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CN116009304A - Circular polarization beam splitting film, preparation method and VR display system - Google Patents

Circular polarization beam splitting film, preparation method and VR display system Download PDF

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Publication number
CN116009304A
CN116009304A CN202211599914.5A CN202211599914A CN116009304A CN 116009304 A CN116009304 A CN 116009304A CN 202211599914 A CN202211599914 A CN 202211599914A CN 116009304 A CN116009304 A CN 116009304A
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polarization beam
circular polarization
splitting film
liquid crystal
nematic liquid
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寿乾龙
黄文彬
陈林森
陆延青
徐挺
张伟华
胡伟
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Nanjing University
Suzhou University
SVG Tech Group Co Ltd
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Nanjing University
Suzhou University
SVG Tech Group Co Ltd
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Abstract

The application belongs to the field of optics and provides a circular polarization beam splitting film, a preparation method and a VR display system, wherein the circular polarization beam splitting film comprises a nematic liquid crystal layer, and a spiral wire grid formed by rod-shaped chiral molecules is arranged in the nematic liquid crystal layer along the normal direction of a surface; pitch p of spiral wire grid, average refractive index n of nematic liquid crystal layer, center reflection wavelength lambda 0 The following are satisfied: lambda (lambda) 0 =np. In the working band, the reflectivity of circularly polarized light with the same handedness can reach about 50 percent, the transmissivity of light with the non-working band can reach more than 70 percent, when the incident angle is changed, the size of the reflection light bandwidth is not influenced, but the range of the reflection light bandwidth has certain deviation, and the doping period is used for homodromously mediatingThe mass layer can reduce this effect, achieving a large field angle. The method is applied to the VR display system to directly split circularly polarized light, so that the number and thickness of lenses can be effectively reduced, and the efficiency is improved. The preparation method of the circular polarization beam splitting film is simple and easy to realize batch preparation.

Description

圆偏振分束膜、制备方法及VR显示系统Circular polarization beam splitting film, preparation method and VR display system

技术领域technical field

本申请属于光学领域,具体涉及一种圆偏振分束膜。The application belongs to the field of optics, and in particular relates to a circular polarization beam splitting film.

背景技术Background technique

偏振片是指选择性地让特定振动方向的光通过的光学膜片,主要用于将一般非偏振光转变为偏振光,其作用方式是当非偏振光从光源发出后,通过偏振片时,只允许从两正交线性光轴其中一个方向通过,因此偏振元件对光的偏振方向具有选择性。VR显示技术中添加偏振分束膜便是利用这一特性来实现折叠光路,减小VR显示系统的厚度。线偏振分束膜在VR显示系统中需与四分之一波片相结合使用来处理圆偏振光,该结构会导致VR系统产生光学效率差、鬼影等问题。Polarizer refers to an optical film that selectively allows light in a specific vibration direction to pass through. It is mainly used to convert general unpolarized light into polarized light. Only one of the two orthogonal linear optical axes is allowed to pass through, so the polarizing element is selective to the polarization direction of light. The addition of polarizing beam splitter film in VR display technology is to use this characteristic to realize folding optical path and reduce the thickness of VR display system. The linear polarization beam splitter needs to be used in combination with the quarter-wave plate in the VR display system to process circularly polarized light. This structure will lead to problems such as poor optical efficiency and ghost images in the VR system.

专利CN105404013A公开了一种圆偏振光分束器,其在基板上阵列布置螺旋线栅,每组螺旋线栅包括8根单螺旋线栅,8根单螺旋线栅的旋向相同,每组螺旋线栅中的第一根单螺旋线栅的初始旋转角为0度,后一根单螺旋线栅的初始旋转角比前一根单螺旋线栅的初始旋转角大22.5度,当圆偏振光从螺旋线栅阵列的一侧垂直入射,两束光从分束器的另一侧透射,其中一束透射光按原方向传输,另一束透射光与其存在一个分光角,实现对圆偏振光的分束。其制备工艺中利用光刻胶深紫外相干刻蚀工艺,在光刻胶中形成螺旋状空气隙,然后通过电化学沉积工艺在空气隙中沉积铝材料而获得螺旋线栅。该制备方法中螺旋状空气隙的螺旋直径为纳米级别,其电化学沉积工艺制备铝材料时材料沉积到纳米级别空气隙的沉积效率低,难以获得均匀连续的螺旋线栅结构,且制备工序繁琐难以实现批量制备。Patent CN105404013A discloses a circularly polarized light beam splitter, which arranges spiral wire grids in an array on the substrate, each group of spiral wire grids includes 8 single spiral wire grids, and the direction of rotation of the 8 single spiral wire grids is the same, each group of spiral wire grids The initial rotation angle of the first single helix wire grid in the wire grid is 0 degrees, and the initial rotation angle of the latter single helix wire grid is 22.5 degrees larger than the initial rotation angle of the previous single helix wire grid. When circularly polarized light Vertically incident from one side of the spiral wire grid array, two beams of light are transmitted from the other side of the beam splitter, one of the transmitted beams is transmitted in the original direction, and the other beam of transmitted beams has a splitting angle with it, realizing circularly polarized light of splitting. In its preparation process, a photoresist deep ultraviolet coherent etching process is used to form a spiral air gap in the photoresist, and then an aluminum material is deposited in the air gap by an electrochemical deposition process to obtain a spiral wire grid. In this preparation method, the helical diameter of the helical air gap is at the nanometer level. When the electrochemical deposition process is used to prepare the aluminum material, the deposition efficiency of the material to the nanoscale air gap is low, and it is difficult to obtain a uniform and continuous helical wire grid structure, and the preparation process is cumbersome. Difficult to achieve batch preparation.

发明内容Contents of the invention

为解决背景技术中指出的问题,采取如下技术方案:In order to solve the problems pointed out in the background technology, take the following technical solutions:

一种圆偏振分束膜,包括向列相液晶层,向列相液晶层中沿着面法线方向设置由棒状手性分子组成的螺旋线栅;螺旋线栅的螺距p、向列相液晶层的平均折射率n、中心反射波长λ0之间满足:λ0=np。A circular polarization beam splitting film, comprising a nematic liquid crystal layer, a spiral wire grid composed of rod-shaped chiral molecules is arranged along the surface normal direction in the nematic liquid crystal layer; the pitch p of the spiral wire grid, the nematic liquid crystal The relationship between the average refractive index n of the layer and the central reflection wavelength λ 0 satisfies: λ 0 =np.

圆偏振分束膜中棒状手性分子自螺旋一周所需的长度即为螺距,圆偏振分束膜的工作波长与螺距大小成正比。所掺杂的棒状手性分子的旋性决定了圆偏振分束膜的工作模式。圆偏振分束膜会反射与手性分子旋向的圆偏振光而透射与其旋向相反的圆偏振光。The length required for the rod-shaped chiral molecules in the circular polarization beam-splitting film to helix for one circle is the pitch, and the working wavelength of the circular polarization beam-splitting film is proportional to the size of the pitch. The handedness of the doped rod-shaped chiral molecules determines the working mode of the circular polarization beam splitting film. The circular polarizing beamsplitter reflects the circularly polarized light with the handedness of the chiral molecule and transmits the circularly polarized light with the opposite handedness.

优选的,所述螺旋线栅采用连续渐变螺距结构。连续渐变螺距结构能够拓宽圆偏振分束膜的工作波长,通过改变其材料和曝光功率可将其工作波带宽度拓展至300nm左右。Preferably, the spiral wire grid adopts a continuously variable pitch structure. The continuously variable pitch structure can broaden the working wavelength of the circular polarization beam splitting film, and its working band width can be extended to about 300nm by changing its material and exposure power.

优选的,所述圆偏振分束膜由不同工作波段的圆偏振分束膜层叠而成。不同工作波段的圆偏振分束膜结构层叠可以使得层叠后圆偏振分束膜的工作波段为层叠的圆偏振分束膜工作波段的叠加。Preferably, the circular polarization beam splitting film is formed by stacking circular polarization beam splitting films of different working wavelength bands. The stacking of the circular polarization beam splitting film structures with different working bands can make the working band of the circular polarizing beam splitting film after stacking be the superposition of the working bands of the stacked circular polarizing beam splitting films.

一种多波段圆偏振分束膜其由若干层圆偏振分束膜层叠而成,其中,每层圆偏振分束膜对应一个工作波段。每一层圆偏振分束膜对应一个工作波段,分别在其工作波段范围内对圆偏振光进行选择性反射,而不影响其他波段。各层圆偏振分束膜工作波段不交叉、相互之间不干扰,各层在其工作范围内工作,可以实现多波段圆偏振分束膜。A multi-band circular polarization beam-splitting film is formed by laminating several layers of circular polarization beam-splitting films, wherein each layer of circular polarization beam-splitting film corresponds to a working band. Each layer of circular polarization beam splitting film corresponds to a working band, and selectively reflects circularly polarized light within its working band range without affecting other bands. The working bands of each layer of circular polarization beam splitting film do not cross and do not interfere with each other, and each layer works within its working range, which can realize multi-band circular polarization beam splitting film.

优选的,向列相液晶层材质为E7液晶,所述棒状手性分子采用R5011右旋手性分子。R5011的HTP值范围约在100um-1至120um-1之间,E7的平均折射率约为1.63;R5011具有较高的熔点,环境适应性较好,且不同方式制备的R5011的HTP值也不同。当R5011与E7质量比范围约在2.07%至2.48%时工作波段为红色,在2.52%至3.03%时工作波段为绿色,在3.03%至3.62%时工作波段为蓝色。对螺距、手性分子的质量比、旋向有其他需求时,可更换手性分子材料,其各波段的质量比也将相应变化。Preferably, the material of the nematic liquid crystal layer is E7 liquid crystal, and the rod-shaped chiral molecules are R5011 right-handed chiral molecules. The HTP value of R5011 ranges from about 100um -1 to 120um -1 , and the average refractive index of E7 is about 1.63; R5011 has a higher melting point and better environmental adaptability, and the HTP values of R5011 prepared in different ways are also different . When the mass ratio range of R5011 to E7 is about 2.07% to 2.48%, the working band is red, when it is 2.52% to 3.03%, the working band is green, and when it is 3.03% to 3.62%, the working band is blue. When there are other requirements for the helical pitch, the mass ratio of chiral molecules, and the hand direction, the chiral molecular material can be replaced, and the mass ratio of each band will also change accordingly.

优选的一种可见光圆偏振分束膜,由三层圆偏振分束膜层叠而成,三层所述圆偏振分束膜工作波段分别为红光波段、绿光波段和蓝光波段。向列相液晶层材质为E7液晶,棒状手性分子采用R5011右旋手性分子;自上而下向列相液晶层中的R5011与E7质量比分别为:2.07%~2.48%、2.52%~3.03%、3.03%~3.62%。该种方案可实现RGB三波段圆偏振分束,其三个工作波段分别处在红光、绿光和蓝光,基本覆盖可见光波段,可以实现可见光波段的圆偏振分束。A preferred visible light circular polarization beam-splitting film is formed by laminating three layers of circular polarization beam-splitting films, and the working bands of the three layers of circular polarization beam-splitting films are red light band, green light band and blue light band respectively. The material of the nematic liquid crystal layer is E7 liquid crystal, and the rod-shaped chiral molecules adopt R5011 right-handed chiral molecules; the mass ratios of R5011 and E7 in the top-down nematic liquid crystal layer are: 2.07%~2.48%, 2.52%~ 3.03%, 3.03% to 3.62%. This scheme can realize RGB three-band circular polarization beam splitting, and its three working bands are respectively in red light, green light and blue light, basically covering the visible light band, and can realize circular polarization beam splitting in the visible light band.

一种基于圆偏振分束膜的VR显示系统,包括显示屏、线偏振片、1/4波片、半透半反膜、可见光圆偏振分束膜、人眼传感器;显示屏、线偏振片,1/4波片,半透半反膜、可见光圆偏振分束膜处于平行放置状态;可见光圆偏振分束膜由三层圆偏振分束膜层叠而成,三层圆偏振分束膜工作波段分别为红光波段、绿光波段和蓝光波段;显示屏发出的光依次通过线偏振片、1/4波片上、半透半反膜和可见光圆偏振分束膜,得到与棒状手性分子旋性相反的三色圆偏振光传输至人眼传感器进行显示。A VR display system based on a circular polarization beam-splitting film, including a display screen, a linear polarizer, a 1/4 wave plate, a semi-transparent and semi-reflective film, a visible light circular polarization beam-splitter film, and a human eye sensor; a display screen, a linear polarizer , 1/4 wave plate, semi-transparent and semi-reflective film, and visible light circular polarization beam splitting film are placed in parallel; The wavelength bands are red light band, green light band and blue light band; the light emitted by the display screen passes through the linear polarizer, the 1/4 wave plate, the semi-transparent and semi-reflective film and the visible light circular polarization beam-splitting film in sequence to obtain the rod-shaped chiral molecule The three-color circularly polarized light with opposite handedness is transmitted to the human eye sensor for display.

其中,所述线偏振片和1/4波片共同组成起偏结构,显示屏发出的光束经过线偏振片起偏后得到特定偏振方向的线偏振光,线偏振光再通过1/4波片对其进行相位延迟,使得线偏振光转变为圆偏振光,得到的圆偏振光再通过半透半反膜入射至可见光圆偏振分束膜上,可见光圆偏振分束膜将与手性分子旋向一致的圆偏振光反射,透射旋向相反的圆偏振光,所反射的圆偏振光入射至半透半反膜后再进行一次反射使得圆偏振光旋向进行翻转,再次入射至可见光圆偏振分束膜,因旋向发生改变,与手性分子旋向相反,即可透射而出,进入人眼传感器。所述半透半反膜能对部分光进行透射或者反射。该可见光圆偏振分束膜安放至半透半反膜之后,由于本方案采用可见光圆偏振分束膜取代传统VR折叠光路方案中的由1/4波片和线偏振分束膜组成的圆偏振器件,可减少使用的元件数量、减小厚度,同时提高光学效率。Wherein, the linear polarizer and the 1/4 wave plate together form a polarizing structure, and the light beam emitted by the display screen is polarized by the linear polarizer to obtain linearly polarized light with a specific polarization direction, and then the linearly polarized light passes through the 1/4 wave plate The phase retardation is carried out on it, so that the linearly polarized light is converted into circularly polarized light, and the obtained circularly polarized light is incident on the visible light circularly polarized beam splitting film through the semi-transparent and semi-reflective film, and the visible light circularly polarized beam splitting film will be rotated with the chiral molecule. Reflect to the same circularly polarized light, transmit the circularly polarized light with the opposite rotation, the reflected circularly polarized light is incident on the transflective film and then reflected again to reverse the circularly polarized light's rotation, and then incident to the visible circularly polarized light again The beam splitting film, due to the change of the hand direction, is opposite to the hand direction of the chiral molecule, so it can be transmitted out and enter the human eye sensor. The semi-transparent and semi-reflective film can transmit or reflect part of the light. The visible light circular polarization beam-splitting film is placed behind the transflective film, since this scheme uses the visible light circular polarization beam-splitting film to replace the circular polarization composed of 1/4 wave plate and linear polarization beam-splitting film in the traditional VR folding optical path scheme Devices that reduce the number of components used and reduce thickness while increasing optical efficiency.

优选的,所述的半透半反膜设置于平凹透镜的凹面上,或设置于球壳透镜的内壁。具有部分反射和透射的功能,通过起偏结构所得到的圆偏振光可透射过该结构,此后反射至该结构的光束都将被反射,并且将会改变其旋向。Preferably, the semi-transparent and semi-reflective film is arranged on the concave surface of the plano-concave lens, or on the inner wall of the spherical shell lens. With the function of partial reflection and transmission, the circularly polarized light obtained by the polarizing structure can be transmitted through the structure, and then the light beam reflected to the structure will be reflected and its rotation direction will be changed.

本发明中圆偏振分束膜的制备方法包括如下步骤:The preparation method of circularly polarized beam splitting film in the present invention comprises the following steps:

S1.清洗基板;在基板表面均匀涂覆光取向剂;S1. Cleaning the substrate; uniformly coating the photo-alignment agent on the surface of the substrate;

S2.将基板放置在热台上高温烘干,在基板获得光取向层;使光取向剂溶剂充分挥发,使得光取向剂中溶质分子紧密排布;S2. Place the substrate on a hot stage and dry it at high temperature to obtain a photo-alignment layer on the substrate; fully volatilize the solvent of the photo-alignment agent, so that the solute molecules in the photo-alignment agent are closely arranged;

S3.对光取向层进行线偏振紫外光曝光;使得光取向层中分子取向完全;S3. Exposing the photo-alignment layer to linearly polarized ultraviolet light; making the molecular orientation in the photo-alignment layer complete;

S4.将向列相液晶与棒状手性分子混合液均匀涂覆在光取向层表面;在光取向层的作用下,棒状手性分子在向列相液晶中形成螺旋线栅;S4. Evenly coating the mixture of nematic liquid crystal and rod-shaped chiral molecules on the surface of the photo-alignment layer; under the action of the photo-alignment layer, the rod-shaped chiral molecules form a spiral wire grid in the nematic liquid crystal;

S5.进行紫外光固化,使棒状手性分子形成的螺旋线栅固化在向列相液晶层中。S5. Carry out ultraviolet light curing, so that the helical wire grid formed by rod-shaped chiral molecules is cured in the nematic liquid crystal layer.

附图说明Description of drawings

图1:本申请一种VR显示系统示意图;Figure 1: A schematic diagram of a VR display system in this application;

图2:本申请右旋圆偏振分束膜示意图;Figure 2: Schematic diagram of the right-handed circular polarizing beam splitting film of this application;

图3:本申请可见光圆偏振分束膜示意图;Figure 3: Schematic diagram of the visible light circular polarization beam splitting film of this application;

图4:连续渐变螺距可见光圆偏振分束膜示意图;Figure 4: Schematic diagram of continuous gradient pitch visible light circular polarization beam splitter film;

图5:多波段圆偏振分束膜组结构示意图;Figure 5: Schematic diagram of the structure of the multi-band circular polarization beam splitting film group;

图6:现有技术VR显示系统示意图;Figure 6: Schematic diagram of a prior art VR display system;

其中:101为显示屏,102为第一线偏振片,103为第二1/4波片,104为半透半反膜,105为可见光圆偏振分束膜,105a为第二1/4波片,105b为线偏振分束膜,106为人眼传感器,107为右旋圆偏振分束膜,108为多波段圆偏振分束膜组,109为第二线偏振片。Among them: 101 is the display screen, 102 is the first linear polarizer, 103 is the second 1/4 wave plate, 104 is the transflective film, 105 is the visible light circular polarization beam splitter film, 105a is the second 1/4 wave 105b is a linear polarizing beam-splitting film, 106 is a human eye sensor, 107 is a right-handed circular polarizing beam-splitting film, 108 is a multi-band circular polarizing beam-splitting film group, and 109 is a second linear polarizing plate.

具体实施方式Detailed ways

下面结合附图及实施例对本申请作进一步描述:Below in conjunction with accompanying drawing and embodiment the application is further described:

实施例一Embodiment one

如图2所示的一种圆偏振分束膜,其为右旋圆偏振分束膜107,包括向列相液晶层,向列相液晶层中沿着面法线方向设置由棒状手性分子组成的螺旋线栅;螺旋线栅的螺距p、向列相液晶层的平均折射率n、中心反射波长λ0之间满足:λ0=np。当右旋圆偏振光入射到该圆偏振分束膜表面时,因右旋圆偏振光与手性分子旋向一致,所以该光被反射;但当左旋圆偏振光入射到该圆偏振分束膜,因左旋圆偏振光与手性分子旋向相反,所以该光被透射。在其工作波段,对于相同旋性的圆偏振光的反射率可达到50%左右,对于非工作波段的光其透射率可达到70%以上。同时,当入射角度变化时,反射光带宽大小不会受到影响,但是其范围会有一定偏移,通过掺杂周期同向介质层可减小该影响,实现大视场角。A kind of circular polarizing beam splitting film as shown in Figure 2, it is right-handed circular polarizing beam splitting film 107, comprises nematic phase liquid crystal layer, in the nematic phase liquid crystal layer is arranged along the surface normal direction by rod-shaped chiral molecules A spiral wire grid is formed; the pitch p of the spiral wire grid, the average refractive index n of the nematic liquid crystal layer, and the central reflection wavelength λ 0 satisfy: λ 0 =np. When the right-handed circularly polarized light is incident on the surface of the circularly polarized beam splitter, the light is reflected because the right-handed circularly polarized light is in the same direction as the chiral molecule; but when the left-handedly polarized light is incident on the circularly polarized beam splitter film, because left-handed circularly polarized light is transmitted in the opposite direction to that of chiral molecules. In its working band, the reflectivity for circularly polarized light with the same handedness can reach about 50%, and the transmittance for light in the non-working band can reach more than 70%. At the same time, when the incident angle changes, the bandwidth of the reflected light will not be affected, but its range will be shifted to a certain extent. This effect can be reduced by doping the periodic isotropic dielectric layer to achieve a large viewing angle.

以工作波段在红光范围的右旋圆偏振分束膜为例,圆偏振分束膜的制备方法包括如下步骤:Taking a right-handed circularly polarizing beam-splitting film with a working wavelength in the red light range as an example, the preparation method of the circularly polarizing beam-splitting film includes the following steps:

Sa1.清洗基板;在基板表面均匀涂覆SD1光取向剂;以3000转/分的转速进行旋涂30s;Sa1. Clean the substrate; uniformly coat the SD1 photoalignment agent on the surface of the substrate; spin-coat at a speed of 3000 rpm for 30s;

Sa2.将基板放置在温度120°的热台上烘烤10min;在基板获得光取向层;使光取向剂溶剂充分挥发,使得光取向剂中溶质分子紧密排布;Sa2. Place the substrate on a hot stage with a temperature of 120° and bake for 10 minutes; obtain a photo-alignment layer on the substrate; fully volatilize the solvent of the photo-alignment agent, so that the solute molecules in the photo-alignment agent are closely arranged;

Sa3.对光取向层进行线偏振紫外光曝光;使得光取向层中SD1分子取向完全;Sa3. exposing the photo-alignment layer to linearly polarized ultraviolet light; making the orientation of SD1 molecules in the photo-alignment layer complete;

Sa4.将E7液晶与R5011右旋手性分子混合液均匀涂覆在SD1层表面,以3000转/分的转速旋涂30s;在光取向层的作用下,棒状手性分子在向列相液晶中形成螺旋线栅;所述混合液中R5011右旋手性分子含量为2.27%;Sa4. Evenly coat the mixture of E7 liquid crystal and R5011 right-handed chiral molecules on the surface of the SD1 layer, and spin-coat at a speed of 3000 rpm for 30s; A spiral wire grid is formed in the mixture; the content of R5011 right-handed chiral molecules in the mixed solution is 2.27%;

Sa5.进行紫外光固化,使棒状手性分子形成的螺旋线栅固化在向列相液晶层中。Sa5. Carry out ultraviolet light curing, so that the helical wire grid formed by rod-shaped chiral molecules is cured in the nematic liquid crystal layer.

本实施例中取寻常光折射率no=1.54,非寻常光折射率ne=1.74,螺距p=400nm,可得到可得到λ0=656nm。同时,根据螺距p=[(HTP)×Xc]-1,HTP为手性添加剂的螺旋扭曲力常数,Xc为手性添加剂在液晶组合物中含量;令其HTP值为110um-1,进而算得手性分子含量为2.27%,此浓度下为红光波段。In this embodiment, the refractive index of ordinary light n o = 1.54, the refractive index of extraordinary light ne = 1.74, and the pitch p = 400nm can be obtained It can be obtained that λ 0 =656nm. At the same time, according to the helical pitch p=[(HTP)×X c ] -1 , HTP is the helical twist force constant of the chiral additive, and X c is the content of the chiral additive in the liquid crystal composition; let its HTP value be 110um -1 , Furthermore, the content of chiral molecules is calculated to be 2.27%, and this concentration is in the red light band.

通过以上步骤即可得到红光波段的右旋圆偏振分束膜,利用此右旋圆偏振分束膜可以直接对圆偏振光进行分束,因无需圆偏振光与线偏振光之间的多次转换,可以避免线偏振分束膜的VR显示系统所存在鬼影问题。Through the above steps, the right-handed circular polarization beam-splitting film in the red band can be obtained, and the circularly polarized light can be directly split by using the right-handed circularly polarized beam-splitting film, because there is no need for much communication between circularly polarized light and linearly polarized light This conversion can avoid the ghost image problem existing in the VR display system of the linear polarization beam splitter film.

实施例二Embodiment two

以如图3所示的RGB三波段的多波段圆偏振分束膜为例,可见光圆偏振分束膜的制备过程如下:Taking the RGB three-band multi-band circular polarization beam splitter film as shown in Figure 3 as an example, the preparation process of the visible light circular polarization beam splitter film is as follows:

Sb1.将光取向剂SD1均匀涂布于清洗干净的基底上,以3000转/分的转速进行旋涂30s;Sb2.将基底置于120°热台烘烤10min;Sb1. Evenly coat the photo-alignment agent SD1 on the cleaned substrate, and spin-coat at a speed of 3000 rpm for 30 seconds; Sb2. Put the substrate on a 120° hot table and bake for 10 minutes;

Sb3.将基底置于线偏振紫外光下曝光,使SD1分子取向完全;Sb3. Expose the substrate under linearly polarized ultraviolet light, so that the SD1 molecules are completely oriented;

Sb4.将E7液晶与R5011右旋手性分子混合液均匀涂覆在SD1层表面,以3000转/分的转速旋涂30s;在光取向层的作用下,棒状手性分子在向列相液晶中形成螺旋线栅;所述混合液中R5011右旋手性分子含量为3.50%;Sb4. Evenly coat the mixture of E7 liquid crystal and R5011 right-handed chiral molecules on the surface of the SD1 layer, and spin-coat at a speed of 3000 rpm for 30s; A spiral wire grid is formed in the mixture; the content of R5011 right-handed chiral molecules in the mixed solution is 3.50%;

Sb5.进行紫外光固化,使棒状手性分子形成的螺旋线栅固化在向列相液晶层中;Sb5. Carrying out ultraviolet light curing, so that the helical wire grid formed by rod-shaped chiral molecules is cured in the nematic liquid crystal layer;

Sb6.重复步骤Sb4一次,区别在于所述混合液中R5011右旋手性分子含量为2.75%;Sb6. Repeat step Sb4 once, the difference is that the content of R5011 right-handed chiral molecules in the mixed solution is 2.75%;

Sb7.进行紫外光固化,使棒状手性分子形成的螺旋线栅固化在向列相液晶层中;Sb7. Carry out ultraviolet light curing, make the helical wire grid formed by rod-shaped chiral molecules solidify in the nematic liquid crystal layer;

Sb8.重复步骤Sb4一次,区别在于所述混合液中R5011右旋手性分子含量为2.27%;Sb8. Repeat step Sb4 once, the difference is that the content of R5011 right-handed chiral molecules in the mixed solution is 2.27%;

Sb9.进行紫外光固化,使棒状手性分子形成的螺旋线栅固化在向列相液晶层中。Sb9. Carry out ultraviolet light curing, so that the helical wire grid formed by rod-shaped chiral molecules is cured in the nematic liquid crystal layer.

根据红光波段、绿光波段和蓝光波段分别计算混合液中R5011右旋手性分子含量的手性分子含量。计算依据如下:取寻常光折射率no=1.54,非寻常光折射率ne=1.74,螺距p=400nm,可得到可得到λ0=656nm。反射光谱波带Δλ=pΔn,其中Δn=(ne-no)为双折率。通过该式可得到Δλ=80nm,即反射波段为576nm至736nm,反射红光波段的右旋圆偏振光。同时,螺距p=[(HTP)×Xc]-1。HTP为手性添加剂的螺旋扭曲力常数,Xc为手性添加剂在液晶组合物中含量。通过增加手性添加剂的含量Xc可减小螺距p,得到绿光和蓝光波段的右旋圆偏振分束膜107。分别取螺距p为330nm和260nm,得到λ0分别为541nm和426nm,波带Δλ为66nm和52nm。令HTP值为110um-1,经计算得到其红、绿、蓝三波段的含量分别为:2.27%,2.75%,3.50%。According to the red light band, green light band and blue light band, the chiral molecule content of the R5011 right-handed chiral molecule content in the mixed solution was calculated respectively. The calculation basis is as follows: taking the ordinary light refractive index n o = 1.54, the extraordinary light refractive index n e = 1.74, and the pitch p = 400nm, we can get It can be obtained that λ 0 =656nm. Reflection spectral band Δλ=pΔn, where Δn=( ne −n o ) is the birefringence. According to this formula, Δλ=80nm can be obtained, that is, the reflection waveband is from 576nm to 736nm, and the right-handed circularly polarized light in the red light waveband is reflected. Meanwhile, pitch p=[(HTP)×X c ] −1 . HTP is the helical twist force constant of the chiral additive, and X c is the content of the chiral additive in the liquid crystal composition. By increasing the content X c of the chiral additive, the helical pitch p can be reduced, and the right-handed circular polarizing beam splitting film 107 in the green and blue bands can be obtained. Taking the helical pitch p as 330nm and 260nm respectively, the λ 0 is 541nm and 426nm respectively, and the wave band Δλ is 66nm and 52nm. Assuming that the HTP value is 110um -1 , the calculated contents of the red, green and blue bands are 2.27%, 2.75%, and 3.50%, respectively.

通过以上步骤即可得到RGB三层的多波段圆偏振分束膜,其三个工作波段分别处在红光、绿光和蓝光,基本覆盖可见光波段,可以实现可见光波段的圆偏振分束。Through the above steps, the RGB three-layer multi-band circular polarization beam splitting film can be obtained, and its three working bands are respectively in red light, green light and blue light, basically covering the visible light band, and can realize circular polarization beam splitting in the visible light band.

实施例三Embodiment Three

一种圆偏振分束膜,如图4所示,螺旋线栅的螺距自上而下逐渐增大。这使得其工作波段也是自上而下连续增大,可以实现宽波段的工作波长。其螺距p自上而下逐渐变大形成梯度分布。根据λ0=np公式,因螺距p是呈现梯度变化,所得到的中心反射波长也会随之变化,故其工作波段也能得到极大拓宽。A circular polarization beam splitting film, as shown in Figure 4, the pitch of the spiral wire grid gradually increases from top to bottom. This makes its working band continuously increase from top to bottom, and can realize a wide band of working wavelengths. The pitch p gradually increases from top to bottom to form a gradient distribution. According to the formula of λ 0 =np, since the pitch p presents a gradient change, the obtained central reflection wavelength will also change accordingly, so its working band can also be greatly broadened.

本实施例的圆偏振分束膜制备方法包括以下步骤:The preparation method of the circular polarization beam splitting film of the present embodiment comprises the following steps:

Sc1.将光取向剂SD1均匀涂布于清洗干净的基底上,以3000转/分的转速进行旋涂30s;Sc1. Evenly coat the photo-alignment agent SD1 on the cleaned substrate, and spin-coat at a speed of 3000 rpm for 30s;

Sc2.将基底置于120°热台烘烤10min;Sc2. Bake the substrate on a hot table at 120° for 10 minutes;

Sc3.将另一干净玻璃与旋涂SD1层基底进行贴合,贴合处用AB胶进行粘合,其中SD1层Sc3. Attach another clean glass to the spin-coated SD1 layer substrate, and use AB glue to bond the joint, where the SD1 layer

在贴合内侧,形成液晶盒;On the inside of the bonding, a liquid crystal cell is formed;

Sc4.将双官能度液晶性可聚合单体、单官能度液晶性可聚合单体、光引发剂和紫外光吸收Sc4. Combining bifunctional liquid crystalline polymerizable monomers, monofunctional liquid crystalline polymerizable monomers, photoinitiators and ultraviolet light absorbing

染料混合溶液灌入液晶盒中;The dye mixed solution is poured into the liquid crystal cell;

Sc5.利用紫外光进行不对称辐照,聚合物浓度在靠近紫外光源处一侧高,远离紫外光侧低,Sc5. Using ultraviolet light for asymmetric irradiation, the polymer concentration is high on the side close to the ultraviolet light source, and low on the side away from the ultraviolet light,

进而得到渐变螺距的液晶层。Further, a liquid crystal layer with a gradient pitch is obtained.

通过以上步骤可以制得宽波段圆偏振分束膜,该实施例三可将工作波带宽度从实施例一中的最大波带宽度80nm拓展至220nm。Through the above steps, a broadband circularly polarized beam splitting film can be produced. In this third embodiment, the working bandwidth can be extended from the maximum bandwidth of 80nm in the first embodiment to 220nm.

该实施例三的方案与实施例二的若干层圆偏振分束膜层叠相比,因实施例三仅利用单层结构实现宽波段的圆偏振分束膜,这使得其较于实施例二的层叠型结构有更薄的膜层厚度,并且透射膜层更少,光学效率更高。Compared with the lamination of several layers of circular polarization beam splitting film in embodiment two, the scheme of the third embodiment only uses a single layer structure to realize the circular polarization beam splitting film of wide band, which makes it compared with that of the second embodiment The laminated structure has thinner film thickness, and fewer transmissive film layers, resulting in higher optical efficiency.

实施例四Embodiment four

一种多波段圆偏振分束膜组其由若干层多波段圆偏振分束膜层叠而成。如图5所示,该多波段圆偏振分束膜组108由可见光圆偏振分束膜层叠105而成。所述多波段圆偏振分束膜组由若干层多波段圆偏振分束膜层叠而成。可见光圆偏振分束膜虽然单层膜的消光比目前仅能达到10左右,但液晶可以涂覆多层形成多层膜结构,在不考虑多层膜结构之间存在的各种衰减的情况下,涂覆三层膜结构之后,消光比即可达到1000左右,即30dB左右,基本可以接近消光比在35dB的金属线栅偏振分束膜的水平。A multi-band circular polarization beam-splitting film group is formed by laminating several layers of multi-band circular polarization beam-splitting films. As shown in FIG. 5 , the multi-band circular polarizing beam splitting film set 108 is formed by stacking visible light circular polarizing beam splitting films 105 . The multi-band circular polarization beam-splitting film group is formed by laminating several layers of multi-band circular polarization beam-splitting films. Although the extinction ratio of a single-layer film for visible light circularly polarizing beam-splitting film can only reach about 10 at present, the liquid crystal can be coated with multiple layers to form a multi-layer film structure. After coating the three-layer film structure, the extinction ratio can reach about 1000, that is, about 30dB, which is basically close to the level of the metal wire grid polarizing beam splitting film with the extinction ratio of 35dB.

本实施例四相较于金属线栅偏振分束膜系统来言,多波段圆偏振分束膜组能够接近金属线栅偏振分束膜所能达到的消光比,可以满足基本的应用需求;其次,金属线栅偏振分束膜系统需要将圆偏振光通过1/4波片转换为线偏振光才能进行反射或透射,而本实例案例三的多波段圆偏振分束膜组108可直接对圆偏振光进行分束,这可以进一步规避线偏振分束膜和1/4波片之间45°的相位误差问题,进而消除暗场鬼影;再者,金属线栅偏振分束膜的加工与制备需要经过复杂的工艺过程且技术要求高,而本实施例四中利用胆甾相液晶制备圆偏振分束膜更加简易。Compared with the metal wire grid polarizing beam splitting film system in this embodiment 4, the multi-band circular polarizing beam splitting film group can approach the extinction ratio that the metal wire grid polarizing beam splitting film can achieve, which can meet the basic application requirements; secondly , the metal wire grid polarizing beam-splitting film system needs to convert circularly polarized light into linearly polarized light through a 1/4 wave plate for reflection or transmission. Polarized light is split into beams, which can further avoid the 45° phase error problem between the linear polarization beam splitting film and the 1/4 wave plate, thereby eliminating dark field ghosts; moreover, the processing of the metal wire grid polarizing beam splitting film and The preparation requires a complex process and high technical requirements, but it is easier to prepare a circularly polarizing beam splitting film by using cholesteric liquid crystals in Example 4.

实施例五Embodiment five

如图1所示的一种VR显示系统,包括显示屏101、第一线偏振片102、第一1/4波片103、半透半反膜104、可见光圆偏振分束膜105、人眼传感器106。显示屏101、第一线偏振片102,第一1/4波片103,半透半反膜104、可见光圆偏振分束膜105均平行放置。显示屏101发出光束经过第一线偏振片107起偏为线偏振光,再通过与其成45°夹角的第一1/4波片103进行相位延迟将线偏振光束转换为圆偏振光。所得圆偏振光再通过半透半反膜104入射到可见光圆偏振分束膜,因所用可见光圆偏振分束膜105内部为右旋手性分子,与入射右旋圆偏振光旋向一致,进而被可见光偏振分束膜105反射回半透半反膜104,半透半反膜再将其反射回来并改变其旋向至左旋。因旋向变为左旋,与可见光圆偏振分束膜105的手性分子旋向相反即可透射至人眼成像。A VR display system as shown in Figure 1, comprising a display screen 101, a first linear polarizer 102, a first 1/4 wave plate 103, a semi-transparent and semi-reflective film 104, a visible light circular polarizing beam splitting film 105, a human eye sensor 106. The display screen 101 , the first linear polarizer 102 , the first 1/4 wave plate 103 , the transflective film 104 , and the visible light circular polarization beam splitter film 105 are all placed in parallel. The light beam emitted by the display screen 101 is polarized by the first linear polarizer 107 into linearly polarized light, and then passed through the first 1/4 wave plate 103 at an angle of 45° to perform phase delay to convert the linearly polarized beam into circularly polarized light. The obtained circularly polarized light passes through the semi-transparent and semi-reflective film 104 and then enters the visible light circularly polarized beam splitting film, because the inside of the visible light circularly polarized beam splitting film 105 is a right-handed chiral molecule, which is consistent with the direction of the incident right-handed circularly polarized light, and then It is reflected by the visible light polarizing beam splitting film 105 back to the semi-transparent and semi-reflective film 104, and the semi-transparent and semi-reflective film reflects it back and changes its handedness to left-handed. Since the handedness becomes left-handed, the handedness of the chiral molecule opposite to that of the visible light circular polarization beam splitting film 105 can be transmitted to the human eye for imaging.

作为对比现有技术中的VR显示系统如图6所示,其由显示屏101、第一线偏振片102、第一1/4波片103、半透半反膜104、第二1/4波片105a、线偏振分束膜105b、第二线偏振片109。本申请中使用可见光圆偏振分束膜105替代现有技术中的第二1/4波片105a、线偏振分束膜105b、第二线偏振片109三个部件,这减少了对光学元件的使用,可减小VR显示系统的厚度;其次,利用可见光圆偏振分束膜105直接对圆偏振光进行操作,无需进行圆偏振光与线偏振光之间的多次转化,可以提高系统的光学效率;同时,圆偏振光与线偏振光转换要求第二1/4波片105a与线偏振分束膜105b两者之间成45°夹角,基于圆偏振分束膜的VR显示系统直接对圆偏振光进行处理,可避免了两光学元件的夹角误差,消除暗场鬼影。As a comparison with the VR display system in the prior art as shown in Figure 6, it consists of a display screen 101, a first linear polarizer 102, a first 1/4 wave plate 103, a semi-transparent and semi-reflective film 104, a second 1/4 A wave plate 105a, a linear polarization splitting film 105b, and a second linear polarizer 109. In this application, the visible light circular polarizing beam splitting film 105 is used to replace the second 1/4 wave plate 105a, the linear polarizing beam splitting film 105b, and the second linear polarizing plate 109 in the prior art, which reduces the use of optical elements , can reduce the thickness of the VR display system; secondly, using the visible light circular polarization beam splitter film 105 to directly operate on the circularly polarized light without multiple conversions between the circularly polarized light and the linearly polarized light, the optical efficiency of the system can be improved At the same time, the conversion between circularly polarized light and linearly polarized light requires a 45° angle between the second 1/4 wave plate 105a and the linearly polarized beam-splitting film 105b, and the VR display system based on the circularly polarized beam-splitting film directly Polarized light processing can avoid the angle error between the two optical elements and eliminate dark field ghosts.

Claims (10)

1.一种圆偏振分束膜,包括向列相液晶层,其特征在于:向列相液晶层中沿着面法线方向设置由棒状手性分子组成的螺旋线栅;螺旋线栅的螺距p、向列相液晶层的平均折射率n、中心反射波长λ0之间满足:λ0=np。1. A circular polarization beam splitting film, comprising a nematic liquid crystal layer, is characterized in that: in the nematic liquid crystal layer, a helical wire grid composed of rod-shaped chiral molecules is set along the surface normal direction; the helical pitch of the helical wire grid p, the average refractive index n of the nematic liquid crystal layer, and the central reflection wavelength λ 0 satisfy: λ 0 =np. 2.根据权利要求1所述的圆偏振分束膜,其特征在于:所述螺旋线栅采用连续渐变螺距结构。2. The circular polarization beam splitting film according to claim 1, characterized in that: the spiral wire grid adopts a continuously variable pitch structure. 3.根据权利要求1所述的圆偏振分束膜,其特征在于:向列相液晶层材质为E7液晶,所述棒状手性分子采用R5011右旋手性分子。3. The circular polarization beam splitting film according to claim 1, wherein the material of the nematic liquid crystal layer is E7 liquid crystal, and the rod-shaped chiral molecules are R5011 right-handed chiral molecules. 4.一种多波段圆偏振分束膜,其特征在于:由若干层如权利要求1或3所述的圆偏振分束膜层叠而成,其中每层圆偏振分束膜对应一个工作波段。4. A multi-band circular polarization beam-splitting film, characterized in that it is formed by laminating several layers of circular polarization beam-splitting films as claimed in claim 1 or 3, wherein each layer of circular polarization beam-splitting film corresponds to a working band. 5.一种多波段圆偏振分束膜组,其特征在于:由若干层如权利要求4所述的多波段圆偏振分束膜层叠而成。5. A multi-band circular polarizing beam-splitting film set, characterized in that: it is formed by laminating several layers of the multi-band circular polarizing beam-splitting film as claimed in claim 4. 6.一种可见光圆偏振分束膜,其特征在于:由三层如权利要求1所述的圆偏振分束膜层叠而成,三层所述圆偏振分束膜工作波段分别为红光波段、绿光波段和蓝光波段。6. A visible light circular polarization beam-splitting film, characterized in that: it is formed by laminating three layers of circular polarization beam-splitting films as claimed in claim 1, and the working bands of the circular polarization beam-splitting films of the three layers are respectively red light bands , green band and blue band. 7.根据权利要求6所述的可见光圆偏振分束膜,其特征在于:所述向列相液晶层材质为E7液晶,所述棒状手性分子采用R5011右旋手性分子;自上而下向列相液晶层中的R5011与E7质量比分别为:2.07%~2.48%、2.52%~3.03%、3.03%~3.62%。7. The visible light circular polarization beam splitting film according to claim 6, characterized in that: the material of the nematic liquid crystal layer is E7 liquid crystal, and the rod-shaped chiral molecules adopt R5011 right-handed chiral molecules; from top to bottom The mass ratios of R5011 and E7 in the nematic liquid crystal layer are respectively: 2.07%-2.48%, 2.52%-3.03%, and 3.03%-3.62%. 8.一种VR显示系统,其特征在于:包括显示屏、线偏振片、1/4波片、半透半反膜、如权利要求6所述的可见光圆偏振分束膜、人眼传感器;显示屏、线偏振片,1/4波片,所述半透半反膜、所述可见光圆偏振分束膜处于平行放置状态;显示屏发出的光依次通过线偏振片、1/4波片上、半透半反膜和所述可见光圆偏振分束膜,得到与棒状手性分子旋性相反的三色圆偏振光传输至人眼传感器进行显示。8. A VR display system, characterized in that: comprising a display screen, a linear polarizer, a 1/4 wave plate, a semi-transparent and semi-reflective film, a visible light circular polarization beam splitting film as claimed in claim 6, and a human eye sensor; The display screen, the linear polarizer, the 1/4 wave plate, the semi-transparent and semi-reflective film, and the visible light circular polarization beam splitting film are placed in parallel; the light emitted by the display screen passes through the linear polarizer and the 1/4 wave plate in turn , a semi-transparent and semi-reflective film and the visible light circular polarizing beam-splitting film to obtain three-color circularly polarized light opposite to the handedness of the rod-shaped chiral molecule and transmit it to the human eye sensor for display. 9.根据权利要求8所述的一种VR显示系统,其特征在于:所述的半透半反膜设置于平凹透镜的凹面上,或设置于球壳透镜的内壁。9 . The VR display system according to claim 8 , wherein the semi-transparent and semi-reflective film is arranged on the concave surface of the plano-concave lens, or on the inner wall of the spherical shell lens. 10.一种圆偏振分束膜的制备方法,其特征在于,包括如下步骤:10. A method for preparing a circularly polarizing beam splitting film, comprising the steps of: S1.清洗基板;在基板表面均匀涂覆光取向剂;S1. Cleaning the substrate; uniformly coating the photo-alignment agent on the surface of the substrate; S2.将基板放置在热台上高温烘干,在基板获得光取向层;S2. Place the substrate on a hot stage to dry at high temperature, and obtain a photo-alignment layer on the substrate; S3.对光取向层进行线偏振紫外光曝光;S3. exposing the photo-alignment layer to linearly polarized ultraviolet light; S4.将向列相液晶与棒状手性分子混合液均匀涂覆在光取向层表面;在光取向层的作用下,棒状手性分子在向列相液晶中形成螺旋线栅;S4. Evenly coating the mixture of nematic liquid crystal and rod-shaped chiral molecules on the surface of the photo-alignment layer; under the action of the photo-alignment layer, the rod-shaped chiral molecules form a spiral wire grid in the nematic liquid crystal; S5.进行紫外光固化,使棒状手性分子形成的螺旋线栅固化在向列相液晶层中。S5. Carry out ultraviolet light curing, so that the helical wire grid formed by rod-shaped chiral molecules is cured in the nematic liquid crystal layer.
CN202211599914.5A 2022-12-12 2022-12-12 Circular polarization beam splitting film, preparation method and VR display system Pending CN116009304A (en)

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