CN116002187A - Pallets, conveyor lines and storage systems - Google Patents
Pallets, conveyor lines and storage systems Download PDFInfo
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Abstract
本发明涉及自动化仓储技术领域,具体涉及一种托盘、输送线及仓储系统。托盘具有贯穿其上下表面的固定孔和位于固定孔的相对两侧的侧部,每个侧部的下表面形成与输送线的输送单元接触的输送面,每个侧部的上表面形成与输送线的压紧单元配合的待压紧面。本发明在托盘上设置固定孔,杆件能够穿过固定孔并与托盘固定形成一个整体,通过托盘运输杆件时能够有效降低杆件的重心,大大提升杆件立放时的稳定性,托盘的上表面能够与压紧单元配合,使得自身在移动过程中或储存过程中保持水平状态,进而防止杆件在运输途中发生倾倒,大大提升了超长长杆件储存运输的可靠性,有效解决了现有技术中的托盘无法可靠的承载超长长杆件的问题。
The invention relates to the technical field of automatic storage, in particular to a pallet, a conveying line and a storage system. The pallet has fixing holes running through its upper and lower surfaces and side portions located on opposite sides of the fixing holes, the lower surface of each side portion forms a conveying surface that contacts the conveying unit of the conveying line, and the upper surface of each side portion forms a conveying surface that is in contact with the conveying unit of the conveying line. The surface to be pressed that is matched with the line pressing unit. In the present invention, a fixing hole is provided on the pallet, and the rod can pass through the fixing hole and be fixed with the pallet to form an integral body. When the rod is transported through the pallet, the center of gravity of the rod can be effectively reduced, and the stability of the rod when placed vertically is greatly improved. The upper surface of the upper surface can cooperate with the pressing unit to keep itself in a horizontal state during the moving process or storage process, thereby preventing the rod from toppling during transportation, greatly improving the reliability of storage and transportation of super long rods, and effectively solving the problem of The problem that the pallets in the prior art cannot reliably carry super-long rods is solved.
Description
技术领域technical field
本发明涉及自动化仓储技术领域,具体涉及一种托盘、输送线及仓储系统。The invention relates to the technical field of automatic storage, in particular to a pallet, a conveying line and a storage system.
背景技术Background technique
常规的超长长杆件在仓储时,为了降低输送及存储过程中的风险,一般选择将超长长杆件放平之后进行运输及仓储,而长度在1米以下的杆件在仓储时,因其输送和存储过程风险较小,因此可以使用常规的立库进行自动存储。In order to reduce the risk in the transportation and storage process of the conventional ultra-long poles in storage, it is generally chosen to lay the ultra-long poles flat for transportation and storage. When the poles with a length of less than 1 meter are stored, Because of the less risky conveying and storage process, automatic storage can be performed using conventional vertical warehouses.
目前,一些特殊的超长长杆件由于工艺需求需要立放存储,在使用传统自动化立库进行存储时,由于存储用的传统托盘仅通过上表面承载物料,面对立放的超长长杆件时,传统托盘的结构无法与之良好适配,进而无法稳固可靠的承载超长长杆件,同时由于立放的超长长杆件的高度过高,超长长杆件通过传统托盘存放至传统货架后,其重心远远高于位于杆件下端的承载面,当受到震动或碰撞时,超长长杆件非常容易发生倾倒,因此,现有的托盘还存在无法可靠的承载超长长杆件的问题。At present, some special ultra-long poles need to be stored vertically due to technological requirements. When using traditional automated vertical warehouses for storage, because the traditional pallets for storage only carry materials through the upper surface, facing the ultra-long poles placed vertically The structure of the traditional pallet cannot be well adapted to it, so that it cannot carry the super long rods stably and reliably. At the same time, because the height of the super long rods placed vertically is too high, the super long rods are stored on the traditional pallet After reaching the traditional shelf, its center of gravity is much higher than the load-bearing surface at the lower end of the rod. When it is shaken or bumped, the super long rod is very easy to tip over. Therefore, the existing pallet still has an unreliable load capacity Problem with long rods.
发明内容Contents of the invention
因此,本发明要解决的技术问题在于克服现有技术中的托盘无法可靠的承载超长长杆件的缺陷,从而提供一种托盘、输送线及仓储系统。Therefore, the technical problem to be solved by the present invention is to overcome the defect that the pallets in the prior art cannot reliably carry super long rods, so as to provide a pallet, a conveying line and a storage system.
为了解决上述问题,本发明提供了一种托盘,具有贯穿其上下表面的固定孔和位于固定孔的相对两侧的侧部,固定孔适于供立放的杆件穿设,每个侧部的下表面形成与输送线的输送单元接触的输送面,每个侧部的上表面形成与输送线的压紧单元配合的待压紧面。In order to solve the above-mentioned problems, the present invention provides a pallet, which has a fixing hole passing through its upper and lower surfaces and side parts located on opposite sides of the fixing hole. The lower surface of the side portion forms a conveying surface in contact with the conveying unit of the conveying line, and the upper surface of each side forms a surface to be compacted to cooperate with the compacting unit of the conveying line.
可选的,托盘通过定位件与杆件固定连接,和/或,托盘通过夹紧件与杆件固定连接。Optionally, the pallet is fixedly connected to the rod through a positioning member, and/or, the pallet is fixedly connected to the rod through a clamping member.
本发明还提供了一种输送线,其包括:机架;两个输送单元,相对设置在机架上且适于输送托盘移动;两个压紧单元,相对设置在机架上且与两个输送单元一一对应设置,每个输送单元的上方设置一个压紧单元,每个压紧单元适于将托盘的侧部压紧在输送单元上。The present invention also provides a conveying line, which includes: a frame; two conveying units, which are arranged oppositely on the frame and are suitable for transporting pallets; The conveying units are provided in one-to-one correspondence, and a pressing unit is arranged above each conveying unit, and each pressing unit is suitable for pressing the side of the tray on the conveying unit.
可选的,输送线还包括设置在机架上的限位结构,限位结构适于对托盘进行限位。Optionally, the conveying line further includes a limiting structure arranged on the frame, and the limiting structure is suitable for limiting the pallet.
可选的,机架具有避让杆件的下端的避让空间。Optionally, the rack has an avoidance space for avoiding the lower end of the rod.
本发明还提供了一种仓储系统,其包括:托盘,具有贯穿其上下表面的固定孔和位于固定孔的相对两侧的侧部,固定孔适于供立放的杆件穿设,每个侧部的下表面形成输送面,每个侧部的上表面形成待压紧面;存储架,包括若干存储输送线,每个存储输送线具有至少一个存储位,存储输送线具有输送托盘的输送状态和固定托盘位置的存储状态;堆垛机,包括移动架和承载输送线,承载输送线设置在移动架上并与存储输送线配合,承载输送线具有承载并输送托盘的承载输送状态及空载状态;其中,存储输送线和承载输送线均为上述的输送线,托盘的每个侧部压紧在对应的压紧单元和输送单元之间。The present invention also provides a storage system, which includes: a tray with a fixing hole running through its upper and lower surfaces and side parts located on opposite sides of the fixing hole, the fixing hole is suitable for passing a vertically placed rod, each The lower surface of the side portion forms a conveying surface, and the upper surface of each side portion forms a surface to be pressed; the storage rack includes a plurality of storage conveying lines, each storage conveying line has at least one storage position, and the storage conveying line has a conveying tray for conveying state and the storage state of the fixed pallet position; the stacker, including the mobile frame and the carrying conveying line, the carrying conveying line is set on the moving frame and cooperates with the storage conveying line, and the carrying conveying line has the carrying state of carrying and conveying the pallet and the empty state Loading state; wherein, the storage conveying line and the carrying conveying line are the above-mentioned conveying lines, and each side of the tray is pressed between the corresponding pressing unit and the conveying unit.
可选的,存储输送线上的多个限位结构沿着其输送单元的延伸方向间隔设置,每个存储位设置一个限位结构。Optionally, a plurality of limiting structures on the storage conveying line are arranged at intervals along the extending direction of the conveying unit, and one limiting structure is provided for each storage position.
可选的,承载输送线上的两个限位结构设置在输送单元的延伸方向的两端。Optionally, the two limit structures on the carrying conveying line are arranged at both ends of the extending direction of the conveying unit.
可选的,还包括入库输送线和出库输送线,入库输送线和出库输送线均为上述的输送线,入库输送线和出库输送线相对设置在存储架的两侧;或者,仓储系统还包括输送小车,输送小车包括车体和设置在车体上的载货输送线,载货输送线为上述的输送线。Optionally, it also includes an inbound conveyor line and an outbound conveyor line. Both the inbound conveyor line and the outbound conveyor line are the above-mentioned conveyor lines, and the inbound conveyor line and the outbound conveyor line are relatively arranged on both sides of the storage rack; Alternatively, the warehousing system further includes a conveying trolley, the conveying trolley includes a car body and a cargo-carrying conveying line arranged on the car body, and the cargo-carrying conveying line is the above-mentioned conveying line.
可选的,存储架还包括架体,架体上设有多层竖向分布的存储空间,每层存储空间包括多个并排布置的存储输送线,承载输送线沿竖向可移动的设置在移动架上。Optionally, the storage rack also includes a rack body, on which there are multiple layers of vertically distributed storage spaces, each layer of storage space includes a plurality of storage conveyor lines arranged side by side, and the carrying conveyor lines are vertically movable and arranged on Mobile shelf.
本发明具有以下优点:The present invention has the following advantages:
1、在托盘上设置固定孔,杆件能够穿过固定孔并与托盘固定形成一个整体,通过托盘运输杆件时能够有效降低杆件的重心,大大提升杆件立放时的稳定性,杆件运输储存时,托盘的上表面能够与压紧单元配合,使得自身在移动过程中或储存过程中保持水平状态,进而防止杆件在运输途中发生倾倒,大大提升了超长长杆件储存运输的可靠性,有效解决了现有技术中的托盘无法可靠的承载超长长杆件的问题。1. Fixing holes are set on the pallet, and the rods can pass through the fixing holes and be fixed with the pallet to form a whole. When the rods are transported through the pallet, the center of gravity of the rods can be effectively reduced, and the stability of the rods when placed vertically is greatly improved. When the parts are transported and stored, the upper surface of the pallet can cooperate with the pressing unit to keep itself in a horizontal state during the movement or storage process, thereby preventing the rods from toppling during transportation, which greatly improves the storage and transportation of ultra-long rods The reliability effectively solves the problem that the pallets in the prior art cannot reliably carry super long rods.
2、托盘两侧的侧部为沿着输送方向的两侧,托盘的底面沿着输送方向设有两条凹槽,两条凹槽分别位于两侧的侧部的内侧,两条凹槽与叉车配合,方便运输的同时减轻托盘的质量,使得托盘更为便于运输。2. The side parts on both sides of the tray are the two sides along the conveying direction. The bottom surface of the tray is provided with two grooves along the conveying direction. The two grooves are respectively located on the inner side of the sides on both sides. With the cooperation of forklifts, it is convenient to transport while reducing the quality of the pallet, making the pallet easier to transport.
3、两个输送单元的外侧固定有向上延伸的支板,两侧的支板一方面用于固定安装压紧单元,另一方面还能够对托盘的侧壁形成约束,使托盘能够保持在两个支板之间,防止托盘在输送过程中朝着垂直于输送方向的方向移动而脱离输送单元。3. The outer sides of the two conveying units are fixed with upwardly extending support plates. On the one hand, the support plates on both sides are used to fix and install the pressing unit. Between the two support plates, the pallet is prevented from moving in a direction perpendicular to the conveying direction and detached from the conveying unit during conveying.
4、存储架还包括架体,架体上设有多层竖向分布的存储空间,每层存储空间包括多个并排布置的存储输送线,承载输送线沿竖向可移动的设置在移动架上,存储空间方式灵活多变,能够大量储存立放的杆件,承载输送线可以在一个平面内对每个存储输送线进行出库与入库操作。4. The storage rack also includes a rack body, on which there are multiple layers of vertically distributed storage space. Each layer of storage space includes multiple storage conveyor lines arranged side by side. In terms of storage space, the storage space is flexible and changeable, and can store a large number of vertical rods, and the carrying conveyor line can perform storage and storage operations for each storage conveyor line in one plane.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1示出了本发明实施例的托盘的三维示意图;Fig. 1 shows a three-dimensional schematic diagram of a tray of an embodiment of the present invention;
图2示出了图1的托盘的正视示意图;Figure 2 shows a schematic front view of the tray of Figure 1;
图3示出了图1的托盘的侧视示意图;Figure 3 shows a schematic side view of the tray of Figure 1;
图4示出了图1的托盘的杆件的结构示意图;Figure 4 shows a schematic structural view of the rods of the tray of Figure 1;
图5示出了本发明实施例的仓储系统的正视示意图;Fig. 5 shows a schematic front view of a storage system according to an embodiment of the present invention;
图6示出了图5的仓储系统的侧视示意图;Fig. 6 shows a schematic side view of the storage system of Fig. 5;
图7示出了图5的仓储系统的俯视示意图;Fig. 7 shows a schematic top view of the storage system of Fig. 5;
图8示出了图5的仓储系统的堆垛机的正视示意图;Fig. 8 shows a schematic front view of the stacker of the storage system of Fig. 5;
图9示出了图5的仓储系统的堆垛机的侧视示意图;Fig. 9 shows a schematic side view of the stacker of the storage system of Fig. 5;
图10示出了图8的仓储系统的堆垛机的A处放大示意图;Fig. 10 shows the enlarged schematic diagram at A of the stacker of the storage system of Fig. 8;
图11示出了图5的仓储系统的存储架的工作时的正视示意图;Fig. 11 shows a schematic front view of the storage rack of the storage system of Fig. 5 in operation;
图12示出了图5的仓储系统的存储架的工作时的侧视示意图;Figure 12 shows a schematic side view of the storage rack of the storage system of Figure 5 in operation;
图13示出了图5的仓储系统的存储架的结构示意图。FIG. 13 shows a schematic structural view of the storage rack of the storage system in FIG. 5 .
附图标记说明:Explanation of reference signs:
10、托盘;11、固定孔;12、凹槽;21、存储输送线;25、架体;26、第一驱动件;31、移动架;32、承载输送线;36、水平驱动部;37、升降驱动部;38、导轨;39、第二驱动件;41、入库输送线;42、出库输送线;50、杆件;61、输送单元;62、压紧单元;63、限位结构。10. Tray; 11. Fixing hole; 12. Groove; 21. Storage conveying line; 25. Frame body; 26. First driving part; 31. Moving frame; 32. Carrying conveying line; 36. Horizontal driving part; 37 , lifting driving part; 38, guide rail; 39, second driving part; 41, storage conveying line; 42, outgoing conveying line; 50, rod; 61, conveying unit; 62, pressing unit; 63, limit structure.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
如图1至图4所示,本实施例的托盘10,具有贯穿其上下表面的固定孔11和位于固定孔11的相对两侧的侧部,固定孔11适于供立放的杆件50穿设,每个侧部的下表面形成与输送线的输送单元61接触的输送面,每个侧部的上表面形成与输送线的压紧单元62配合的待压紧面。As shown in Fig. 1 to Fig. 4, the
应用本实施例的托盘10,在托盘10上设置固定孔11,杆件50能够穿过固定孔11并与托盘10固定形成一个整体,通过托盘10运输杆件50时能够有效降低杆件50的重心,大大提升杆件50立放时的稳定性,杆件50运输储存时,托盘10的上表面能够与压紧单元62配合,使得自身在移动过程中或储存过程中保持水平状态,进而防止杆件50在运输途中发生倾倒,大大提升了超长长杆件储存运输的可靠性,有效解决了现有技术中的托盘无法可靠的承载超长长杆件的问题。Applying the
在本实施例中,托盘10通过定位件与杆件50固定连接,和/或,托盘10通过夹紧件与杆件50固定连接,通过定位件或夹紧件使得杆件50与托盘10在轴向和周向进行定位,当托盘10固定后,杆件50便可以稳固的固定在托盘10上,防止杆件50从托盘10中脱出,提升了托盘10和杆件50配合稳定性。可以理解,作为可替换的实施方式,也可以将固定孔11向上或向下延长形成一定长度的固定套筒,杆件50插设在固定套筒中进行固定,进一步提升杆件50与固定孔11的同轴度,从而防止杆件50倾倒。In this embodiment, the
具体地,如图4所示,杆件50包括上下连接的第一柱段和第二柱段,位于上部的第一柱段的外径大于位于下部的第二柱段的外径,第一柱段和第二柱段的连接面形成配合面,配合面上设置有法兰,杆件50通过法兰抵接在托盘10的上表面,当杆件50自身设有通孔时,可在托盘10上设置定位孔并使用定位件如定位销等进行定位,将定位销穿过通孔和定位销进行固定,通孔可以设置在第一柱段、第二柱段或法兰上,定位孔可以对应设置在托盘10的上表面或侧壁上,当杆件50自身没有通孔时,可使用夹紧件如固定夹,将法兰夹紧固定在托盘10的顶板上,进而固定杆件50,固定夹可以是两个连接在螺杆上的夹爪,上端的夹爪与法兰的顶面配合,下端的夹爪与托盘10的底面配合,将两个夹爪靠近并通过紧固件固定便可以实现夹紧。需要说明的是,杆件50的形状及结构根据使用场景及领域对应边,第一柱段、第二柱段和法兰等部分可以任意增减或改变,并不代表杆件50仅仅为图4所示的杆件结构。Specifically, as shown in FIG. 4 , the
在本实施例中,托盘10两侧的侧部为沿着输送方向的两侧,托盘10的底面沿着输送方向设有两条凹槽12,两条凹槽12分别位于两侧的侧部的内侧,两条凹槽12与叉车配合,方便运输的同时减轻托盘10的质量,使得托盘10更为便于运输。可以理解,作为可替换的实施方式,也可以不设置凹槽12,输送托盘10的方式不局限于使用叉车,也可以使用其他转运设备,输送托盘10的输送结构可根据所述使用的转运设备对应改变。In this embodiment, the side portions on both sides of the
其中,输送方向指的是图1中箭头所指的“输送方向”的方向。Wherein, the conveying direction refers to the direction of the "transporting direction" indicated by the arrow in FIG. 1 .
具体地,托盘10具有矩形盘面,矩形盘面在运输途中方便与运输或转运设备配合,不易轴向旋转,矩形盘面的四个角均做强化处理,提升四个角处的局部强度,防止四个角因时常碰撞而过早损坏,托盘10的棱角处做倒角处理,减少棱角处的应力集中现象。Specifically, the
本发明还提供了一种输送线,其包括:机架、两个输送单元61和两个压紧单元62,两个输送单元61相对设置在机架上且适于输送托盘10移动;两个压紧单元62相对设置在机架上且与两个输送单元61一一对应设置,每个输送单元61的上方设置一个压紧单元62,每个压紧单元62适于将托盘10的侧部压紧在输送单元61上。可以理解,作为可替换的实施方式,也可以只设置一个较宽的输送单元61,在输送单元61靠近两侧的上方设置两个压紧单元62,输送单元61与托盘10的底面配合,两个压紧单元62压紧托盘10,有效减少托盘10过程中的偏载、扰度等因素的影响。The present invention also provides a conveying line, which includes: a frame, two conveying
具体地,输送单元61的具体结构可以是链条输送机、滚筒输送机及皮带输送机等,优选为链条输送机,承载能力更强且能够同时控制其上的托盘10是否移动,拥有更优秀的操控能力;两个输送单元61平行间隔设置在机架顶部,两个输送单元61的外侧固定有向上延伸的支板,每个支板的顶部朝向另一个支板弯折形成安装板;每个压紧单元62包括若干压轮,若干压轮沿着输送方向间隔设置在安装板的底面上,压轮的底面与下方对应的输送单元61的顶面之间的空间用于输送托盘10,两侧的支板一方面用于固定安装压紧单元62,另一方面还能够对托盘10的侧壁形成约束,使托盘10能够保持在两个支板之间,防止托盘10在输送过程中朝着垂直于输送方向的方向移动而脱离输送单元61。可以理解,作为可替换的实施方式,压紧单元62也可以是多个间隔设置或一个长条状的压块,压块的下表面与托盘10的上表面滑动配合以压紧托盘10。Specifically, the specific structure of the conveying
在本实施例中,输送线还包括设置在机架上的限位结构63,限位结构适于对托盘10进行限位,限位结构能够控制托盘10移动防止托盘10沿着输送方向脱离输送线,同时每两个限位结构之间还能够形成储存位,以使托盘10能够固定在原地进行储存。In this embodiment, the conveying line further includes a
具体地,限位结构包括伸缩缸,可以是气动伸缩缸也可以是电动伸缩缸,能够连续可靠的伸缩并能够限制托盘10移动即可,每个限位结构固定设置在安装板的上表面上且位于两个压轮之间,这样设置能够有效减小输送线的宽度,使输送线的整体结构更为紧凑;两个压轮之间的安装板上设置有限位孔,每个限位结构的伸出端朝下设置并能够穿过限位孔,当需要限位时,限位结构的伸出端伸出,即可阻止托盘10的移动。可以理解,作为可替换的实施方式,若不考虑对输送线的宽度影响,限位结构也可以设置在支板的竖向的侧壁上,在支板的竖向的侧壁上开设限位孔,限位结构的伸出端由支板的外侧伸入支板的内侧,从而阻挡托盘10。Specifically, the limiting structure includes a telescopic cylinder, which can be a pneumatic telescopic cylinder or an electric telescopic cylinder. It only needs to be able to continuously and reliably expand and contract and limit the movement of the
在本实施例中,机架具有避让杆件50的下端的避让空间,当托盘10承载着杆件50移动时,机架不会对杆件50形成任何干涉,使输送过程更为流畅可靠。In this embodiment, the frame has an avoidance space for avoiding the lower end of the
具体地,由于杆件50的下端穿过托盘10,因此为了使杆件50能够顺产通过,机架垂直于输送方向的连接梁均设置在机架的最底部,连接梁的高度低于杆件50的下端设置,从而在连接机架竖向和水平的梁的同时,避免与杆件50发生接触。Specifically, since the lower end of the
如图5至图13所示,本发明还提供了一种仓储系统,其包括:托盘10、存储架和堆垛机,托盘10具有贯穿其上下表面的固定孔11和位于固定孔11的相对两侧的侧部,固定孔11适于供立放的杆件50穿设,每个侧部的下表面形成输送面,每个侧部的上表面形成待压紧面;存储架包括若干存储输送线21,每个存储输送线21具有至少一个存储位,存储输送线21具有输送托盘10的输送状态和固定托盘10位置的存储状态;堆垛机包括移动架31和承载输送线32,承载输送线32设置在移动架31上并与存储输送线21配合,承载输送线32具有承载并输送托盘10的承载输送状态及空载状态;其中,存储输送线21和承载输送线32均为上述的输送线,托盘10的每个侧部压紧在对应的压紧单元62和输送单元61之间,杆件50与对应的托盘10固定配合好后,堆垛机的承载输送线32能够接收并承载即将入库的托盘10,承载输送线32通过移动架31改变自身位置,当移动至对应的储存位置后与该位置的存储输送线21对接配合,将托盘10输送至存储输送线21后便完成了输送入库的过程,存储过程流畅且能够全程使杆件50保持稳固的直立状态,满足了超长长杆件的立放存储需求。As shown in Fig. 5 to Fig. 13, the present invention also provides a storage system, which includes: a
具体地,每个存储输送线21设置有一个第一驱动件26,满足存储输送线21动力要求的同时尽量减少第一驱动件26的数量,减少成本的同时减轻重量,第一驱动件26能够驱动存储输送线21上的输送单元61正向运输或反向运输,使得存储输送线21更便于托盘10的出入与入库。需要注意的是,为了防止第一驱动件26影响托盘10的移动过程,一般将第一驱动件26设置在对应存储输送线21的末端。Specifically, each
在本实施例中,存储输送线21上的多个限位结构沿着其输送单元61的延伸方向间隔设置,每个存储位设置一个限位结构63,每两个限位结构63之间形成一个存储位,以使每个托盘10之间能够相隔一定距离,防止多个托盘10相碰或相邻两个托盘10一同移动出存储输送线21,进而发生碰撞倾倒事故,提高存储输送线21的存储安全性和可靠性。In this embodiment, a plurality of limiting structures on the
具体地,每个存储输送线21可以只设置一个存储位也可以设置多个存储位,可根据仓储系统索要存储的杆件50数量做出调整,仅需调整存储输送线21中输送单元61及压紧单元62的长度和限位结构63的数量即可,每个存储输送线21的输送单元61两端需要设置至少一个限位结构63,以防止误操作使得存储输送线21上的托盘10掉出。Specifically, each
在本实施例中,承载输送线32上的两个限位结构设置在输送单元61的延伸方向的两端,防止在承载输送线32移动过程中托盘10掉出而发生事故,使得转运托盘10的过程更为可靠。In this embodiment, the two limit structures on the carrying conveying
具体地,对每个行走架上设置的承载输送线32的数量不做限定,可以是一个承载输送线32,也可以是多个并列或上下设置的承载输送线32,每个承载输送线32能够承载运输的托盘10的数量为至少一个,可通过改变承载输送线32的输送单元61和压紧单元62的长度和限位结构63的数量进而改变承载输送线32的输送数量。Specifically, there is no limit to the number of load-carrying
在本实施例中,还包括入库输送线41和出库输送线42,入库输送线41和出库输送线42均为上述的输送线,入库输送线41和出库输送线42相对设置在存储架的两侧;或者,仓储系统还包括输送小车,输送小车包括车体和设置在车体上的载货输送线,载货输送线为上述的输送线,通过结构相同的入库输送线41和出库输送线42能够完成杆件50的全自动入库和出库,无需额外设置不同的输送线样式,有效节省了成本,同样的,通过输送小车如RGV小车、AGV小车等,在搭载上述的输送线后同样能够灵活的实现出库和入库过程。可以理解,作为可替换的实施方式,RGV小车、AGV小车也可以单独设置独立的输送结构对托盘10和杆件50进行运输。In this embodiment, it also includes a warehouse-in
在本实施例中,存储架还包括架体25,架体25上设有多层竖向分布的存储空间,每层存储空间包括多个并排布置的存储输送线21,承载输送线32沿竖向可移动的设置在移动架31上,存储空间方式灵活多变,能够大量储存立放的杆件50,承载输送线32可以在一个平面内对每个存储输送线21进行出库与入库操作。In this embodiment, the storage rack further includes a
具体地,架体25为由多个横梁、多个纵梁、多个竖梁固定连接组成的框架结构,架体25可以只设置一层存储空间,也可以沿着竖向设置多层存储空间,可根据存储需求进行改变,承载输送线32的竖向移动与否或可以移动的高度对应匹配存储空间的设置层数即可。Specifically, the
具体地,移动架31包括行走架、行走系统、升降台,承载输送线32设置在升降台上,行走架能够沿着仓储区内顶部和底部设置的导轨38移动,行走系统包括水平驱动部36和升降驱动部37,水平驱动部36驱动行走架行走,升降驱动部37控制升降台在行走架上竖向移动,行走架的移动方向与控制升降台的移动方向垂直,进而使得承载输送线32能在一个平面内随意移动;每个承载输送线32上设置有第二驱动件39,第二驱动件39驱动承载输送线32上的输送单元61。Specifically, the
在本实施例中,杆件50的直径为200mm至730mm,杆件50的高度为500mm至4550mm,杆件50的重量为100kg至800kg。In this embodiment, the diameter of the
以下对本实施例的仓储系统的仓储过程进行说明:The warehousing process of the warehousing system of the present embodiment is described below:
入库过程:杆件50与托盘10装配固定,并将杆件50上的信息码录入仓储系统;将承载有托盘10的杆件50送上入库输送线41,入库输送线41将托盘10送至入库工位并与承载输送线32对接;承载输送线32接收托盘10后将托盘10转运至对应的存储输送线21,完成入库过程。Warehousing process: Assemble and fix the
出库过程:仓储系统发出出库指令;承载输送线32根据指令移动至对应的存储输送线21处;存储输送线21将托盘10移动至承载输送线32上,承载输送线32接收托盘10并将托盘10转运至出库输送线42,完成出库过程。Outbound process: the storage system issues an outbound order; the carrying conveying
从以上的描述中,可以看出,本发明的上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects:
1、在托盘10上设置固定孔11,杆件50能够穿过固定孔11并与托盘10固定形成一个整体,通过托盘10运输杆件50时能够有效降低杆件50的重心,大大提升杆件50立放时的稳定性,杆件50运输储存时,托盘10的上表面能够与压紧单元62配合,使得自身在移动过程中或储存过程中保持水平状态,进而防止杆件50在运输途中发生倾倒,大大提升了超长长杆件储存运输的可靠性。1. A fixing
2、每个压紧单元62包括若干压轮,若干压轮沿着输送方向间隔设置在安装板的底面上,压轮的底面与下方对应的输送单元61的顶面之间的空间用于输送托盘10,使得托盘10在移动过程中能够时刻保持水平状态,防止托盘10在移动过程中倾倒。2. Each
3、杆件50与对应的托盘10固定配合好后,堆垛机的承载输送线32能够接收并承载即将入库的托盘10,承载输送线32通过移动架31改变自身位置,当移动至对应的储存位置后与该位置的存储输送线21对接配合,将托盘10输送至存储输送线21后便完成了输送入库的过程,存储过程流畅且能够全程使杆件50保持稳固的直立状态,满足了超长长杆件的立放存储需求。3. After the
4、存储输送线21上的多个限位结构沿着其输送单元61的延伸方向间隔设置,每个存储位设置一个限位结构63,每两个限位结构63之间形成一个存储位,以使每个托盘10之间能够相隔一定距离,防止多个托盘10相碰或相邻两个托盘10一同移动出存储输送线21,进而发生碰撞倾倒事故,提高存储输送线21的存储安全性和可靠性。4. A plurality of limiting structures on the
5、还包括入库输送线41和出库输送线42,通过结构相同的入库输送线41和出库输送线42能够完成杆件50的全自动入库和出库,无需额外设置不同的输送线样式,有效节省了成本。5. It also includes the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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| US20080085143A1 (en) * | 2006-09-22 | 2008-04-10 | Labrasca Claude | Marker pen storage system |
| CN104602664A (en) * | 2012-12-27 | 2015-05-06 | 泰尔茂株式会社 | Prefilled syringe outer cylinder and prefilled syringe outer cylinder packaging |
| CN209097512U (en) * | 2018-11-26 | 2019-07-12 | 杭州慧仓信息科技有限公司 | A kind of stereo garage system based on automatic operation platform |
| CN110626699A (en) * | 2019-10-22 | 2019-12-31 | 深圳市丰巢科技有限公司 | A pallet buffer device and intelligent cabinet |
| CN212952406U (en) * | 2020-07-29 | 2021-04-13 | 深圳市智莱科技股份有限公司 | Tray storing and taking device of intelligent storage cabinet and intelligent storage cabinet |
| CN114834808A (en) * | 2022-06-07 | 2022-08-02 | 浙江凯乐士科技集团股份有限公司 | Warehousing system and sorting ex-warehouse control method |
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| JPH0494323A (en) * | 1990-08-08 | 1992-03-26 | F I T:Kk | Free transfer device |
| JPH0858961A (en) * | 1994-08-25 | 1996-03-05 | Mitsubishi Chem Corp | Lifting device for cylindrical substrate |
| JPH0880943A (en) * | 1994-09-12 | 1996-03-26 | Gifu Plast Ind Co Ltd | Pallet for transport of tubular body |
| US6272814B1 (en) * | 1999-11-22 | 2001-08-14 | Wakai & Co., Ltd. | Method of packaging nut assemblies |
| KR200272466Y1 (en) * | 2002-01-30 | 2002-04-15 | (주)한국풀네트웍 | Carring Palette for Watermelon |
| US20080085143A1 (en) * | 2006-09-22 | 2008-04-10 | Labrasca Claude | Marker pen storage system |
| CN104602664A (en) * | 2012-12-27 | 2015-05-06 | 泰尔茂株式会社 | Prefilled syringe outer cylinder and prefilled syringe outer cylinder packaging |
| CN209097512U (en) * | 2018-11-26 | 2019-07-12 | 杭州慧仓信息科技有限公司 | A kind of stereo garage system based on automatic operation platform |
| CN110626699A (en) * | 2019-10-22 | 2019-12-31 | 深圳市丰巢科技有限公司 | A pallet buffer device and intelligent cabinet |
| CN212952406U (en) * | 2020-07-29 | 2021-04-13 | 深圳市智莱科技股份有限公司 | Tray storing and taking device of intelligent storage cabinet and intelligent storage cabinet |
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