CN116007407A - Frame fresh water cooler structure - Google Patents
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Abstract
本发明公开了一种框架淡水冷却器结构,包括机舱双层底,利用机舱双层底板之间的空间设置换热器的壳体结构,其包括上层板、底层板以及在上层板和底层板之间焊接的侧围板;上层板相邻设置多个法兰口,两端法兰口用于设置冷却器的壳程进出水结构;其他法兰口用于设置管程进出水结构,法兰口内插入设置管程的管束。本发明的框架淡水冷却器结构利用了船体的双层底板结构制成外框架形成壳程,现新设计的框架冷却器可适用于任何淡水冷却场影,且更节能环保,操作方便,易于布置,只要有双层底就可安装,适用性广;利用百叶框形成的导流隔板可以对经过的壳程液体进行导流,从而使液体形成近似沿轴向旋转流动的效果,从而提高了热交换的效果。
The invention discloses a frame fresh water cooler structure, which comprises a double bottom of the engine room, and utilizes the space between the double bottoms of the engine room to arrange the shell structure of the heat exchanger, which comprises an upper plate, a bottom plate and an upper plate and a bottom plate The side panels welded between them; the upper plate is adjacently provided with multiple flange ports, and the flange ports at both ends are used to set the water inlet and outlet structure of the cooler shell; the other flange ports are used to set the water inlet and outlet structure of the tube side. The tube bundle for setting the tube pass is inserted into the blue port. The frame fresh water cooler structure of the present invention utilizes the double-layer bottom plate structure of the hull to form the outer frame to form the shell side. The newly designed frame cooler can be applied to any fresh water cooling field, and is more energy-saving and environmentally friendly, easy to operate, and easy to arrange. , as long as there is a double bottom, it can be installed with wide applicability; the diversion baffle formed by the louver frame can guide the passing shell side liquid, so that the liquid forms an effect of approximately rotating in the axial direction, thereby improving the The effect of heat exchange.
Description
技术领域technical field
本发明涉及船用换热设备领域,具体是指一种框架淡水冷却器结构。The invention relates to the field of marine heat exchange equipment, in particular to a frame fresh water cooler structure.
背景技术Background technique
目前,船舶上使用较多换热器利用海水对淡水循环进行换热,常规采用的海水循环冷却方案把所有冷却系统设置于舱室内部,虽然在维护方面具有一定的便利性,但是较大的换热器与循环水泵等设备会占用内部的舱室空间,这种比较粗放的方式占用了大量的船舱管道空间,不利于船舶的空间布置且操作较为繁琐。At present, many heat exchangers are used on ships to exchange heat from seawater to freshwater circulation. The conventional seawater circulation cooling scheme installs all cooling systems inside the cabin. Although it has certain convenience in maintenance, the larger exchange Equipment such as heaters and circulating water pumps will occupy the interior cabin space. This relatively extensive method occupies a large amount of cabin pipeline space, which is not conducive to the space layout of the ship and is more cumbersome to operate.
其次,目前船用换热器多采用板式换热器,常用淡水冷却器通常采用的是板式冷却器,由于该设备需要一定的散热,维护空间,占用位置较大,板式换热器的流程复杂,海水流经板片的阻力较大,同时耐高压能力不强,易发生泄露。并且,散热效果取决于板冷钛板的板数,钛板造价昂贵,设备本身散放一定的热量,并不节能环保,Secondly, at present, most marine heat exchangers use plate heat exchangers, and commonly used fresh water coolers usually use plate coolers. Because the equipment requires a certain amount of heat dissipation, maintenance space, and occupies a large location, the process of plate heat exchangers is complicated. The resistance of seawater flowing through the plate is relatively high, and the ability to withstand high pressure is not strong, so leakage is prone to occur. Moreover, the heat dissipation effect depends on the number of plate-cooled titanium plates. Titanium plates are expensive, and the equipment itself dissipates a certain amount of heat, which is not energy-saving and environmentally friendly.
因此,亟待研究一种框架淡水冷却器结构来解决上述提出的问题。Therefore, it is urgent to study a frame fresh water cooler structure to solve the above-mentioned problems.
发明内容Contents of the invention
本发明的目的是为了解决上述技术问题,而提供一种框架淡水冷却器结构。The object of the present invention is to provide a frame fresh water cooler structure in order to solve the above technical problems.
为了实现上述目的,本发明采用了如下技术方案:一种框架淡水冷却器结构,包括机舱双层底,双层底为上层板和底层板,利用机舱双层底板之间的空间设置换热器的壳体结构,壳体结构包括上层板、底层板以及在上层板和底层板之间焊接的侧围板,四周侧围板与上层板、底层板围成冷却器的壳程;In order to achieve the above object, the present invention adopts the following technical solutions: a frame fresh water cooler structure, including a double bottom of the engine room, the double bottom is an upper plate and a bottom plate, and a heat exchanger is arranged in the space between the double bottom plates of the engine room The shell structure, the shell structure includes the upper plate, the bottom plate and the side wall welded between the upper plate and the bottom plate, and the surrounding side wall and the upper plate and the bottom plate form the shell side of the cooler;
上层板相邻设置多个法兰口,两端法兰口用于设置冷却器的壳程进出水结构;其他法兰口用于设置管程进出水结构,法兰口内插入设置管程的管束。There are multiple flange ports adjacent to the upper plate, and the flange ports at both ends are used to set the water inlet and outlet structures of the cooler shell; the other flange ports are used to set the water inlet and outlet structures of the tube side, and the tube bundles for the tube side are inserted into the flange ports .
进一步的,所述壳程进出水结构包括法兰板、壳程进水管、壳程出水管,一个端部法兰口上密封设置法兰板,壳程进水管穿过法兰板设置;另一端法兰口上密封设置法兰板并且贯穿设置壳程出水管。Further, the shell-side water inlet and outlet structure includes a flange plate, a shell-side water inlet pipe, and a shell-side water outlet pipe. A flange plate is sealed on the flange opening at one end, and the shell-side water inlet pipe is arranged through the flange plate; the other end A flange plate is sealingly arranged on the flange port and a shell-side water outlet pipe is arranged through it.
进一步的,所述管程进出水结构包括隔舱盖,进口法兰,出口法兰,管束结构,隔舱盖通过螺栓密封安装在法兰口上,所述隔舱盖内部设有隔断板,隔断板将隔舱盖内分成两个水仓,隔舱盖外部于隔断板一侧连接设置进口法兰、另一侧设置出口法兰;隔舱盖内部一侧连接设置管束结构,管束结构的两端连通隔断板两侧的水仓,多个隔舱盖间通过U形水管连通,多个隔舱盖的两端分别连接设置管程进水管、管程出水管。Further, the water inlet and outlet structure of the tube side includes a compartment cover, an inlet flange, an outlet flange, and a tube bundle structure. The compartment cover is sealed and installed on the flange port by bolts. The plate divides the interior of the compartment cover into two water tanks, and the exterior of the compartment cover is connected with an inlet flange on one side of the partition plate, and an outlet flange is provided on the other side; the inner side of the compartment cover is connected with a tube bundle structure, and the two sides of the tube bundle structure The ends are connected to the water tanks on both sides of the partition plate, and the multiple compartment covers are connected through U-shaped water pipes.
进一步的,所述壳程内壁设有由肋板分隔形成的安装槽,安装槽内设有驱动壳程流体旋转流动的导流结构。Further, the inner wall of the shell side is provided with installation grooves separated by ribs, and a flow guiding structure for driving the fluid in the shell side to rotate is provided in the installation grooves.
进一步的,所述导流结构由多个百叶框组成导流隔板,导流隔板由至少四个百叶框组成一组,每组中相邻两个百叶窗围绕该组中心旋转90°设置。Further, the flow guide structure is composed of a plurality of louver frames to form a flow guide partition, and the flow guide partition is formed into a group of at least four louver frames, and two adjacent louvers in each group are rotated 90° around the center of the group.
进一步的,管束结构包括若干连通在两侧水仓的U形管束。Further, the tube bundle structure includes several U-shaped tube bundles connected to the water tanks on both sides.
进一步的,所述管束结构包括若干螺旋管片,两侧水仓分别连通设有若干螺旋管片,螺旋管片的另一端与连通水槽相连接使水由一侧水仓经过螺旋管片进入连通水槽回流至另一侧水仓。Further, the tube bundle structure includes several helical tubes, and the water tanks on both sides are respectively connected with several helical tubes, and the other end of the helical tubes is connected to the communication tank so that the water enters the communication channel through the helical tubes from one side of the tank. The sink flows back to the other side of the tank.
进一步的,所述管束结构为连通两侧水仓的若干片状管,片状管分为若干排,并且相邻两排之间的片状管错位设置。Further, the tube bundle structure is a plurality of sheet-like tubes connecting the water tanks on both sides, the sheet-like tubes are divided into several rows, and the sheet-like tubes between two adjacent rows are arranged in a staggered position.
进一步的,两侧水仓的片状管底端通过片状管连通呈U形。Further, the bottom ends of the sheet-shaped tubes of the water tanks on both sides are connected through the sheet-shaped tubes to form a U shape.
进一步的,两侧水仓的片状管底端均连接至连通水槽。Further, the bottom ends of the sheet tubes of the water tanks on both sides are connected to the communication tank.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、传统的板冷需要考虑位置,空间,操作空间,造价高,而本发明的框架淡水冷却器结构利用了船体的双层底板结构制成外框架形成壳程,现新设计的框架冷却器可适用于任何淡水冷却场影,且更节能环保,操作方便,易于布置,只要有双层底就可安装,适用性广;1. The traditional plate cooling needs to consider the position, space, operating space, and high cost. However, the frame fresh water cooler structure of the present invention utilizes the double-layer bottom plate structure of the hull to form the outer frame to form the shell side. The newly designed frame cooler Applicable to any fresh water cooling site, and more energy-saving and environmentally friendly, easy to operate, easy to arrange, as long as there is a double bottom, it can be installed and has wide applicability;
2、传统板冷需做基座回定在结构上,现本发明的框架淡水冷却器结构这种设计,只需有双层结构上做一个箱式制作壳程即可布置,可以利用舷外海水进行冷却,更节能环保,占地空间小,不占用平台上位置,却能达到很好的冷却效果,值得大力推广;2. The traditional plate cooling needs to be fixed on the structure with the base. Now the frame fresh water cooler structure of the present invention is designed. It only needs to make a box-type shell side on the double-layer structure to arrange, and the outboard can be used. Sea water is used for cooling, which is more energy-saving and environmentally friendly. It occupies a small space and does not occupy the position on the platform, but it can achieve a good cooling effect and is worthy of vigorous promotion;
3、利用百叶框形成的导流隔板可以对经过的壳程液体进行导流,从而使液体形成近似沿轴向旋转流动的效果,从而提高了热交换的效果;3. The diversion baffle formed by the louver frame can divert the passing shell side liquid, so that the liquid forms an effect of approximately rotating along the axial direction, thereby improving the effect of heat exchange;
4、设置呈螺旋管片的管束可以提高管束的表面积,一则可以增加换热面积,二则可以增加壳程流体的湍动效果,提高对不同温度流体的混合效果;4. Setting up the tube bundles in the form of spiral tubes can increase the surface area of the tube bundles, one can increase the heat exchange area, and the other can increase the turbulent effect of the shell-side fluid and improve the mixing effect of fluids at different temperatures;
5、将片状管错位设置可以使片状管外经过的壳程流体进行多次折流,提高管壳程之间的换热效率;5. Misplacement of the sheet tube can make the shell side fluid passing outside the sheet tube undergo multiple baffles, improving the heat exchange efficiency between the tube shell side;
附图说明Description of drawings
图1为本发明框架淡水冷却器结构轴测图之一;Fig. 1 is one of structural axonometric drawings of frame fresh water cooler of the present invention;
图2为本发明轴爆炸图;Fig. 2 is an exploded view of the shaft of the present invention;
图3为本发明框架淡水冷却器结构纵截面示意图;Fig. 3 is a structural longitudinal sectional view of the frame fresh water cooler of the present invention;
图4为本发明框架淡水冷却器导流结构的安装示意图;Fig. 4 is the installation schematic diagram of the guide structure of the frame fresh water cooler of the present invention;
图5为本发明框架淡水冷却器导流结构的液体导流示意图;Fig. 5 is a schematic diagram of liquid diversion of the diversion structure of the frame fresh water cooler of the present invention;
图6为本发明框架淡水冷却器结构螺旋管片示意图;Fig. 6 is a schematic diagram of the structure of the frame fresh water cooler of the present invention, a helical segment;
图7为本发明框架淡水冷却器结构片状管结构示意图;Fig. 7 is a structural schematic diagram of the structure of the frame fresh water cooler of the present invention sheet tube;
图8为本发明框架淡水冷却器结构片状管的横截面示意图;Fig. 8 is a schematic cross-sectional view of the structure sheet tube of the frame fresh water cooler of the present invention;
图中:1、上层板;2、底层板;3、侧围板;4、法兰口;5、法兰板;6、壳程进水管;7、壳程出水管;8、隔舱盖;9、进口法兰;10、出口法兰;11、隔断板;12、管程进水管;13、管程出水管;14、U形水管;15、安装槽;16、导流结构;17、百叶框;18、U形管束;19、螺旋管片;20、片状管;21、连通水槽。In the figure: 1. Upper plate; 2. Bottom plate; 3. Side coaming plate; 4. Flange opening; 5. Flange plate; 6. Shell side water inlet pipe; 7. Shell side water outlet pipe; ;9, inlet flange; 10, outlet flange; 11, partition plate; 12, pipe-side water inlet pipe; 13, pipe-side water outlet pipe; 14, U-shaped water pipe; 15, installation groove; 1. Louver frame; 18. U-shaped tube bundle; 19. Spiral tube piece; 20. Sheet tube; 21. Connecting water tank.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
实施例一Embodiment one
一种框架淡水冷却器结构,如图1、图2、图3所示,包括机舱双层底,双层底为上层板1和底层板2,利用机舱双层底板之间的空间设置换热器的壳体结构,具有双层底板的船体均可以设置,壳体结构包括上层板1、底层板2以及在上层板1和底层板2之间焊接的侧围板3,四周侧围板3与上层板1、底层板2围成冷却器的壳程,因该壳程结构的底层板2是船体外板,外板外侧的海水也可以带走一部分的热量,从而提高换热效果,同时,该装置布置在机舱双层底内,不占用机舱位置,节约了宝贵的船内空间;A frame fresh water cooler structure, as shown in Figure 1, Figure 2, and Figure 3, includes a double bottom of the engine room, the double bottom is the upper plate 1 and the bottom plate 2, and the space between the double bottom plates of the engine room is used to set up heat exchange The shell structure of the vessel, the hull with double-layer bottom plate can be set, the shell structure includes the upper plate 1, the bottom plate 2 and the
如图3、图4所示,所述壳程内壁设有由肋板分隔形成的安装槽15,安装槽15内设有驱动壳程流体旋转流动的导流结构16。如图4中,安装槽15为凸起在壳体内壁的平行的长条状凸起,从而可以使整块的导流结构16在安装时可以从上插入安装槽15内,多个安装槽15和导流结构16同时也将壳程内部分成多个腔,端部的腔室用于设置壳程进、出水管,中间的腔则用于插入安装管程结构,所述导流结构16由多个百叶框17组成导流隔板,如图4、图5所示,百叶框17包括矩形状的薄型框体,在框体内固定设置多篇倾斜的导流片形成百叶片状结构,流体在经过一个百叶框17时,受到百叶片的导流形成偏转,根据此原理,将四个百叶框17为一组,图5中可以看出,每个导流隔板有八块百叶框17组成,则上四个为一组,下四个为另一组,四个百叶框17的中心连线与壳程方向相同,从而在流体经过导流隔板时能够形成如图5中曲线所示的旋转效果,可以进一步提高在热交换时对不同温度的流体的混合热交换效果,图中导流隔板由上下八个百叶框17组成上下两组,每组中相邻两个百叶窗围绕该组中心旋转90°设置。As shown in Fig. 3 and Fig. 4, the inner wall of the shell side is provided with
实施例二:Embodiment two:
如图2、图3所示,上层板1相邻设置多个法兰口4,两端法兰口4用于设置冷却器的壳程进出水结构;其他法兰口4用于设置管程进出水结构,法兰口4内插入设置管程的管束。所述壳程进出水结构包括法兰板5、壳程进水管6、壳程出水管7,一个端部法兰口4上密封设置法兰板5,壳程进水管6穿过法兰板5设置;另一端法兰口4上密封设置法兰板5并且贯穿设置壳程出水管7,实际使用时,壳程进水管6连接外部输送的壳程进水,水穿过多个换热腔由壳程出水管7流出。As shown in Figure 2 and Figure 3, the upper plate 1 is adjacently provided with
管程进出水结构包括隔舱盖8,进口法兰9,出口法兰10,管束结构,隔舱盖8通过螺栓密封安装在法兰口4上,安装时,管束结构连接在隔舱盖8的底面,将管束结构由法兰口4穿入壳程内部,将隔舱盖8扣合在法兰口4上,四周用螺栓与上层板1进行密封连接固定,从而对壳程进行完全密封,而且管程与壳程形成相互分隔的循环回路,具体的,所述隔舱盖8内部设有隔断板11,隔断板11将隔舱盖8内分成两个水仓,隔舱盖8外部于隔断板11一侧连接设置进口法兰9、另一侧设置出口法兰10,进口法兰9连接管程的进水源,水由其进入一个水仓内,然后经过管束结构流入另一个水仓;隔舱盖8内部一侧连接设置管束结构,管束结构的两端连通隔断板11两侧的水仓,多个隔舱盖8间通过U形水管14连通,U形水管14可以将多个隔舱盖8进行串联,多个隔舱盖8的两端分别连接设置管程进水管12、管程出水管13;管程水源有进口法兰9进入,并经过由U形水管14串联的多个隔舱盖8,从而形成多级的换热结构,可以理解的是,该管程进出水结构也可以不用通过U形水管14将所有隔舱盖8串联,而形成一个壳程内对多种管程水源进行换热,即每个隔舱盖8可以形成独立的管程,或者进行不同数量的组合,两个或三个隔舱盖8进行串联,对不同的管程流体进行热交换降温。The water inlet and outlet structure of the tube side includes a
实施例三:Embodiment three:
管束结构包括若干连通在两侧水仓的U形管束18,如图2所示,U形管束18为圆管弯折呈U形,两端分别连通两个水仓,若干个U形管束18形成管程的换热管。The tube bundle structure includes several U-shaped tube bundles 18 connected to the water tanks on both sides. As shown in Figure 2, the U-shaped tube bundles 18 are round tubes bent into a U shape, and the two ends are respectively connected to two water tanks. Several U-shaped tube bundles 18 Heat exchange tubes forming the tube side.
实施例四:Embodiment four:
管束结构包括若干螺旋管片19,如图6所示,两侧水仓分别连通设有若干螺旋管片19,螺旋管片19的另一端与连通水槽21相连接使水由一侧水仓经过螺旋管片19进入连通水槽21回流至另一侧水仓,螺旋管片19的截面为矩形状,管程水源经过螺旋管片19旋转穿过,由于螺旋管片19为矩形截面,所以其换热表面积较大,并且由于其外形的螺旋状,可以对流经的壳程流体增加湍流效果。The tube bundle structure includes a number of
实施例五:Embodiment five:
所述管束结构为连通两侧水仓的若干片状管20,如图7所示,片状管20分为若干排,如图8所示,相邻两排之间的片状管20错位设置,交错设置的片状管20,可以对经过的壳程流体进行折流式导流,从而不断改变壳程流体的流向,相比于圆形管对壳程流体则不具备折流效果,本实施例相对于圆形管则具有更高的换热效率。两侧水仓的片状管20底端通过片状管20连通呈U形,如图7中A所示,也可以将两侧水仓的片状管20底端均连接至连通水槽21,如图7中B所示。The tube bundle structure is a plurality of
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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