CN116001207A - A kind of oblique hot nozzle hot runner system and injection mold - Google Patents
A kind of oblique hot nozzle hot runner system and injection mold Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及成型模具技术领域,特别涉及一种斜热嘴热流道系统以及注塑模具。The invention relates to the technical field of forming molds, in particular to a hot runner system with inclined hot nozzles and an injection mold.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具,其工作原理是将熔融状态塑料由注塑机高压射入模具型腔,经冷却固化后得到成形品。其中热流道系统是模具行业上常用的一种流道系统,其保证进入模具型腔内的塑料能维持在熔融状态,实现节约原料、走胶平衡以及浇口平整周期缩短等。在相关技术中,对于大型斜面的进胶方式,通常需要采用多个流道板配合倾斜设置的热嘴组合使用,从而导致模胚厚度增加以及热流道系统成本提高。Injection mold is a tool for producing plastic products. Its working principle is to inject molten plastic into the cavity of the mold under high pressure from the injection molding machine, and obtain molded products after cooling and solidification. Among them, the hot runner system is a commonly used runner system in the mold industry, which ensures that the plastic entering the mold cavity can be maintained in a molten state, and realizes saving raw materials, balancing glue flow, and shortening the gate leveling cycle. In the related art, for the way of feeding glue on a large inclined surface, it is usually necessary to use multiple runner plates in combination with obliquely arranged hot nozzles, resulting in an increase in the thickness of the mold base and an increase in the cost of the hot runner system.
发明内容Contents of the invention
本发明的主要目的是提出一种斜热嘴热流道系统以及注塑模具,旨在实现对热流道系统进行结构简单化,使其避免导致模胚厚度增加以及热流道系统成本提高。The main purpose of the present invention is to propose a hot runner system with inclined hot nozzle and an injection mold, aiming at simplifying the structure of the hot runner system so as to avoid the increase of the thickness of the mold base and the increase of the cost of the hot runner system.
为实现上述目的,本发明提出一种斜热嘴热流道系统,包括流道板,所述流道板上设置有主流道嘴以及倾斜设置的第一热嘴,所述主流道嘴用于连接注塑机,所述第一热嘴用于连接模具型腔;所述流道板的内部包括有主流道以及第一分流道,所述主流道嘴、所述主流道、所述第一分流道以及所述第一热嘴依次连通,以供熔融状态塑料从所述注塑机注入至所述模具型腔中冷却成型。In order to achieve the above purpose, the present invention proposes a hot runner system with oblique hot nozzles, including a runner plate, on which a main flow nozzle and a first hot nozzle arranged obliquely are arranged on the runner plate, and the main flow nozzle is used to connect Injection molding machine, the first hot nozzle is used to connect the mold cavity; the inside of the runner plate includes a main channel and a first runner, the main runner nozzle, the main runner, and the first runner And the first hot nozzle is connected in sequence, so that the plastic in molten state is injected from the injection molding machine into the cavity of the mold for cooling and molding.
可选地,所述流道板远离所述模具型腔一侧的表面设置有第一斜面,所述第一斜面与所述第一热嘴的设置方向相互垂直。Optionally, the surface of the runner plate away from the mold cavity is provided with a first slope, and the first slope is perpendicular to the direction in which the first hot nozzle is arranged.
可选地,所述流道板上设置有垂直设置的第二热嘴,所述第二热嘴用于连接所述模具型腔;所述流道板的内部包括有第二分流道,所述第二分流道的两端分别与所述主流道以及所述第二热嘴连通。Optionally, the runner plate is provided with a vertically arranged second hot nozzle, and the second hot nozzle is used to connect the mold cavity; the inside of the runner plate includes a second runner, so Both ends of the second branch channel communicate with the main channel and the second hot nozzle respectively.
可选地,所述第一热嘴以及所述第二热嘴均设置为阀针式热嘴。Optionally, both the first hot nozzle and the second hot nozzle are configured as valve-needle hot nozzles.
可选地,所述第一热嘴以及所述第二热嘴相组合形成热嘴组件,所述流道板包括若干所述热嘴组件,且若干所述热嘴组件以所述主流道嘴为轴心环形等距离阵列分布。Optionally, the first hot nozzle and the second hot nozzle are combined to form a hot nozzle assembly, the flow channel plate includes several hot nozzle assemblies, and several of the hot nozzle assemblies use the main flow nozzle It is distributed in a circular equidistant array around the axis.
可选地,所述主流道与所述第一分流道以及所述第二分流道的交接处设置有流道转接块,所述流道转接块用于引导熔融状态塑料从所述主流道流向所述第一分流道或所述第二分流道中。Optionally, a runner adapter block is provided at the intersection of the main channel, the first runner and the second runner, and the runner adapter is used to guide molten plastic from the main channel. The channel flows into the first sub-channel or the second sub-channel.
可选地,所述流道转接块的侧部设有第一凹孔以及若干第二凹孔,且所述第一凹孔与若干所述第二凹孔于所述流道转接块的内部相连通;其中所述第一凹孔与所述主流道相连通,所述第二凹孔与所述第一分流道或所述第二分流道相连通。Optionally, the side of the flow channel adapter block is provided with a first concave hole and a plurality of second concave holes, and the first concave hole and the plurality of second concave holes are arranged on the side of the flow channel adapter block. The inside is connected; wherein the first concave hole is connected with the main flow channel, and the second concave hole is connected with the first sub-flow channel or the second sub-flow channel.
可选地,所述流道转接块的顶部边缘处设置有第一固定部,所述流道板用于放置所述流道转接块的安装孔侧部设置有第二固定部,所述第一固定部与所述第二固定部相组合用于连接固定件,所述固定件用于将所述流道转接块与所述流道板相互固定。Optionally, a first fixing portion is provided at the top edge of the flow channel adapter block, and a second fixing portion is provided on the side of the installation hole of the flow channel plate for placing the flow channel adapter block, so The combination of the first fixing part and the second fixing part is used to connect a fixing part, and the fixing part is used to fix the flow channel adapter block and the flow channel plate to each other.
可选地,所述安装孔的底部设有顶出孔,且所述顶出孔贯穿所述流道板;所述顶出孔用于供顶出杆穿过,所述顶出杆用于将所述流道转接块从所述安装孔中顶出。Optionally, an ejection hole is provided at the bottom of the installation hole, and the ejection hole runs through the flow channel plate; the ejection hole is used for the ejection rod to pass through, and the ejection rod is used for Push out the flow channel adapter block from the installation hole.
为实现上述目的,本发明还提出一种注塑模具,包括上述的斜热嘴热流道系统。In order to achieve the above object, the present invention also proposes an injection mold, including the above-mentioned oblique hot nozzle hot runner system.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
本发明通过将主流道嘴以及倾斜设置的第一热嘴均设置在单块流道板上,使得主流道嘴、第一热嘴以及流道板形成一个整体,同时在流道板的内部设置有主流道以及第一分流道,通过依次连通的主流道嘴、主流道、第一分流道以及第一热嘴以供熔融状态塑料从注塑机注入至模具型腔中冷却成型。区别于相关技术中的需要设置多个流道板,本发明通过采用整体式设计可实现对热流道系统进行结构简单化,使其避免导致模胚厚度增加以及热流道系统成本提高。In the present invention, the main flow nozzle and the obliquely arranged first hot nozzle are all arranged on a single flow channel plate, so that the main flow nozzle, the first hot nozzle and the flow channel plate form a whole, and at the same time, a There is a main channel and a first branch channel, through which the main channel mouth, the main channel, the first branch channel and the first hot nozzle are sequentially connected to allow the molten plastic to be injected from the injection molding machine into the mold cavity for cooling and molding. Different from the need to set multiple runner plates in the related art, the present invention can simplify the structure of the hot runner system by adopting an integral design, so as to avoid the increase of the thickness of the mold base and the increase of the cost of the hot runner system.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明斜热嘴热流道系统一实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of the oblique hot nozzle hot runner system of the present invention;
图2为本发明斜热嘴热流道系统一实施例中流道转接块的结构示意图图;Fig. 2 is a schematic diagram of the structure of the runner adapter block in an embodiment of the oblique hot nozzle hot runner system of the present invention;
图3为本发明斜热嘴热流道系统一实施例的内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of an embodiment of the inclined nozzle hot runner system of the present invention.
图中所标各部件的名称如下:The names of the components marked in the figure are as follows:
具体实施方式Detailed ways
下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, what is described is only a part of the embodiments of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本实施例公开了一种斜热嘴热流道系统,参考附图1-3,包括流道板1,流道板1上设置有主流道嘴2以及倾斜设置的第一热嘴3,主流道嘴2用于连接注塑机(附图未示出),第一热嘴3用于连接模具型腔4;流道板1的内部包括有主流道101以及第一分流道102,主流道嘴2、主流道101、第一分流道102以及第一热嘴3依次连通,以供熔融状态塑料从注塑机注入至模具型腔4中冷却成型。This embodiment discloses a hot runner system with oblique hot nozzles. Referring to the accompanying drawings 1-3, it includes a
本实施例通过将主流道嘴2以及倾斜设置的第一热嘴3均设置在单块流道板1上,使得主流道嘴2、第一热嘴3以及流道板1形成一个整体,同时在流道板1的内部设置有主流道101以及第一分流道102,通过依次连通的主流道嘴2、主流道101、第一分流道102以及第一热嘴3以供熔融状态塑料从注塑机注入至模具型腔4中冷却成型。区别于相关技术中的需要设置多个流道板1,本实施例通过采用整体式设计可实现对热流道系统进行结构简单化,使其避免导致模胚厚度增加以及热流道系统成本提高。In this embodiment, the
作为上述实施例的优选方案,流道板1远离模具型腔4一侧的表面设置有第一斜面104,第一斜面104与第一热嘴3的设置方向相互垂直。如此设置,考虑到流道板1的制造过程中需要在其上面利用钻孔工具加工用于安装第一热嘴3的装配孔,由于钻孔工具对于与其相互垂直的平面加工时更加方便,因此在流道板1的表面设置第一斜面104,且第一斜面104与第一热嘴3的设置方向相互垂直,从而便于钻孔工具在流道板1上加工装配孔。As a preferred solution of the above embodiment, the surface of the
作为上述实施例的优选方案,流道板1上设置有垂直设置的第二热嘴5,第二热嘴5用于连接模具型腔4;流道板1的内部包括有第二分流道(附图未示出),第二分流道的两端分别与主流道101以及第二热嘴5连通。如此设置,通过垂直设置的第二热嘴5与倾斜设置的第一热嘴3相结合进行注塑成型,以应对不同形状的塑料产品。在本实施例中,第一热嘴3设置有一个,第二热嘴5设置有两个。As a preferred solution of the above-mentioned embodiment, the
进一步的,第一热嘴3以及第二热嘴5均设置为阀针式热嘴。如此设置,主要利用阀针式热嘴具有良好换色性能,适合大多数塑胶,流动性能好,极细微的浇口痕迹等优点。其中阀针式热嘴相对于常用的热流道系统还多了一套阀针传动装置控制阀针的开、闭运动。该传动装置相当于一只液压油缸,利用注塑机的液压装置与模具连接,形成液压回路,实现阀针的开、闭运动,控制熔融状态塑料注入模具型腔4。在阀针式热嘴的作用下,保证熔融状态塑胶顺利注入模具型腔4内和浇口的完美封胶。Further, both the first hot nozzle 3 and the second hot nozzle 5 are valve needle type hot nozzles. Such setting mainly utilizes the advantages of good color change performance of the valve needle nozzle, suitable for most plastics, good flow performance, and very fine gate marks. Compared with the commonly used hot runner system, the valve needle type hot nozzle has an additional set of valve needle transmission device to control the opening and closing movement of the valve needle. The transmission device is equivalent to a hydraulic oil cylinder, which is connected with the mold by the hydraulic device of the injection molding machine to form a hydraulic circuit to realize the opening and closing movement of the valve needle and control the injection of molten plastic into the mold cavity 4 . Under the action of the valve needle type hot nozzle, it is ensured that the plastic in the molten state is smoothly injected into the mold cavity 4 and the gate is perfectly sealed.
进一步的,第一热嘴3以及第二热嘴5相组合形成热嘴组件6,流道板1包括若干热嘴组件6,且若干热嘴组件6以主流道嘴2为轴心环形等距离阵列分布。如此设置,利用多个热嘴组件6实现单次注塑生产多个塑料产品,提高生产效率。同时将多个热嘴组件6以主流道嘴2为轴心环形等距离阵列分布,以确保每个模具型腔4的熔融状态塑料注入量基本一致,提高塑料产品的成型成功率。在本实施例中,热嘴组件6设置为两组。Further, the first hot nozzle 3 and the second hot nozzle 5 are combined to form a hot nozzle assembly 6, the
作为上述实施例的优选方案,主流道101与第一分流道102以及第二分流道的交接处设置有流道转接块7,流道转接块7用于引导熔融状态塑料从主流道101流向第一分流道102或第二分流道中。如此设置,考虑到主流道101、第一分流道102以及第二分流道的加工时,一般是在流道板1的侧部利用钻孔工具在其对应位置进行钻孔,直至相交于某一点相互连通,然后再在其孔部开口处填塞填充物进行堵塞。如此会导致其钻孔中有一部分的空间(即死角位)是不需要熔融状态塑料注入的,为了确保熔融状态塑料不流入至死角位,需要在主流道101与第一分流道102以及第二分流道的交接处设置有流道转接块7,通过流道转接块7引导熔融状态塑料从主流道101流向第一分流道102或第二分流道,避免其流入至死角位。As a preferred solution of the above-mentioned embodiment, the junction of the
进一步的,流道转接块7的侧部设有第一凹孔701以及若干第二凹孔702,且第一凹孔701与若干第二凹孔702于流道转接块7的内部相连通;其中第一凹孔701与主流道101相连通,第二凹孔702与第一分流道102或第二分流道相连通。如此设置,利用第一凹孔701以及第二凹孔702作为导向通道,以顺利引导熔融状态塑料从主流道101流向第一分流道102或第二分流道。Further, the side of the flow
进一步的,流道转接块7的顶部边缘处设置有第一固定部703,流道板1用于放置流道转接块7的安装孔105侧部设置有第二固定部106,第一固定部703与第二固定部106相组合用于连接固定件8,固定件8用于将流道转接块7与流道板1相互固定。如此设置,通过第一固定部703、第二固定部106以及固定件8相互配合,以实现流道转接块7与流道板1之间的固定连接,确保在注塑成型过程中流道转接块7不会相对于流道板1发生位置。Further, the top edge of the flow
具体的,上述第一固定部703以及第二固定部106均可选择为弧形内凹的螺纹部,通过第一固定部703以及第二固定部106相组合以形成完整的螺纹孔;上述固定件8可选择为螺栓,如此一来通过螺栓与螺纹孔螺纹连接,以实现流道转接块7与流道板1之间的相互固定。要说明的是,本领域技术人员在理解上述技术方案后还可无需付出创造性劳动地联想到其他第一固定部703、第二固定部106以及固定件8的选择设置,也应当处于本申请的保护范围。Specifically, both the above-mentioned first fixing
进一步的,安装孔105的底部设有顶出孔107,且顶出孔107贯穿流道板1;顶出孔107用于供顶出杆(附图未示出)穿过,顶出杆用于将流道转接块7从安装孔105中顶出。如此设置,在对流道转接块7进行拆卸时,先拆除固定件8以解除流道转接块7与流道板1之间的固定,再利用顶出杆穿过顶出孔107,将流道转接块7从下往上顶出安装孔105即可,结构简单实用性强。Further, the bottom of the
本实施例还公开了一种注塑模具,包括上述实施例的斜热嘴热流道系统。如此设置,通过将上述实施例的斜热嘴热流道系统应用于注塑模具,通过将主流道嘴2以及倾斜设置的第一热嘴3均设置在单块流道板1上,使得主流道嘴2、第一热嘴3以及流道板1形成一个整体,同时在流道板1的内部设置有主流道101以及第一分流道102,通过依次连通的主流道嘴2、主流道101、第一分流道102以及第一热嘴3以供熔融状态塑料从注塑机注入至模具型腔4中冷却成型。区别于相关技术中的需要设置多个流道板1,本实施例通过采用整体式设计可实现对热流道系统进行结构简单化,使其避免导致模胚厚度增加以及热流道系统成本提高。This embodiment also discloses an injection mold, which includes the oblique hot nozzle hot runner system of the above embodiment. In this way, by applying the inclined hot nozzle hot runner system of the above-mentioned embodiment to the injection mold, by setting the
需要说明的是,本发明公开的斜热嘴热流道系统以及注塑模具的其它内容为现有技术,在此不再赘述。It should be noted that the oblique hot nozzle hot runner system and other contents of the injection mold disclosed in the present invention are prior art and will not be repeated here.
另外,需要说明的是,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。In addition, it should be noted that if there are directional indications (such as up, down, left, right, front, back...) in the embodiment of the present invention, the directional indications are only used to explain the direction in a certain posture ( As shown in the accompanying drawings), if the specific posture changes, the directional indication will also change accordingly.
此外,需要说明的是,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, it should be noted that the descriptions involving "first", "second" and so on in the present invention are only for descriptive purposes, and should not be understood as indicating or implying their relative importance or implicitly indicating the indicated technical features quantity. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present invention.
以上仅为本发明的可选实施例,并非因此限制本发明的专利范围,凡是在本发明直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only optional embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any direct or indirect application of the present invention in other related technical fields is included in the patent protection scope of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211698005.7A CN116001207A (en) | 2022-12-28 | 2022-12-28 | A kind of oblique hot nozzle hot runner system and injection mold |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211698005.7A CN116001207A (en) | 2022-12-28 | 2022-12-28 | A kind of oblique hot nozzle hot runner system and injection mold |
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| CN116001207A true CN116001207A (en) | 2023-04-25 |
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| CN202211698005.7A Pending CN116001207A (en) | 2022-12-28 | 2022-12-28 | A kind of oblique hot nozzle hot runner system and injection mold |
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