,当夹持机构带动产品9向下运动至极限时,说明此轮产品9的加工工作完成,此时停止加热机构、冷却机构和喷涂器4的工作,夹持机构带动产品9恢复原位,转动挡板11对于通槽10进行堵塞,此时挡板11与炉体1配合,对于熔池3中的余热进行储存,此时第一电机8工作,带动支架7转动,从而带动另一个产品9运动至通槽10的上方,此时转动挡板11,挡板11不再对于通槽10进行堵塞,夹持机构带动产品9继续进行加工工作;可选的,通过远红外测温设备检测熔池3的温度;可选的,第一预设温度为2000~2200℃,第二预设温度为1800~2000℃,夹持机构带动产品9向下运动的速度为0.25~1.25mm/min;可选的,所述产品9的直径为200mm,长度为2000mm,真圆度小于20μm;所述产品9的底部为圆锥形,当产品9的底部运动至熔池3的内部时,以便于加速产品9的熔融过程,并使得产品9的熔融均匀;可选的,熔池3采用涂有抗氧化涂层的石墨坩埚,或耐高温陶瓷坩埚如氮化硅坩埚、碳化硅坩埚、氮化硼坩埚、氧化铝坩埚、氧化锆坩埚;所述拉丝机6为玻纤拉丝机。Specifically, before the work starts, the molten pool 3 is fixed by the fixing mechanism, and a product 9 is respectively fixed by the two clamping mechanisms. When the work starts, the heating mechanism first starts to work, and the molten pool 3 is heated. When the molten pool 3 After reaching the first preset temperature, the clamping mechanism starts to work, driving the product 9 to move downward, and the product 9 enters the interior of the cavity 2 along the through groove 10, and as the movement proceeds, the product 9 moves to the bottom of the molten pool 3 The internal softening and melting is in the form of a molten slurry, which is evenly dripped along multiple diversion nozzles. At this time, the heating mechanism controls the temperature of the molten pool 3 to the second preset temperature, and then the cooling mechanism starts to work. For the products dripping from the diversion nozzles 9 to carry out cooling work, the staff draws the wire through the sprayer 4, and the sprayer 4 coats the sizing agent on the surface of the cooled product 9, and then the product 9 is collected in the clustering tank 5 for clustering, and finally the operator will cluster and strand The product 9 is wound around the wire drawing machine 6 for wire drawing operation. When the clamping mechanism drives the product 9 to move downward to the limit, it means that the processing of the product 9 is completed. At this time, the heating mechanism, the cooling mechanism and the sprayer 4 are stopped. Work, the clamping mechanism drives the product 9 to return to its original position, and the rotating baffle 11 blocks the through groove 10. At this time, the baffle 11 cooperates with the furnace body 1 to store the waste heat in the molten pool 3. At this time, the first motor 8 Work, drive the bracket 7 to rotate, thereby driving another product 9 to move to the top of the channel 10, at this time, rotate the baffle 11, the baffle 11 will no longer block the channel 10, and the clamping mechanism drives the product 9 to continue processing ;Optionally, the temperature of the molten pool 3 is detected by far-infrared temperature measuring equipment; Optionally, the first preset temperature is 2000~2200°C, the second preset temperature is 1800~2000°C, and the clamping mechanism drives the product 9 The speed of downward movement is 0.25~1.25mm/min; optionally, the diameter of the product 9 is 200mm, the length is 2000mm, and the roundness is less than 20μm; the bottom of the product 9 is conical, when the product 9 When the bottom moves to the inside of the molten pool 3, it is convenient to accelerate the melting process of the product 9 and make the melting of the product 9 uniform; optional, the molten pool 3 adopts a graphite crucible coated with an anti-oxidation coating, or a high-temperature resistant ceramic crucible Such as silicon nitride crucible, silicon carbide crucible, boron nitride crucible, alumina crucible, zirconia crucible; the wire drawing machine 6 is a glass fiber wire drawing machine.

本发明通过夹持机构、炉体1、支架7和挡板11配合,与现有的采用燃气火焰熔融多根石英玻璃细棒的方式拉丝相比,本发明通过熔融同一根尺寸较大的产品9,并与熔池3上的多个导流嘴配合完成拉丝工作,工作效率高,拉丝工作稳定,当一个产品9完成工作后,通过炉体1与挡板11配合,对于熔池3的余热进行储存,以便于快速加热熔池3至所需温度,而后通过支架7快速完成产品9的更换工作,以便于装置连续进行拉丝工作,同时对于工作中的热量进行储存利用,保证了装置的工作效果及经济性。The present invention cooperates with the clamping mechanism, the furnace body 1, the support 7 and the baffle plate 11. Compared with the existing method of drawing a plurality of quartz glass thin rods using a gas flame, the present invention melts the same larger-sized product 9. Cooperate with multiple diversion nozzles on the melting pool 3 to complete the wire drawing work. The work efficiency is high and the wire drawing work is stable. The waste heat is stored so as to quickly heat the molten pool 3 to the required temperature, and then quickly complete the replacement of the product 9 through the support 7, so that the device can continuously carry out the drawing work, and at the same time, the heat in the work is stored and utilized to ensure the safety of the device. Work effect and economy.

一种实施例,所述夹持机构包括设于所述支架7上的顶板12,所述支架7于所述顶板12下方设有滑动连接的滑板13,所述顶板12上设有用于带动所述滑板13运动的气缸14,所述滑板13上对称设有滑动连接的弧形板15,所述滑板13于所述弧形板15一侧设有固定块16,所述固定块16内转动连接有螺栓,所述螺栓一端与所述弧形板15转动连接,两个所述弧形板15配合,用于对所述产品9进行夹持,所述滑板13上开设有与所述产品9相匹配的凹槽17。One embodiment, the clamping mechanism includes a top plate 12 arranged on the support 7, the support 7 is provided with a slide plate 13 slidingly connected under the top plate 12, and the top plate 12 is provided with a sliding plate 13 for driving the The cylinder 14 for the movement of the slide plate 13, the slide plate 13 is symmetrically provided with a slidingly connected arc plate 15, the slide plate 13 is provided with a fixed block 16 on one side of the arc plate 15, and the fixed block 16 rotates Bolts are connected, and one end of the bolts is rotatably connected with the arc-shaped plates 15, and the two arc-shaped plates 15 cooperate to clamp the product 9, and the sliding plate 13 is provided with a 9 to match the groove 17.

具体地,当需要对于产品9进行夹持时,将产品9放置于两个弧形板15的内侧,同时将产品9的顶部放置于凹槽17的内侧,凹槽17对于产品9起到限位作用,转动两个螺栓,从而带动两个弧形板15相互靠近,对于产品9的两侧进行夹持,通过两个弧形板15与凹槽17配合,对于产品9进行稳定的夹持工作,并且凹槽17与熔池3位于同一轴线上,从而确保产品9与熔池3的位置对齐,保证了装置工作时的稳定性,产品9固定完成后,顶板12上的气缸14开始工作,带动滑板13向下进行运动,产品9随之向下进行运动,从而对于产品9进行加工工作。Specifically, when the product 9 needs to be clamped, the product 9 is placed on the inner side of the two arc-shaped plates 15, and the top of the product 9 is placed on the inner side of the groove 17, and the groove 17 is limited to the product 9. position, turn the two bolts, thereby driving the two arc-shaped plates 15 to approach each other, and clamp the two sides of the product 9, through the cooperation of the two arc-shaped plates 15 and the groove 17, the product 9 is stably clamped work, and the groove 17 is on the same axis as the molten pool 3, so as to ensure that the position of the product 9 is aligned with the molten pool 3, and ensure the stability of the device when it is working. After the product 9 is fixed, the cylinder 14 on the top plate 12 starts to work , to drive the slide plate 13 to move downward, and the product 9 moves downward accordingly, so that the product 9 is processed.

一种实施例,所述固定机构包括滑动设置于所述空腔2内的支撑板18,所述支撑板18一端设有与所述熔池3相匹配的底座19,所述空腔2内设有用于驱动所述支撑板18运动的驱动机构,工作时,将熔池3放置于底座19内侧,底座19对于熔池3起到固定作用,并且当需要对于熔池3进行更换工作时,可通过驱动机构带动支撑板18向下运动,使得底座19和熔池3运动至加热机构的下方,以便于将熔池3从底座19中取出进行更换。One embodiment, the fixing mechanism includes a support plate 18 slidably arranged in the cavity 2, one end of the support plate 18 is provided with a base 19 matching the molten pool 3, and the cavity 2 A driving mechanism for driving the movement of the support plate 18 is provided. During operation, the molten pool 3 is placed inside the base 19, and the base 19 fixes the molten pool 3, and when the molten pool 3 needs to be replaced, The supporting plate 18 can be driven downward by the driving mechanism, so that the base 19 and the molten pool 3 move to the bottom of the heating mechanism, so that the molten pool 3 can be taken out from the base 19 for replacement.

一种实施例,所述冷却机构包括设于所述空腔2内部的环形块29,所述环形块29内侧均匀开设有多个喷雾口30,所述底座19底部远离所述支撑板18一侧设有出风机,所述底座19底部靠近所述支撑板18一侧设有吸风机,所述支撑板18底部设有吸水棉20。In one embodiment, the cooling mechanism includes an annular block 29 disposed inside the cavity 2, a plurality of spray ports 30 are evenly opened inside the annular block 29, and the bottom of the base 19 is away from the support plate 18 by one The side is provided with an outlet fan, the bottom of the base 19 is provided with a suction fan near the side of the support plate 18 , and the bottom of the support plate 18 is provided with absorbent cotton 20 .

具体地,当冷却机构工作时,从环形块29上的喷雾口30喷出冷却水,从而对于熔池3上滴下的产品9进行降温工作,部分冷却水与产品9接触时蒸发产生水雾,容易影响其余机构的工作,通过控制出风机进行工作,出风机位于冷却机构的上方,出风机吹出的风将向上运动的水雾吹向吸风机的一侧,吸风机将含有水雾的风吹向吸水棉20,从而对于部分水雾进行吸收工作,降低水雾对于其余机构的影响,保证了装置的使用效果。Specifically, when the cooling mechanism works, cooling water is sprayed from the spray port 30 on the annular block 29, thereby cooling down the product 9 dropped on the molten pool 3, and part of the cooling water evaporates to produce water mist when it contacts the product 9, It is easy to affect the work of other mechanisms. It works by controlling the outlet fan. The outlet fan is located above the cooling mechanism. The wind blown by the outlet fan blows the upwardly moving water mist to the side of the suction fan, and the suction fan blows the wind containing water mist. The water-absorbing cotton 20 can absorb part of the water mist, reduce the impact of the water mist on other mechanisms, and ensure the use effect of the device.

一种实施例,所述加热机构包括多个设于所述空腔2内壁顶部的连杆21,多个所述连杆21一端转动连接有同一个圆环22,所述圆环22内均匀设有多个喷灯23,所述喷灯23朝向所述熔池3,所述圆环22外壁套设有第一齿轮24,所述空腔2内于所述第一齿轮24一侧设有转动连接的转杆25,所述转杆25外壁套设有第二齿轮26,所述第一齿轮24与所述第二齿轮26啮合,所述炉体1内设有驱动所述转杆25转动的第二电机。In one embodiment, the heating mechanism includes a plurality of connecting rods 21 arranged at the top of the inner wall of the cavity 2, and one end of the plurality of connecting rods 21 is rotatably connected to the same circular ring 22, and the inside of the circular ring 22 is uniform. A plurality of torches 23 are provided, and the torches 23 face the molten pool 3, the outer wall of the ring 22 is provided with a first gear 24, and the cavity 2 is provided with a rotating shaft on one side of the first gear 24. The connected rotating rod 25, the outer wall of the rotating rod 25 is covered with a second gear 26, the first gear 24 is meshed with the second gear 26, and the furnace body 1 is provided with a gear that drives the rotating rod 25 to rotate. the second motor.

使用时,连杆21对于圆环22起到支撑作用,当需要对于熔池3进行加热工作时,多个喷灯23开始工作,喷灯23朝向熔池3,对于熔池3进行加热工作,第二电机开始工作,带动转杆25进行转动,转杆25带动第二齿轮26进行转动,从而带动第一齿轮24进行转动,圆环22随着第一齿轮24进行转动,带动喷灯23绕着熔池3进行转动,使得喷灯23对于熔池3进行均匀加热,保证了装置的工作效果;可选的,喷灯23为石英喷灯、铜喷灯、铝合金喷灯、不锈钢喷灯中的一种或多种,喷灯23采用的燃气为氢气、甲烷、乙烷或丙烷中的一种或多种。During use, the connecting rod 21 plays a supporting role for the ring 22. When it is necessary to heat the molten pool 3, a plurality of torches 23 start to work, and the torches 23 are directed towards the molten pool 3, and the molten pool 3 is heated. The motor starts to work, drives the rotating rod 25 to rotate, and the rotating rod 25 drives the second gear 26 to rotate, thereby driving the first gear 24 to rotate, and the ring 22 rotates with the first gear 24, driving the blowtorch 23 to circle the molten pool 3 is rotated so that the blowtorch 23 evenly heats the molten pool 3, ensuring the working effect of the device; optionally, the blowtorch 23 is one or more of quartz blowtorches, copper blowtorches, aluminum alloy blowtorches, and stainless steel blowtorches. 23 The gas used is one or more of hydrogen, methane, ethane or propane.

一种实施例,所述转杆25一端延伸至所述固定机构下方并套设有往复丝杆27,所述往复丝杆27上螺纹连接有挤压块28,所述挤压块28与所述空腔2内壁滑动连接;当第二电机带动转杆25进行转动时,转杆25带动往复丝杆27进行转动,从而带动挤压块28进行上下往复运动,挤压块28可对于吸水棉20进行挤压工作,避免吸水棉20上吸水过多,确保了其的吸水效果,当驱动机构带动支撑板18向下运动时,转动往复丝杆27使得挤压块28位于往复丝杆27最底部,避免其影响支撑板18的运动。In one embodiment, one end of the rotating rod 25 extends below the fixing mechanism and is sleeved with a reciprocating screw rod 27, and the reciprocating screw rod 27 is threadedly connected with an extruding block 28, and the extruding block 28 is connected to the The inner wall of the cavity 2 is slidingly connected; when the second motor drives the rotating rod 25 to rotate, the rotating rod 25 drives the reciprocating screw rod 27 to rotate, thereby driving the extruding block 28 to reciprocate up and down, and the extruding block 28 can be used for absorbent cotton 20 carries out extruding work, avoids absorbing too much water on the water-absorbing cotton 20, has guaranteed its water-absorbing effect, when driving mechanism drives support plate 18 to move downward, rotate reciprocating screw mandrel 27 and make extruding block 28 be positioned at reciprocating screw mandrel 27 most bottom, so as not to affect the movement of the support plate 18.

实施例二:Embodiment two:

本发明提供了一种实施例一任一种使用石英玻璃棒拉制石英纤维的装置的工作方法,包括以下步骤:The present invention provides a working method of a device for drawing quartz fibers using a quartz glass rod in any one of the embodiments, comprising the following steps:

将熔池3放置于固定机构上进行固定,通过夹持机构固定产品9;Place the molten pool 3 on the fixing mechanism for fixing, and fix the product 9 through the clamping mechanism;

通过加热机构对于熔池3进行加热,熔池3达到第一预设温度后,夹持机构带动产品9缓速下降;The molten pool 3 is heated by the heating mechanism, and after the molten pool 3 reaches the first preset temperature, the clamping mechanism drives the product 9 to drop slowly;

产品9进入熔池3内熔融并经导流嘴滴下后,调节加热机构,将熔池3的温度控制为第二预设温度,启动冷却机构;After the product 9 enters the molten pool 3 to be melted and dropped through the nozzle, adjust the heating mechanism, control the temperature of the molten pool 3 to the second preset temperature, and start the cooling mechanism;

牵引熔融后的产品9依次经过喷涂器4和集束槽5,集束后绕到拉丝机6上进行拉丝工作;Draw the melted product 9 through the sprayer 4 and the cluster tank 5 in sequence, and wind it to the wire drawing machine 6 for wire drawing after clustering;

夹持机构带动产品9向下运动到极限后,停止加热机构、冷却机构和喷涂器4的工作,夹持机构带动产品9向上恢复至原位;After the clamping mechanism drives the product 9 to move downward to the limit, stop the heating mechanism, the cooling mechanism and the sprayer 4, and the clamping mechanism drives the product 9 upward to return to its original position;

转动支架7,将另一个产品9移动至通槽10的上方,当支架7转动时,通过挡板11对于通槽10进行堵塞;可选的,第一预设温度为2000~2200℃,第二预设温度为1800~2000℃。Rotate the bracket 7 to move another product 9 to the top of the channel 10. When the bracket 7 rotates, the channel 10 is blocked by the baffle plate 11; optional, the first preset temperature is 2000~2200 ° C, the second 2. The preset temperature is 1800~2000℃.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. It should also be regarded as the protection scope of the present invention.

Claims (10)

1. The device for drawing quartz fibers by using quartz glass rods is characterized by comprising a furnace body (1), wherein a cavity (2) is formed in the furnace body (1), a fixing mechanism for fixing a molten pool (3) is arranged in the cavity (2), a plurality of guide nozzles are formed in the bottom of the molten pool (3), a heating mechanism, a cooling mechanism and a sprayer (4) are arranged on one side of the molten pool (3) in the cavity (2), and a beam collecting groove (5) and a wire drawing machine (6) are arranged in the cavity (2);
be equipped with on furnace body (1) and rotate support (7) of being connected, be equipped with in furnace body (1) and be used for the drive support (7) pivoted first motor (8), the symmetry is equipped with the fixture that is used for fixed product (9) on support (7), cavity (2) in on molten bath (3) seted up with product (9) assorted logical groove (10), furnace body (1) in logical groove (10) one side is equipped with baffle (11) of rotating the connection.
2. A device for drawing quartz fibers by using quartz glass rods according to claim 1, characterized in that the clamping mechanism comprises a top plate (12) arranged on the support (7), the support (7) is provided with sliding connection sliding plates (13) below the top plate (12), the top plate (12) is provided with air cylinders (14) for driving the sliding plates (13) to move, the sliding plates (13) are symmetrically provided with sliding connection arc plates (15), the sliding plates (13) are provided with fixing blocks (16) at one side of the arc plates (15), bolts are rotationally connected at one ends of the bolts and are rotationally connected with the arc plates (15), and the two arc plates (15) are matched for clamping the product (9).
3. Device for drawing quartz fibers with a quartz glass rod according to claim 2, characterized in that the slide plate (13) is provided with grooves (17) matching the product (9).
4. A device for drawing quartz fibers using a quartz glass rod according to claim 1, characterized in that the fixing means comprise a support plate (18) slidingly arranged in the cavity (2), one end of the support plate (18) being provided with a seat (19) for the molten bath (3), and the cavity (2) being provided with driving means for driving the support plate (18) in motion.
5. The device for drawing quartz fibers by using the quartz glass rod according to claim 4, wherein a blower is arranged at one side of the bottom of the base (19) far away from the supporting plate (18), a suction blower is arranged at one side of the bottom of the base (19) near the supporting plate (18), and water-absorbing cotton (20) is arranged at the bottom of the supporting plate (18).
6. The device for drawing quartz fibers by using the quartz glass rod according to claim 1, wherein the heating mechanism comprises a plurality of connecting rods (21) arranged at the top of the inner wall of the cavity (2), one ends of the connecting rods (21) are rotatably connected with the same circular ring (22), a plurality of blast lamps (23) are uniformly arranged in the circular ring (22), and the blast lamps (23) face the molten pool (3).
7. The device for drawing quartz fibers by using the quartz glass rod according to claim 6, wherein a first gear (24) is sleeved on the outer wall of the circular ring (22), a rotating rod (25) in rotary connection is arranged on one side of the first gear (24) in the cavity (2), a second gear (26) is sleeved on the outer wall of the rotating rod (25), the first gear (24) is meshed with the second gear (26), and a second motor for driving the rotating rod (25) to rotate is arranged in the furnace body (1).
8. Device for drawing quartz fibers using a quartz glass rod according to claim 7, characterized in that one end of the rotating rod (25) extends below the fixing mechanism and is sleeved with a reciprocating screw rod (27), an extrusion block (28) is connected to the reciprocating screw rod (27) in a threaded manner, and the extrusion block (28) is connected with the inner wall of the cavity (2) in a sliding manner.
9. Device for drawing quartz fibers using a quartz glass rod according to claim 1, characterized in that the cooling means comprise an annular block (29) arranged inside the cavity (2), a plurality of spray openings (30) being evenly provided inside the annular block (29).
10. A method of operating an apparatus for drawing quartz fibers from a quartz glass rod according to any of claims 1-9, comprising the steps of:
the molten pool (3) is placed on a fixing mechanism to be fixed, and a product (9) is fixed through a clamping mechanism;
the molten pool (3) is heated by the heating mechanism, and after the molten pool (3) reaches a first preset temperature, the clamping mechanism drives the product (9) to slowly descend;
after the product (9) enters the molten pool (3) to be melted and is dripped through the diversion nozzle, the heating mechanism is regulated, the temperature of the molten pool (3) is controlled to be a second preset temperature, and the cooling mechanism is started;
the melted product (9) is drawn to pass through a sprayer (4) and a beam collecting groove (5) in sequence, and is wound on a wire drawing machine (6) for wire drawing work after being bundled;
after the clamping mechanism drives the product (9) to move downwards to the limit, stopping the work of the heating mechanism, the cooling mechanism and the sprayer (4), and the clamping mechanism drives the product (9) to restore to the original position upwards;
the bracket (7) is rotated to move the other product (9) to the upper part of the through groove (10), and when the bracket (7) rotates, the through groove (10) is blocked by the baffle plate (11).
CN202211629304.5A 2022-12-19 2022-12-19 Device for drawing quartz fiber by using quartz glass rod and working method Active CN116002968B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4391618A (en) * 1979-11-20 1983-07-05 Societe Vetrotex Saint-Gobain Process and apparatus for the manufacture of fibers
JP2004035345A (en) * 2002-07-04 2004-02-05 Fujikura Ltd Optical fiber preform heating furnace
CN113651528A (en) * 2021-08-18 2021-11-16 郭俊滔 Cooling device for optical fiber drawing
CN216890656U (en) * 2022-03-23 2022-07-05 河南神玖天航新材料股份有限公司 High-efficient rod-changing wire drawing feeding device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4391618A (en) * 1979-11-20 1983-07-05 Societe Vetrotex Saint-Gobain Process and apparatus for the manufacture of fibers
JP2004035345A (en) * 2002-07-04 2004-02-05 Fujikura Ltd Optical fiber preform heating furnace
CN113651528A (en) * 2021-08-18 2021-11-16 郭俊滔 Cooling device for optical fiber drawing
CN216890656U (en) * 2022-03-23 2022-07-05 河南神玖天航新材料股份有限公司 High-efficient rod-changing wire drawing feeding device

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